PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the...

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PARTS MANUAL Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028 www.doosanportablepower.com Book 23318462 (05/08) XP950HACAT XP1060HACAT SHP825WCAT MHP825WCAT HP900WCAT VHP750WCAT XHP650WCAT RHP750WCAT

Transcript of PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the...

Page 1: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

PARTS MANUAL

Doosan Infracore Portable PowerP.O. Box 868 - 501 Sanford AveMocksville, N.C. 27028www.doosanportablepower.com

Book 23318462 (05/08)

XP950HACATXP1060HACATSHP825WCATMHP825WCATHP900WCAT

VHP750WCAT XHP650WCATRHP750WCAT

Doosan
Revised Date
Doosan
Disclaimer
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TABLE OF CONTENTSParts Book

TITLE PAGESteerable Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Steerable Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Steerable Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Steerable Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Steerable Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Steerable Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Engine Assembly (Caterpillar C - 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Engine Assembly (Caterpillar C - 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Airend Pipework. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Airend Pipework. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Airend Pipework. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Airend Pipework. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Foam - High Ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Air Intake System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Air Intake System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Air Intake System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Engine Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41High Ambient Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

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TABLE OF CONTENTSParts Book

TITLE PAGERegulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Regulation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Instrumentation/Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Instrumentation/Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Instrumentation/Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Instrumentation/Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Option - Pressure Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Option - IQ LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Option - IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Option - IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Option - Oil/Air Piping (Aftercooler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Option - Oil/Air Piping (Aftercooler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Option - IQ Dual Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Option - IQ Dual Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Option - IQ Dual Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Option - Oil/Air Piping (Aftercooler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Option - Oil/Air Piping (Aftercooler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Option - Oil/Air Piping (Aftercooler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Option - Flashing Light (Low Fuel Shutdown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Option - Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Option - Overspeed Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Option - Worklights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Option - Service Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Option - Dual Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Option - Dual Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Recommended Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Glossary of Non-Illustrated Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Fasteners Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Fasteners Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Tube Fitting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Tube Fitting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

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Section A - Parts Ordering

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GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll Rand branded parts for your unit.

Doosan Infracore Portable Power can bear no responsibility for injury or damagesresulting directly from the use of non-approved repair parts.

Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult local yellow pages or visit: www.dooasnportablepower.com.

Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

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3 23318462

Parts List

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4 23318462

Steerable Running Gear

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-9 92493378 Drawbar Assembly 11 92302678 Drawbar 12 92299924 Nut 13 92299940 Pin 14 92299932 Washer 15 92302686 Bolt 16 92299973 Nut 17 92299981 Washer 18 92299999 Pin 19 92299916 Eye, Pintle 1

10-17 89285290 Pintle Box Assembly 111 92042746 Body 112 92042753 Plate 213 92096247 Fitting 214 92042761 Bushing 215 92042779 Bolt 116 92042787 Locknut 218 92302975 Bushing 2

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23318462 5

Steerable Running Gear

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES19 92302009 Latch 120 92301993 Spring 121 92272376 Screw 122 92392637 Screw 123 95077764 Nut 124 92274828 Nut 1

25-32 54763230 Front Axle Assembly 125 54686289 Axle, Front 126 92302736 Bushing 427 92096247 Fitting 428 92302744 Pin 229 92302116 Bolt 430 95077798 Nut 431 54763081 Axle, LH 132 54763099 Axle, RH 1

32a 92302751 Washer 433-41 54763115 Track Rod Assembly 2

17 92302058 Fitting 2 33 54763123 Rod, Track 2

Page 10: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

6 23318462

Steerable Running Gear

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES34 54763131 Locknut 235 54763149 U-bolt 236 95329843 Bolt 237 92327212 Nut 238 54763156 Locknut 239 54763164 Ball joint 240 92042860 Bushing 441 92042878 Cap 242 95644324 Bolt 243 95391348 Nut 2

44-55 54763248 Rear axle assembly 144 54386305 Axle, rear 145 54763172 Drum, rear brake 246 -47 92271550 Nut 1648 54431762 Handle, brake 252 -53 92302579 Locknut 2

Page 11: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 7

Steerable Running Gear

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES54 92302587 Plate 255 92302595 Rod, control 156 -57 92327626 Nut 258 -

59-68 -59 92960392 Front/rear hub assembly 460 54763180 Bearing 461 54763198 Hub assembly 462 -63 54763206 Bearing 464 92960434 Washer 465 54763214 Nut 466 92299999 Pin 449 92302546 Ping 250 92302553 Yoke 251 92302561 Screw 267 89299853 Cap 4 68 54763222 Nut 20

69-73 92091842 Leaf spring assembly 1

Page 12: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

8 23318462

Steerable Running Gear

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES69 92091867 Spring, leaf 470 92302405 Hook 471 92302413 Bushing 472 92302850 Bolt 473 92302868 Locknut 474 92302447 Hook 475 92302884 Plate 876 -77 92056852 Bracket 178 92327519 Rod, parking brake control 179 -80 89297691 Bolt 1681 92311695 Locknut 16

82-83 89298293 Tire and wheel assembly 482 54386321 Wheel 188 90103185 Setscrew 2

89-90 -91 92329341 Washer 2

Page 13: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 9

Steerable Running Gear

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES92 92304393 Setscrew 393 92304674 Washer 394 92778182 Plug 295 92778190 Wedge 296 92778208 Wedge 197 92778224 Expander 198 92778257 Shoe, brake 199 92778257 Shoe, brake 1

100 92778265 Spring 2101 92778273 Holder 2102 89298152 Spring 1103 89298160 Spring, adjusting 183 92058965 Tire 184 92367663 Bolt 1485 92359371 Lockwasher 1886 92280940 Bolt 687 92359363 Washer 6

104 89298178 Cap 1 105 89298186 Rod 1106 90103854 Nut 4107 -108 92483916 Cable, brake 1

Page 14: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

10 23318462

Engine Assembly (Caterpillar C - 9)

22326730_031_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22053441 Engine 335hp, XP1060, XHP750, SHP825 11 22053458 Engine 300hp,

-- XP950, VHP750, MHP825 12 22377675 Set, Belts 13 54763495 Fan 14 N.S.S Blade, Fan 165 22090534 Element, Fuel Filter (Primary Filter) 16 22284376 Element, Fuel Filter (Secondary Filter) 17 96704283 Screw 68 95935003 Washer 69 22097646 Engine Front Mount 1 Continued.....

1

3

2

9

4

12 13

14

5

16

615

1717

10

11

18

11

78

19

21

20

Page 15: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 11

Engine Assembly (Caterpillar C - 9)

22326730_031_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES10 92062157 Mount 2 .....Continued11 35609874 Washer, Snubber 412 35271154 Screw 613 92304674 Lock Washer 614 95935037 Washer 615 22351654 Element, Coolant Condition 116 35362235 Filter, Oil 117 92311703 Screw 118 92311695 Locknut 119 36785319 Mag Speed Pickup 120 36870608 Sending Unit, Engine Oil Pressure Gauge 121 36841138 Sending Unit, Engine Coolant Temperature 1

1

3

2

9

4

12 13

14

5

16

615

1717

10

11

18

11

78

19

21

20

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12 23318462

Airend Assembly

22326730_033_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-20 42476127 Airend (Bare) 1

1 95938213 Plug 52 39891486 Cover 23 95023388 O-Ring 24 39326780 Shim 45 39326798 Shim 66 39326806 Shim 47 39436977 Retainer 28 39437686 Bearing 49 39330626 Orifice 5

10 35299361 Shim Set 211 39890553 Housing 112 35295336 Pin, Locating 2 Continued.....

8

1

4

5

10 9

11

14

15

121

C8

C9

20

17

18

20

16

9

21

68

5

1

2

3

RH

4

9

GK

10

22

23 FK

19a

13

D219

7

24

25

26

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060HP900

Page 17: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 13

Airend Assembly

22326730_033_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES13-14 36005031 Rotor Set 1 .....Continued

15 35361310 Key 116 36899979 Connector 117 39253984 O-Ring 118 22124317 Housing 119 22219687 Cover 2

19a 39925367 Gasket 220 95938205 Plug 821 39911284 Tube Assembly 122 22075592 Bracket 123 92894518 Mount 224 35273937 Washer 225 92495597 Bolt 226 35358274 Screw 4

8

1

4

5

10 9

11

14

15

121

C8

C9

20

17

18

20

16

9

21

68

5

1

2

3

RH

4

9

GK

10

22

23 FK

19a

13

D219

7

24

25

26

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060HP900

Page 18: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

14 23318462

Airend Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35313568 Bearing 12 36854925 Bearing 13 36851681 Spacer 14 -- Gear-Set (Refer to Table)5 36846418 Spacer 16 36846426 Bearing 17 35361328 Key 18 35364975 Key 19 36846442 Shim 1

10 95358164 O-Ring 111 36798361 Guard, Top 1

11a 36798346 Guard, Bottom 112 95239927 Pin, Locating 213 36851459 Gear Case 114 36507515 Cover 115 35593508 Seal, Shaft 1 Continued.....

8

1615

9 10

14

13

12

11

21

24

TV

GJ

FJ

25

RF

DI

29

1

1918

17

2322

20

4

23

4

56

PZ

C7

C6

7

26

27

28

Model Gear set Airend complete including gears

9/230 – 36740546 42437590

9/270 XP950 36893378 42455378

9/300 XP1060 93488732 42455345

12/235 MHP825 36740546 42437590

– HP935 36893360 42455337

– VHP750 35334853 42437582

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

226mm Airend Table

HP900

35296011HP900

Page 19: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 15

Airend Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES16 36846400 Shaft 1 .....Continued17 39322706 Bearing 118 36764785 Cap 119 35262963 Spacer 120 35255819 Clamp 121 39253992 O-Ring 122 39326483 Spacer 123 39326749 Ring, Retaining 124 39911292 Tube Assembly 125 36880995 Screw 12

26-28 54400031 Coupling Assembly 126 92041441 Coupling Element 127 54400049 Hub 128 92041466 Bolt 429 92041458 Pin 4

8

1615

9 10

14

13

12

11

21

24

TV

GJ

FJ

25

RF

DI

29

1

1918

17

2322

20

4

23

4

56

PZ

C7

C6

7

26

27

28

Model Gear set Airend complete including gears

9/230 – 36740546 42437590

9/270 XP950 36893378 42455378

9/300 XP1060 93488732 42455345

12/235 MHP825 36740546 42437590

– HP935 36893360 42455337

– VHP750 35334853 42437582

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

226mm Airend Table

35296011HP900

Page 20: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

16 23318462

Airend Assembly

22326730_037_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 92304435 Bolt 42 35856467 Cover 13 95022372 O-Ring 14 35361286 Bolt 35 36750909 Gear Case 16 35318146 Bolt 187 36865772 Seal 18 35104082 Locknut 19 35610195 Bearing 1

10 35372002 Spacer 111 -- Gear-Set (Refer to Table)12 36504116 Drive Shaft 113 35355809 Key 1 Continued.....

720

819

18

10

9

4,27

1

22

21

23

6

31

24 25,26

23

11

17

13

12

1516

14

33

35

36

BC

28

30

29

WBHV

RW

VZ

GQ5

32

34

Model Airend complete including gears Gear set

21/215 XHP750 35096205 36763183

17/235 SHP825 35086354 36746428

17/235, 21/215SHP825, XHP750, XHP650

HR2 Airend Table

Page 21: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 17

Airend Assembly

22326730_037_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES14 35610203 Bearing 1 .....Continued15 35372010 Spacer 116 35372028 Shim Set 117 92707801 Key 118 35610153 Plate, Retaining 119 35371996 Spacer 120 35337583 Spacer 121 35336122 Pin, Locating 122 35272541 Bolt 123 36737161 Housing 124 35355775 O-Ring 125 35271139 Bolt 126 35272533 Bolt 1*27 39101449 Plug 4 Continued.....

720

819

18

10

9

4,27

1

22

21

23

6

31

24 25,26

23

11

17

13

12

1516

14

33

35

36

BC

28

30

29

WBHV

RW

VZ

GQ5

32

34

Model Airend complete including gears Gear set

21/215 XHP750 35096205 36763183

17/235 SHP825 35086354 36746428

17/235, 21/215SHP825, XHP750, XHP650

HR2 Airend Table

Page 22: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

18 23318462

Airend Assembly

22326730_037_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES28 92894518 Mount 2 .....Continued29 22075279 Bracket, RH 1

*29a 22075287 Bracket, LH 130 35273937 Washer, Snubber 2

31-33 54400031 Coupling Assembly 131 92041441 Coupling Element 132 54400049 Hub 133 92041466 Bolt 434 92041458 Pin 435 89288799 Plate, Adaptor 136 36880995 Screw 12

720

819

18

10

9

4,27

1

22

21

23

6

31

24 25,26

23

11

17

13

12

1516

14

33

35

36

BC

28

30

29

WBHV

RW

VZ

GQ5

32

34

Model Airend complete including gears Gear set

21/215 XHP750 35096205 36763183

17/235 SHP825 35086354 36746428

17/235, 21/215SHP825, XHP750, XHP650

HR2 Airend Table

17/235, 21/215, SHP825RHP750, XH650

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23318462 19

Airend Assembly

22326730_040_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35355791 O-Ring 12 36738128 Housing 13 35336122 Dowel 14 35336130 Dowel 15 36006732 Rotor Set 16 35355817 Key 17 35311463 Bolt 48 35300193 Plate 19 -- Gear-Set (Refer to table)

10 35273408 Bolt 811 35355965 Plate, Retaining 112 35600022 Bearing 113 35355866 Spacer 114 35355999 Plate, Retaining 115 35355973 Spacer 116 35300201 Plate 117 35600014 Bearing 1

7

8

9

13

10

11

12

17

167

15

1410

6

51

3

2

4

Model Airend complete including gears Gear set

21/215 XHP750 35096205 36763183

17/235 SHP825 35086354 36746428

17/235, 21/215SHP825, XHP750, XHP650

HR2 Airend Table

17/235, 21/215, SHP825,RHP750, XH650

Page 24: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

20 23318462

Airend Assembly

22326730_041_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35271188 Bolt 12 35856350 Cover 13 35355924 Shim Set 14 95026290 O-Ring 15 35311463 Bolt 16 35355957 Plate 17 35600113 Bearing 28 35355874 Shim Set 19 35355940 Piston 1

10 35355874 Shim Set 111 35600113 Bearing 212 35864644 Coupling 113 35369438 Bolt 114 35355916 Shim Set 115 95026290 O-Ring 116 36500734 Cover 117 39125000 Bolt 118 35272533 Bolt 119 35366657 Pump 120 95000410 O-Ring 121 95069522 Dowel 1

9

10

21

12

13

14

15

16

17

18

11

19

20

8

6

54

3

2

1

7

17/235, 21/215SHP825, XHP750, XHP650

17/235, 21/215, SHP825,RHP750, XHP650

Page 25: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 21

Airend Assembly

22326730_042_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35336122 Dowel 12 35355817 Key 13 35082114 Rotor Set 14 95223178 Circlip 25 35600030 Bearing 16 35300193 Plate 17 35311463 Bolt 88 35300193 Plate 19 35600022 Bearing 1

10 35366251 Bolt 1211 35355783 O-Ring 112 35336130 Dowel 113 36738797 Housing 114 35356039 Bolt 1615 35295344 Bolt 16 Continued.....

3

4

9

78

7

65

4

11

12

14,15

1617

16

17

10

132

18

19

18

20

22

2728

21

1 23 24

29

25

17/235, 21/215SHP825, XHP750, XHP650

17/235, 21/215, SHP825,RHP750, XHP650

Page 26: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

22 23318462

Airend Assembly

22326730_042_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES16 35355502 O-Ring 2 .....Continued17 35331883 Plate 218 95214524 Gasket 219 35285626 Valve 120 22075295 Flange 121 89201768 Bracket 122 89252126 Lever 123 36845030 Valve, Safety 124 36845048 Cover 125 92421353 Nut 126 92764372 Screw 627 96700919 Screw 228 96790717 Stud 229 33297340 Nut 2

3

4

9

78

7

65

4

11

12

14,15

1617

16

17

10

132

18

19

18

20

22

2728

21

1 23 24

29

25

17/235, 21/215SHP825, XHP750, XHP650

Page 27: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 23

Airend Assembly

22326730_044_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35355767 Shim Set 12 36501013 Plate 13 35271154 Bolt 64 35605203 Bearing 25 -- Gear-Set (Refer to Table)6 35355841 Spacer 17 35355825 Shim Set 18 35355858 Plate 19 36763704 Bolt 3

10 35311463 Bolt 311 35355833 Shim Set 112 35600105 Bearing 213 35355767 Shim Set 114 35856418 Plate, Retaining 115 92304393 Bolt 616 35300193 Plate 117 35602457 Piston 1

11

17

7

1

6

4

2

3

5

8

9

12

10

16

14

13

15

Model Airend complete including gears Gear set

XHP750 35096205 36763183

XHP750

HR2 Airend Table

17/235, 21/215, SHP825, RHP750, XH650

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24 23318462

Airend Pipework

22326730_045_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35863885 Bracket 12 35253038 Clamp 13 35364991 Connector 14 35253038 Clamp 25 36743797 Tube Assembly 16 36746626 Bracket 17 36850584 Tube Assembly 18 35287895 Connector 19 35294156 Connector 1

10 35287911 Elbow 111 36743896 Tube Assembly 112 35294727 Elbow 113 35287721 Hose Assembly 114 35294735 Elbow 115 92272368 Setscrew 4 Continued.....

11

17

16

15 14

18

19

8

910

11

21

22

13

7

2320

12

5

6

43

25

2624

1 27

PM

LC

2

28

2930

17/235, 21/215SHP825, XHP750, XHP650

17/235, 21/215, SHP825,RHP750, XHP650

Page 29: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 25

Airend Pipework

22326730_045_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES16 95431292 Elbow 1 .....Continued17 92304617 Washer 418 36758357 Tube Assembly 119 95431292 Elbow 120 95038048 Bush, Reducing 121 36743722 Tube Assembly 122 35294677 Hose Assembly 123 35288166 Connector 124 35861137 Elbow 125 36743870 Tube Assembly 126 35364991 Connector 127 36745669 Tube Assembly 128 35302314 Adaptor 129 95930301 Bush, Reducing 130 36757581 Switch, Oil Pressure 1 Continued.....

11

17

16

15 14

18

19

8

910

11

21

22

13

7

2320

12

5

6

43

25

2624

1 27

PM

LC

2

28

2930

17/235, 21/215SHP825, XHP750, XHP650

17/235, 21/215, SHP825, RHP750, XHP650

Page 30: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

26 23318462

Airend Pipework

22326730_047_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES31 35606490 Elbow 132 36846517 Bracket 133 36506756 U-Bolt 134 35309715 Screw 235 35294735 Elbow 136 95293320 Connector 137 36743805 Tube Assembly 138 35092279 Filter Assembly 139 36846707 Valve, Safety 140 35287556 Plug 141 36743912 Tube Assembly 142 36743920 Tube Assembly 143 35606490 Elbow 144 36748093 Tube Assembly 145 35283068 Elbow 146 36745792 Bracket 1 Continued.....

34

31 32

35

36

37

3940

41

47

46

45

48

42

44

55 54

60

61

62

43

52 5141

50

49

53

33

59

385857

56

17/235, 21/215SHP825, XHP750, XHP650

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23318462 27

Airend Pipework

22326730_047_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES47 35306638 U-Bolt 2 .....Continued48 36798205 Cover 149 35287556 Plug 150 35287895 Connector 151 36743904 Tube Assembly 152 35279827 Elbow 153 35279827 Elbow 154 36743961 Manifold 155 36748101 Tube Assembly 156 35609098 Plug 157 35277797 O-Ring 158 35370063 Element 159 95357943 O-Ring 160 36759447 Bracket 1

61-62 36756120 Filter Assembly 162 36860336 Element 2

34

31 32

35

36

37

3940

41

47

46

45

48

42

44

55 54

60

61

62

43

52 5141

50

49

53

33

59

385857

56

17/235, 21/215SHP825, XHP750, XHP650

Page 32: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

28 23318462

Enclosure

22326730_049_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22081988 Panel 12 22123301 Panel 13 22123095 Panel 14 22267322 Angle, Cooler Seal 15 89287957 Handrail 46 22127492 Panel, Right Hand 17 22079685 Panel, Right Hand, Orifice 18 22181069 Panel, Cover, Right Hand 19 22133425 Undertray (F) 1

10 22132898 Undertray (R) 111 22180897 Panel, Left Hand 1

*11a 36889608 Screw 6*11b 36881886 Nut 6*11c 56797652 Screw12 22079677 Panel, Left Hand, Orifice 113 22123418 Cover 1

Continued.....

5

OA

ZS

YL

16

PE

1

5

939

10

12

17

17

8

UO

21

2

3

24

20

22

23

6

19

11

14

13 35

25

29

26

4

31

30

31

32

28

27

7

LG

QR

33

34

40

36

38

3715

41

Page 33: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 29

Enclosure

22326730_049_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES14 54657408 Cover, (W) Machine 1 .....Continued

22329817 Cover, (HA) Machine 115 54566781 Frame 116 22193031 Guard 117 22079651 Panel, Baffle Fan, Orifice 218 --19 89299226 Cover 120 89297600 Bolt, Eye 121 89297618 Spacer 122 89799840 Spring 123 92042241 Washer, Nylon 124 92304559 Locknut 125 22150353 Bail, Lifting 1

*25a 35272588 Screw 6*25b 92391382 Washer 626 22123236 Panel 1

*26a 22196786 Panel, Roof Muffler HA 1 Continued.....

5

OA

ZS

YL

16

PE

1

5

939

10

12

17

17

8

UO

21

2

3

24

20

22

23

6

19

11

14

13 35

25

29

26

4

31

30

31

32

28

27

7

LG

QR

33

34

40

36

38

3715

41

Page 34: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

30 23318462

Enclosure

22326730_049_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES27 22079750 Panel, SRG 1 .....Continued

22281174 Panel, HSRG 128 36889608 Screw 229 22097448 Bracket 230 35209048 Clamp 131 35113646 Clamp 232 35127653 Clamp 133 35272558 Screw 634 92391382 Washer 635 22181077 Panel, Cover, Left Hand 136 22200745 Support, Belt Guard 137 22200273 Guard, Belt Side 138 22200737 Guard, Belt Top 139 54571443 Undertray, Front, HSRG 140 22132906 Airbox, SRG 1

22205942 Airbox, HSRG 141 99259525 Bracket, Primary Fuel Filter Mounting 1

5

OA

ZS

YL

16

PE

1

5

939

10

12

17

17

8

UO

21

2

3

24

20

22

23

6

19

11

14

13 35

25

29

26

4

31

30

31

32

28

27

7

LG

QR

33

34

40

36

38

3715

41

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23318462 31

Enclosure

22326730_052_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 92912419 Hinge 22 22123368 Door Assembly 23 22184907 Panel , Right 14 22186233 Panel 15 22341796 Duct 16 22123384 Door Assembly 17 22123038 Panel 28 22123020 Duct 29 22123012 Panel 1

10 22122980 Panel, SRG 122208938 Panel, HSRG 1

11 22103287 Panel, Instrument Box 112 22122972 Door 113 89287684 Hinge 214 22185037 Door Assembly 115 18994426 Hinge 416 22343552 Panel 117 22144711 Panel 218 54443213 Spring, Gas 419 22123335 Baffle 3 Continued.....

1

2

7

22

10

8

9

2

1

17

3

14

11

12

33

13

21

18

20

23

OA

ZS

YL

D3

4

17

16

LF SJ24

OO

WE

25

LF

28 29 3031

15

32

27

19

26

26

277

5

20

8

20

15

6

19

Page 36: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

32 23318462

Enclosure

22326730_052_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES20 89288757 Lock 4 .....Continued21 22122956 Panel, SRG 1

22180509 Panel, HSRG 122 22339337 Panel, SRG 1

22184691 Panel, HSRG 123 22122998 Panel, SRG 1

22180491 Panel, HSRG 124 92922863 Catch (Male) 125 92922856 Catch (Female) 126 22072151 Baffle 227 -28 22104756 Bolt, Eye 129 89297618 Spacer 230 89799840 Spring 131 92042241 Washer, Nylon 132 92304559 Locknut 133 22184899 Panel , Left 1

1

2

7

22

10

8

9

2

1

17

3

14

11

12

33

13

21

18

20

23

OA

ZS

YL

D3

4

17

16

LF SJ24

OO

WE

25

LF

28 29 3031

15

32

27

19

26

26

277

5

20

8

20

15

6

19

Page 37: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 33

Foam

22326730_054_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22056212 Foam 22 22110852 Foam 13 22110860 Foam 44 22110878 Foam 15 22110886 Foam 16 22111439 Foam 17 22111447 Foam 18 22111454 Foam 49 22111470 Foam 1

10 22111488 Foam 111 22111496 Foam 112 22403752 Foam 1 Continued.....

38

1

131

29

22

2

9

34

7 65

1624

25 16

3

23

28

39

12

20

14

4215

28

3527

30

3029

20

37

37

43

21

18

328

8

11

10

34

34

19

17

17

33

3336

3633

4140

HSRG

26

26

26a

Page 38: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 34

Foam

22326730_054_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES13 - .....Continued14 22146989 Foam, SRG 1

22300339 Foam, HSRG 115 22147029 Foam, SRG 1

22300552 Foam, HSRG 116 22147219 Foam 217 22147227 Foam 218 22148357 Foam 219 22148365 Foam 220 22149199 Foam 221 22149207 Foam 222 22149355 Foam 2 Continued.....

38

1

131

29

22

2

9

34

7 65

1624

25 16

3

23

28

39

12

20

14

4215

28

3527

30

3029

20

37

37

43

21

18

328

8

11

10

34

34

19

17

17

33

3336

3633

4140

HSRG

26

26

26a

Page 39: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 35

Foam

22326730_054_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES23 22265839 Foam 2 .....Continued24 22265847 Foam 125 22265854 Foam 126 54375845 Foam, SRG 1

22147425 Foam, HSRG 126a 22300669 Foam, HSRG 127 89286041 Foam 128 89286058 Foam 229 89286157 Foam 230 89286165 Foam 231 89286306 Foam 132 22056188 Foam 3 Continued.....

38

1

131

29

22

2

9

34

7 65

1624

25 16

3

23

28

39

12

20

14

4215

28

3527

30

3029

20

37

37

43

21

18

328

8

11

10

34

34

19

17

17

33

3336

3633

4140

HSRG

26

26

26a

Page 40: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

36 23318462

Foam

22326730_054_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES33 22147045 Foam 4 .....Continued34 22147052 Foam 235 22148894 Foam 136 22153225 Foam 237 22153233 Foam 238 22265748 Foam 139 22267330 Foam 140 22300594 Foam 241 22306674 Foam 142 22306690 Foam 143 89286090 Foam 10

38

1

131

29

22

2

9

34

7 65

1624

25 16

3

23

28

39

12

20

14

4215

28

3527

30

3029

20

37

37

43

21

18

328

8

11

10

34

34

19

17

17

33

3336

3633

4140

HSRG

26

26

26a

Page 41: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 37

Foam - High Ambient

22326730_058_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22111439 Foam 12 22111447 Foam 13 22148894 Foam 14 22149199 Foam 25 22149207 Foam 26 22149355 Foam 27 22265748 Foam 18 22267330 Foam 19 89286157 Foam 2

5

2 1

4

4

9

9

8

73

6

Page 42: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

38 23318462

Air Intake System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-4 92055300 Filter, Air 21 92035963 Cap 22 89304851 Valve 23 92035948 Element, Air Filter (Main) 24 92035955 Element, Air Filter (Safety) 25 35279025 Screw 46 89285837 Support 17 35119858 Clamp 18 35123496 Clamp 49 36897668 Clamp 1

10 92053875 Clamp, upper 211 36847838 Indicator, Air Restriction 212 89288005 Elbow 113 35281336 Elbow 114 22258545 Pipe 115 22093942 Hose 116 22149520 Bracket 217 35271170 Screw 818 36881886 Nut 819 36889608 Screw 420 92055326 Clamp, upper 2

18985983 Bracket (not shown) 296705983 Bolt, M10 x 35 (not shown) 8

1-4

13

12

88

7

15

10

108

8

14

9

18

8

16

16

WI

19

5

6

WI

10

4

3

1

WI

11

2

17

11

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

HP900

20

20

Page 43: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 39

Air Intake System

22326730_060_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-4 89285829 Filter, Air 21 89304844 Cap 22 89304851 Valve 23 89288971 Element, Air Filter (Main) 24 89288989 Element, Air Filter (Safety) 25 22173868 Hose 16 22258529 Duct 17 22093942 Hose 18 89285837 Support 19 22258115 Bracket 1

10 89297634 Bracket 211 35123496 Clamp 512 36897668 Clamp 113 89285837 Clamp 4 Continued.....

1-4

15

13

13

KD9

8

10

10

WI

13

4

3

1

11

11

11

22

17

5

16

18

6

19

1220

14

14

11

7

25

25

26

26

24

212

WI

17/235, 21/215SHP825, XHP750, XHP650

Page 44: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

40 23318462

Air Intake System

22326730_060_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES14 36847838 Indicator, Air Restriction 2 .....Continued15 22075295 Flange 116 92394279 Elbow 117 89299440 Hose 118 92042936 Connector 119 89289383 Stud 120 92079474 Hose Assembly 121 35279025 Screw 422 35271170 Screw 823 36881886 Nut 824 36889608 Screw 425 96735543 Nut 226 95934998 Washer 227 92055326 Clamp, upper 2

18985983 Bracket (not shown) 296705983 Bolt, M10 x 35 8

1-4

15

13

13

KD9

8

10

10

WI

13

4

3

1

11

11

11

22

17

5

16

18

6

19

1220

14

14

11

7

25

25

26

26

24

212

WI

17/235, 21/215SHP825, XHP750, XHP650

27

27

HP900

Page 45: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 41

Engine Exhaust System

22326730_062_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22134175 Silencer 12 36881886 Nut 83 35307131 Clamp 34 22186126 Connector, Flexible 15 92276096 Mount 46 35857036 Raincap 17 22321368 Pipe 18 22134167 Pipe 19 95928255 Plug 1

10 22321475 Bracket 111 35279025 Screw 412 36787026 Band, Mounting 213 36889608 Screw 414 36881886 Nut 415 36787034 Tube 1

1

8

3

5

5

7

6 3

2

2

9

4

3

Page 46: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

42 23318462

High Ambient Muffler

22326730_063_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22194567 Muffler 12 35857036 Raincap 13 35279025 Screw 44 36895746 Nutsert 45 35313303 Clamp 16 22284261 Tube 1

3

1

5

6

4

2

Page 47: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 43

Fuel System

22326730_064_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-22 - Fuel Tank Assembly 1

1 22183990 Tank, Fuel, SRG 122279566 Tank, Fuel, HSRG 1

2 89287346 Gasket 13 54660051 Plate, Fuel4 92043058 Filter, Fuel 15 54660030 Cap, Fuel Filler 16 96701958 Screw 107 35316348 Adaptor 18 35369347 Adaptor 19 35356484 Tube (Nylon) 1

10 22092795 Drop-Tube, SRG 222155469 Drop-Tube, HSRG 2 Continued.....

Page 48: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

44 23318462

Fuel System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES11 39572268 Hose Assembly 1 .....Continued12 35361849 Gasket 113 22094759 Sender Unit, Fuel Gauge, SRG 1

22155451 Sender Unit, Fuel Gauge, HSRG 114 92272756 Lock Washer AR15 92340058 Screw AR16 36888055 Screw 217 35282979 Hose Assembly 118 95949491 Plug 219 36888055 Screw 220 32580510 Adaptor 121 95333274 Reducer 122 30641278 Cock 1

Page 49: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 45

Cooling System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-3 19019447 Radiator & Cooler Assembly

(VHP750 XP950 XP1060)1 19019454 Radiator 12 22126197 Cooler, Oil 13 22782916 Cooler, Charge 1

1-3 19019439 Radiator & Cooler Assembly(SHP825 XHP750 XHP650)

1 19019454 Radiator 12 22150213 Cooler, Oil 13 22782916 Cooler, Charge 14 54444427 Clamp 25 22058564 Sleeve 26 22144513 Clamp 8 Continued.....

17

4

5

610

6

7

6

1

2

3

12

11

19

13

13

14

12

16

18

8

6

5

4

15

7

7

6 6

13

13

14

9

Page 50: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

46 23318462

Cooling System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES7 22058556 Sleeve 3 .....Continued8 22052278 Tube 19 22107981 Tube 1

10 22097653 Tube 111 22188262 Tube 112 35330570 Connector 213 35222017 Clamp 814 22126460 Connector 215 22079636 Tube 116 35113646 Clamp 117 89232086 Cap 118 22102339 Sensor, Coolant Level 119 36877793 Screw 4

17

4

5

610

6

7

6

1

2

3

12

11

19

13

13

14

12

16

18

8

6

5

4

15

7

7

6 6

13

13

14

9

Page 51: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 47

Oil/Air Piping

22326730_068_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 36893824 Valve, Thermostatic 12 22141196 Bracket 13 22139752 Tube Assembly 14 22138721 Tube Assembly 15 54709928 Tube Assembly 16 22138259 Hose Assembly 17 22137939 Tube Assembly 18 36890650 Hose Assembly 19 22130801 Pipe 1

10 95939741 Washer 411 22416028 Tank, Separator 112 54553052 Tube Assembly 113 36756120 Filter Assembly 114 36860336 Element 215 22246722 Adaptor 1 Continued.....

HP900

Page 52: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

48 23318462

Oil/Air Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES16 36757581 Switch, Oil Pressure 1 .....Continued17 92530047 Valve, Ball 118 89299424 Hose Assembly 119 54576038 Tube Assembly 120 95022380 O-Ring 121 35375385 Screw 422 36897627 Valve, Safety 123 35221639 Clip, Retaining 124 54378526 Hose 125 89304067 Gasket 226 89285761 Element with Gaskets 127 22123491 Bracket 128 92898576 Clip, Retaining 129 92095363 Gauge, Oil Level 130 35579630 Cap 1 Continued.....

Page 53: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 49

Oil/Air Piping

22326730_068_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES31 35279942 O-Ring 1 .....Continued32 54378534 Adaptor 133 36898922 Sensor, Temperature 134 95431292 Elbow 235 39487830 Gasket 136 35279025 Screw 237 95934543 Screw 338 35296409 Adaptor 539 95431292 Elbow 140 95371241 Adaptor 141 95938197 Plug 142 35279025 Screw 243 36899979 Elbow 144 36891869 Clamp 245 22119218 Hose 146 36841138 Sending Unit, Compressor Discharge

Temperature Gauge 1

Page 54: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

50 23318462

Oil/Air Piping

22326730_071_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-10 92095363 Gauge, Oil Level 1

1 92095371 Sight-Glass 12 92095389 Guard 13 92095397 Nut, Gland 24 92095405 Ferrule 45 92095413 O-Ring 26 92095421 O-Ring 27 92095439 Collar 28 92095447 Nipple 29 92293661 Seal, Sight Glass 4

10 92094994 Indicator 1

9

7 9

3

2

4

6

5

10

41

81-10

XP1060, HP935, VHP750, MHP825 HP900

Page 55: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 51

Oil/Air Piping

22326730_072_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 36893824 Valve, Thermostatic 12 22141196 Bracket 13 22139752 Tube Assembly 14 22138721 Tube Assembly 15 54709928 Tube Assembly 16 22138259 Tube Assembly 17 22137939 Tube Assembly 18 22093009 Pipe 19 22144505 Tank, Separator 1

10 54553052 Tube Assembly 111 36898922 Sensor, Temperature 112 36841138 Sending Unit, Compressor Temperature Gauge 113 92530047 Valve, Ball 114 22165658 Hose Assembly 115 54576038 Tube Assembly 116 22171706 Valve, Safety ( SHP 750 And SHP 825 ) 117 92895267 Hose 118 89304059 Gasket 219 89202022 Element with Gaskets 1 Continued.....

1635

26

17

15

31

10

13

1112

22

OR

BD

BGVZ

VZ

BA

BA

BA

BA

JV

HS

RT

BC

2122

22

8

22

2030

24

14

6

7

32827

19

18

434

2

34

32

33

5

25

9

VZ36

SHP825 XHP750 XHP650

SHP825, RHP750, XHP650

Page 56: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

52 23318462

Oil/Air Piping

22326730_072_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES20 92893221 Pipe, Flexible 1 .....Continued21 36843720 Valve, Check 122 39487830 Gasket 423 --24 22123491 Bracket 125 92898576 Clip, Retaining 126 92892967 Gauge, Oil Level 127 35579630 Cap 128 35279942 O-Ring 130 35279025 Screw 231 36877793 Screw 432 95934543 Screw 333 35279025 Screw 234 95431292 Elbow 235 92895317 Adaptor 136 35296425 Elbow , 45 Degree 1

1635

26

17

15

31

10

13

1112

22

OR

BD

BGVZ

VZ

BA

BA

BA

BA

JV

HS

RT

BC

2122

22

8

22

2030

24

14

6

7

32827

19

18

434

2

34

32

33

5

25

9

VZ36

SHP825 XHP750 XHP650

Page 57: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 53

Oil/Air Piping

22326730_074_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22124291 Bracket, SRG 2

22182984 Bracket, HSRG 22 36877793 Screw 43 89297642 Cap 14 92984657 Connector 15 54518667 Tube Assembly 16 92419563 Connector 17 92043116 Valve 18 36891497 Connector 19 92253194 Clamp 1

10 92031657 Hose 1

1

2 1

OJ

3

OJ

4

56

79

10

8

Page 58: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

54 23318462

Regulation System

22326730_075_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35282946 Hose Assembly 12 35284082 Adaptor 13 36896892 Regulator 12/235, VHP750, MHP825 1

36854149 Regulator 9/230, 9/270, 9/300HP935, XP950, XP1060 1

4 35367846 Adaptor 15 36840841 Valve, Solenoid 16 35368927 Connector 17 36840841 Valve, Solenoid 18 36840460 Adaptor 19 36854677 Heater 1

10 92963529 Hose Assembly 111 35290147 Adaptor 112 95659280 Cross 113 95953899 Adaptor 114 95757183 Elbow 1 Continued.....

1

23

4

40

48

7

48

10 11 12

38

1316

17 14

15

40

18

19

20

21

22

23

25

26

27

24 28 29

3031 32 33

3435

36

37

39

40

4142

44

43

47

45

46

5

48

6

8

9

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

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23318462 55

Regulation System

22326730_075_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 .....Continued

15 54496773 Transducer, Pressure (0-225psi)16 35290147 Adaptor 117 35283076 Adaptor 118 35283068 Elbow 119 95415667 Tee 120 35282979 Hose Assembly 121 35283068 Elbow 122 35283092 Tee 123 35367846 Adaptor 124 35324839 Valve, Ball 125 36852499 Elbow 126 35306091 Adaptor 127 35283241 Hose Assembly 128 30898096 Screw 229 95935029 Washer 230 35119718 Clip, Hose 231 36898104 Nut 2 Continued.....

1

23

4

40

48

7

48

10 11 12

38

1316

17 14

15

40

18

19

20

21

22

23

25

26

27

24 28 29

3031 32 33

3435

36

37

39

40

4142

44

43

47

45

46

5

48

6

8

9

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

, HP900

Page 60: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

56 23318462

Regulation System

22326730_075_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES32 36850691 Compressor 1 .....Continued33 22246714 Adaptor 134 35282920 Hose Assembly 135 35248145 Valve, Check 136 35294487 Adaptor 137 35283472 Adaptor 138 36898922 Sensor, Temperature 139 35283282 Hose Assembly 140 35283050 Tee 343 95954293 Cross 144 35322346 Orifice 145 95930301 Adaptor 146 36920825 Transducer, Pressure 1 (0-100psi)47 95944575 Nipple 148 95940748 Adaptor 349 36841526 Heater 1

1

23

4

40

48

7

48

10 11 12

38

1316

17 14

15

40

18

19

20

21

22

23

25

26

27

24 28 29

3031 32 33

3435

36

37

39

40

4142

44

43

47

45

46

5

48

6

8

9

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

,HP900

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23318462 57

Regulation System

22326730_078_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 36840841 Valve, Solenoid 12 35322379 Valve, Blowdown 13 36920825 Transducer, Pressure 1 (0-100psi)4 89298335 Drop-Tube 1

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

5 89289185 Hose Assembly 26 95940748 Adaptor 17 95365078 Adaptor 18 35311026 Hose Assembly 19 89288104 Hose Assembly 1

10 35283092 Tee 111 35284082 Adaptor 1 Continued.....

9

1

3

12

13

14

25

22

15

4

2

5

5

10

2423

7

6

16

17

1819

2021

8

11

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58 23318462

Regulation System

22326730_078_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES12 95667341 Nipple 1 .....Continued13 35302314 Adaptor 114 35368927 Connector 115 36840460 Adaptor 116 95944575 Nipple 117 95930301 Adaptor 118 95954293 Tee 121 35283050 Tee 122 35322346 Orifice 123 35279827 Elbow 124 35283076 Adaptor 125 92080811 Elbow, Orifice 1

9

1

3

12

13

14

25

22

15

4

2

5

5

10

2423

7

6

16

17

1819

2021

8

11

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23318462 59

Regulation System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-19 36734515 Valve, Unloader 1

1 36734507 Body 12 35328236 Adaptor 13 95765806 O-Ring 24 36722460 Housing 15 35328228 Bush 16 35328244 Seal 17 35328251 Gasket 18 35328269 Bush 19 35592534 Diaphragm, Unloader Valve 1

10 35327204 Washer 111 35591189 Cover 112 36897148 Valve 113 95928230 Plug 114 35331578 Grommet 115 35331586 Grommet 116 35591163 Piston 117 92697333 Valve Assembly 118 35332683 Spring 119 35332691 Spring 120 36786572 Gasket 121 95928230 Plug 1

HP900

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60 23318462

Regulation System

22326730_081_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 92912021 Rod 12 35317700 Spring 13 96735550 Nut 54 89252118 Bracket 15 36889608 Screw 26 36881886 Nut 27 89252126 Lever 18 96719265 Screw 19 95935037 Washer 1

10 36879195 Nut 111 89201966 Ball-Joint 112 95935029 Washer 113 96701461 Screw 1 Continued.....

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

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23318462 61

Regulation System

22326730_081_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES14 89249072 Cylinder Assembly 1 .....Continued15 89202188 Bracket 116 92304492 Nut 417 92340058 Screw 418 --19 92304583 Washer 820 36889608 Screw 221 36881886 Nut 222 89201768 Bracket 123 92118462 Adaptor 124 92079474 Hose Assembly 225 35283050 Tee 226 36842318 Valve, Solenoid 1 Continued.....

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

Page 66: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

62 23318462

Regulation System

22326730_081_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES27 95242442 Nipple 1 .....Continued28 35325133 Valve, Safety 129 95588505 Cross 130 35166404 U-Bolt 131 95935029 Washer 132 95923298 Nut 133 95944690 Tee 134 95930301 Adaptor 135 36920825 Transducer, Pressure 1 (0-100psi)36 35284082 Adaptor 137 --38 35284504 Hose Assembly 1 Continued.....

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

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23318462 63

Regulation System

22326730_081_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES39 36841526 Heater 1 .....Continued40 35322346 Orifice 141 35306091 Adaptor 142 35282920 Hose Assembly 143 35294487 Adaptor 144 35248145 Valve, Check 145 22246714 Adaptor 146 36850691 Compressor 147 35119718 Clamp 248 36898096 Screw 249 95935029 Washer 250 95953899 Reducer 151 35283068 Elbow 252 35323724 Hose Assembly 1 Continued.....

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

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64 23318462

Regulation System

22326730_081_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES53 -- .....Continued54 92478387 Adaptor 255 92956093 Regulator 156 --57 95415667 Tee 258 --59 36842300 Valve, Solenoid 160 22130314 Bracket 161 36898096 Screw 162 36898104 Nut 363 95940748 Adaptor 264 35294719 Hose Assembly 165 35290147 Adaptor 166 95659280 Cross 1 Continued.....

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

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23318462 65

Regulation System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES67 36898922 Sensor, Temperature 1 .....Continued68 35306091 Adaptor 169 54765946 Switch 170 95757183 Elbow 171 35368927 Adaptor 172 35283076 Adaptor 273 92415363 Adaptor 174 92101054 Valve, Check 175 92042936 Adaptor 276 54718432 Hose Assembly 277 92971803 Tee 178 35283282 Hose Assembly 279 35288166 Adaptor 180 22231476 Scavenge Tube 1 Continued.....

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

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66 23318462

Regulation System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES81 - .....Continued82 92955244 Adaptor, Orifice 183 - 84 35283092 Tee 185 35367846 Adaptor 186 35324839 Valve, Ball 187 36852499 Elbow 188 35283241 Hose Assembly 189 92892959 Valve, Auto Blowdown 190 92971811 Adaptor, Orifice 191 - 92 92079494 Hose Assembly 193 36854677 Heater 1

133 2

8,9,1011

3

14

22

23

15,16,17,18,19,20,21

24

26

27

28

2930,31,32

33 34

35

36

38

25

51

52

51

39

41

42

43 44

45

46

40

25

4,5,67

12,13

88

68

48,49,6247

54

55

93

54 57 63 59

60,61,62

63

57

64

6566

6769

50

73

74

75

8990

75

24

76

77

78

80

76

82

79

78

84

85

86

87

70

71

72

72

17/235, 21/215SHP825, XHP750, XHP650

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23318462 67

Regulation System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1-8 54571765 Valve, Minimum Pressure

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060 1

1 89286785 Body 12 92044098 Piston 13 92061944 Housing 14 35579630 Plug 15 35279942 O-Ring 16 35318161 Spring 17 95823688 O-Ring 28 92032648 Spacer 19 35375385 Screw 4

10 92892975 Valve, Minimum Pressure17/235, 21/215, SHP825, XHP750, XHP650 1

11 92951075 Kit, Minimum Pressure Valve17/235, 21/215, SHP825, XHP750, XHP650 1

5

4

2

8

6

7

3

10

9

9

11

17/235, 21/215SHP825, XHP750, XHP650

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935,XP950, XP1060

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68 23318462

Instrumentation/Electrical System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22105571 Panel 12 22105639 Gauge, Pressure 1 (300psi)

36841468 Gauge, Pressure 1 (600psi)3 36852622 Light 14 22113880 Bulb, Light 15 22055883 Tachometer, Alternator 16 54766704 Hourmeter 17 22105613 Gauge, Temperature (Discharge) 1 S/N 332157 - 336844

35604115 Gauge, Temperature (Discharge) 1 S/N 336845 - 33915122692610 Gauge, Temperature (Discharge) 1 S/N 339152 - >

8 22692594 Gauge, Voltmeter 19 22050991 Gauge, Fuel 1

10 22127385 Switch, Start 111 22277057 Gauge, Pressure 1 S/N 332157 - 336844

36870590 Gauge, Pressure 1 S/N 336845 - 33915122692628 Gauge, Pressure 1 S/N 339152 - >

12 22105621 Gauge, Water Temperature 1 S/N 332157 - 33684435604115 Gauge, Water Temperature 1 S/N 336845 - 33915122692610 Gauge, Water Temperature 1 S/N 339152 - >

13 22050553 Light Module 114 22053896 Switch, Light 1 Continued.....

1

2

18 16

7

8

9

11

10

17 15

1514

13

20

21

22

4 3

5

19

24

2612

28

27

25

29

30

31

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23318462 69

Instrumentation/Electrical System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES15 22054142 Cover 4 .....Continued16 22054076 Switch, Push after Warm Up 117 22054050 Switch, Heater 118 22055800 Decal 119 22054159 Nut 220 22173579 Wedge Controller 121 36840908 Hinge 122 22105134 Support 123 --24 35603349 Latch 125 95935037 Washer 126 35273366 Nut 127 19002492 Button, Emergency Stop 128 89303135 Contact Modules, Emergency Stop 229 36844124 Fastener - 1/4 Turn 330 35369180 Retainer 331 35314582 Receptacle, Fastener 3

1

2

18 16

7

8

9

11

10

17 15

1514

13

20

21

22

4 3

5

19

24

2612

28

27

25

29

30

31

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70 23318462

Instrumentation/Electrical System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 96745807 Screw 82 88152392 Hinge 23 22099477 Cover, SRG 1

22099469 Cover, HSRG 14 22099584 Latch, SRG 1

22101067 Latch, HSRG 15 22101059 Hinge Bracket, HSRG 16 92398106 Nut 12 Continued.....

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23318462 71

Instrumentation/Electrical System

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES7 92341981 Washer 8 .....Continued8 92395359 Stud 49 99281008 Battery 2

10 99287575 Clamp 211 36896975 Switch 112 54511282 Cable 113 22319743 Cable 114 54658323 Cable 115 35258789 Cable 1

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72 23318462

Option - Pressure Reducer

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 92956952 Valve, Pressure Reducer 12 54575972 Tube Assembly 13 92957091 Gauge, Pressure 14 92956945 Adaptor 1

GB

AC

1

XA

IJ

XA

RFYC

3

4

2

17/235, 21/215SHP825, XHP750, XHP650

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23318462 73

Option - IQ LP

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54575980 Tube Assembly 12 54709944 Aftercooler 13 54635602 Tube Assembly 14 54635610 Tube Assembly 15 92864115 Seal 26 91112201 Separator, Water 17 54635586 Valve, Check 18 54576079 Valve 1

8a 54592001 Plate, Valve 18b 95928321 Washer 28c 54591961 Handle, Valve 18d 96702055 Screw 19 54576012 Tube Assembly 1

10 92451962 Filter 110a 54739057 Element 111 92452192 Filter 111a 54739065 Element 112 91198671 Kit - Fixing 2

1

4

3

2

10

11

6

7

9

FA

FA

WZ

AAA

FA

TW

TW

AAB FI

5

5

8

12

OR

BB

BB

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935,XP950, XP1060

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74 23318462

Option - IQ

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22162572 Harness 12 36899615 Indicator 13 36899599 Indicator 14 35335715 Tube (Nylon) AR5 54640255 Gauge, Pressure 16 35323724 Hose Assembly 17 35225093 Clip, Retaining 18 55571450 Panel 19 35283480 Hose Assembly 1

10 54578711 Manifold 111 35221639 Clip, Retaining 212 35282987 Hose Assembly 113 35311471 Hose Assembly 314 54578869 Tube Assembly 115 35322379 Valve, Blowdown 116 54579404 Hose Assembly 1 Continued.....

10

11

1524

2

3

5

1

18

6

8

9

23

19

19

22

22

19

13

25

147

27

16

1226

2021, 21a

1729

3031

29

428

28

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23318462 75

Option - IQ

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES17 54598784 Adaptor 4 .....Continued18 95934774 Screw 419 95365078 Adaptor 320 36889608 Screw 621 93186278 Adaptor 1

21a 35324987 Nut 122 35284082 Adaptor 523 35367846 Adaptor 124 54592167 Orifice 325 89292411 Adaptor 326 35279934 Adaptor 127 36898096 Screw 128 92902733 Elbow 429 35369370 Elbow 430 95953493 Nipple 231 95935599 Coupling 2

10

11

1524

2

3

5

1

18

6

8

9

23

19

19

22

22

19

13

25

147

27

16

1226

2021, 21a

1729

3031

29

428

28

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76 23318462

Option - Oil/Air Piping (Aftercooler)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54575980 Tube Assembly 12 54709944 Aftercooler 13 46355602 Tube Assembly 14 54635610 Tube Assembly 15 91112201 Separator, Water 16 89292411 Adaptor 17 95944575 Nipple 18 95940748 Adaptor 29 54401583 Tube Assembly 1

10 92864115 Seal 211 54576079 Valve 1

11a 54592001 Plate, Valve 111b 95928321 Washer 211c 54591961 Handle, Valve 111d 96702055 Screw 1 Continued.....

1

4

56

7

14

15

17

8

8

16

2

9

13

12

FA

FA

TW

TW

FA

WZ

AAA

AAB

FI

1010

11

OR

BB

BB

18

3

19

20

2122

2324

25

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935,XP950, XP1060

Page 81: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

23318462 77

Option - Oil/Air Piping (Aftercooler)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES12 54576012 Tube Assembly 1 .....Continued13 54635586 Valve, Check 114 36844579 Y-Strainer 115 37081528 Orifice 116 35284082 Adaptor 117 22285795 Hose Assembly 118 54578869 Tube Assembly 119 95365078 Connector 120 35367846 Adaptor 121 35322379 Valve, Blowdown 122 35248319 Orifice 123 35279934 Connector 124 35283081 Hose Assembly 125 35279934 Elbow 1

1

4

56

7

14

15

17

8

8

16

2

9

13

12

FA

FA

TW

TW

FA

WZ

AAA

AAB

FI

1010

11

OR

BB

BB

18

3

19

20

2122

2324

25

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935,XP950, XP1060

Page 82: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

78 23318462

Option - IQ Dual Filter

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54576004 Tube Assembly 12 54709944 Aftercooler 13 54635602 Tube Assembly 14 35335124 Connector 25 54731617 Separator, Water 16 54731625 Filter, Primary 17 54739008 Kit, Water Separator Mounting 1

7a 22068845 Spacer, Filter Port 17b 22243141 O-Ring, IQ Filter Spacer 27c 22243158 O-Ring, IQ Filter 17d N.S.S Tie Rod, IQ Filter Assembly 28 54738992 Filter, Secondary 19 22290019 Tube Assembly 1

10 54635586 Valve, Check 111 54571450 Plate, Aftercooler 112 36889608 Screw 613 36881886 Nut 614 54576079 Valve 1

14a 54592001 Plate, Valve 114b 95928321 Washer 214c 54591961 Handle, Valve 114d 96702055 Screw 115 54576020 Tube Assembly 1

FA

1

4

43

2

9

5

6

7a7b

7c8

10

15

FA

WZ

AAA

FI

14

BB

BB

11

12

13

12/235, 21/215SHP825, XHP750, XHP650

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23318462 79

Option - IQ Dual Filter

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22162572 Harness 12 36899615 Indicator 13 36899599 Indicator 14 35283464 Elbow 45 54640255 Gauge, Pressure 16 35323724 Hose Assembly 17 35225093 Clip, Retaining 18 35283480 Hose Assembly 29 35283480 Hose Assembly 1

10 54578711 Manifold 111 35221639 Clip, Retaining 212 35283498 Hose Assembly 113 35311471 Hose Assembly 314 54578869 Tube Assembly 115 35322379 Valve, Blowdown 116 54579404 Hose Assembly 117 35306687 Elbow 4 Continued.....

10

11

1524

32

5

1

18

6

9

23

19

2228

22

19

13

25

33

32

34 14

7

27

16

12

26

20

21, 21a

4

4

84

17

17

3031

19

29

12/235, 21/215SHP825, XHP750, XHP650

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80 23318462

Option - IQ Dual Filter

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES18 95934774 Screw 4 .....Continued19 95365078 Adaptor 320 36889608 Screw 621 93186278 Adaptor 1

21a 35324987 Nut 122 35284082 Adaptor 523 35367846 Adaptor 124 54592167 Adaptor, Orifice 325 95245353 Adaptor 326 35301225 Elbow 127 36898096 Screw 128 35283472 Connector 129 35288034 Hose Assembly 130 35310960 Hose Assembly 131 35323591 Tee 132 95772562 Nipple 333 36844579 Y-Strainer 334 95940748 Adaptor 3

10

11

1524

3

2

5

1

18

6

9

23

19

22

28

22

19

13

25

33

32

34 14

7

27

16

12

26

20

21, 21a

4

4

8

4

17

17

3031

19

29

12/235, 21/215SHP825, XHP750, XHP650

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23318462 81

Option - Oil/Air Piping (Aftercooler)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54575980 Tube Assembly 12 54709944 Aftercooler 13 46355602 Tube Assembly 14 35335124 Connector 25 91112201 Separator, Water 16 95245353 Adaptor 17 95772562 Nipple 18 36844579 Y-Strainer 19 95940748 Bushing 1

10 37081528 Orifice 111 36841526 Heater 1 Continued.....

1

5

67

8

11

12

10

14

9

13

2

29

FA

FI

28

OR

BB

BB

15

19

20

2122

23 2425

3 4

4

1716

18

FA

WZ

26

XHP750

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82 23318462

Option - Oil/Air Piping (Aftercooler)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES12 36847853 Tie 1 .....Continued13 35284082 Connector 114 22285795 Hose Assembly 115 54578869 Tube Assembly 116 22290027 Tube Assembly 117 92756832 Connector 218 54635586 Valve, Check 119 95365078 Connector 120 35367846 Adaptor 121 35322379 Valve, Blowdown 122 35248319 Orifice 1 Continued.....

1

5

67

8

11

12

10

14

9

13

2

29

FA

FI

28

OR

BB

BB

15

19

20

2122

23 2425

3 4

4

1716

18

FA

WZ

26

XHP750

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23318462 83

Option - Oil/Air Piping (Aftercooler)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES23 35283472 Connector 1 .....Continued24 35283498 Hose Assembly 125 35301225 Elbow 126 36889608 Screw 327 36881886 Nut 328 54576079 Valve 1

28a 54592001 Plate, Valve 128b 95928321 Washer 228c 54591961 Handle, Valve 128d 96702055 Screw 129 54576020 Tube Assembly 1

1

5

67

8

11

12

10

14

9

13

2

29

FA

FI

28

OR

BB

BB

15

19

20

2122

23 2425

3 4

4

1716

18

FA

WZ

26

XHP750

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84 23318462

Option - Flashing Light (Low Fuel Shutdown)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22254403 Light 22 35285162 Bulb, Light 23 22255137 Harness 14 89299382 Decal 1*5 93524007 Base, Cable Tie 10*6 92434315 Tie, Cable 10

* Not Illustrated

1

3

2

4

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23318462 85

Option - Spark Arrestor

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 89298855 Arrestor, Spark 12 24906919 Bracket 23 36881886 Nut 84 95928255 Plug 15 92276096 Mount 46 89299242 Raincap 17 22334650 Pipe 18 22334635 Pipe 19 35307131 Clamp 1

10 89298889 Clamp 211 35279025 Screw 412 36787026 Band, Mounting 213 36889608 Screw 414 36881886 Nut 415 36787034 Tube 1

1

2

8

10

10

4

5

5

27

6

3

3

12

9

13

14

11

15

10

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86 23318462

Option - Overspeed Valve

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35123496 Clamp 2 6”2 89299440 Connector 13 22329916 Offset 1 6 X 54 35161025 Clamp 4 5”5 22333538 Connector 26 92808591 Chalwyn Valve 17 22333512 Reducer 18 36897668 Clamp 2 4”9 22333520 Connector 1

1

1

2

3

4

4

4

4

5

5

7

6

8

9

8

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23318462 87

Option - Worklights

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 89393150 Light 22 89303143 Bulb, Light 23 22351019 Switch 1*4 22350839 Harness, Lights 1*5 93524007 Base, Cable Tie 10*6 92434315 Tie, Cable 10

* Not Illustrated

1,2

3

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88 23318462

Option - Service Lights

22326730_109_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 89303275 Light 32 22351019 Switch Rocker 13 89303226 Bracket 34 22350847 Harness 1*5 93524007 Base, Cable Tie 10*6 92799378 Tie, Cable 10

* Not Illustrated

1

1

1

3

3

3

4

5

5

2

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23318462 89

Option - Dual Pressure

22326730_110_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35283084 Tee 22 35279827 Elbow 13 35367846 Connector 14 95940748 Bush, Reducing 25 36840841 Valve, Solenoid 16 95667341 Nipple 17 36854149 Pressure Regulator 18 36854677 Heater 19 35284082 Adaptor 1

10 35283282 Hose Assembly 111 22339683 Harness 112 22054084 Switch 1*13 54773791 Decal for LP/HP Regulator 1

* Not Illustrated

1

2

3

5

4

11

12

9

10

6

4

7

8

1

Standard Regulation System9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935,XP950, XP1060

9/230, 9/270, 9/300, 12/235VHP750, MHP825, HP935, XP950, XP1060

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90 23318462

Option - Dual Pressure

22326730_111_11/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35283092 Tee 22 35283068 Elbow 13 35323724 Hose Assembly 14 35284082 Adaptor 15 95940748 Bush, Reducing 26 36840841 Valve, Solenoid 17 95667341 Nipple 18 92956093 Pressure Regulator 19 36854677 Heater 1

10 35367846 Adaptor 111 22339683 Harness 112 22054084 Switch 1*13 22130314 Bracket 1*14 54773791 Decal for LP/HP Regulator 1

* Not Illustrated

1

3

4

6

5

5

12

1

7

8

10

11

9

2Standard Regulation System21/215, 17/235, XHP750, XHP650, SHP825

17/235, 21/215SHP825, XHP750, XHP650

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23318462 91

Recommended Parts

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 - 4 22354302 Kit - 0-50 Hours 11 35362235 Filter, Oil (Engine) 12 22090534 Filter, Fuel (Primary) 13 22284376 Filter, Fuel (Secondary) 14 36860336 Filter, Oil (Airend) 2

1 - 6 22354310 Kit - 500 Hours 11 35362235 Filter, Oil (Engine) 12 22090534 Filter, Fuel (Primary) 13 22284376 Filter, Fuel (Secondary) 14 22351654 Filter, Coolant (Engine) 15 36860336 Filter, Oil (Airend) 26 89288971 Filter, Air (Primary) 2

1 - 7 22354328 Kit - 1000 Hours 11 35362235 Filter, Oil (Engine) 12 22090534 Filter, Fuel (Primary) 13 22284376 Filter, Fuel (Secondary) 14 22351654 Filter, Coolant (Engine) 15 36860336 Filter, Oil (Airend) 26 89288971 Filter, Air (Primary) 27 89288989 Filter, Air (Safety) 2

1 - 8 22354336 SHP, XHP, Kit - 2000 Hours 11 35362235 Filter, Oil (Engine) 12 22090534 Filter, Fuel (Primary) 13 22284376 Filter, Fuel (Secondary) 14 22351654 Filter, Coolant (Engine) 15 36860336 Filter, Oil (Airend) 26 89288971 Filter, Air (Primary) 27 89288989 Filter, Air (Safety) 28 89202022 Element, Separator 1

1 - 8 22354344 HP, XP, MHP, VHP, Kit - 2000 Hours 11 35362235 Filter, Oil (Engine) 12 22090534 Filter, Fuel (Primary) 13 22284376 Filter, Fuel (Secondary) 14 22351654 Filter, Coolant (Engine) 15 36860336 Filter, Oil (Airend) 26 89288971 Filter, Air (Primary) 27 89288989 Filter, Air (Safety) 28 89285161 Element, Separator 1

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92 23318462

Glossary of Non-Illustrated Items

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

* Not Illustrated† OptionAdaptorAdaptor, OrificeBase, Cable TieBoltBracketBush, ReducingBulb, LightCapCapscrew Socket HeadConnectorCouplingElbowFuseGuardHarnessHolder, ManualKit - Internal ManualsLocknutLocknut, NylonLockwasherManual, Operation and Maintenance with Parts CatalogueManual, Operation and MaintenanceManual, Parts CatalogueNippleNutO-RingPlugReducerScreen, SecurityScrewScrew, Self TappingSetscrewSilencerTeeTie, CableValve, BallWasherWasher, NylonWasher, Spring

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23318462 93

Fasteners Index

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

AF 95470993 Bolt 3/8” UNC X 1”AI 39155239 Bolt M10 X 60BC 92311703 Bolt M16 X 100BD 92419886 Bolt M16 X 110BG 92280965 Bolt M16 X 70BI 92495597 Bolt M16 X 90

BM 92391358 Bolt M20 X 90CA 95792321 Bolt 3/8” UNC X 2”C6 96716105 Setscrew M8 X 12C7 96706254 Setscrew M16 X 35C8 96705983 Setscrew M10 X 35C9 96706262 Setscrew M16 X 45DI 35272541 Bolt M16 X 40D2 96712179 Setscrew M12 X 35D3 92972140 Setscrew M8 X 16D5 93500726 Capscrew Socket Head M6 X 16D9 88120100 Bolt M10 X 130EN 92421411 Capscrew Socket Head M8 X 25FV 95055349 Capscrew Socket Head 3/8” UNC X 1”GQ 92311695 Locknut M16HB 95209367 Lockwasher 1/4HI 92061332 Lockwasher M10HO 92304682 Lockwasher M12HS 92359371 Lockwasher M16HV 92391374 Lockwasher M20IB 92061324 Lockwasher M8ID 92304666 Lockwasher M8II 92304674 Lockwasher M10IO 92821677 Washer, Spring M22JE 92274828 Nut 1/4” UNFJP 92304526 Nut M10JR 90103854 Nut M12JV 92484880 Nut M16JX 92700590 Nut M20KD 92304518 Nut M8KR 92304575 Nut M12KS 92304575 Nut M12LF 92398106 Nut M6LG 92398114 Nut M8MP 92879261 Screw M5 X 12MZ 92096031 Screw M6 X 16NJ 35273416 Screw M8 X 1.25 X 25OA 92368687 Screw M6 X 12OH 92182138 Screw M10 X 30

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94 23318462

Fasteners Index

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

OI 92176114 Screw M12 X 20OJ 92398627 Screw M12 X 30OM 92184811 Screw M6 X 12OO 92398122 Screw M6 X 20OP 92179043 Screw M6 X 25OQ 92398130 Screw M8 X 20OR 92101112 Screw M8 X 25PC 50763325 Bolt M20 X 70PE 92972157 Screw M8 X 20PM 35144336 Screw 5/16” UNC X 3/4” PZ 35536304 Screw M10 X 25QK 95251138 Setscrew 3/8” UNC X 1.25”QN 95214938 Setscrew 5/16” UNC X 1”QR 95215000 Setscrew 5/8” X 1.75”QX 92304393 Setscrew M10 X 20QZ 92304401 Setscrew M10 X 25RC 92304427 Setscrew M10 X 50RE 92304435 Setscrew M12 X 25RF 90103185 Setscrew M12 X 30RH 92280973 Setscrew M12 X 35RT 92280940 Setscrew M16 X 40RW 39136346 Setscrew M20 X 35RX 92341239 Setscrew M20 X 40SH 92341973 Setscrew M6 X 25SJ 92339688 Setscrew M6 X 35SP 92304369 Setscrew M8 X 35UE 92304443 Setscrew M12 X 40UO 92896158 Screw M10 X 30VP 92061498 Washer M10VU 92304625 Washer M12VW 92329341 Washer M12VZ 92359363 Washer M16WB 92340439 Washer M20WD 92304583 Washer M5WE 39145008 Washer M6WG 92341981 Washer M6WH 92061480 Washer M8WI 92304609 Washer M8WL 92272756 Washer 1/4”YU 92304625 Washer M121CF 96708337 Bolt

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23318462 95

Tube Fitting Index

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

AA 92042936 Adaptor 3/8” BSPP - 6JICAAA 92756832 Adaptor 2 BSPT - 32JICAAB 54635594 Adaptor 21/2” UNF - 32JICAB 35283076 Adaptor 9/16” UNF - 6JICAC 92123215 Adaptor 3/4” BSPP - 12JICAE 95310116 Adaptor 1 1/8” UNF - 6JICAH 92478387 Adaptor 1/4” BSPT - 6JICAP 92394295 Adaptor 6 - 4JICAQ 92173780 Adaptor 1/4” BSPP - 6JICAR 92420058 Adaptor 3/4” UNF - 6JICAX 92415363 Adaptor 1/4” - 1/8” BSPTBA 92087840 Adaptor 1 1/2” BSPP - 24JICBB 92895317 Adaptor 2” BSPP - 32JICBG 92788918 Bush, Reducing 9/16” UNF - 1/4” BSPBV 92905207 Adaptor 1 1/2” BSPP - 24JICBY 93152593 Adaptor 1 1/4” BSPP - 6JICCQ 92344423 Adaptor 1/4” BSPP - 1/4” BSPTCW 88153721 Adaptor 1/4” BSPP - 4JICDAA 92086149 Connector 1/4” NPT - 6JICDAB 35279934 Elbow 1/4” NPT - 6JICDAI 92419563 Connector 1/2” BSPT - 8JIC-EE 92118462 Connector 1/8” BSPT - 6JICFA 95371241 Connector 2 1/2” UNF - 32JICFB 35283472 Connector 1/4” NPTF - 4JICFH 92984657 Connector 3/3” BSPT - 8JICFI 88100284 Connector 2” BSPP - 32JICFK 95978235 Connector 9/16” UNF - 6JICFO 92098235 Adaptor, SW Nut 6 JICGB 92395508 Elbow 3/4” BSPP - 12JICGI 92394261 Elbow 1/4” BSPT - 6JICGJ 92080811 Elbow, OrificeGK 35279827 Elbow 9/16” UNF - 6JICHW 35301225 Elbow 1/8” NPT - 4JICIJ 92253889 Elbow 3/4” BSPTJB 35283084 Tee, SW Nut Run 6JICJD 35279850 Tee 9/16” UNF - 6JICJO 92971803 Tee 1/4” BSPP - 6JICJZ 35283092 Tee, SW Nut Branch 6JICKE 92079532 Tee 1/4” BSPP - 6JICLH 92902733 Elbow, Push in 1/8” BSPP 6MMLL 89244008 Elbow, Push in 1/8” NPT 6MMLQ 35283068 Elbow, SW Nut 6JICLS 39137534 Elbow 0.5MT 92293661 O-Ring 1/4” BSPP

Continued.....

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96 23318462

Tube Fitting Index

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

OH 39483888 Plug 1/4” BSPPOR 92257351 Plug 1/2” BSPTQH 92971811 Adaptor, OrificeQP 89252845 Adaptor, Orifice 3.5MMQQ 89252837 Adaptor, Orifice 3/8” - 6JICQS 89298145 Adaptor, OrificeQT 92955244 Adaptor, Orifice 1.0MMQU 92101054 Adaptor, Orifice 1/4” BSPPQX 54592176 Adaptor, OrificeRF 92294461 Valve, Ball 3/4” BSPSA 39137526 Fitting, BarbedTO 92354380 Bush, Reducing 1/2” - 1/4”TV 92420058 Bush, Reducing 3/4” UNF - 6JICTW 54579172 Bush, Reducing 3” BSPP - 2 1/2” SAETX 89292411 Bush, Reducing 1” - 1/4” BSPTTY 89291900 Bush, Reducing 12JIC - 4JICUB 92394352 Nut 9/16” UNF - 6JICUE 93166593 Nut, Cap 3/8” BSPP - 6MMWL 88114640 Elbow 1/8” BSPT - 2.8MMWZ 54636733 Elbow 2” BSPT - 32JICXA 92255934 Nipple 3/4” BSPTXI 88125414 Nipple 2” BSPTXO 54398250 Nipple, Reducer 1” - 1/2” BSPTYA 35296227 Reducer 8JIC - 6JICYC 92178524 Coupling 3/4” BSPTYQ 92513183 Silencer 3/8” BSPT

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23318462 97

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98 23318462

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23318462 99

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100 23318462

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WORD INDEX

Parts Book 101

Symbols(SHP825 XHP750 XHP650) . . . . . . . . . . . . . . . . . 45(VHP750 XP950 XP1060) . . . . . . . . . . . . . . . . . . . 45* Not Illustrated . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

CPN17/235

21/215SHP825

XHP750XHP650 . . . . . . . . . . . . . . . . . . . . 67

6X5 Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869/230

9/2709/300

12/235 . . . . . . . . . . . . . . . . . . . . . 57, 67

AAdaptor 25, 43, 44, 47, 49, 52, 54, 55, 56, 57, 58, 59, 61, 62, 63, 64, 65, 66, 72, 75, 76, 77, 80, 81, 82, 89, 90, 92, 95

Orifice . . . . . . . . . . . . . . . . . . . . . . 66, 80, 92, 96SW Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Aftercooler . . . . . . . . . . . . . . . . . . . . . . 73, 76, 78, 81Air Intake System . . . . . . . . . . . . . . . . . . . 38, 39, 40Airbox

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Airend (Bare) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Airend Assembly . 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23Airend Pipework . . . . . . . . . . . . . . . . . 24, 25, 26, 27Angle

Cooler Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Arrestor

Spark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

BBaffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32Bail

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Ball-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Band

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 85Base

Cable Tie . . . . . . . . . . . . . . . . . . . 84, 87, 88, 92Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Blade

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59, 67Bolt

Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 32U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

BracketHSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Primary Fuel Filter Mounting . . . . . . . . . . . . . . 30RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

BulbLight . . . . . . . . . . . . . . . . . . . . . . . 68, 84, 87, 92

Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Reducing . . . . . . . . . . . . . . 25, 89, 90, 92, 95, 96

ButtonEmergency Stop . . . . . . . . . . . . . . . . . . . . . . . 69

CCable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Cap

Fuel Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Capscrew Socket Head . . . . . . . . . . . . . . . . . . 92, 93Catch (Female) . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Catch (Male) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Chalwyn Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Clip

Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Retaining . . . . . . . . . . . . . . . . . . . . 48, 52, 74, 79

Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . 56, 63Connector

Flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Contact Modules

Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . 69Cooler

Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 45, 46Coupling Assembly . . . . . . . . . . . . . . . . . . . . . 15, 18Coupling Element . . . . . . . . . . . . . . . . . . . . . . 15, 18Cover

(HA) Machine . . . . . . . . . . . . . . . . . . . . . . . . . 29(W) Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 29HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Cross . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 56, 62, 64Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 61

DDecal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 84Decal for LP/HP Regulator . . . . . . . . . . . . . . . 89, 90Diaphragm

Unloader Valve . . . . . . . . . . . . . . . . . . . . . . . . 59Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20, 21Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . 4, 5Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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WORD INDEX

102 Parts Book

Drop-Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 39

EElbow

Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 95Push in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95SW Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Element . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 47, 73Air Filter (Main) . . . . . . . . . . . . . . . . . . . . . 38, 39Air Filter (Safety) . . . . . . . . . . . . . . . . . . . . 38, 39Coolant Condition . . . . . . . . . . . . . . . . . . . . . . 11Fuel Filter (Primary Filter) . . . . . . . . . . . . . . . . 10Fuel Filter (Secondary Filter) . . . . . . . . . . . . . 10Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Element with Gaskets . . . . . . . . . . . . . . . . . . . 48, 51Enclosure . . . . . . . . . . . . . . . . . . . 28, 29, 30, 31, 32Engine 300hp

10Engine 335hp

XP1060XHP750

SHP825 . . . . . . . . . . . . . . . . . . . . . . . 10Engine Assembly . . . . . . . . . . . . . . . . . . . . . . 10, 11Engine Exhaust System . . . . . . . . . . . . . . . . . . . . 41Engine Front Mount . . . . . . . . . . . . . . . . . . . . . . . 10Eye

Pintle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Fastener - 1/4 Turn . . . . . . . . . . . . . . . . . . . . . . . . 69Fasteners Index . . . . . . . . . . . . . . . . . . . . . . . 93, 94Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39Air (Primary) . . . . . . . . . . . . . . . . . . . . . . . . . . 91Air (Safety) . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Coolant (Engine) . . . . . . . . . . . . . . . . . . . . . . . 91Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Fuel (Primary) . . . . . . . . . . . . . . . . . . . . . . . . . 91Fuel (Secondary) . . . . . . . . . . . . . . . . . . . . . . 91Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Oil (Airend) . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Filter Assembly . . . . . . . . . . . . . . . . . . . . . 26, 27, 47Fitting

Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5

Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 40Foam . . . . . . . . . . . . . . . . . . . . . . . 33, 34, 35, 36, 37

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35

Foam - High Ambient . . . . . . . . . . . . . . . . . . . . . . 37Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 44Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . 43Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

GGauge

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Oil Level . . . . . . . . . . . . . . . . . . . . . . . 48, 50, 52Pressure . . . . . . . . . . . . . . . . . . . . 68, 72, 74, 79Temperature (Discharge) . . . . . . . . . . . . . . . . 68Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Water Temperature . . . . . . . . . . . . . . . . . . . . . 68

Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 16Gear-Set (Refer to Table) . . . . . . . . . . . . . 14, 16, 23Gear-Set (Refer to table) . . . . . . . . . . . . . . . . . . . . 19Glossary of Non-Illustrated Items . . . . . . . . . . . . . 92Guard

Belt Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Belt Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

HHandle

Valve . . . . . . . . . . . . . . . . . . . . . . . 73, 76, 78, 83Handrail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Harness . . . . . . . . . . . . . . . 74, 79, 84, 88, 89, 90, 92

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Heater . . . . . . . . . . . . . . . . . . . 54, 63, 66, 81, 89, 90High Ambient Muffler . . . . . . . . . . . . . . . . . . . . . . . 42Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 69, 70Hinge Bracket

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Holder

Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Housing . . . . . . . . . . . . . . . 12, 13, 17, 19, 21, 59, 67HP

XPMHP

VHPKit - 2000 Hours . . . . . . . . . . . . . 91

HP935XP950

XP1060 . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 18

IIndicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 74, 79

Air Restriction . . . . . . . . . . . . . . . . . . . . . . 38, 40Instrumentation/Electrical System . . . . 68, 69, 70, 71

KKey . . . . . . . . . . . . . . . . . . . . . 13, 14, 16, 17, 19, 21

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WORD INDEX

Parts Book 103

KitMinimum Pressure Valve . . . . . . . . . . . . . . . . 67Water Separator Mounting . . . . . . . . . . . . . . . 78

Kit - 0-50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Kit - 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 91Kit - 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Kit - Fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Kit - Internal Manuals . . . . . . . . . . . . . . . . . . . . . . 92

LLatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 60Light . . . . . . . . . . . . . . . . . . . . . . . . . . 68, 84, 87, 88Light Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Lock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 44Locknut

Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . 92, 93

MMag Speed Pickup . . . . . . . . . . . . . . . . . . . . . . . . 11Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 74, 79Manual

Operation and Maintenance . . . . . . . . . . . . . . 92Operation and Maintenance with Parts Catalogue 92Parts Catalogue . . . . . . . . . . . . . . . . . . . . . . . 92

Mount . . . . . . . . . . . . . . . . . . . . . . 11, 13, 18, 41, 85Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

NNipple

Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Nut

Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Gland . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Nutsert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

OOffset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Oil/Air Piping . . . . . . . . . . . 47, 48, 49, 50, 51, 52, 53Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Option - Dual Pressure . . . . . . . . . . . . . . . . . . 89, 90Option - Flashing Light (Low Fuel Shutdown) . . . . 84Option - IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . 74, 75Option – IQ Dual Filter . . . . . . . . . . . . . . . 78, 79, 80Option - IQ LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Option - Oil/Air Piping ( Aftercooler ) . . . . . . . . 76, 77Option - Oil/Air Piping (Aftercooler) . . . . . . 81, 82, 83Option - Overspeed Valve . . . . . . . . . . . . . . . . . . . 86Option - Pressure Reducer . . . . . . . . . . . . . . . . . . 72Option - Service Lights . . . . . . . . . . . . . . . . . . . . . 88Option - Spark Arrestor . . . . . . . . . . . . . . . . . . . . . 85Option - Worklights . . . . . . . . . . . . . . . . . . . . . . . . 87

Orifice . . . . . . . . . . . . . 12, 56, 58, 63, 75, 77, 81, 82O-Ring

IQ Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78IQ Filter Spacer . . . . . . . . . . . . . . . . . . . . . . . . 78

PPanel

Baffle FanOrifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

CoverLeft Hand . . . . . . . . . . . . . . . . . . . . . . . . . 30Right Hand . . . . . . . . . . . . . . . . . . . . . . . . 28

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31, 32Instrument Box . . . . . . . . . . . . . . . . . . . . . . . . 31Left Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Right Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Roof Muffler HA . . . . . . . . . . . . . . . . . . . . . . . 29SRG . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31, 32

Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 18

Locating . . . . . . . . . . . . . . . . . . . . . . . 12, 14, 17Pipe . . . . . . . . . . . . . . . . . . . . . . . . 38, 41, 47, 51, 85

Flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Piston . . . . . . . . . . . . . . . . . . . . . . . . . 20, 23, 59, 67Plate . . . . . . . . . . . . . . . . . . . . . 4, 19, 20, 21, 22, 23

Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Retaining . . . . . . . . . . . . . . . . . . . . . . . 17, 19, 23Rotation Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 4Valve . . . . . . . . . . . . . . . . . . . . . . . 73, 76, 78, 83

Pressure Regulator . . . . . . . . . . . . . . . . . . . . . 89, 90Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Radiator & Cooler Assembly . . . . . . . . . . . . . . . . . 45Raincap . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42, 85Receptacle

Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Recommended Parts . . . . . . . . . . . . . . . . . . . . . . . 91Reducer . . . . . . . . . . . . . . . . . . . . . 44, 63, 86, 92, 96Regulation System 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Regulator 12/235

VHP750MHP825 . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Regulator 9/2309/270

9/300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 69Ring

Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Rotor Set . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 19, 21

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WORD INDEX

104 Parts Book

SScavenge Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Screen

Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Screw

Self Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . 92Seal

Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Sender UnitFuel Gauge

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Sending UnitCompressor Discharge . . . . . . . . . . . . . . . . . . 49Compressor Temperature Gauge . . . . . . . . . . 51Engine Coolant Temperature . . . . . . . . . . . . . 11Engine Oil Pressure Gauge . . . . . . . . . . . . . . 11

SensorCoolant Level . . . . . . . . . . . . . . . . . . . . . . . . . 46Temperature . . . . . . . . . . . . . . . . . 49, 51, 56, 65

SeparatorWater . . . . . . . . . . . . . . . . . . . . . . 73, 76, 78, 81

SetBelts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setscrew . . . . . . . . . . . . . . . . . . . . . . . 24, 92, 93, 94Shaft

Tow Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5Shim Set . . . . . . . . . . . . . . . . . . . . . . . 12, 17, 20, 23SHP

XHPKit - 2000 Hours . . . . . . . . . . . . . . . . . . . . 91

Sight-Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 92, 96Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 46Spacer

Filter Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Spring

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Steerable Running Gear . . . . . . . . . . . 4, 5, 6, 7, 8, 9Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 40, 71Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39, 69

Belt Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Switch . . . . . . . . . . . . . . . . . . . . . . 65, 71, 87, 89, 90

Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . 25, 48Push after Warm Up . . . . . . . . . . . . . . . . . . . . 69Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Switch Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

TTachometer

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

TankFuel

HSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43SRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Separator . . . . . . . . . . . . . . . . . . . . . . . . . 47, 51Tee

SW Nut Branch . . . . . . . . . . . . . . . . . . . . . . . . 95SW Nut Run . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . 49Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Cable . . . . . . . . . . . . . . . . . . . . . . 84, 87, 88, 92Tie Rod

IQ Filter Assembly . . . . . . . . . . . . . . . . . . . . . . 78Transducer

Pressure . . . . . . . . . . . . . . . . . . . . 55, 56, 57, 62Tube . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42, 46, 85Tube (Nylon) . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 74Tube Assembly 13, 15, 24, 25, 26, 27, 47, 48, 51, 53, 72, 73, 74, 76, 77, 78, 79, 81, 82, 83Tube Fitting Index . . . . . . . . . . . . . . . . . . . . . . 95, 96

UUndertray

FrontHSRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Undertray (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Undertray (R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

VValve . . . . . . . . . . .22, 38, 39, 53, 59, 73, 76, 78, 83

Auto Blowdown . . . . . . . . . . . . . . . . . . . . . . . . 66Ball . . . . . . . . . . . . . . . . . . 48, 51, 55, 66, 92, 96Blowdown . . . . . . . . . . . . . . . . 57, 74, 77, 79, 82Check . . . . . . . . . . 52, 56, 63, 65, 73, 77, 78, 82Minimum Pressure . . . . . . . . . . . . . . . . . . . . . 67Pressure Reducer . . . . . . . . . . . . . . . . . . . . . . 72Safety . . . . . . . . . . . . . . . . . . . 22, 26, 48, 51, 62Solenoid . . . . . . . . . . . . . . 54, 57, 61, 64, 89, 90Thermostatic . . . . . . . . . . . . . . . . . . . . . . . 47, 51Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 59VHP750

MHP825HP935

XP950XP1060 . . . . . . . . . . . . . . . . . 57, 67

WWasher 4, 5, 10, 11, 13, 25, 29, 30, 40, 47, 55, 59, 60, 61, 62, 63, 69, 71, 73, 76, 78, 83, 92, 94

Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 32, 92Snubber . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 18Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92, 93

Wedge Controller . . . . . . . . . . . . . . . . . . . . . . . . . 69

Page 109: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

WORD INDEX

Parts Book 105

XXP950

VHP750MHP825

XHP650 . . . . . . . . . . . . . . . . . . . . . . . 10

YY-Strainer . . . . . . . . . . . . . . . . . . . . . . . . . 77, 80, 81

Page 110: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

WORD INDEX

106 Parts Book

Page 111: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

Parts Book 107

- ............................34..............................43..............................66

-- ...........................10..............................14..............................16..............................19..............................23..............................29..............................52..............................61..............................62..............................64..............................69

22050553 ...............6822050991 ...............6822052278 ...............4622053441 ...............1022053458 ...............1022053896 ...............6822054050 ...............6922054076 ...............6922054084 ...............89..............................90

22054142 ...............6922054159 ...............6922055800 ...............6922055883 ...............6822056105 ...............4122056188 ...............3522056212 ...............3322058556 ...............4622058564 ...............4522065973 ...............1822068845 ...............7822072151 ...............3222075279 ...............1822075287 ...............1822075295 ...............22..............................40

22075592 ...............1322079636 ...............4622079651 ...............2922079677 ...............2822079685 ...............2822079750 ...............3022081988 ...............2822090534 ...............10..............................91

22092795 ...............4322093009 ...............5122093942 ...............38..............................39

22094759 ...............4422097448 ...............3022097646 ...............10

22097653 .............. 4622099469 .............. 7022099477 .............. 7022099584 .............. 7022101059 .............. 7022101067 .............. 7022102339 .............. 4622103287 .............. 3122104756 .............. 3222105134 .............. 6922105571 .............. 6822105613 .............. 6822105621 .............. 6822105639 .............. 6822107981 .............. 4622110852 .............. 3322110860 .............. 3322110878 .............. 3322110886 .............. 3322111439 .............. 33.............................. 3722111447 .............. 33.............................. 3722111454 .............. 3322111470 .............. 3322111488 .............. 3322111496 .............. 3322113880 .............. 6822114218 .............. 3322119218 .............. 4922122956 .............. 3222122972 .............. 3122122980 .............. 3122122998 .............. 3222123004 .............. 3222123012 .............. 3122123020 .............. 3122123038 .............. 3122123079 .............. 3122123095 .............. 2822123236 .............. 2922123301 .............. 2822123327 .............. 3122123335 .............. 3122123368 .............. 3122123384 .............. 3122123418 .............. 2822123491 .............. 48.............................. 5222124291 .............. 5322126197 .............. 4522126460 .............. 4622127492 .............. 2822130314 .............. 64.............................. 9022130322 .............. 47

22130801 .............. 4722132898 .............. 2822132906 .............. 3022133425 .............. 2822134118 .............. 6822134167 .............. 4122134175 .............. 4122137939 .............. 47.............................. 5122138259 .............. 47.............................. 5122138721 .............. 47.............................. 5122139752 .............. 47.............................. 5122141196 .............. 47.............................. 5122144505 .............. 5122144513 .............. 4522144711 .............. 3122146989 .............. 3422147029 .............. 3422147045 .............. 3622147052 .............. 3622147219 .............. 3422147227 .............. 3422147425 .............. 3522148357 .............. 3422148365 .............. 3422148894 .............. 36.............................. 3722149199 .............. 34.............................. 3722149207 .............. 34.............................. 3722149355 .............. 34.............................. 3722149520 .............. 3822150023 .............. 4522150031 .............. 4522150213 .............. 4522150353 .............. 2922153225 .............. 3622153233 .............. 3622155451 .............. 4422155469 .............. 4322162572 .............. 74.............................. 7922173579 .............. 6922173868 .............. 3922180491 .............. 3222180509 .............. 3222180897 .............. 2822181069 .............. 2822181077 .............. 3022182984 .............. 53

22183990 ...............4322184691 ...............3222184907 ...............3122185037 ...............3122186126 ...............4122186233 ...............3122188262 ...............4622193031 ...............2922194567 ...............4222196786 ...............2922200273 ...............3022200737 ...............3022200745 ...............3022205942 ...............3022208938 ...............3122231476 ...............6522243141 ...............7822243158 ...............7822246714 ...............56...............................6322246722 ...............4722254403 ...............8422255137 ...............8422258115 ...............3922258529 ...............3922258545 ...............3822265748 ...............36...............................3722265839 ...............3522265847 ...............3522265854 ...............3522267322 ...............2822267330 ...............36...............................3722277057 ...............6822279566 ...............4322281174 ...............3022284261 ...............4222284376 ...............10...............................9122285795 ...............77...............................8222290019 ...............7822290027 ...............8222300339 ...............3422300552 ...............3422300594 ...............3622300669 ...............3522306674 ...............3622306690 ...............3622318596 ...............3022321475 ...............4122327266 ...............6822329817 ...............2922329916 ...............8622332605 ...............47

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108 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE22333512 ...............8622333520 ...............8622333538 ...............8622334635 ...............8522334650 ...............8522339683 ...............89..............................90

22350839 ...............8722350847 ...............8822351019 ...............87..............................88

22351654 ...............11..............................91

22354302 ...............9122354310 ...............9122354328 ...............9122354336 ...............9122354344 ...............9122362933 ...............1822362941 ...............1822377675 ...............1022391759 .................422391783 .................422391791 .................4................................5

22391817 .................422391825 .................422391833 .................4................................5

22391882 .................4................................5

22391890 .................422407753 .................422407779 .................4................................5

24906919 ...............8530641278 ...............4430898096 ...............5532580510 ...............4433297340 ...............2235082114 ...............2135092279 ...............2635104082 ...............1635113646 ...............30..............................46

35119718 ...............55..............................63

35119858 ...............3835123496 ...............38..............................39..............................86

35127653 ...............3035144336 ...............9435161025 ...............8635166404 ...............6235209048 ...............30

35221639 .............. 48.............................. 74.............................. 7935222017 .............. 4635225093 .............. 74.............................. 7935248145 .............. 56.............................. 6335248319 .............. 77.............................. 8235253038 .............. 2435255819 .............. 1535258789 .............. 7135262963 .............. 1535271139 .............. 1735271154 .............. 11.............................. 2335271170 .............. 38.............................. 4035271188 .............. 2035272533 .............. 17.............................. 2035272541 .............. 17.............................. 9335272558 .............. 3035272588 .............. 2935273366 .............. 6935273408 .............. 1935273416 .............. 9335273937 .............. 13.............................. 1835277797 .............. 2735279025 .............. 38.............................. 40.............................. 41.............................. 42.............................. 49.............................. 52.............................. 8535279827 .............. 27.............................. 55.............................. 58.............................. 89.............................. 9535279850 .............. 9535279934 .............. 75.............................. 77.............................. 9535279942 .............. 49.............................. 52.............................. 6735281336 .............. 3835282920 .............. 56.............................. 6335282946 .............. 5435282979 .............. 55

35282987 .............. 7435283050 .............. 56.............................. 58.............................. 6135283068 .............. 26.............................. 63.............................. 90.............................. 9535283076 .............. 9535283081 .............. 7735283084 .............. 89.............................. 9535283092 .............. 55.............................. 57.............................. 66.............................. 90.............................. 9535283241 .............. 55.............................. 6635283282 .............. 56.............................. 65.............................. 8935283464 .............. 7935283472 .............. 56.............................. 80.............................. 83.............................. 9535283480 .............. 74.............................. 7935283498 .............. 79.............................. 8335283506 .............. 4435284082 .............. 54.............................. 57.............................. 62.............................. 75.............................. 77.............................. 80.............................. 82.............................. 89.............................. 9035284504 .............. 6235285162 .............. 8435285626 .............. 2235287556 .............. 26.............................. 2735287721 .............. 2435287895 .............. 24.............................. 2735287911 .............. 2435288034 .............. 8035288166 .............. 2535290147 .............. 54.............................. 55.............................. 64.............................. 65

35294156 ...............2435294487 ...............56...............................6335294677 ...............2535294719 ...............6435294727 ...............2435294735 ...............24...............................2635295336 ...............1235295344 ...............2135296227 ...............9635296409 ...............4935299361 ...............1235300193 ...............19...............................21...............................2335300201 ...............1935301225 ...............80...............................83...............................9535302314 ...............25...............................5835306091 ...............55...............................63...............................6535306638 ...............2735306687 ...............7935307131 ...............41...............................8535309715 ...............2635310960 ...............8035311026 ...............5735311463 ...............19...............................20...............................21...............................2335311471 ...............74...............................7935313303 ...............4235313568 ...............1435314582 ...............6935316348 ...............4335317700 ...............6035318146 ...............1635318161 ...............6735322346 ...............56...............................58...............................6335322379 ...............57...............................74...............................77...............................79...............................8235323591 ...............80

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NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

Parts Book 109

35323724 ...............57..............................63..............................74..............................79..............................90

35324839 ...............55..............................66

35324987 ...............75..............................80

35325133 ...............6235327204 ...............5935328210 ...............5935328228 ...............5935328236 ...............5935328244 ...............5935328251 ...............5935328269 ...............5935330570 ...............4635331578 ...............5935331586 ...............5935331883 ...............2235332683 ...............5935332691 ...............5935335124 ...............78..............................81

35335715 ...............7435336122 ...............17..............................19..............................21

35336130 ...............19..............................21

35337583 ...............1735355502 ...............2235355767 ...............2335355775 ...............1735355783 ...............2135355791 ...............1935355809 ...............1635355817 ...............19..............................21

35355825 ...............2335355833 ...............2335355841 ...............2335355858 ...............2335355866 ...............1935355874 ...............2035355916 ...............2035355924 ...............2035355940 ...............2035355957 ...............2035355965 ...............1935355973 ...............1935355999 ...............1935356039 ...............2135356484 ...............4335358274 ...............13

35361286 .............. 1635361310 .............. 1335361328 .............. 1435362235 .............. 11.............................. 9135364975 .............. 1435364991 .............. 24.............................. 2535366251 .............. 2135366657 .............. 2035367846 .............. 54.............................. 55.............................. 66.............................. 75.............................. 77.............................. 80.............................. 82.............................. 89.............................. 9035368927 .............. 54.............................. 5835369180 .............. 6935369347 .............. 4335369370 .............. 7535369438 .............. 2035370063 .............. 2735371996 .............. 1735372002 .............. 1635372010 .............. 1735372028 .............. 1735375385 .............. 48.............................. 6735536304 .............. 9435579630 .............. 48.............................. 52.............................. 6735591163 .............. 5935591189 .............. 5935592534 .............. 5935593508 .............. 1435600014 .............. 1935600022 .............. 19.............................. 2135600030 .............. 2135600105 .............. 2335600113 .............. 2035602457 .............. 2335602473 .............. 4835603349 .............. 6935604115 .............. 6835605203 .............. 2335606490 .............. 2635609098 .............. 2735609874 .............. 1135610153 .............. 1735610195 .............. 16

35610203 .............. 1735856350 .............. 2035856418 .............. 2335856467 .............. 1635857036 .............. 41.............................. 4235861137 .............. 2535863885 .............. 2435864644 .............. 2036005031 .............. 1336006732 .............. 1936500734 .............. 2036501013 .............. 2336504116 .............. 1636506756 .............. 2636507515 .............. 1436722460 .............. 5936737161 .............. 1736738128 .............. 1936738797 .............. 2136743722 .............. 2536743797 .............. 2436743805 .............. 2636743870 .............. 2536743896 .............. 2436743904 .............. 2736743912 .............. 2636743920 .............. 2636743961 .............. 2736745669 .............. 2536745792 .............. 2636746626 .............. 2436748093 .............. 2636748101 .............. 2736750909 .............. 1636756120 .............. 27.............................. 4736757581 .............. 25.............................. 4836758357 .............. 2536759447 .............. 2736763704 .............. 2336764785 .............. 1536785319 .............. 1136787026 .............. 41.............................. 8536787034 .............. 41.............................. 8536798205 .............. 2736798346 .............. 1436798361 .............. 1436840460 .............. 54.............................. 58

36840841 ...............54...............................57...............................89...............................9036840908 ...............6936841138 ...............11...............................49...............................5136841153 ...............6836841468 ...............6836841526 ...............63...............................8136842300 ...............6436842318 ...............6136843720 ...............5236844124 ...............6936844579 ...............77...............................80...............................8136845014 ...............4336845030 ...............2236845048 ...............2236846400 ...............1536846418 ...............1436846426 ...............1436846442 ...............1436846517 ...............2636846707 ...............2636847838 ...............38...............................4036847853 ...............8236850584 ...............2436850691 ...............56...............................6336851459 ...............1436851618 ...............1436852499 ...............55...............................6636852622 ...............6836854149 ...............54...............................8936854677 ...............54...............................66...............................89...............................9036854925 ...............1436860336 ...............27...............................47...............................9136865772 ...............1636870590 ...............6836870608 ...............1136877793 ...............46...............................52...............................5336879195 ...............60

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110 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE36880995 ...............15..............................18

36881886 ...............28..............................38..............................40..............................41..............................60..............................61..............................78..............................83..............................85

36888055 ...............4436889608 ...............28..............................30..............................38..............................40..............................41..............................60..............................61..............................75..............................78..............................80..............................83..............................85

36890650 ...............4736891497 ...............5336891869 ...............4936893824 ...............47..............................51

36895746 ...............4236896892 ...............5436896975 ...............7136897668 ...............38..............................39..............................86

36898096 ...............63..............................64..............................75..............................80

36898104 ...............55..............................64

36898922 ...............49..............................51..............................56..............................65

36899599 ...............74..............................79

36899615 ...............74..............................79

36899979 ...............4936920825 ...............56..............................57..............................62

37081528 ...............77..............................81

39101449 ...............17

39125000 .............. 2039136346 .............. 9439137526 .............. 9639137534 .............. 9539145008 .............. 9439155239 .............. 9339253984 .............. 1339253992 .............. 1539322706 .............. 1539326483 .............. 1539326749 .............. 1539326756 .............. 1339326780 .............. 1239326798 .............. 1239326806 .............. 1239330626 .............. 1239436977 .............. 1239437686 .............. 1239483888 .............. 9639487830 .............. 49.............................. 5239889720 .............. 1339890553 .............. 1239891486 .............. 1239911284 .............. 1339911292 .............. 1539925367 .............. 1342437525 .............. 1246355602 .............. 76.............................. 8150763325 .............. 9454375845 .............. 3554378526 .............. 4854378534 .............. 4954398250 .............. 9654400031 .............. 1554400049 .............. 1554401583 .............. 7654443213 .............. 3154444427 .............. 4554496773 .............. 5554511282 .............. 7154518667 .............. 5354566781 .............. 2954571443 .............. 3054571450 .............. 7854571765 .............. 6754575972 .............. 7254575980 .............. 73.............................. 76.............................. 8154576004 .............. 7854576012 .............. 73.............................. 7754576020 .............. 78.............................. 83

54576038 .............. 48.............................. 5154576079 .............. 73.............................. 76.............................. 78.............................. 8354578711 .............. 74.............................. 7954578869 .............. 74.............................. 77.............................. 79.............................. 8254579172 .............. 9654579404 .............. 74.............................. 7954591961 .............. 73.............................. 76.............................. 78.............................. 8354592001 .............. 73.............................. 76.............................. 78.............................. 8354592167 .............. 75.............................. 8054592176 .............. 9654598784 .............. 7554635586 .............. 73.............................. 77.............................. 78.............................. 8254635594 .............. 9554635602 .............. 73.............................. 7854635610 .............. 73.............................. 7654636733 .............. 9654640255 .............. 74.............................. 7954657408 .............. 2954658323 .............. 7154658331 .............. 7154709928 .............. 47.............................. 5154709944 .............. 73.............................. 76.............................. 78.............................. 8154718432 .............. 6554731617 .............. 7854731625 .............. 7854738992 .............. 7854739008 .............. 7854739057 .............. 7354739065 .............. 7354763495 .............. 10

54765946 ...............6554766704 ...............6854773791 ...............89...............................9055571450 ...............7456797652 ...............2888100284 ...............9588114640 ...............9688120100 ...............9388125414 ...............9688152392 ...............7088153721 ...............9589201768 ...............22...............................6189201966 ...............6089202022 ...............51...............................9189202188 ...............6189209717 ...............1389232086 ...............4689244008 ...............9589249072 ...............6189252118 ...............6089252126 ...............22...............................6089252837 ...............9689252845 ...............9689285161 ...............9189285761 ...............4889285803 ...............4889285829 ...............38...............................3989285837 ...............38...............................3989286041 ...............3589286058 ...............3589286090 ...............3689286157 ...............35...............................3789286165 ...............3589286306 ...............3589286785 ...............6789287346 ...............4389287684 ...............3189287692 ...............3189287957 ...............2889288005 ...............3889288757 ...............3289288971 ...............38...............................39...............................9189288989 ...............38...............................39...............................9189289185 ...............5789289383 ...............40

Page 115: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

Parts Book 111

89291900 ...............9689292411 ...............75..............................76..............................96

89297600 ...............2989297618 ...............29..............................32

89297634 ...............3989297642 ...............5389298145 ...............9689298335 ...............5789298855 ...............8589298889 ...............8589299242 ...............8589299382 ...............8489299424 ...............48..............................51

89299440 ...............40..............................86

89299945 ...............2989303127 ...............6989303135 ...............6989303143 ...............8789303226 ...............8889303275 ...............8889304059 ...............5189304067 ...............4889304224 ...............3289304844 ...............3989304851 ...............38..............................39

89393150 ...............8789799840 ...............29..............................32

90103185 ...............9490103854 ...............9391112201 ...............73..............................76..............................81

91198671 ...............7392031657 ...............5392032648 ...............6792041441 ...............15..............................18

92041458 ...............15..............................18

92041466 ...............15..............................18

92042241 ...............29..............................32

92042936 ...............40..............................55..............................58..............................65..............................95

92043116 ...............53

92044098 .............. 6792061324 .............. 9392061332 .............. 9392061480 .............. 9492061498 .............. 9492061944 .............. 6792062157 .............. 1192079474 .............. 40.............................. 6192079479 .............. 6692079532 .............. 9592080811 .............. 58.............................. 9592086149 .............. 9592087840 .............. 9592094994 .............. 5092095363 .............. 48.............................. 5092095371 .............. 5092095389 .............. 5092095397 .............. 5092095405 .............. 5092095413 .............. 5092095421 .............. 5092095439 .............. 5092095447 .............. 5092096031 .............. 44.............................. 9392098235 .............. 9592101054 .............. 65.............................. 9692101112 .............. 9492118462 .............. 61.............................. 9592123215 .............. 9592173780 .............. 9592176114 .............. 9492178524 .............. 9692179043 .............. 9492182138 .............. 9392184811 .............. 9492253194 .............. 5392253889 .............. 9592255934 .............. 9692257351 .............. 9692272368 .............. 2492272756 .............. 44.............................. 9492274828 .............. 9392276096 .............. 41.............................. 8592280940 .............. 9492280965 .............. 9392280973 .............. 9492293661 .............. 50.............................. 95

92294461 .............. 9692304369 .............. 9492304393 .............. 23.............................. 9492304401 .............. 9492304427 .............. 9492304435 .............. 16.............................. 9492304443 .............. 9492304492 .............. 6192304518 .............. 9392304526 .............. 9392304559 .............. 29.............................. 3292304575 .............. 9392304583 .............. 61.............................. 9492304609 .............. 9492304617 .............. 2592304625 .............. 9492304666 .............. 9392304674 .............. 11.............................. 9392304682 .............. 9392311695 .............. 11.............................. 9392311703 .............. 11.............................. 9392329341 .............. 9492339688 .............. 9492340058 .............. 6192340439 .............. 9492341239 .............. 9492341973 .............. 9492341981 .............. 71.............................. 9492344423 .............. 9592354380 .............. 9692359363 .............. 9492359371 .............. 9392368687 .............. 9392391358 .............. 9392391374 .............. 9392391382 .............. 29.............................. 3092394261 .............. 9592394279 .............. 4092394295 .............. 9592394352 .............. 9692395508 .............. 9592398106 .............. 70.............................. 9392398114 .............. 9392398122 .............. 9492398130 .............. 9492398627 .............. 94

92415363 ...............65...............................9592419563 ...............53...............................9592419886 ...............9392420058 ...............95...............................9692421353 ...............2292421411 ...............9392434315 ...............84...............................8792451962 ...............7392452192 ...............7392478387 ...............64...............................9592484880 ...............9392495597 ...............13...............................9392513183 ...............9692697333 ...............5992700590 ...............9392707801 ...............1792756832 ...............82...............................9592764372 ...............2292788918 ...............9592799378 ...............8892808591 ...............8692821677 ...............9392864115 ...............73...............................7692879261 ...............9392892959 ...............6692892967 ...............5292892975 ...............6792893221 ...............5292894518 ...............13...............................1892895267 ...............5192895317 ...............52...............................9592896158 ...............9492898576 ...............48...............................5292902733 ...............75...............................9592905207 ...............9592912021 ...............6092912419 ...............3192922856 ...............3292922863 ...............3292951075 ...............6792955244 ...............66...............................9692956093 ...............64...............................90

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112 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE92956945 ...............7292956952 ...............7292957091 ...............7292963529 ...............5492971803 ...............65..............................95

92971811 ...............66..............................96

92972140 ...............9392972157 ...............9492984657 ...............53..............................95

93152593 ...............9593166593 ...............9693186278 ...............75..............................80

93500726 ...............9393524007 ...............84..............................87..............................88

95000410 ...............2095022372 ...............1695022380 ...............4895023388 ...............1295026290 ...............2095038048 ...............2595055349 ...............9395069522 ...............2095209367 ...............9395214524 ...............2295214938 ...............9495215000 ...............9495223178 ...............2195239927 ...............1495242442 ...............6295245353 ...............80..............................81

95251138 ...............9495263190 ...............5995293320 ...............2695310116 ...............9595333274 ...............4495357943 ...............2795358164 ...............1495365078 ...............57..............................75..............................77..............................80..............................82

95371241 ...............49..............................95

95415667 ...............55..............................64

95431292 ...............25..............................49..............................52

95470993 .............. 9395588505 .............. 6295659280 .............. 54.............................. 6495667341 .............. 58.............................. 89.............................. 9095757183 .............. 54.............................. 6595765806 .............. 5995772562 .............. 80.............................. 8195792321 .............. 9395823688 .............. 6795923298 .............. 6295928255 .............. 41.............................. 8595928321 .............. 73.............................. 76.............................. 78.............................. 8395930301 .............. 25.............................. 56.............................. 58.............................. 6295934543 .............. 49.............................. 5295934774 .............. 75.............................. 8095934998 .............. 4095935003 .............. 1095935029 .............. 55.............................. 60.............................. 62.............................. 6395935037 .............. 11.............................. 60.............................. 6995935599 .............. 7595938114 .............. 6595938197 .............. 4995938205 .............. 1395938213 .............. 1295939741 .............. 4795940748 .............. 56.............................. 57.............................. 64.............................. 76.............................. 80.............................. 81.............................. 89.............................. 9095944575 .............. 56.............................. 58.............................. 7695944690 .............. 62

95949491 .............. 4495953493 .............. 7595953899 .............. 54.............................. 6395954293 .............. 56.............................. 5895978235 .............. 9596700919 .............. 2296701461 .............. 6096701958 .............. 4396702055 .............. 73.............................. 76.............................. 78.............................. 8396704283 .............. 1096705983 .............. 9396706254 .............. 9396706262 .............. 9396708337 .............. 9496712179 .............. 9396716105 .............. 9396719265 .............. 6096735543 .............. 4096735550 .............. 6096745807 .............. 7096790717 .............. 22N.S.S .................... 10.............................. 78

Page 117: PARTS MANUAL - DoosanPortablePower...Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme

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