PARTS MANUFACTURING FACILITY IN LAMPHUN · p.3-5 FABRICATION p.10-11 FINISHING p.12-14 CAPABILITIES...

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CABIN PARTS MANUFACTURING FACILITY IN LAMPHUN Providing the Highest Quality of Manufactured Products for our Customers

Transcript of PARTS MANUFACTURING FACILITY IN LAMPHUN · p.3-5 FABRICATION p.10-11 FINISHING p.12-14 CAPABILITIES...

Page 1: PARTS MANUFACTURING FACILITY IN LAMPHUN · p.3-5 FABRICATION p.10-11 FINISHING p.12-14 CAPABILITIES p.6-7 Once you have tasted flight, you will forever walk the earth with your eyes

CABIN

PARTS MANUFACTURING FACILITY IN LAMPHUN

Providing the Highest Quality of Manufactured Products for our Customers

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TABLE OF CONTENTS

BROCHURE

COMPANY PROFILEp.3-5

FABRICATIONp.10-11

FINISHINGp.12-14

CAPABILITIESp.6-7

Once you have tasted flight, you will forever walk the

earth with your eyes turned skyward, for there you have

been, and there you will always long to return.

- Leonardo da Vinci

MACHININGp.8-9

CONTACT USp.15

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COMPANY PROFILE

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COMPANY PROFILELocation

Safran Cabin Lamphun Parts Manufacturing Facility

Introducing Safran Cabin‘s largest manufacturing facility located in Lamphun, Northern Thailand. Lamphun is a preferred metal

manufacturing location for Safran Cabin‘s Galley, Catering, and Cargo equipment businesses . The facility delivers full turnkey

processed metal and plastics for our internal and external customers, and is AS9100 certified.

We serve virtually all the world‘s airlines and airframe manufacturers, providing our customers manufactured parts and equip-

ment of premium quality. Our mission is to design, assemble, and continually develop high-quality parts to ensure the safety and

reliability of our Safran Cabin equipment. Safran Cabin manufacturing will continue to strive to evolve and maintain its world

market leadership.

Galleys Cargo Containers Catering

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COMPANY PROFILEHighlights

LONG TERM RELATIONSHIPS

Over 500 valued relations

with our customers

WORLD WIDE SUPPORT

Providing quality products

and services 24/7

QUICK TURNAROUND

Meeting customer requests and

needs in a short amount of time

Milestones & Achievements

10,000 of active references built

to print.

Over 6.5 million pieces built and

delivered.

2,400 First Article Inspections

realized in 2019.

55,000 customer part orders

delivered in 2019.

Shipping worldwide any part within

2 months of order.

Specialized in high mix, low volume,

batch from 1 - 2,000 pieces.

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CAPABILITIESPortfolio

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FINEST FINISHINGOur skilled engineers carry years of experience

in metal finishing processes, delivering the hig-

hest-quality of equipment no matter the size and

quantity of the specifications required.

PRECISION MACHININGWe cover a wide range of functionalities to fit

the requirements of different machinery, creating

a variety of parts, even within tight and specific

constraints.

• Vertical and Horizontal CNC Milling

• CNC Turning with Live Tooling

• 2D/3D Machining using CAD/CAM Software

• In-house Quality Inspection

• Many more

FIRST-CLASS FABRICATIONWe provide solutions for a wide variety of precision

metal fabrication. From bending, welding, to final

forming, our top tier craftsman make it possible to

transform any stock materials to any custom fabricated

metal products to fit your needs.

• Precision fast LASER cutting

• Mig and Tig Welding

• Mass production automized turrent punch machine

• Metal Forming, Shearing, Straightening and Folding

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MACHINING

PRECISION MACHINING

Safran Cabin‘s engineering and manufacturing teams in Asia are dedicated to the pursuit of manufacturing excellence. We provide the highest quality manufactured parts with integrated precision machining solutions with high-grade machineries.

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*Other standards and details available on-demand. *Oversized parts may require specific processing.

Please reach out to our process experts for inquiries.

PROCESS MACHINING

PRODUCT OUTPUT EXAMPLES

Extrusion Pressing

PROCESS STANDARD/REQUIREMENT

-

MACHINE

-

STANDARD WORK DIMENSIONS

CCD (mm)

200

TYPE

Aluminum

Z (mm)

4,000

PlateBar / Rod / Extrusion

CuttingCutting

--

--

X (mm)

--

Z (mm)

65200

All

Bar / Rod / Extrusion

-Wet & Dry (media on demand)

X (mm)

--

Z (mm)

PolishingSandblastingBrushing

-AIC 9.1/9.6

Timesavers/Dynablade

Kulhmeyer/Timesavers-

-

--

-

AllRod / Extrusion

CNC MillingCNC Turning

--

X (mm)

1,600-

-

-

--

Y (mm)

--

Y (mm)

-

1,000-

Y (mm) Z (mm)

7603 < Dia < 150

HAAS/Fanuc/MazakHAAS/Mazak

1

2

3

4

- --

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FABRICATION

FIRST-CLASS FABRICATION

Safran Cabin‘s experienced team of engineers goal is to provide our internal customers, airline customers, and airframe manufacturers solutions for all of their unique fabrication needs, from laser-cutting, forming, to polishing their metal parts.

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PROCESS FABRICATION

PRODUCT OUTPUT EXAMPLES

X (mm)

3,0002,440

STANDARD WORK DIMENSIONS

1,5001,220

Y (mm) Z (mm)

52

LaserPunching

PROCESS

Shear 2,440 1,220 25

STANDARD/REQUIREMENT

---

TYPE

SheetSheetSheet

MACHINE

MitsubishiAmada

-

- - 20

X (mm) Y (mm) Z (mm)

Forming -Sheet Up to 100 metric tons

Diameter (mm) Wall Thick (mm)

< 1.5< 32Beading MS33660DTube Small Machinery

- 2,200 R0.75 - R20

X (mm) Y (mm) Radius

CNC Folding -Sheet -

X (mm) Y (mm) Z (mm)

--

--

--

TIG WeldingSpot Welding

AWS D17.1AMS-W-6858/AWS D17.2

--

--

X (mm) Y (mm) Z (mm)

AssemblyAssembly

Loctite/Bonding/Silicone SealantRivet/Helicoil/Other fasteners

--

--

--

--

--

---

---

---

X (mm) Y (mm) Z (mm)

PolishingSandblastingBrushing

-Wet & Dry (media on demand)AIC 9.1/9.6

All

All-

Timesavers/Dynablade

Kulhmeyer/Timesavers-

1

2

3

4

5

6

7

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FINISHING

FINE FINISHING

Safran Cabin carries years of experience in metal finishing processes, delivering the highest-quality of equipment no matter the size and quantity of the specifications required, including on-site NADCAP accredited processes.

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FINISHING

Anodize

PROCESS

Sulfuric acid anodizing, conventional coatings produced from sulfuric acid bath, Non-dyed

Hard Anodic Coatings, Non-dyed

DESCRIPTIONMATERIAL

Aluminum

SPECS

Type 2, Class 1

Type 3, Class 2

Type 2, Class 2

Type 3, Class 1

Sulfuric acid anodizing, conventional coatings produced from sulfuric acid bath, Dyed

COLOR

Clear (Satin)

Black, Grey

Clear (Satin)Black, GreyHard Anodic Coatings, Dyed

STANDARD

ML-A-8625

THICKNESS

7-25 micron

8-25 micron

41-61 micron41-61 micron

Chemical Coating

Type 1, Class 1A

Type 1, Class 3

Type 2, Class 1A

Type 2, Class 3

Compositions containing hexavalent chromium. For max protection against corrosion, painted or unpainted.Compositions containing hexavalent chromium. For protection against corrosion where low electrical resistance is required.

PROCESS DESCRIPTION

Aluminum

MATERIAL SPECS COLORSTANDARD THICKNESS

Compositions containing no hexavalent chromium. For max protection against corrosion, painted or unpainted.Compositions containing no hexavalent chromium. For protection against corrosion where low electrical resistance is required.

MIL-DTL-5541MIL-C-5541

-

-

-

-

Clear

Passivate Stainless Steel

Nitric acid, Low temperature nitric acid with sodium dichromate AMS2700Method 1, Type 1

Clear

AMS2700AMS-QQ-P-35Method 1, Type 2

Method 1, Type 3

Nitric acid, Medium temperature nitric acid with sodium dichromateNitric acid, High temperature nitric acid with sodium dichromateNitric acid, 40% nitric acid for free machining steelsMethod 1, Type 4

Method 1, Type 5Method 1, Type 6Method 1, Type 7

Method 1, Type 8

Method 2, Type 1

Method 2, Type 2

Method 2, Type 3

Method 2, Type 4Method 2, Type 5Method 2, Type 6Method 2, Type 7

Method 2, Type 8

Nitric acid, anodic for high carbon martensitic steelsNitric acid, Low temperature nitric acidNitric acid, Medium temperature nitric acidNitric acid, Medium temperature, high nitric acid concentrationCitric acid, Low temperature nitric acid with sodium dichromateCitric acid, Medium temperature nitric acid with sodium dichromateCitric acid, High temperature nitric acid with sodium dichromateCitric acid, 40% nitric acid for free machining steelsCitric acid, anodic, for high carbon martensitic steelsCitric acid, Low temperature nitric acidCitric acid, Medium temperature nitric acidCitric acid, Medium temperature, high nitric acid concentration

AMS2700

AMS2700AMS-QQ-P-35

AMS2700

PROCESS DESCRIPTIONMATERIAL SPECS COLORSTANDARD

-

---

-

-

-

-

-

-

-

THICKNESS

AMS2700AMS2700AMS2700/ AMS-QQ-P-35

AMS2700/ AMS-QQ-P-35

AMS2700AMS-QQ-P-35

AMS2700

AMS2700AMS2700AMS2700/ AMS-QQ-P-35

AMS2700/ AMS-QQ-P-35

AMS2700/ AMS-QQ-P-35

----

-

Powder Coating Aluminum Various Dry painting - Various Various

PROCESS DESCRIPTIONMATERIAL SPECS COLORSTANDARD THICKNESS

NADCAPTM)(

NADCAPTM)(

NADCAPTM)(

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PRODUCT OUTPUT EXAMPLES

Primer Various Wet painting - Various Various-

PROCESS DESCRIPTIONMATERIAL SPECS COLORSTANDARD THICKNESS

Needle Paint -White,

Black, Red- - - -

PROCESS DESCRIPTIONMATERIAL SPECS COLORSTANDARD THICKNESS

Zinc Plating

Nickel Plating

Tin Plating

Aluminum, Stainless

steel

PROCESS DESCRIPTIONMATERIAL SPECS COLORSTANDARD THICKNESS

ASTM B633, CLASS FE/Zn 5, Type III

- - - -

Gold Plating

AMS-C 26074 GRADE A,AMS-QQ-N290

- - - -

ASTM B545- - - -QQ-S-365- - - -

- - - --Copper Plating - - - -

- - - -MIL-C-14550

Chrome PlatingCadmium

Plating

AMS-2404

QQ-P-416- - - -

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CONTACT US

RAFAEL KRINGDirector of Sales

[email protected]

P +49 2772 707 9224 M +49 152 54687588

Safran Cabin | Cargo and Catering Equipment

Please contact us if you need more information or have any questions. We will connect you with a process experts for any inquiries.

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Safran Cabin - 68/2-3 Moo 4 Tambol Banklang Amphur Muang Lamphun - 51000, ThailandTel: +(66) 535 69 300 or +(66) 535 82 128 | safran-group.com | safran-cabin.com

@Safran_Cabin @Safran_GroupSafran Aircraft Interiors

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