Parts Manual for PRO GEAR EXPRESS SERIES 0 & 1 · Parts Manual for PRO GEAR EXPRESS MID-SIZE ......

Parts Manual for

PRO GEAR EXPRESS MID-SIZE

WALK BEHIND MOWERS SERIES 0 & 1

POWER UNIT MODEL

SPE1250KW SPE140KW SPE150KH SPE151KW SPEL150KH

MOWER UNIT MODEL SPE360 SPE480 SPE361 SPE481

COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED

(Rev. 4, 06/30/02) MANUAL No. 06927

IT IS POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRATICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.

2

CONTENTS

DESCRIPTION PAGE

CASTER WHEEL & TIRE ASSEMBLY ........................................................................................3

FUEL TANK & BRACKET ASSEMBLY ................................................................................ 4 & 5

ENGINE GROUP ................................................................................................................... 6 & 7

TRANSMISSION DRIVE GROUP.......................................................................................... 8 & 9

REAR DECK, DRIVE IDLER, BRAKE & IDLER PULLEY ASSEMBLIES ........................ 10 & 11

PISTOL GRIP HANDLE & CONTROL ASSEMBLIES ...................................................... 12 & 13

LOOP HANDLE & CONTROL ASSEMBLIES.................................................................... 14 - 17

DECALS.............................................................................................................................. 18 - 21

TRACTION, REAR WHEEL ASSEMBLY ...................................................................................22

BRAKE ASSEMBLY...................................................................................................................23

36” DECK IDLER ASSEMBLY...................................................................................................24

48” DECK IDLER ASSEMBLY...................................................................................................25

CUTTER HOUSING ASSEMBLY ...................................................................................... 26 & 27

36” MOWER DECK ASSEMBLY ...................................................................................... 28 & 29

48” MOWER DECK ASSEMBLY ...................................................................................... 30 & 31

ELECTRICAL COMPONENTS (Pistol Grip Handle).................................................................32

WIRING SCHEMATIC (Pistol Grip Handle) ..............................................................................33

ELECTRICAL COMPONENTS (Loop Handle) ..........................................................................34

WIRING SCHEMATIC (Loop Handle)........................................................................................35

MANUAL No. 06927 PRO GEAR EXPRESS

3

CASTER, WHEEL & TIRE ASSEMBLY

ITEM PART NO. DESCRIPTION 1 5-7711 ASSEMBLY, Wheel & Tire - Grey (Includes Items 3 & 4) -- 2-9869 ASSEMBLY, Wheel & Tire – White (Includes Items 3 & 4) 2 2-2394 RETAINER, Flanged (2) 3 2-9870 TIRE, 9 X 3.50 – 4, 4 Ply Smooth Tread 4 5-7737 ASSEMBLY, Wheel (Includes Items 2, 5, 16, 17 & 18) 5 2-2395 BEARING, Roller 6 2-2151 SLEEVE, Axle 7 9-1922 NUT, 1/2-13 Hex Nyloc 8 9-1326 BOLT, 1/2-13 X 5-1/2" Hex Head Cap, Grade 5 9 4-2780 YOKE, Caster (weldment) 10 1-7711 PIN, Lynch 7/16" Heavy Duty 11 1-9152 SPACER (4) 12 2-1960 SPACER, PM 13 2-3747 BUSHING, 1" 14 2-3556 BUSHING, Caster (2) 15 7-6998 FITTING, 1/4-28 Straight Lube 16 1-2234 VALVE STEM 17 4-6430 FITTING, 1/4-28 45 Degree Lube 18A 4-6431 RIM, One Piece Steel, Gray 18B 2-9871 RIM, One Piece Steel, White MANUAL No. 06927 PRO GEAR EXPRESS

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11

14

12

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14

7

9

10

8

2

3 4

6

2

5

16

17

18A, 18B 1

4

FUEL TANK & BRACKET ASSEMBLY MANUAL No. 06927 PRO GEAR EXPRESS

2B

2A

4

8

10

12

12

13

9 (AFTER ADJUSTING)

4”

17

15

16

1-4409 (2)

19

20

18

4-1881

1-3864

(6) ASSEMBLY, 5-9496

5

NOTE: 1B SHOWN ON NEXT PAGE

1A

12 10

9-11

7

14

6

3

5

FUEL TANK & BRACKET ASSEMBLY ITEM PART NO. DESCRIPTION -- 5-4630 TANK BRACKET GROUP (Includes Items 1A thru 17) -- 5-9021 TANK BRACKET GROUP (Includes items 1B thru 20) (used on Model SPEL150KH only) 1A 7-3741 TANK BRACKET, Express 1B 7-3732 TANK BRACKET, Express (Loop Handle) 2A 4-4639 TANK, Fuel (With Cap) 2B 2-8903 CAP, Fuel Tank 3 3-4923 STRAP, Tank (2) 4 9-1207 SCREW, #10-24 x 2-1/2" Pan Head Machine (2) 5 9-1290 NUT, #10-24 Hex Nyloc (2) 6 5-9496 ASSEMBLY, Shift Bellcrank, Express -- 4-1881 WELDMENT, Shift Bellcrank -- 1-3864 FITTING, 3/16" Lube -- 1-4409 BEARING, 9/16" Flange (2) 7 9-1221 BOLT, 3/8-16 x 2.44” Shoulder 8 9-1804 WASHER, 9/16" Flat Narrow Type (2) 9 5-9495 SHIFT LINK ASSEMBLY, Express (Includes Items 10 thru 12) 10 1-5753 BALL JOINT (2) 11 3-5908 ROD, 1/4-28 x 2.71 Threaded 12 9-1605 NUT, 1/4-28 Hex, Grade 5 or B 13 9-0052 WASHER, 1/4” Spilt Lock 14 9-1812 NUT, 1/4-28 Hex Nyloc 15 9-1585 NUT, 3/8-16 Hex Center Lock 16 9-1640 BOLT, 3/8-16 x 1" Short Neck Carriage, Grade 5 (6) 17 9-1299 NUT, 3/8-16 Hex Nyloc (6) 18 7-3958 TANK BRACKET, Upper 19 9-1303 BOLT, 5/16-18 x 1” Short Neck Carriage, Grade 5 (3) 20 9-1298 NUT, 5/16-18 Hex Nyloc (3) PRO GEAR EXPRESS MANUAL No. 06927

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19

18

1B

6

ENGINE GROUP


2 6

4

2 6

6 1

3

6

5

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22 19

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18

15

12 9

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25

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17

24

14

7

ENGINE GROUP ITEM PART NO. DESCRIPTION

1 1-5617 CLAMP, Fuel Hose

2 7-6272 LINE, Fuel, 1/4” I.D. x 1/2” O.D. x 8-1/2” (2)

-- 3-2956 LINE, Fuel, 1/4” I.D. x 1/2” O.D. x 10”

3 7-3240 LINE, Fuel, 1/4” I.D. x 1/2” O.D. x 3-1/2”

4 1-6325 VALVE, Fuel

5 1-4359 FILTER, In-Line

6 2-9900 CLAMP, Fuel Hose (5)

7 2-8983 RECTIFIER/REGULATOR, Kawasaki

8 2-7215 CAPACITOR, Kawasaki Engine

9 2-7226 PIGTAIL

10 2-6978 BRACKET, Capacitor

11 -- ENGINE, Kawasaki 12.5 HP (Mod. No. FB460V-E536) (shown)

-- -- ENGINE, Kawasaki 14 HP (Mod. No. FC420V-HS09)

-- -- ENGINE, Kohler 15 HP (Mod. CV15T, Spec. No. PS-41579)

12 1-6561 MACHINE BUSHING, 14 Ga.

13 4-5193 PULLEY, Engine

14 1-7063 CLUTCH, Electric

15 7-7692 SCREW, M8 X 1.25 X 25mm Class 8 Hex Cap (4) (Kawasaki Models)

-- 9-1540 SCREW, 5/16-18 x 1-1/2” Hex Cap, Grade 5 (4) (Kohler Models)

16 2-8680 SCREW, M10 X 1.5 X .55mm Hex Head Cap (Kawasaki Models)

-- 2-7266 SCREW, 7/16-20 x 3” Hex Head Cap, Gr. 5 (Kohler Models)

17 9-1807 WASHER, 15/32" Flat

18 9-0247 WASHER, 7/16" Split Lock

-- 9-1315 WASHER, 5/16" Split Lock (4)

19 9-1303 BOLT, 5/16-18 x 1" Short Neck Carriage, Grade 5 (2)

20 9-1298 NUT, 5/16-18 Nyloc (2)

21 9-1814 SCREW, 1/4-20 X 1-1/4" Hex Cap (2)

22 9-1603 NUT, 1/4-20 Nyloc (2)

23 9-1032 KEY, 1/4 Square x .687

24 2-7972 ASSEMBLY, Oil Valve

25 2-8513 WIRE, Kohler Engine Ground

26 7-3011 SPACER, Engine Crankshaft

27 3-5411 BUMPER, Door (Not Shown) (15HP Kohler Only)

PRO GEAR EXPRESS MANUAL No. 06927

8

TRANSMISSION DRIVE GROUP MANUAL No. 06927 PRO GEAR EXPRESS

1 2 3

2

21

15

19

6

5

16

17

23

8

7

22

18

18

20

2

21

12

15

3

2

1

4

14 13

11

10 9

IMPORTANT! LONG SIDE OF HUB FACES DOWN – SHORT SIDE UP AS SHOWN

9

TRANSMISSION DRIVE GROUP

ITEM PART NO. DESCRIPTION

1 1-2705 E-RING, Retaining 3/4" (2)

2 1-0935 WASHER, 49/64" I.D. Flat (4)

3 4-1908 PULLEY, 5.5" Transmission Output (2)

4 4-6240 BELT, Traction Drive (2) (2 Rib HA Banded Cog Belt;

Polyester Cord; Neoprene Compound; Effective Length: 53.4”

5 4-1863 BRACKET, Torque

6 4-1862 TRANSMISSION, Peerless Pro Ex

7 2-9682 SWITCH, Transmission (NO)

8 4-1885 LEVER, Shift

9 9-0746 WASHER, 1/4" Belleville (2)

10 9-1165 BOLT, 1/4-28 x 5/8" Hex Head, Grade 8

11 4-5191 PULLEY, Transmission Input

12 1-0211 KEY, # 9 Woodruff

13 1-2763 RING, External Retaining (TRU1500-62)

14 2-9118 V-BELT, HA, Wrapped, Effective Length: 41.650” (Hydro Drive)

15 4-1859 SUPPORT, Transmission (2)

16 9-1523 SCREW, 5/16-18 x 5/8" Hex Washer Self-tapping Swage

17 9-1714 BOLT, 5/16-18 x 1" Square Neck Carriage, Grade 5

18 9-1298 NUT, 5/16-28 Hex Nyloc (5)

19 7-6940 BOLT, 5/16-18 x 4-1/2" Hex Head, Grade 5 (4)

20 4-1868 SPACER, Transmission (4)

21 1-0061 KEY, 3/16 Square x 1" LG. (2)

22 2-9662 WASHER, Fiber

23 1-1791 RETAINER, 5/16” Bolt (4)


10

REAR DECK, DRIVE IDLER, BRAKE & IDLER PULLEY ASSEMBLIES


31B

31B

28

31A

MOUNT TO TANK BRACKET

30

31A

33

30

34

1

10

2 29

24

4A, 4B 2

29

24 3A, 3B

2 1

9

8

18

3C

24

29

7

24 4C

29 7

20

38

15

19

11

23

FOR BRAKE ASSEMBLY BREAKDOWN SEE PAGE 23

(R.H.) 12 (L.H.) 26

22

24

29

19

21

16

35 32

27

5

25

14-37

39 16 38

17

37

39 38

5

13

40

36

40

16

16

39

5

34 5-9494 TRACTION IDLER ASSEMBLY

TO TANK BRACKET

SEE NEXT PAGE FOR IDLER ASSEMBLY BREAKDOWN

11

REAR DECK, DRIVE IDLER, BRAKE & IDLER PULLEY ASSEMBLIES

ITEM PART NO. DESCRIPTION 1 9-1600 NUT, 3/8-24 Hex Nyloc (4) 2 7-3837 STUD, Shoulder 3/8-24 Thread w/Snap-Ring Groove (4) 3A 5-4635 IDLER ASSEMBLY (Upper Left) (all except SPEL150KH) 3B 5-8935 IDLER ASSEMBLY (Upper Left) (SPEL150KH only) 3C 5-4636 IDLER ASSEMBLY (Lower Left) (all models) 4A 5-4637 IDLER ASSEMBLY (Upper Right) (all except SPEL150KH) 4B 5-8936 IDLER ASSEMBLY (Upper Right) (SPEL150KH only) 4C 5-4639 IDLER ASSEMBLY (Lower Right) (all models) 5 9-1299 NUT, 3/8-16 Nyloc (4) 6 9-1040 RETAINER, 5/8” Bolt (2) 7 4-6499 SPRING, Extension (2) 8 5-8934 FRAME, Engine (Weldment) 9 9-1640 BOLT, 3/8-16 X 1" Short Neck Carriage, Grade 5 (2) 10 4-6228 BRACKET, Anti-Spin 11 9-1298 NUT, 5/16-18 Nyloc (4) 12 5-4631 BRAKE ASSEMBLY (R. Hand) 13 2-7197 SPRING, Extension 14 5-9494 ASSEMBLY, Idler Arm 15 9-1323 BOLT, 1/2-13 X 1-1/4" Flange Lock (6) 16 9-1804 WASHER, 9/16" Flat (2) 17 9-1221 BOLT, 3/8-16 x 2-7/16” Shoulder 18 4-1869 SCRAPER (2) 19 1-6561 BUSHING, Axle (6) 20 5-4640 ASSEMBLY, Wheel/Drum (2) 21 1-2730 E-RING, 1" (2) 22 9-1305 SCREW, 3/8-16 X 2" Hex Head Cap, Grade 5 (2)


23 9-1303 BOLT, 5/16-18 X 1" Short Neck Carriage, Grade 5 (4) 24 9-1043 BUSHING, 5/8” Machine (10) 25 9-1302 NUT, 3/8-16 Hex, Gr. 5 or B (4) 26 5-4632 BRAKE ASSEMBLY (L. Hand) 27 5-8933 WELDMENT, Brake Pivot (2) 28 7-3594 DECAL, Caution 29 1-0739 RETAINING RING, 5/8”, External (4) 30 2-2768 STUD, Fender (3/8-16 Threads Both Ends) (4) 31A 4-6225 COVER, Belt (2) 31B 7-3510 COVER, Belt (2) (Model SPEL150KH Only) 32 9-1322 WASHER, 1/2" Split Lock (6) 33 9-1049 WING-NUT, 3/8-16 Nyloc (4) 34 9-1585 NUT, 3/8-16 Hex Center Lock, Grade 5 or B (2) 35 9-1316 NUT, 1/2-13 Nyloc (6) 36 9-0990 BOLT, 3/8-16 x 2” Short Neck Carriage, Grade 2 37 4-1873 WELDMENT, Idler Arm Express 38 1-3864 FITTING, 3/16" PR Lube (7) 39 1-4409 BEARING, 9/16" Flange (2) 40 1-8573 IDLER, V-Belt, 3.56" O.D. 41 9-1320 WASHER, 3/8" Split Lock (4) 42 9-0122 WASHER, 3/8" Flat (4) 43 2-4707 PULLEY, 3-1/4" Idler (4) 44 9-1560 SCREW, 3/8-16 X 2-1/4" Hex Head Cap, Grade 5 (4) 45 5-9047 WELDMENT, Idler Arm 46 5-8927 WELDMENT, Idler Arm (SPEL150KH only) 47 5-9048 WELDMENT, Idler Arm 48 5-8928 WELDMENT, Idler Arm (SPEL150KH only) 49 9-1302 NUT, 3/8-16 Hex, Gr. 5 or B (4)


LEFT IDLER ASSEMBLIES RIGHT IDLER ASSEMBLIES

3A

3C

3B

4C

4B 4A

45

48

47

46 44

41

42

43

25

38 45

38

25

43

42

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44

38 25

43

42

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41 44

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44

12

PISTOL GRIP HANDLE & CONTROL ASSEMBLIES (all models except SPEL150KH)


44B

32

9 40

39 38 1

2

40

9

44A 42 43

43

42

6

8A

19

11

1

38

39 24 7

5

41

3

14

4

31

19

11

27

41 5 26

4 6

2

3 8B

14

25 18

37

16 30

29

18 17

21

28

14 12A

17 23

21 36 22B

14

2

13

16

17 18

20 36

34

15

18

14

14

18

2

16

17

13

23

12B

14

14

22A

17

14

3 32

14

10

33

13

PISTOL GRIP HANDLE & CONTROL ASSEMBLIES (all models except SPEL150KH)

ITEM PART NO. DESCRIPTION 1 1-2363 PIN, Clevis (2) 2 7-3573 ROD, Brake, Express (2) 3 7-3836 ROD, Traction, Express (2) 4 4-6181 LEVER WELDMENT, Drive Express (2) 5 3-4162 PIN, 5/16" Self-locking Cotter (2) 6 9-1309 PIN, 3/16" x 1-3/4" Clevis (2) 7 9-0307 SCREW, #10-24 x 1/2" Hex Washer Self-tapping (2) 8A 4-6400 SPRING, Torsion (Left Hand) 8B 4-6399 SPRING, Torsion (Right Hand) 9 4-6235 LATCH (2) 10 4-1880 BRACKET, Shift Handle 11 2-4571 GRIP, Latch (2) 12A 4-5189 TRACTION LINK WELDMENT (Left Hand) 12B 4-5197 TRACTION LINK WELDMENT (Right Hand) 13 2-4586 SWIVEL (2) 14 9-1594 COTTER PIN, 1/2" Self-locking (8) 15 2-4607 SWIVEL 16 2-8036 SPRING, Compression (3) 17 9-0122 WASHER, 3/8" Flat (9) 18 9-1299 NUT, 3/8" Hex Nyloc (9) 19 2-4127 GRIP (2) 20 4-1878 HANDLE, Weldment 21 1-7590 SWITCH, OPC NC (2) 22A 4-5158 TRACTION LINK WELDMENT, Lower (Right Hand) 22B 4-5157 TRACTION LINK WELDMENT, Lower (Left Hand) 23 4-1874 SWIVEL (2) 24 1-2686 NUT, 1/2-27 Hex (Special) 25 2-9715 SWITCH, PTO 26 1-2685 NUT, 5/8-32 Hex (Special) 27 9-0880 WASHER, 5/8" Internal Tooth Lock 28 1-7817 SWITCH, On/Off 29 3-2692 WASHER, Nylon 30 7-2383 LEVER, Shift 31 2-6420 GRIP, Shift Lever 32 4-6418 GRIP, 3/4" I.D. (2) 33 9-1497 SCREW, 3/8-16 x 1-1/2" Hex Head Cap, Grade 5 34 4-1883 ROD, Shift 35 4-5195 WIRING HARNESS (See Page 32) 36 9-1640 BOLT, 3/8-16 x 1" Short Neck Carriage, Grade 2 (6) 37 2-2354 CONTROL, Throttle (Kawasaki & Kohler Engines) 38 9-1317 SCREW, 1/4-20 x 3" Hex Head Cap, Grade 5 (2) 39 9-0055 WASHER, 1/4" Flat (2) 40 2-9125 SPACER, Brake (Outer ) (2) 41 2-3313 PIN, 5/16 X 1-1/8" Roll (2) 42 2-4129 SPACER, Brake (Inner) (2) 43 9-1603 NUT, 1/4-20 Hex Nyloc (2) 44A 4-1660 GRIP, Pistol OPC (Right Hand) (Weldment) 44B 4-1659 GRIP, Pistol OPC (Left Hand) (Weldment) PRO GEAR EXPRESS MANUAL No. 06927

14

LOOP HANDLE & CONTROL ASSEMBLIES (model SPEL150KH only) MANUAL No. 06927 PRO GEAR EXPRESS

29

28

27

26

24

23

22 21

21

21

20 19

18

17

17

15

15

14

11

10

10

9

6

6

5

4

3

2 1

5

5

8

7

9

12

16

21

26

27

15

LOOP HANDLE & CONTROL ASSEMBLIES (model SPEL150KH only)


1 5-8842 LOOP HANDLE, Express (Weldment)

2 2-7225 SWITCH, OPC (NC)

3 7-7873 SCREW, #12-14 x 1/2” Hex Flange Self-tap (2)

4 2-2166 ROD, Pivot

5 9-1030 BUSHING, 1/2” Machine (5)

6 1-4341 E-RING, 1/2” (2)

7 5-8847 LEVER, Traction (Right Hand) (Weldment)

8 5-8848 LEVER, Traction (Left Hand) (Weldment)

9 7-3311 PLATE, Neutral Latch (2)

10 7-3315 SPACER, Neutral Latch (2)

11 3-4803 PIN, Shoulder (2)

12 5-9115 LATCH, Neutral (Weldment)

13 1-2080 CABLE TIE, 7” (4) (not shown)

14 1-1879 GRIP, Vinyl

15 2-8857 BEARING (4)

16 4-1748 BAIL, Operator Presence Control (Weldment)

17 9-1222 BOLT, 1/4-20 x 1-3/4” Hex Head Cap, Grade 5 (2)

18 7-4648 ROD, OPC

19 2-9139 SPRING, OPC

20 7-3309 PANEL, Console (Left)

21 9-1122 SCREW, 1/4-20 x 1/2” Hex Washer Self- tap (9)

22 9-1686 SCREW, 1/4-20 x 3/4” Hex Washer Self- tap (2)

23 2-9715 SWITCH, Toggle

24 1-2686 NUT, 1/2-27 (Special)

25 2-9100 CONTROL, Engine Control ( Kohler ) (not shown)

26 7-6998 FITTING, Grease (1/4-28 Thread) (2)

27 9-0977 NUT, 1/4-20 Hex Jam (2)

28 2-7220 SCREW, 3/8-16 x 3-1/4” Hex Head Cap, Grade 5

29 9-1299 NUT, 3/8-16 Hex Nyloc (10)

continued on following two pages


16

LOOP HANDLE & CONTROL ASSEMBLIES (model SPEL150KH only) (continued) MANUAL No. 06927 PRO GEAR EXPRESS

31

22

21

21

21

21

57

47

46

45

30

43

56

48

29

36

40

55

41

49

50 53

51

52

44

44

44

40

36

29

29

41

29

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44

46 46

29

35

34

33 32

36

42

39

38

37

29 41

17

LOOP HANDLE & CONTROL ASSEMBLIES (model SPEL150KH only) (continued)


30 7-3310 PANEL, Console (Right)

31 1-7817 SWITCH, ON-OFF

32 9-0880 WASHER, 5/8” Internal Tooth Lock

33 1-2685 NUT, 5/8-32 Hex (Special)

34 1-1138 KEY, Ignition (pair)

35 4-1880 BRACKET, Shift Handle

36 9-1640 BOLT, 3/8-16 x 1” Square Neck Carriage, Grade 5 (6)

37 9-1497 SCREW, 3/8-16 x 1-1/2” Hex Head Cap, Grade 5

38 3-2692 SPACER, Wear

39 7-2383 SHIFT LEVER

40 2-8036 SPRING, Friction Pack (3)

41 9-0122 WASHER, 3/8” Flat (5)

42 2-6420 GRIP, Flat Bar

43 7-3314 ROD, Shift (21-1/2” Long, 3/8-16 Thread)

44 9-1594 COTTER-PIN, 1/2” Self-Locking (10)

45 2-4607 SWIVEL, Brake Link, 3/8-16” Thread, .109 Dia. Hole (PM)

46 9-1296 WASHER, 5/16 Flat (6)

47 7-3953 PIN, 5/16 x .94 Clevis (2)

48 7-3312 ROD, Traction (22” Long, 3/8-16 Thread) (2)

49 4-1874 SWIVEL, 3/8-16 Thread, .109 Dia. Hole (2)

50 5-8929 TRACTION LINK, Lower Left (Weldment)

51 5-8930 TRACTION LINK, Lower Right (Weldment)

52 5-8931 TRACTION LINK, Upper Right (Weldment)

53 5-8932 TRACTION LINK, Upper Left (Weldment)

54 7-3317 WIRING HARNESS (see page 34)

55 2-4586 SWIVEL .406 & .109 Dia. Holes (2)

56 7-3313 ROD, Brake (37-3/4” Long, 3/8-16 Thread) (2)

57 3-4162 COTTER PIN, 5/16” Self Locking (2)


18

DECALS

ITEM PART NO. DESCRIPTION 1 7-3598 DECAL, Console (Pistol Grip)

2 4-6580 DECAL, SNAPPER Pro w/Trademark

3 5-8213 DECAL, Pro Express

DECALS (Continued On Next Page) MANUAL No. 06927 PRO GEAR EXPRESS

1

2

3

19

DECALS

ITEM PART NO. DESCRIPTION 4 2-9470 DECAL, Patent Numbers

5 2-4156 DECAL, Caution

6 2-2522 DECAL, Warning

7 7-3594 DECAL, Caution (Open Drive Belt)

8 4-4640 DECAL, Snapper

9 4-4796 DECAL, 36” Deck

10 4-4792 DECAL, 48” Deck

DECALS (Continued On Next Page)


8

4

7

6

5

9 10

20

DECALS

ITEM PART NO. DESCRIPTION 11 7-3612 DECAL, Operation (Gear Drive)

12 5-8290 DECAL, Caution, Counterweight (36”)

13 5-8294 DECAL, Caution, Counterweight (48”)

14 1-3010 DECAL, Warning (Cut Finger)

DECALS (Continued On Next Page)


11

12

13

14

21

DECALS

ITEM PART NO. DESCRIPTION 21 7-3556 DECAL, Throttle Control

22 7-3557 DECAL, Ignition Switch

23 7-3558 DECAL, PTO Switch

24 7-3559 DECAL, Right Hand Control

25 7-3560 DECAL, Shift

NOTE: The decals on this page are used on the Loop Handle model only. PRO GEAR EXPRESS MANUAL No. 06927

25

24

23

22

21

22

TRACTION, REAR WHEEL ASSEMBLY

ITEM PART NO. DESCRIPTION 1 5-9983 ASSEMBLY, Tire & Hub (Includes Items 2 thru 6) (2) 2 5-4638 HUB, Weldment (2) 3 1-9169 BEARING, Wheel (4) 4 2-7231 VALVE, Air (Snap-In) (2) 5 7-6998 FITTING, 1/4-28 Straight Lube (2) 6 4-6245 TIRE, 16 x 6.50-8 Tubeless (2) 7 9-1540 BOLT, 5/16-18 x 1-1/2" Hex Flange Lock, Grade 5 (8) 8 1-7531 PULLEY, 8" (4) 9 2-3516 DRUM, Brake 6" (2) 10 2-3515 SPACER (8) MANUAL No. 06927 PRO GEAR EXPRESS

8

10

8

9

7

3

2 3

5

4

6

23

BRAKE ASSEMBLY


1A 4-4741 LEVER, Brake (Right Hand) (Weldment)

1B 4-4742 LEVER, Brake (Left Hand) (Weldment)

2 5-8933 STUD, Brake Mount (Weldment) (2)

3 4-0622 LINK, Brake (Weldment) (2)

4 9-1302 NUT, 3/8-16 Hex, Grade 5 or B (2)

5 7-4810 BAND, Brake 6" (2)

6 9-1305 SCREW, 3/8-16 X 2" Hex Head Cap, Grade 5 (2)

7 9-1043 BUSHING, 5/8" I.D. X 1" O.D. Machinery (2)

8 1-3946 RETAINER, 3/8" Bolt (4)

9 3-2903 PLATE, Brake Link (2)

10 9-1040 RETAINER, 5/8" (2)

11 1-3864 FITTING, 3/16” Lube (2)

12 9-1299 NUT, 3/8-16 Nyloc (2) PRO GEAR EXPRESS MANUAL No. 06927

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4

2

10

7

1B

1A

11

11

6

4

3

8

9

24

36” DECK IDLER ASSEMBLY

ITEM PART NO. DESCRIPTION 1 3-4422 PULLEY, Idler (5.00 O.D.) 2 9-1299 NUT, 3/8-16 Hex Nyloc (4) 3 9-1300 WASHER, 7/16" I.D. X 1" O.D. 4 1-2709 RING, 1" External Retaining 5 2-3556 BUSHING (2) 6 4-2448 IDLER ARM (Weldment) (36") 7 7-6998 FITTING, 1/4-28 Straight Lube 8 9-1304 BOLT, 3/8-16 x 1" Hex Head Cap, Grade 5 (3) 9 4-1295 PIVOT, Idler Arm (Weldment) 10 2-7220 SCREW, 3/8-16 x 3-1/4" Hex Head Cap, Grade 5 11 2-9723 SPACER (2) 12 3-6429 BRACKET, Idler (Pro 36) 13 2-7198 BOLT, 3/8-16 x 1" Hex Flange Lock, Grade 5 14 9-1585 NUT, 3/8-16 Hex Center Lock, Grade 5 or B 15 3-5656 RETAINER, Belt - Idler MANUAL No. 06927 PRO GEAR EXPRESS

11

7

6

5

4

1

3

2

9

5

14 12

15

13 2 10

8

25

48” DECK IDLER ASSEMBLY

ITEM PART NO. DESCRIPTION 1 2-9273 PULLEY. Idler 2 3-4422 PULLEY, Flat Idler 5” O.D. 3 9-1585 NUT, 3/8-16 Hex Center Lock, Grade 5 or B (2) 4 1-2709 RING, 1” External Retaining (2) 5 2-3556 BUSHING (4) 6 4-2452 WELDMENT, Idler Arm, Secondary 7 4-2450 WELDMENT, Idler Arm, Primary 8 3-5657 SPACER, Idler Pulley 9 9-1300 WASHER, 3/8” Flat (2) 10 9-1305 SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 11 2-7220 BOLT, 3/8-16 x 3-1/4” Hex Head Cap, Grade 5 12 7-6998 FITTING, 1/4-28 Straight Lube 13 4-2465 WELDMENT, Idler Pivot 14 3-5656 RETAINER, Belt PRO GEAR EXPRESS MANUAL No. 06927

3

9

2

1

9

3

4

12

5

15

4

10

6

12

8 5

14

7

11

5

15

13

26

CUTTER HOUSING ASSEMBLY MANUAL No. 06927 PRO GEAR EXPRESS

14

3

15

2

1

13 13 12

10

11

16

5

1

5-4011 SPINDLE ASSEMBLY- INCLUDES ITEMS 1,3,4,5,10,11 & 12

4

6

7

9

8

27

CUTTER HOUSING ASSEMBLY ITEM PART NO. DESCRIPTION

1 2-9422 BEARING, Sealed (2)

2 2-9270 WASHER, Spindle

3 2-9274 SNAP-RING, Spindle Shaft

4 5-9311 SHAFT, Spindle

5 2-9254 SPACER, Bearing

6 2-9271 SPACER, Blade (4)

7 2-9246 BLADE, 18" (36" Deck) (2)

-- 2-9247 BLADE, 16-1/2” (48” Deck) (3)

8 1-6440 WASHER, Beveled

9 2-9256 BOLT, 5/8-18 X 7-1/2" Hex Head Cap, Grade 5

10 2-9275 FITTING, 1/4-25 Straight Lube

11 2-9252 HOUSING, Cutter

12 2-9384 VENT, Spindle

13 2-9302 BOLT, 3/8-16 X 1-1/4" Rib Necked (6)

14 2-9249 PULLEY, 5-3/4" O.D. (36" Deck)

15 9-1736 NUT, 5/8-18 Hex Flange Lock, Grade 5

16 9-1299 NUT, 3/8-16 Hex Nyloc (6)


Note: Part Number 5-4017 (Spindle Housing Sub-Assembly) is comprised of Items 11 & 12 (one each) as well as Item 13 (6 each).

28

36" MOWER DECK ASSEMBLY


CUTTER HOUSING ASSEMBLY BREAKDOWN SHOWN ON PAGES 26 & 27

4

32

12

14

16

1

7

15 21

22 27

DECK

25

26

9

31

28

23

3

10

24

DECK IDLER ASSEMBLY BREAKDOWN SHOWN ON PAGE 24

25

19

35

35

20 33

33

19 11

6 2

30

29 34

13

8

18

28

31

5

20

CASTER ASSEMBLY BREAKDOWN SHOWN ON PAGE 3

17

17

29

36" MOWER DECK ASSEMBLY ITEM PART NO. DESCRIPTION

1 1-2709 SNAP-RING, 1" External

2 1-3010 DECAL, Warning (CPSC Cut Finger)


4 2-3735 KNOB, Hood (5/16-18 Thread) (3)

5 2-4156 DECAL, Caution - Operator Instruction

6 2-7950 SPRING, Chute

7 3-5710 V-BELT, Deck Drive 36" (Nominal Effective Length: 84.80”)

8 2-9277 HINGE PIN, Chute

9 2-9278 SPRING, Idler

10 7-6940 SCREW, 5/16-18 X 4-1/2" Hex Head Cap, Grade 5 (3)

11 9-1313 PIN, 3/32" X 1" Cotter

12 4-6580 DECAL, SNAPPER PRO w/Trademark

13 4-2460 DEFLECTOR, 36" (Weldment)

14 3-4963 COVER, 36"

15 4-1295 PIVOT, Idler (Weldment)

16 5-4018 ASSEMBLY, Idler Arm 36"

17 5-7736 ASSEMBLY, Caster Red (2)

18 4-6294 WELDMENT, 36" Deck, Fixed Height, Express

19 7-6998 FITTING, Lube 1/4-28 Straight (2)

20 9-1299 NUT, 3/8-16 Hex Nyloc (5)

21 9-1304 SCREW, 3/8-16 x 1" Hex Head Cap, Grade 5 (3)

22 9-1305 SCREW, 3/8-16 x 2" Hex Head Cap, Grade 5

23 1-3847 RETAINER, 3/8” Bolt

24 9-1323 BOLT, 1/2-13 x 1-1/4" Flange Lock, Grade 5

25 9-1528 WASHER, 3/8" I.D. Flat (9)

26 2-1128 SPACER (6)

27 9-1601 NUT, 5/16-18 Hex Flange Lock, Grade 5 (3)

28 9-0613 NUT, 3/8-16 Hex Flange Lock (2)

29 9-1322 WASHER, 1/2" Split Lock

30 9-1316 NUT, 1/2-13 Hex, Grade 5

31 9-1331 WASHER, 13/32" (2)

32 4-4796 DECAL, Deck Size

33 7-7345 PAD

34 9-1547 BOLT, 3/8-16 X 3/4" Short Neck Carriage, Grade 5 (2)

35 4-4626 BUSHING, Caster (4)


30

48" MOWER DECK ASSEMBLY MANUAL No. 06927 PRO GEAR EXPRESS

18

8

24

20

14

10

24

25

9

28

26

28

26

13

27

22

4

11

23

6

24

5

12

25

7

15

2

17

1

24

21

16

3

DECK IDLER ASSEMBLY BREAKDOWN SHOWN ON PAGE 25

31

48" MOWER DECK ASSEMBLY ITEM PART NO. DESCRIPTION

1 1-3010 DECAL, Warning (CPSC Cut Finger)


3 2-3735 KNOB, 5/16-18 (4)

4 2-4156 DECAL, Caution- Operator Instruction

5 2-7327 PIVOT, Roller Pin (Weldment)

6 2-7344 WASHER, 5/8” Flat (2)

7 2-7950 SPRING, Chute

8 2-9245 PULLEY, Driven 5-3/4” O.D

9 2-9261 V-BELT, Secondary 48” (113” Long)

10 2-9262 V-BELT, Primary 48” (66” Long)

11 7-2915 SPRING, Primary

12 2-9277 PIN, Chute Hinge

13 2-9278 SPRING, Idler

14 2-9281 STANDOFF, 4-1/2” Long (5/16-18 thread top; 3/8-16 thread bottom) (4)

15 9-1313 PIN, 3/32 x 1” Cotter

16 4-6580 DECAL, Snapper Pro w/Trademark

17 4-2464 DEFLECTOR, 48" Chute (Weldment)

18 5-4013 48” COVER

19 5-4020 ASSEMBLY, Caster Red (Fixed Decks) (2) (not shown; see page 3)

20 4-6902 WELDMENT, Deck 48” (Fixed Height) (includes 4 of item 27)

21 5-4023 ASSEMBLY, Idler- 3 Spindle Deck

22 7-6998 FITTING, Lube 1/4-28 Straight (2)

23 7-9226 ROLLER, Low Density Polyethylene (3)

24 9-1299 NUT, 3/8-16 Hex Nyloc (8)

25 9-1304 SCREW, 3/8-16 x 1”, Hex Head Cap, Grade 5 (4)

26 9-1305 SCREW, 3/8-16 x 2”, Hex Head Cap, Grade 5 (2)

27 4-6626 BUSHING, Caster

28 9-1619 NUT, 3/8-16 Hex Flange Lock (4) PRO GEAR EXPRESS MANUAL No. 06927

32

ELECTRICAL COMPONENTS (Pistol Grip Handle)


OPC SWITCH (NC)

(PISTOL GRIP MODELS ONLY)

KEYSWITCH P/N 1-7817

KEY P/N 1-1138

BLADE CLUTCH SWITCH

P/N 2-9715

CONNECTOR NOTCH

OPC SWITCH (NC) (PISTOL GRIP

MODELS) P/N 1-7590

15 AMP FUSE

FUSE SOCKET

TO TRANSMISSION

SWITCH

MAIN WIRE HARNESS P/N 4-5195

KAWASAKI REGULATOR/RECTIFIER

P/N 2-8983

KAWASAKI ENGINE ONLY

KAWASAKI PIGTAIL P/N 2-7226

TO ELECTRIC CLUTCH

KAWASAKI CAPACITOR P/N 2-7215

TO MAIN HARNESS

GROUND TO ENGINE

TO ENGINE TERMINAL * NOTE: THIS TERMINAL HAS A LOCK-OUT

BARB WHICH MUST SLIDE INTO THE CONNECTOR NOTCH.

BLACK

BLUE

BLACK

GREEN

RED

YELLOW

RED

GREEN

GREEN

YELLOW

WHITE

RED BLACK BLACK

WHITE

BLACK & WHITE

BLACK ORANGE

RED

YELLOW YELLOW

ORANGE BLACK & WHITE

BLACK

GREEN

BLACK

RED

BROWN

BLACK

RED

YELLOW

GREEN BLUE

UNDERSIDE VIEW OF BLADE

CLUTCH SWITCH

YELLOW

RED

GREEN

BLUE

33

WIRING SCHEMATIC (Pistol Grip Handle) PRO GEAR EXPRESS MANUAL No. 06927

34

ELECTRICAL COMPONENTS (Loop Handle) PRO GEAR EXPRESS MANUAL No. 06927

MAIN WIRE HARNESS P/N 7-3317

35

WIRING SCHEMATIC (Loop Handle) PRO GEAR EXPRESS MANUAL No. 06927

36

Parts Manual for

PRO GEAR EXPRESS MID-SIZE WALK BEHIND MOWERS SERIES 0 & 1

POWER UNIT MODEL

SPE1250KW SPE140KW SPE150KH SPE151KW SPEL150KH

MOWER UNIT MODEL SPE360 SPE480 SPE361 SPE481

IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.

COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED

MANUAL No. 06927 (Rev. 4, 06/30/02) Printed in U.S.A.

Parts Manual for PRO GEAR EXPRESS SERIES 0 & 1 · Parts Manual for PRO GEAR EXPRESS MID-SIZE ......

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Transcript of Parts Manual for PRO GEAR EXPRESS SERIES 0 & 1 · Parts Manual for PRO GEAR EXPRESS MID-SIZE ......