PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

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PARTS LIST Univmrsal MARINE DIESEL ENGINE M-25XPB M-356 M40B PUBLICATION NO. 201021 2ND Edition APRIL 2013

Transcript of PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Page 1: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

PARTS LIST

Univmrsal MARINE DIESEL ENGINE

M-25XPB M-356 M40B

PUBLICATION NO. 201021 2ND Edition APRIL 2013

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IMPORTANT Product Software Disclaimer

Product software of all kinds, such as brochures, drawing, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and; accordingly, Is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will In no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software.

For example, components and subassemblies incorporated in Westerbeke's products and supplied by others(such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place.

Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software and the unavoidable existence of earlier, non-current, Westerbeke software editions in the field. Additionally, most Westerbeke products Include customer-requested special features that frequently do not include complete documentation.

In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but Is imperitive that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

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Table of Contents M-25XPB M-35B M-408 UNIVERSAL DIESEL ENGINES -13 SERIES

Model Model Type KW Fuel Frequency M-25XPB Propulsion Diesel M-35B Propulsion Diesel M-40B Propulsion Diesel

Page 1 3 5 7 9 11 13 15 17 19 2 1 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 64 65

Description CYLINDER BLOCK ASSEMBLY - M-25XPB CYLINDER BLOCK ASSEMBLY - M-35B / M-40B OIL PAN ASSEMBLY, OIL PRESSURE SWITCH - M-25XPB OIL PAN ASSEMBLY, OIL PRESSURE SWITCH - M-35B / M-40B CYLINDER HEAD ASSEMBLY - M-25XPB CYLINDER HEAD ASSEMBLY -'M-359 / M-40B GEAR CASE ASSEMBLY - M-25XPB / M-35B / M-40B PISTONS, CRANKSHAFT AND MAlN BEARINGS - M-25XPB PISTONS, CRANKSHAFT AND MAIN BEARINGS - M-358 / M-40B PISTONS, CRANKSHAFT AND MAlN BEARINGS - M-35131 M-40B VALVE HEAD COVER AND AIR INTAKE MANIFOLD - M-25XPB VALVE HEAD COVER AND AIR INTAKE MANIFOLD - M-3513 / M-40B EXHAUST MANIFOLD AND HEAT EXCHANGER - M-25XPB/ M-35B/ M-40B FUEL FILTER, NOZZLE HOLDERS AND INJECTORS - M-25XPB FUEL FILTER, NOZZLE HOLDERS AND INJECTORS - M-35B / M-40B FUEL CAMSHAFT AND GOVERNOR SHAFT - M-25XPB FUEL CAMSHAFT AND GOVERNOR SHAFT - M-35B / M-40B VALVES, ROCKER ARMS AND CAMSHAFTS - M-25XPB VALVES, ROCKER ARMS AND. CAMSHAFTS - M-35B / M-405 THROTTLE AND GOVERNOR ASSEMBLIES THROTTLE AND GOVERNOR ASSEMBLIES FUEL LIFT PUMP, SOLENOID AND FUEL RETURN FRESH WATER COOLING SYSTEM FRESH WATER COOLING SYSTEM RAW WATER PUMP BELL HOUSING AND TRANSMISSION BELL HOUSING AND TRANSMISSION MODEL HBW VERTICAL SHIFTING BRACKET ALTERNATOR ASSEMBLY ELECTRICAL SYSTEM PROPULSION INSTRUMENT PANELS NOTES MISCELLANEOUS NUMERICAL INDEX

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CYLINDER BLOCK ASSEMBLY - M-25XPB

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CYLINDER BLOCK ASSEMBLY - M-25XPB

Reference # Part #

GASKET COVER CAPSCREW LOCKWASHER PLUG DOWEL PLUG PLUG PLUG PLUG PLUG PLUG PLUG NUT WASHER LOCKWASHER CAPSCREW MOUNT CAPSCREW ISOLATOR PLUG DOWEL PLUG BUSHING GASKET PLUG DOWEL PLUG DOWEL PIN O-RING DOWEL NUT CAPSCREW PLUG BLOCK

PUMP COVER PUMP M 8 X 20 DIN 933 M 8 DIN 127 EXPANSION

EXPANSION EXPANSION

114 NPT HEX HEAD (BRASS)

JAM M 16, SELF-LOCKING FLAT, 518 SAE (STEEL) M 10 DIN 127 M 10X 1.25 X 20 DIN 961 FRONT M 10 X1.25 X 20 DIN 7991 MARINE 75-130 LB. EXPANSION TUBULAR

GOVERNOR GEAR

START SPRING

TUBULAR M 8 SELF-LOCKING M8X32JIS7WlLW EXPANSION ASSEMBLY INCL. HEAD - M-25XPB

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CYLINDER BLOCK ASSEMBLY - M-35B I M-40B

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CYLINDER BLOCK ASSEMBLY - M-35 1 M-40

Reference # Part # Part Name

GASKET COVER CAPSCREW LOCKWASHER PLUG DOWEL PLUG PLUG PLUG PLUG PLUG PLUG PLUG NUT WASHER LOCKWASHER CAPSCREW MOUNT CAPSCREW ISOLATOR PLUG DOWEL PLUG BUSHING GASKET PLUG DOWEL PLUG DOWEL PIN O-RING DOWEL NUT CAPSCREW PLUG BLOCK BLOCK

Remarks Quantity

PUMP COVER PUMP M 8 X 20 DIN 933 M 8 DIN 127 EXPANSION

EXPANSION EXPANSION

114 NPT HEX HEAD (BRASS)

JAM M 16, SELF-LOCKING FLAT, 518 SAE (STEEL) M 10 DIN 127 M lOX1.25X20DIN961 FRONT M 10 X 1.25 X20 DIN 7991 MARINE 75-130 LB. EXPANSION TUBULAR

GOVERNOR GEAR

START SPRING

TUBULAR M 8 SELF-LOCKING M 8X 32 JIS 7 WILW EXPANSION ASSEMBLY INCL. HEAD - M-35B ASSEMBLY INCL .HEAD M-40B

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OIL PAN ASSEMBLY, OIL PRESSURE SWITCH - M-25XPB

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OIL PAN ASSEMBLY, OIL PRESSURE SWITCH - M-2SXPB

Referen- # Part # Part Name Remarks Quantity

DIPSTICK SEAL BOLT WASHER HOSE WASHER CAPSCREW ADAPTER HOSE ELBOW BRACKET WASHER LOCKWASHER CAPSCREW PLUG ELBOW SWITCH ELBOW SUMP GASKET PLUG STRAINER CAPSCREW LOCKWASHER O-RING CAPSCREW CAPSCREW WASHER BRACKET CAP ELBOW

LEAD WIRE BANJOSUMP M 12 X 1.25

SUMP DRAIN 24 INCH

M6X 12 JIS6WlLW 118 BSPT TO 118 NPT OIL 118NPT TO 45 DEG STREET (STEEL) OIL PRESSURE SENDER M 10 DIN 125 M 10 DIN 127 M 10X 1.25X 20 DIN 961 HEX HEAD, 118 NPT (BRASS) 118NPT TO 45 DEG STREET (STEEL) OIL PRESSURE, NO. 5 118 NPT 90 DEG STREET (BRASS) OIL DRAIN PLUG DRAIN OIL PICK-UP M8X16DIN933 M8DIN 127

M 6 X 45 J1S6 WILW M 10 X 25 DIN 933 - V-DRIVE OPTION FLAT, 114" SAE (STEEL) SUMP DRAIN HOSE 114 NPT (BRASS) 118 NPT 90 DEG STREET (BRASS)

Note: Use a good quality R N Sealant for oil pan to block gasket.

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OIL PAN ASSEMBLY, OIL PRESSURE SWITCH - M-35B I M-40B

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OIL PAN ASSEMBLY, OIL PRESSURE SWITCH - M-35B M-40B

Reference # Part # Part Name Remarks Quantity

DIPSTICK SEAL BOLT WASHER HOSE WASHER CAPSCREW ADAPTER HOSE ELBOW BRACKET WASHER LOCKWASHER CAPSCREW PLUG ELBOW SWITCH ELBOW SUMP GASKET PLUG STRAINER CAPSCREW LOCKWASHER O-RING CAPSCREW CAPSCREW WASHER BRACKET CAP ELBOW

LEAD WIRE BANJO-SUMP M 12 X 1.25 1 .OO OD X 0.708 ID SUMP DRAIN 24 INCH 1 .OO OD X 0.473 ID M 6 X 12 JlS6WILW 118 BSPT TO I18 NPT OIL 118NPT TO 45 DEG STREET (STEEL) OIL PRESSURE SENDER M 10 DIN 125 M 10 DIN 127 M 10X 1.25X20 DIN 961 HEX HEAD, 118 NPT (BRASS) 118NPT TO 45 DEO STREET (STEEL) OIL PRESSURE, NO. 5 118 NPT 90 DEG STREET (BRASS) OIL SUMP DRAIN OIL PICK-UP M8X16DIN933 M8 DIN 127

M6X45JIS6WlLW M 10 X 25 DIN 933 - V-DRIVE OPTION FLAT, 114" SAE (STEEL) SUMP DRAIN HOSE 114 NPT (BRASS) 118 NPT 90 DEG STREET (BRASS)

Note: Use a good quality R N Sealant for oil pan to block gasket.

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CYLINDER HEAD ASSEMBLY - M-25XPB

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CYLINDER HEAD ASSEMBLY - M-25XPB -

Reference # Part # Part Name Remarks Quantity

CAPSCREW LOCKWASHER EYE HEAD BOLT GUIDE GUIDE PLUG PLUG EYE PLUG GASKET PLUG O-RING

M 8 X 16 DIN 933 M 8 DIN 127 LIFTING CYLINDER CYLINDER HEAD INTAKE VALVE EXHAUST VALVE

EXPANSION LIFTING EXPANSION 30MM DIN 443 BRASS CYLINDER HEAD

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CYLINDER HEAD ASSEMBLY - M-35B I M-40B

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CYLINDER HEAD ASSEMBLY M-35B M-40B

Reference # Part # Part Name Remarks Quantity

CAPSCREW LOCKWASHER EYE HEAD HEAD HEAD BOLT GUIDE GUIDE PLUG PLUG EYE GASKET GASKET PLUG O-RING

M 8 X 16 DIN 933 WILW M8 DIN 127 LIFTING CYLINDER - M-35B, pre date code E412 CYLINDER - M-35B, post date code E501 CYLINDER - M-40B CYLINDER HEAD INTAKE VALVE EXHAUST VALVE EXPANSION EXPANSION 30MM DIN 443 BRASS LIFTING CYLINDER HEAD - M-35B CYLINDER HEAD - M-40B

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GEAR CASE ASSEMBLY - M-25XPB / M-35B / M-40B

Reference # Part # Part Name

ASSEMBLY ASSEMBLY GASKET PUMP COVER COVER PIN SCREW O-RING O-RING O-RING O-RING SPRING BALL CAP FILTER ADAPTER WASHER PLUG CAPSCREW LOCKWASHER CAPSCREW LOCKWASHER BOLT SEAL BOLT CAPSCREW NUT LOCKWASHER STUD STUD STUD STUD GASKET COVER LOCKWASHER NUT FILTER KIT O-RING ADAPTER CONNECTOR HOSE BRACKET CAPSCREW LOCKWASHER ADAPTER NIPPLE FILTER PLUG

Remarks

GEAR CASE, pre date code E412 GEAR CASE, post date code E501 GEAR CASE OIL OIL PUMP, pre date code E412 OIL PUMP, post Date code E501 COVER LOCATING, post Date code E501 OIL PUMP COVER M-25XPB M-35B I M-40B M-25XPB M-35B I M-40B OIL RELIEF VALVE

OIL RELIEF VALVE OIL OIL FILTER FLAT M 18

M 6 X 55 DIN 931 M6 DIN 127 M6X50DIN931 M 6 DIN 127 TlMlNG CASE OIL TlMlNG CASE M6X45J lS6WILW M6DIN 934 M6 DIN 127 TIMING CASE - M-25XPB TlMlNG CASE - M-356 1 M-40B TlMlNG CASE - M-25XPB TIMING CASE- M-358 1 M408 FUEL PUMP FUEL PUMP M 6 DIN 127 M6 DIN 934 REMOTE LUBE OIL - (inc. ref. 30-39)

REMOTE OIL FILTER HOSE OIL 40-114 LG REMOTE OIL FILTER 114 NC x 314 SPLIT 114 MED (STEEL) REMOTE OIL FILTER OIL FILTER TO ADAPTER LUBE OIL M35B post E501 date code

Quantity

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PISTONS, CRANKSHAFT AND MAIN BEARINGS - M-25XPB

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PISTONS, CRANKSHAFT AND MAlN BEARINGS - M-25XPB

Reference # Part # Part Name Remarks Quantity

RlNG SET RlNG SET RlNG PIN PISTON PISTON ROD BUSHING BEARING SET BEARING SET BEARING SET BOLT BEARING SET BEARING SET BEARING SET THRUSTWASHER THRUSTWASHER THRUSTWASHER BEARING SET BEARING SET BEARING SET THRUSTWASHER THRUSTWASHER THRUSTWASHER BALL BUSHING CRANKSHAFT KEY BEARING SET BEARING SET BEARING SET GEAR GEAR O-RING COLLAR BOLT CASE CASE BOLT SEAL CAPSCREW LOCKWASHER CAPSCREW LOCKWASHER COVER GASKET GASKET BOLT CASE

STD 0.5 MM RETAINING PISTON STD 0.5 MM CONNECTING ASSEMBLY CONNECTING ROD CONNECTING ROD, STD CONNECTING ROD, 0.2MM CONNECTING ROD, 0.4MM CONNECTING ROD MAlN STD MAlN 0.2MM MAlN 0.4MM STD 0.2MM 0.4MM MAlN STD MAlN 0.2MM MAlN 0.4MM STD 0.2MM 0.4MM 1 14 CRANKSHAFT ASSEMBLY - INC. REF 13,14, WOODRUFF MAlN STD MAlN 0.2MM MAlN 0.4MM CRANKSHAFT OIL PUMP

CRANKSHAFT BEARING CASE ASSEMBLY, MAlN BEARING ASSEMBLY, MAlN BEARING BEARING CASE OIL M6X20DIN 933 M 6 DIN 127 M 6 X 25 DIN 933 M 6 DIN 127 BEARING CASE BEARING COVER BEARING CASE BEARING CASE ASSEMBLY, MAlN BEARING

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PISTONS, CRANKSHAFT AND MAlN BEARINGS - M-35B 1 M-40B

Reference # Part # Part Name

RlNG SET RlNG SET RlNG SET RlNG SET RlNG PIN PISTON PISTON PISTON PISTON ROD BUSHING BEARING SET BEARING SET BEARING SET BOLT BEARING SET BEARING SET BEARING SET THRUSTWASHER THRUSTWASHER THRUSTWASHER BEARING SET BEARING SET BEARING SET THRUSTWASHER THRUSTWASHER THRUSTWASHER BALL BUSHING CRANKSHAFT CRANKSHAFT KEY BEARING SET BEARING SET BEARING SET GEAR GEAR O-RING COLLAR BOLT CASE CASE CASE CASE CASE CASE BOLT SEAL CAPSCREW LOCKWASHER CAPSCREW LOCKWASHER

Remarks

STD - M-35B ST0 - M-408 0.5 MM - M-359 0.5 MM M-405 RETAINING PISTON STD - M-35B STD - M-40B 0.5 MM - M-35B 0.5 MM - M-40B CONNECTING ASSEMBLY CONNECTING ROD CONNECTING ROD, STD CONNECTING ROD, 0.2MM CONNECTING ROD, 0.4MM CONNECTING ROD MAlN ST0 MAlN 0.2MM MAlN 0.4MM STD 0.2MM 0.4MM MAlN STD MAlN 0.2MM MAlN 0.4MM STD 0.2MM 0.4MM 1 14 CRANKSHAFT ASSEMBLY- M-35B INCL. REF 13,14,16-19 ASSEMBLY- M-40B INCL. REF 13,14,16-19 WOODRUFF MAlN STD MAlN 0.2MM MAlN 0.4MM CRANKSHAFT OIL PUMP

CRANKSHAFT BEARING CASE ASSEMBLY, MAlN BEARING - M-358 ASSEMBLY, MAlN BEARING - M-40B ASSEMBLY, MAlN BEARING - M-35B ASSEMBLY, MAlN BEARING - M-40B ASSEMBLY, MAlN BEARING - M-35B ASSEMBLY, MAlN BEARING - M-40B BEARING CASE OIL M 6 X 20 DIN 933 M6DIN 127 M6X25DIN933 M6DIN 127

Quantity

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PISTONS, CRANKSHAFT AND MAIN BEARINGS - M-35B I M-40B

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PISTONS, CRANKSHAFT AND MAlN BEARINGS - M-35B I M-40B

Reference # Part # Part Name Remarks Quantity

30 200742 COVER BEARING CASE 31 200860 GASKET BEARING COVER 32 200859 GASKET BEARING CASE 33 200739 BOLT BEARING CASE 34 200736 CASE ASSEMBLY, MAIN BEARING

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VALVE HEAD COVER AND AIR INTAKE MANIFOLD M-25XPB

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VALVE HEAD COVER AND AIR INTAKE MANIFOLD - M-25XPB

Reference # Part # Part Name Remarks Quantity

CAP CAP O-RING COVER COVER GASKET NUT GASKET HOSE HOSE CONNECTOR CONNECTOR PLATE ELEMENT PLATE SHIELD SCREW MANIFOLD GASKET CAPSCREW CAPSCREW CAPSCREW LOCKWASHER SILENCER ELEMENT VALVE COVER

OIL FILTER, pre date code E412 OIL FILTER, post date code E501

CYLINDER HEAD, ASSY to date code E412 CYLINDER HEAD, ASSY post date code E501 HEAD COVER CAP ROCKER COVER STUD BREATHER, to date code E412 BREATHER, post date code E501 BREATHER HOSE, pre date code E412 BREATHER HOSE, post date code E501 BREATHER ELEMENT BREATHER BREATHER ELEMENT OIL BREATHER M5XlOWlLW INTAKE ASSEMBLY INTAKE MANIFOLD M 6 X 18JlS7WlLW M 6 X 30 JIS 7 WILW M 6 X 60 DIN 931 M6 DIN 127 INTAKE AIR FILTER BREATHER, post date code E501 BREATHER, post date code E501

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VALVE HEAD COVER AND AIR INTAKE MANIFOLD M-358 I M40B

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VALVE HEAD COVER, AIR INTAKE MANIFOLD M-35B / M-40B

Reference # Part # Part Name

CAP CAP O-RING COVER COVER GASKET NUT GASKET HOSE HOSE CONNECTOR CONNECTOR PLATE ELEMENT PLATE SHIELD SCREW MANIFOLD GASKET CAPSCREW CAPSCREW '' CAPSCREW LOCKWASHER SILENCER ELEMENT VALVE COVER

Remarks

OIL FILTER, pre date code E412 OIL FILTER, post date code E501

CYLINDER HEAD, ASSY predate code E412 CYLINDER HEAD, ASSY post date code E501 HEAD COVER CAP ROCKER COVER STUD BREATHER, pre date code E412 BREATHER, post date code E501 BREATHER HOSE, pre date code E412 BREATHER HOSE, post date code E501 BREATHER ELEMENT BREATHER BREATHER ELEMENT OIL BREATHER M 5 X 10WILW INTAKE ASSEMBLY INTAKE MANIFOLD M6X18JIS7WILW M 6 X 30 JIS 7 WILW M 6 X 50 DIN 931 M 6 DIN 127 INTAKE AIR INTAKE BREATHER, post date code E501 BREATHER, post date code E501

Quantity

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EXHAUST MANIFOLD AND HEAT EXCHANGER - M-25XPBl M-35B/ 1111-408 .- . . .

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EXHAUST MANIFOLD and HEAT EXCHANGER

Reference # Part # Part Name Remarks Quantity

ELBOW CAP CLAMP MANIFOLD MANIFOLD CAPSCREW LOCKWASHER WASHER EXCHANGER GASKET O-RING COVER CAPSCREW ELBOW CLAMP HOSE HOSE HOSE ZINC PETCOCK PAD NUT NUT LOCKWASHER LOCKWASHER GASKET GASKET STUD STUD TUBING CAP STRAP TANK KIT TANK CLAMP HOSE KIT KIT CLAMP GASKET ELBOW ELBOW PLUG PLUG CLAMP NAMEPLATE SCREW CLAMP

118NPT X 511 6 HOSE PRESSURE 15 PSI HOSE 16 EXHAUST - M-25XPB EXHAUST - M-35BlM-40B M 10 X 20 DIN 933 M 10 DIN 127 M 10DIN 125 HEAT EXCHANGER END COVER 2-314 EXCHANGER END COVER 2-314" EXCHANGEREND 318 NC X 314 (BRASS) HOSE 318NPT TO 1 HOSE 12 718 INCH WIRE INSERTED - INCHES REQ'D EXCHANGER TO PUMP - M-25XPB EXCHANGER TO PUMP - M-35B I M-40B

1/8NPT EXT SEAT (BRASS) EXCHANGER MOUNT M 7 DIN 934 - M-25XPB M 7 DIN 934 - M-35B I M-40B M 7 DIN 127 - M-25XPB M 7 DIN 127 - M-35B I M-40B EXHAUST MANIFOLD - M-25XPB EXHAUST MANIFOLD - M-35B I M-406 M 7 - M-25XPB M 7 - M-35B I M-408 MANIFOLD TO TANK - INCHES REQ'D COOLANT COOLANT INCL REF # 24 THRU 28 COOLANT RECOVERY HOSE 04 MINI 1-118 WIRE INSERTED - INCHES REQ'D ELBOW, WATER INJ EXHAUST 90 DEG - ELBOW, WATER INJ EXHAUST 45 DEG - EXHAUST ELBOW EXHAUST ELBOW HOSE 318NPT TO 1 - 90 DEGREE 112NPT TO 1" HOSE - 45 DEGREE 314 NPT SQ HD 90 DEG ELBOW (BRASS) 112 NPT SQ HD (BRASS) HOSE 20

8-32 X 114 SS OVAL HEAD EXCHANGER, POST E203 DATE CODE

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FUEL FILTER, NOZZLE HOLDERS AND INJECTORS - M-25XPB

Reference # Part # Part Name Remarks

SCREW CLAMP LlNE LlNE LlNE CLAMP INJECTOR INJECTOR NUT WASHER NOZZLE NOZZLE CLAMP HOSE CLAMP LlNE GASKET SHIELD SPACER BRACKET LOCKWASHER CAPSCREW LOCKWASHER CAPSCREW LOCKWASHER NUT FILTER FILTER CLAMP WASHER CAPSCREW HOSE STUD SHlM SHlM SHlM SHlM SHlM PUMP LOCKWASHER NUT CAPSCREW BANJO GASKET SCREW LlNE SCREW O-RING SCREW WASHER BOLT WASHER

M 5 X 20 PHILLIPS HD WlLW FUEL LlNE INJECTOR l INJECTOR 2 INJECTOR 3 FUEL LlNE COMPLETE, pre date code E412 COMPLETE, post date code E501 INJECTOR LEAK-OFF INJECTOR INJECTOR, pre date code E412 INJECTOR, post date code E501 HOSE, MlNl FUEL, 3/16 ID - INCHES REQ'D HOSE, MlNl RETURN INJECTOR HEAT INJECTOR

FUEL FILTER M8DIN 127 M 8 X 20 DIN 933 M 10 DIN 127 MlOX1.25X25DIN961 SPLIT, 51 16 MED (STEEL) HEX 51 16-18 NC (STEEL ZINC) FUEL FUEL ASSEMBLY HOSE FLAT, 51 16 SAE (STEEL) 511 6NC X 1 FUEL,5116 ID - INCHES REQ'D INJECTION PUMP INJECTION PUMP .30MM INJECTION PUMP .35MM INJECTION PUMP .25MM INJECTION PUMP .20MM INJECTION PUMP .175MM INJECTION ASSEMBLY M6DIN 127 CAP M6X20DIN 912 INJECTION PUMP

BLEED INJECTOR RETURN BLEED

BLEED BLEED SCREW BANJO BANJO

Quantity

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FUEL FILTER, NOZZLE HOLDERS, INJECTORS - M-35B 1 M-406

Reference # Part # Part Name

SCREW CLAMP LlNE LlNE LlNE LlNE CLAMP INJECTOR INJECTOR NUT WASHER NOZZLE NOZZLE CLAMP HOSE LlNE CLAMP LlNE GASKET SHIELD SPACER BRACKET LOCKWASHER CAPSCREW LOCKWASHER CAPSCREW LOCKWASHER NUT FILTER FILTER CLAMP WASHER CAPSCREW HOSE STUD SHlM SHlM SHlM SHlM SHlM PUMP GASKET SCREW LOCKWASHER NUT BANJO CAPSCREW LOCKWASHER, SCREW O-RING SCREW WASHER BOLT WASHER

Remarks

M 5 X 20 PHILLIPS HD W/LW FUEL LlNE INJECTOR 1 INJECTOR 2 INJECTOR 3 INJECTOR 4 FUEL LlNE COMPLETE, pre date code E412 COMPLETE, post date code E501 INJECTOR LEAK-OFF INJECTOR INJECTOR, pre date code E412 INJECTOR, post date code E501 HOSE, MlNl FUEL, 3/16 ID - INCHES REQ'D INJECTOR RETURN HOSE, MlNl RETURN INJECTOR HEAT INJECTOR

FUEL FILTER M 8 DIN 127 M 8 X 20 DIN 933 M 10 DIN 127 M 10X 1.25X 25 DIN 961 SPLIT, 5/16 MED (STEEL) HEX 511 6-1 8 NC (STEEL ZINC) FUEL FUEL ASSEMBLY HOSE FLAT, 511 6 SAE (STEEL) 511 6NC X 1 FUEL,5/16 ID - INCHES REQ'D INJECTION PUMP INJECTION PUMP .30MM INJECTION PUMP .35MM INJECTION PUMP .25MM INJECTION PUMP .20MM INJECTION PUMP .175MM INJECTION ASSEMBLY

BLEED M 6 DIN 127 CAP INJECTION PUMP M6X20DIN912 M 6 DIN 127 BLEED

BLEED BLEED SCREW BANJO BANJO

Quantity

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FUEL CAMSHAFT AND GOVERNOR SHAFT - M-25XPB

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FUEL CAMSHAFT AND GOVERNOR SHAFT - M-25XPB

Reference # Part # Part Name Remarks Quantity

CAPSCREW NUT CAM WASHER GEAR CAPSCREW STOPPER BEARING BEARING KEY CAMSHAFT BEARING BEARING RING BEARING BEARING SETSCREW SHAFT TFIRUSTWASHER SLEEVE WEIGHT ROLLER SHAFT HOLDER HOLDER GEAR

M 6 XI8 JIS 7 WILW CAP FUEL INJECTION PUMP DRIVE GEAR INJECTION PUMP M6X12JIS6WILW FUEL CAMSHAFT BALL, pre date code E412 BALL, post date code E501 WOODRUFF FUEL BALL, pre date code E412 BALL, post date code E501 RETAINING (EXTERNAL) BALL, pre date code E412 BALL, post date code E501 ASSEMBLY GOVERNOR, ASSY - INCLUDES REF 16-23

GOVERNOR GOVERNOR ASSEMBLY GOVERNOR GOVERNOR WEIGHT GOVERNOR WEIGHT GOVERNOR GEAR GOVERNOR

Page 36: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

FUEL CAMSHAFT AND GOVERNOR SHAFT - M-35B I M-40B

Page 37: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

FUEL CAMSHAFT AND GOVERNOR SHAFT - M-35B I M-40B

Reference # Part # Part Name Remarks Quantity

CAPSCREW NUT CAM WASHER GEAR CAPSCREW STOPPER BEARING BEARING KEY CAMSHAFT BEARING BEARING RING RING BEARING SETSCREW SHAFT SHAFT THRUSTWASHER SLEEVE WEIGHT ROLLER SHAFT HOLDER HOLDER GEAR

M6X18JIS7WILW CAP FUEL INJECTION PUMP DRIVE GEAR INJECTION PUMP M 6 X 12 JIS 6WlLW FUEL CAMSHAFT BALL, pre date code E412 BALL, post date code E501 WOODRUFF FUEL BALL, pre date code E412 BALL. ~ o s t date code E501 RETAINING (EXTERNAL), pre date code E412 RETAINING (EXTERNAL) post date code E501 BALL

GOVERNOR ASSY-INCL REHM 15-2 THRU 23 GOVERNOR

GOVERNOR GOVERNOR ASSEMBLY GOVERNOR GOVERNOR WEIGHT GOVERNOR WEIGHT GOVERNOR GEAR GOVERNOR

Page 38: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

VALVES, ROCKER ARMS AND CAMSHAFTS - M-25XPB

Page 39: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

VALVES, ROCKER ARMS AND CAMSHAFTS - M-25XPB

Reference # Part # Part Name Remarks Quantity

RING WASHER WASHER SCREW NUT ROCKER ARM BRACKET SETSCREW

, NUT WASHER SPRING SHAFT CAP COLLET SEAT SPRING SEAL STUD VALVE VALVE SETSCREW CAMSHAFT PUSHROD TAPPET KEY STOPPER GEAR SLEEVE CAPSCREW RlNG THRUSTWASHER BUSHING GEAR THRUSTWASHER CAPSCREW SHAFT

RETAINING (EXTERNAL) ROCKER ARM SHAFT ROCKER ARM SHAFT ADJUSTING ROCKER ARM ASSEMBLY - INCLUDES REF #'S 4 & 5 ROCKER ARM ROCKER ARM ROCKER BRACKET ROCKER BRACKET ROCKER SHAFT ROCKER ARM ASSY-INCLUDES SETSCREW VALVE VALVE SPRING VALVE SPRING UPPER VALVE VALVE STEM ROCKER BRACKET INLET EXHAUST

1 ASSEMBLY - INCLUDES REF #'S 21,25-27 & 29 1

6 6

WOODRUFF 1 CAMSHAFT 1 CAMSHAFT 1 RAW WATER PUMP 1 M6X14J lSWILW 2 RETAINING (EXTERNAL) 1 IDLER GEAR 1 IDLER GEAR 1 IDLER ASSEMBLY - INCLUDES REF # 32 1 IDLER GEAR 1 M 6 X 16 JIS6WlLW 3 IDLER GEAR 1

Page 40: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

VALVES, ROCKER ARMS AND CAMSHAFTS - M35B I M-40B

Page 41: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

VALVES, ROCKER ARMS AND CAMSHAFTS - M-35B 1 M-40B

Reference # Part # Part Name Remarks Quantity

CAPSCREW WASHER WASHER SCREW NUT ROCKER ARM BRACKET PIN NUT WASHER SPRING SHAFT CAP COLLET SEAT SPRING SEAL STUD VALVE VALVE SETSCREW CAMSHAFT PUSHROD TAPPET STOPPER GEAR SLEEVE CAPSCREW RING THRUSTWASHER BUSHING GEAR THRUSTWASHER CAPSCREW SHAFT

M 6 X 10 J1S WILW PLAIN ROCKER ARM SHAFT ADJUSTING ROCKER ARM ASSEMBLY - INCLUDES REF VS 4 & 5 ROCKER ARM SPRING ROCKER BRACKET ROCKER BRACKET ROCKER SHAFT ROCKER ARM VALVE VALVE SPRING VALVE SPRING UPPER VALVE VALVE STEM ROCKER BRACKET EXHAUST INLET

ASSEMBLY - INCLUDES REF 21,25-27 & 29

CAMSHAFT CAMSHAFT RAW WATER PUMP M 6 X 14JIS WILW RETAINING (EXTERNAL) IDLER GEAR IDLER GEAR IDLER ASSEMBLY - INCLUDES REF # 32 IDLER GEAR M 6 X 16 JIS6WILW IDLER GEAR

Page 42: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

THROTTLE AND GOVERNOR ASSEMBLIES

Page 43: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

THROTTLE AND GOVERNOR ASSEMBLIES

Reference # Part # Part Name Remarks

LEVER LEVER PIN NUT LOCKWASHER LEVER LEVER O-RING O-RING BALLJOINT WASHER LOCKWASHER NUT PIVOT PIN LEVER WASHER SEAL CAPSCREW CAPSCREW CAPSCREW GASKET STUD STUD LEVER SPRING SHAFT GASKET CAPSCREW COVER GASKET COLLAR RING BEARING SHAFT LEVER LEVER SPRING SPRING SPRING LEVER ASSY LEVER ASSY LEVER SPRING BALL ROLLER BEARING SPRING CAP CAP NUT BOLT GASKET GASKET

THROTTLE M-25XPB-REF2-7,14,16,19-21 THROTTLE M35140B-REF2-7,14,16,19-21 SPRING M 6 DIN 934 M6DIN 127 THROTTLE THROTTLE M-25XPB M-35B 1 M-40B 114" NF MALE 10-32 FEM FLAT, 114 SAE (STEEL) SPLIT 114 MED (STEEL) 1/4-28 NF HEX (STEEL ZINC) STOP LEVER COTTER, 1/16 X 112 ENGINE STOP M 6 DIN 125 OIL M 6 X 16 JIS 6 WI LW - M-25XPB M 6 X 16 JIS WILW - M-35B I M-40B M 6 X 18 JIS M-35B / M-40B M-35B I M-40B M-25XPB M-358 I M-40B GOVERNOR ASSEMBLY RETURN STOP LEVER THROTTLE LEVER PLATE M 6 X 14JIS WILW FORK LEVER SHAFT GOVERNOR COVER

RETAINING (EXTERNAL) BALL FORK LEVER FORK - M-25XPB FORK - M-358 1 M-40B GOVERNOR START - M-25XPB START - M-3513 I M-40B M-25XPB-INC 29,30,34,35,37,46 to date E412 M351408-INC REF# 29,30,34,35,37,46 to E412 FORK ASSEMBLY, to date E412

GOVERNOR to date code E412 BALL M-25XPB IDLE ADJUSTING SCREW - M-25XPB LOCK - M-35BlM-40B CAP ADJUSTING M-25XPB M-35B 1 M-40B

Quantity

Page 44: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

THROTTLE AND GOVERNOR ASSEMBLIES ,'--',

Page 45: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

THROTTLE AND GOVERNOR ASSEMBLIES -

Reference # Part # Part Name Remarks Quantity

WASHER NUT IDLER BOLT GASKET WASHER NUT WASHER CAP NUT LEVER ASSY NUT BOLT BOLT NUT

COPPER - M-35B 1 M-40B HEX ADJUSTING, ASSEMBLY ADJUSTING

FORK LEVER, to date code E412 M 6 KEPS 114 FLAT LOCKING CAP FORK, post date code E501 LOCKING ADJUSTING ADJUSTING LOCKING

Page 46: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

I FUEL LIFT PUMP, SOLENOID AND FUEL RETURN

Page 47: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

FUEL LlFT PUMP, SOLENOID AND FUEL RETURN

Reference # Part # Part Name

GLOWPLUG GLOWPLUG STRAP STRAP ELBOW ADAPTER CLAMP HOSE HOSE PUMP NUT LOCKWASHER WASHER ELBOW NUT LOCKWASHER SOLENOID NUT LOCKWASHER RESISTOR BREAKER CAPSCREW LOCKWASHER WASHER SCREW WASHER CAPSCREW BRACKET CAPSCREW BREAKER CLAMP CONNECTOR WASHER CAPSCREW NUT LOCKWASHER SPACER NUT

Remarks Quantity

12VDC - M-25XPB 12VDC - M-3581 M-40B GLOW PLUG CONNECTING - M-25XPB GLOWPLUG CONNECTING - M-35B / M-40B ADAPTER 611 6 TUBE 1/2-20 MALE SW HOSE FUEL,5/16 ID - M-25XPB - INCHES REQ'D FUEL,5/16 ID - M-35B / M-40B - INCHES REQ'D FUEL LlFT 12VDC HEX,1/4-20 MED (STEEL) SPLIT 114 MED (STEEL) FLAT, 1/4" SAE (STEEL) 118 NPT 90 DEG STREET (BRASS) 5/16-24 NF HEX (STEEL) ZINC SPLIT, 511 6 MED (STEEL) PREHEAT,24VDC HEX,10-32 MACHINE (STAINLESS) SPLIT, 10 MED (STAINLESS) ASSEMBLY, PROPULSION ALARM CIRCUIT,lO AMP M 1 OX 1.25 X45 DIN 960 M 10 DIN 127 M 10 DIN 125 HEX WASHER HD,8-32 X 718 SS FLAT, 8 SS AN960 M 8x40 DIN 931 SOLENOID BREAKER PUMP 114 NC X314 CIRCUIT,20 AMP,12VDC HOSE, MINI FUEL RETURN ASSEMBLY FLAT, 114" SAE (STEEL) 1 /4NCXla M 8 DIN 934 M 8 DIN 127

HEX 5/16 NF (STEEL ZINC)

Page 48: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

FRESH WATER COOLING SYSTEM

Page 49: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Reference* Part#

FRESH WATER COOLING SYSTEM

Part Name Remarks

PETCOCK SWITCH HOUSING HOUSING CAPSCREW CAPSCREW LOCKWASHER WASHER WASHER SENDER PLUG BUSHING LOCKWASHER NUT HOSE HOSE CLAMP GASKET GASKET THERMOSTAT THERMOSTAT HOUSING HOUSING PLUG GASKET CAPSCREW NIPPLE CLAMP HOSE HOSE NIPPLE SPACER STRAP LOCKWASHER CAPSCREW CAPSCREW PUMP, iINC. GASK PUMP FLANGE FLANGE BEARING BEARING CAPSCREW CAPSCREW CAPSCREW LOCKWASHER GASKET GASKET SEAL SEAL IMPELLER IMPELLER

1 1 8 ~ ~ ~ EXT SEAT (BRASS) WATER TEMPERATURE ALARM THERMOSTAT TO MAR 1998 - 38 MM THERMOSTAT FROM MAR 1998 - 44 MM M 6 X 50 JIS 4 WILW TO MAR 1998 M 8 X 35 DIN 933 FROM MAR 1998 M8DIN 127 M 6 DIN 125 TO MAR 1998 M 8 DIN 125 FROM MAR 1998 WATER TEMPERATURE 118 NPT 114NPT TO 118NPT 10 10-32 THERM TO MANIFOLD TO MAR 1998 1-118 WIRE INSERTED FROM MAR 1998 HOSE 16 THERM - 301 358 MM - TO MAR 1998 THERM - 201 001 -44 MM - FROM MAR 1998 160F - 38 MM OD TO MAR 1998 160F - 44 MM OD FROM MAR 1998 LOWER THERM INC #18-38 TO MAR 1998 LOWER THERM INC #18-44 FROM MAR 1998 HEX HEAD LOWER THERMOSTAT M 6 X 16JIS WILW BY PASS HOSE 04 MINI THERMOSTAT BYPASS WATER HEATER OPTION WATER PUMP BYPASS

ALTERNATOR ADJUSTING M6 DIN 127 M 6 X 35 DIN 933 M 6 X 75 DIN 931 2.25" dia impeller to date code E412 2.75" dia. impeller post date code E501 FRESH WATER, to date code E412 FRESH WATER, post date code E501 FRESH WATER, to date code E412 FRESH WATER, post date code E501 M 6 X 30 JIS 7 WILOCKWASHER M-25XPB M 6 X 25 JIS-FLANGE DOG POINT - M-35BlM- M 6 X 80 DIN 931 M8DIN 127 FNV PUMP, paper gasket, to date code E412 FNV PUMP, stamped steel gasket post E501 FRESH WATER, to date code E412 FRESH WATER, post date code E501 2.25 dia., to date code E412 2.75" dia., post date code E501

Quantity

Page 50: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

FRESH WATER COOLING SYSTEM

Page 51: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

FRESH WATER COOLING SYSTEM

Part Name

CAPSCREW LOCKWASHER CLAMP GASKET PUMP CLAMP LINE CLAMP HOSE NIPPLE ADAPTER

Remarks Quantity

M 6 X 25 DIN 933 M6 DIN 127 RAW WATER PUMP MOUNT RAW WATER PUMP MOUNT RAW WATER RAW WATER MOUNT FRESH WATER PUMP HOSE I 6 WATER PUMP, IN 314 NPT X 1-118 HOSE HOUSING 200502 HOSE 318 X 518 ID - HEATER OPTION

Page 52: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

RAW WATER PUMP

Page 53: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

RAW WATER PUMP

Reference # Part# Part Name Remarks

PUMP ELBOW CLAMP HOSE O-RING IMPELLER KIT PLATE GASKET WASHER SEAL SEAT SEAL SLINGER RlNG BEARING KEY SHAFT RlNG LOCKWASHER CAPSCREW SEAL GASKET SCREW CAM CAPSCREW LOCKWASHER CLAMP CLAMP ELBOW PUMP KIT

RAW WATER INC REF #'S 5 - 21,23,24 112 NPT X 718 HOSE 90 DEG HOSE 12 718 INCH WIRE INSERTED - INCHES REQ'D

INCLUDES REF #'S 5,6 8 8 PUMP END PUMP FLAT PUMP,ASSEMBLY SEAL WATER PUMP PUMP RETAINING (INTERNAL) BALL WOODRUFF #61 WATER PUMP RETAINING (EXTERNAL) 1 14 IMPELLER COVER PUMP RAW WATER PUMP MOUNT CAM PUMP M 6 X 25 DIN 933 M 6 DIN 127 RAW WATER PUMP MOUNT RAW WATER MOUNT 112 NPT x 518 HOS, 90 DEG REBUILD

Quantity

Page 54: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

BELL HOUSING AND TRANSMISSION r;

Page 55: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

BELL HOUSING AND TRANSMISSION

Reference # Part # Part Name

PLATE BOLT FLYWHEEL FLYWHEEL GEAR ADAPTER WASHER LOCKWASHER CAPSCREW DAMPER SCREW HOSE CLAMP NIPPLE COOLER ELBOW LOCKWASHER CAPSCREW NUT LOCKWASHER COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING CAPSCREW SETSCREW TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION CAPSCREW LOCKWASHER ADAPTER ADAPTER NUT LOCKWASHER BRACKET SHIM CLAMP SCREW LOCKWASHER CAPSCREW NUT DOWEL CAPSCREW HOUSING CAPSCREW DOWEL LOCKWASHER NUT

Remarks Quantity

BACK END PLATE ASSEMBLY - M-25XPB ASSEMBLY - M-35B 1 M-40B RING DAMPER PLATE MOUNTING M 10 DIN 125 M 10 DIN 127 M 10 X 1.25 X 25 DIN 961

SHOULDER, DAMPER WIRE INSERTED - INCHES REQ'D HOSE 16 HOSE 314NPT TO 1 HBW TRANSMISSION - OPTIONAL HOSE 314 NPT TO 1 M8DIN 127 M 8 X 20 DIN 933 M 10X1.25DIN934 M 10 DIN 127 HBW, 0.75 BORE HBW, 0.875 BORE HBW, 1.0 BORE HBW, 1.125 BORE HBW, 1.25 BORE HBW, 1.375 BORE HBW, 1.5 BORE M 10 X 1.25 X 30 DIN 961 COUPLING 318 NC X 1 2:l HBW 50-2R - M-25XPB 1.8:l HBWl00-2R - M-35B 1.9:l HBW150-2R M-40B 2.1 :1 HBW150V-2R - V-DRIVE OPTION M 10X 25 DIN 933 M 10 DIN 127 HBW 35-160 HBW 150V - V-DRIVE OPTION HEX, 10-32 MACHINE (STAINLESS) SPLIT, 10 MED (STAINLESS) SHIFT CABLE CABLE CLAMP CABLE 10-32 X 518 (STAINLESS) M 8 DIN 127 M 8 X 25 DIN 933 PILLAR, M 8 X 1.25

M 8 X 40 DIN 931 FLYWHEEL M 8 X 28 DIN 933

M8DIN 127 M 8 DIN 934

Page 56: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B
Page 57: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

BELL HOUSING AND TRANSMISSION

Reference # Part # Part Name Remarks Quantity

BRACKET BRACKET CLAMP NUT WASHER ISOLATOR WASHER CAPSCREW WASHER CAPSCREW CAPSCREW BOLT CAPSCREW LOCKWASHER LOCKWASHER CAPSCREW BALLJOINT NUT LOCKWASHER

THROTTLE CONTROL CABLE - M-25XPB THROTTLE CONTROL BRACKET - M-35B I M- FUEL SHUT-OFF CABLE JAM M 16, SELF-LOCKING FLAT, 518 SAE (STEEL) MARINE 75-130 LB. M 8 DIN 125 MlOX1.25X35DIN961 M 10 DIN 125 M 8 X 18 DIN 933 M 1OX20DIN 933 FLYWHEEL M8X25DIN 933 M 8 DIN 127 M 10 DIN 127 M 1 OX 1,25X45 DIN 960 SHIFT CABLE 114 NF 1 14

Page 58: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

MODEL HBW VERTICAL SHIFTING BRACKET

Page 59: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

MODEL HBW VERTICAL SHIFTING BRACKET

Reference # Part # Part Name Remarks Quantity

CAPSCREW NUT NUT LOCKWASHER BRACKET SHIM CLAMP SCREW LOCKWASHER

M 8 X 25 DIN 933 PILLAR, M 8 X 1.25 HEX,10-32 MACHINE (STAINLESS) SPLIT, 10 MED (STAINLESS) SHIFT CABLE-TOP ENTRY-HBW GEAR SHIFT CABLE CLAMP BOTTOM SHIFT CABLE 10-32 X 518 (STAINLESS) M 8 DIN 127

Page 60: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

ALTERNATOR ASSEMBLY

Page 61: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

ALTERNATOR ASSEMBLY

Reference # Part # Part Name Remarks Quantity

CAPSCREW LOCKWASHER STRAP SPACER CAPSCREW LOCKWASHER WASHER CAPSCREW BELT ALTERNATOR ALTERNATOR SPACER SPACER SPACER CAPSCREW LOCKWASHER WASHER CAPSCREW LOCKWASHER WASHER BRACKET PULLEY CAPSCREW PULLEY PULLEY BOLT PULLEY KIT BOLT WASHER

M 6 X 3 5 DIN 933 M6 DIN 127 ALTERNATOR ADJUSTING

5116NC X 1 SPLIT, 511 6 MED (STEEL) FLAT M 6 X 75 DIN 931 FAN, 39.5 XO 12VDC, 51A 12VDC, 72A WIAC TAP - OPTIONAL 72AMP ALT MOUNT EXPANSION 1" to 2" Front 72A factory installed post date code KH Rear 72A factory installed post date code KH MlOX1.25X75DIN960 M 10 DIN 127 M 10 DIN 125 318NC X 3 SPLIT 318 (STEEL) FLAT, 3/8 (STEEL) ALTERNATOR FRESH WATER PUMP M 6 X 10 MS-FLANGE CRANKSHAFT - M-25XPB CRANKSHAFT - M-35BlM-40B CRANKSHAFT PULLEY ACCESORY, 1 GR 318" INC REF 23,24 CAPSCREW MI0 LOCKWASHER MI 0

Page 62: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B
Page 63: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

ELECTRICAL SYSTEM

Reference # Part # Part Name Remarks Quantity

SENDER LOCKWASHER NUT NUT ALTERNATOR ALTERNATOR BOOT BOOT LOCKWASHER NUT SENDER CAPSCREW LOCKWASHER WASHER SWITCH BRACKET HARNESS HARNESS NUT LOCKWASHER BOOT MOTOR MOTOR HOSE CAPSCREW ELBOW ADAPTER LOCKWASHER TERMINAL INSULATOR

WATER TEMPERATURE 10 10-32 10-24, KEPS (STAINLESS) 12VDC, 51A 12VDC, 72A WIAC TAP ALTERNATOR TERMINAL - NOT SHOWN SPLIT 114 MED (STEEL) HEX, 1/4-20 MED (STEEL) OIL PRESSURE,12VDC,100 PSI M lOX1.25X20DIN961 M 10 DIN 127 M 10 DIN 125 OIL PRESSURE, NO. 5 OIL PRESSURE SENDER MARINE MARINE - CATALINA OPTION M 8 DIN 934 M 8 DIN 127 STARTER STARTER - M-25XPB STARTER - M-359 1 M-40B OIL M 8 X 30DIN 933 118NPT TO 45 DEG STREET (STEEL) 118 BSPT TO 118 NPT M 8 DIN 127 MINUS INSULATOR TERMINAL 30090

Page 64: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

PROPULSION INSTRUMENT PANELS

Page 65: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

PROPULSION INSTRUMENT PANELS

Reference # Part # Part Name Remarks Quantity

PANEL SCREW COVER LAMP METER METER PANEL KEYSWITCH NUT COVER SPACER WINDOW SCREW VOLTMETER DECAL CABLE SWITCH CAP METER ALARM WIRE DIAGRAM PANEL METER PANEL SWITCH CAP BUZZER PLUG LAMP HOLDER HARNESS HARNESS TERMINAL-DIODE SPACER PLATE DIAGRAM DRAWING

ADMIRAL WIALARM & SENDERS SLOTED PAN HEAD 10 X 2 SS PANEL REAR INSTRUMENT 12VDC INCL HOLDER WATER TEMPERATURE OIL PRESSURE PLATE OFFION NYLON LOCKING 6-32 FACEPLATE NYLON KEYSWITCH COVER NYLON 6-32 X 112 WASHER HD 12VDC SWITCH INDENTIFICATION PANEL TO ENGINE 8 PIN PUSHBUTTON STARTIPREHEAT SWITCH COVER REPLACEMENT TACHOMETER-HOUR ASSEMBLY POWER TO METER LAMPS WIRING ENGINE CAPTAIN TACHOMETER PLATE TEST SWITCH ALARM NYLON 12VDC LAMP PANEL TO ENGINE 4 PIN PANEL TO ENGINE 8 PIN ASSEMBLY TERMINAL-DIODE ASSEMBLY UNIVERSAL LOGO WIRING ENGINE - CATALINA TEMPLATE TO INSTALL EITHER PANEL

Page 66: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

NOTES

Page 67: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

MISCELLANEOUS

Reference # Part # Part Name Remarks Quantity

KIT A KIT B KIT B KIT B GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET FILTER STRAINER VALVE PAINT KIT HARNESS HARNESS FILTER KIT MANUAL MANUAL KIT PUMP HOSE KIT HOSE KIT

M-25XPB, M-35B, M40B SPARE PARTS M-25XPB - EXTENDED CRUISE M-35B - EXTENDED CRUISE M-408- WTENDED CRUISE UPPER - M-25XPB COMPLETE - M-25XPB UPPER - M-358 COMPLETE- M-35B UPPER - M4OB COMPLETE - M4OB PRIMARY FUEL SEPERATOR RAW WATER ANTI-SIPHON BLUE AEROSOL SPRAY CAN FUEL HARDWARE 15 FT. PANEL EXTENSION 8 PIN 15 FT. PANEL EXTENSION 4 PIN REMOTE LUBE OIL OPERATOR - UNIVERSAL "8" SERIES SERVICE - M.25XPBIM-35BIM-408 REMOTE FRESH WATER SURGE TANK SUMP HAND M-25XPB M35B1408

Page 68: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Numerical Parts index

Part #

01 1386 01 1386 01 1405 01 1405 01 1405 01 1405 01 1471 01 1471 01 1779 01 1796 01 1885 011917 01 1925 01 3325 01 3325 01 3340 01 3340 01 3340 01 3340 01 3340 01 3341 01 3341 01 3348 01 3355 01 361 9 01 3629 01 3629 01 3629 01 3630 01 3630 01 3630 01 3870 01 3870 01 3871 01 501 0 01 51 22 01 51 22 01 51 22 01 51 22 01 51 22 01 5774 01 5774 01 581 2 015812 01 581 2

Page

26 50 26 46 48 52 26 46 52 40 26 62 14 52 56 6 6 8 8 44 2 4 14 62 60 6 8 52 52 54 56 52 56 54 64 6 6 8 8 60 26 46 14 14 40

Ref.

14 3 3 11 42 11 18 1 10 13 17 19 33 30 7 18 29 18 29 11 11 11 32 27 2 1

25-2 25-2 23 33 53 1

29 6 44 6 10 16 10 16 22 29

10-2 21 28 3

Part #

01 581 2 01 6789 01 6789 01 6789 01 6789 01 71 96 01 71 96 01 71 96 01 71 96 01 71 96 01 7298 01 7298 01 7298 01 81 43 018145 01 81 46 01 8242 01 8242 01 8242 01 8804 01 8804 01 881 1 01881 1 01 881 3 01 881 3 01 9031 0 1 9039 01 9059 01 9059 01 9262 01 9262 01 9262 01 9262 01 9262 0 1 9262 01 9262 01 9262 01 9262 0 1 9262 01 9262 01 9262 01 9262 01 9262 01 9262 01 9321

Page

42 6 8 10 12 2 4 28 30 52 28 30 44 50 50 50 44 52 60 16 18 44 52 26 54 62 52 26 50 2 4 6 8 26 28 30 44 52 52 52 54 58 58 60 26

65

Ref.

55 23-1 23- 1 1-1 1-1 3- 1 3- 1 20 22 16 27 29 5 20 18 14 32 41 16

27-1 28-1 24 36 5

51 -2 18-2 35 15 4 15 15 13 13 6 2 1 23 20 6 18 24

54-2 12 24 11 10

Part #

01 9369 01 9369 01 9369 020628 020628 020628 020628 020650 02 1 485 021 558 021 878 0221 31 02251 3 022850 022851 022852 023652 023706 023707 023708 023709 02371 0 02371 1 02371 2 0241 32 0241 77 024306 024637 024639 024683 024704 024786 024844 024844 024844 024858 024905 024905 024906 024906 024907 024922 024922 024947 024950

Page

6 8 46 16 18 48 50 54 44 46 26 46 44 26 26 26 52 52 52 52 52 52 52 52 60 64 26 26 44 44 26 26 6 8 60 26 6 8 26 46 26 6 8 62 52

Ref.

15 15 7-2 28-1 29-1 35 25

51-1 4

4-2 35 7-3 3 11 9 12 2 1

19-1 19-2 19-3 19-4 19-5 19-6 19-7

9 15 2 24 14 27

27-2 26 8 8 23 25 28 28 28 19 1

27 27

29-1 17

Page 69: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Numerical Parts index

Part # Page Ref. Part # Page Ref. Part # Page Ref.

Page 70: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Numerical Parts index

Part # Page Ref. Part# Page Ref. Part # Page Ref.

Page 71: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Part #

044497 044497 044624 045545 046947 053322 053322 0541 43 0541 43 0541 47 0541 47 055046 055047 2001 75 2001 76 200258 200260 200268 200333 200350 200360 200362 200366 200371 20041 8 20041 8 20041 9 20041 9 200421 200422 200428 200429 200429 200432 200432 200433 200434 200435 200435 200436 200438 200438 200439 200442 200442

Page

36 38 52 42 26 22 24 22 24 22 24 58 58 50 50 44 60 60 52 62 62 62 52 52 48 50 48 50 26 46 46 22 24 26 26 54 54 2 4 58 46 58 26 2 4

Ref.

28 28 8 47 38 1-2 1-2 2 1 2 1 20 20

10-5 10-4

6 30 25

15-1 15-2 25-1

1 35 23 37

25-2 40 28 37 27

16-1 3-1 10-1 7-1 7-1 23-1 23-2 42 43 17 17 17 23 3

16-2 18 18

Numeric

Part #

200443 200444 200446 200446 200456 200457 200486 200488 200502 200503 200522 200535 200536 200546 200550 200554 200573 200574 200575 200595 200595 20061 7 20061 7 200624 200625 200626 200628 200630 200631 200632 200633 200634 200635 200636 200637 200641 200641 200642 200644 200644 200645 200645 200646 200646 200647

:al Parts index

Page Ref. Part #

200647 200648 200649 200650 200671 200673 200676 200676 200677 200677 200689 200696 200697 200698 200699 200699 200701 200701 200701 200702 200703 200703 200704 200704 200705 200706 200707 200708 200709 20071 0 20071 0 20071 1 20071 1 20071 2 20071 3 20071 4 20071 5 20071 6 20071 6 20071 8 20071 9 200720 200721 200721 200722

Page

38 40 42 42 18 40 16 18 16 18 14 32 10 28 28 30 28 28 30 30 28 30 28 30 34 30 30 30 12 16 18 16 18 12 18 18 30 40 40 40 40 40 40 42 4

Ref.

17 38-2 52

41 -3 23-1 16

12-2 12-2 12-3 12-3 19 10 3 35 49 49 7-1 10-1 8-1 11-1

8 9 9 10 10

36-1 35

34-1 3-1 4-1 4-1 4-2 4-3 3-3 4-2 4-4 37

34-2 37

34-1 33-1 33-2 38-1 49 29

Page 72: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Part #

200724 200725 200726 200727 200728 200729 200730 200731 200732 200733 200734 200734 200735 200735 200736 200736 200737 200738 200738 200739 200739 200739 200739 200740 200740 200741 200742 200742 200743 200743 200744 200744 200745 200745 200747 200747 200748 200748 200749 200750 200750 200751 200751 200753 200753

Page

4 4 40 40 8 4 58 10 16 12 10 12 10 12 16 20 14 16 18 16 16 18 20 16 18 52 16 20 22 24 22 24 22 24 22 24 22 24 24 36 38 36 38 10 12

Ref.

28 5

30-2 20 1

26 20-1 11 15 2 9 9 4 4 33 34 18 26 27 22 32 22 33 25 26 1

29 30 11 11 9 9 12 12 8- 1 8- 1 10 10 15 19 20 20 19 6 5

Numerical Parts index

Part# Page Ref. Part #

200781 200781 200782 200782 200783 200783 200784 200785 200785 200786 200786 200787 200787 200788 200788 200789 200789 200790 200790 200791 200791 200792 200792 200793 200793 200794 200794 200795 200795 200796 200797 200797 200798 200799 200800 200800 200801 200802 200803 200803 200804 200804 200805 200806 200806

Page

16 18 16 18 16 18 16 16 18 16 18 16 18 16 18 16 18 16 18 16 18 36 38 36 38 36 38 36 38 54 2 4 14 14 16 18 14 14 32 34 32 34 40 32 34

Ref.

14 14

17-1 17-1 9-1 9-1 11 -1 11-2 11-2 11-3 11-3 17-2 17-2 17-3 17-3 9-2 9-2 9-3 9-3 18 18 36 36 30 30 34 34 3 1 31 52 3 1 31 3

4-1 19 19 10 8 3 3 4 4 40 18 18

Page 73: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Numerical Parts index

Part #

200807 200807 200808 200808 200809 200809 20081 0 20081 0 20081 1 20081 1 20081 2 20081 2 20081 3 20081 4 20081 5 20081 6 20081 7 20081 8 20081 9 200820 200821 200822 200823 200824 200825 200826 200827 200828 200829 200830 200831 200831 200832 200833 200833 200834 200834 200835 200835 200836 200837 200837 200838 200839 200839

Page

32 34 32 34 32 34 32 34 32 34 32 34 40 40 40 40 40 40 48 46 46 46 46 46 46 46 46 58 58 14 32 34 14 32 34 28 30 2 4 14 2 4 14 14 40

Ref.

20 20 2 1 2 1 22 22 17 17 16 16 14 14 29 26 24 28 36 6 43

27-1 33-1 2 1

20-1 18

34-1 28-1 29-1 18 2 1 17 2 2 5 9 9 39 42 8 8 14 27 27

23-2 24-2 18-2

Part #

200840 200841 200842 200843 200844 200845 200846 200847 200848 200849 200849 200850 200851 200852 200853 200854 200855 200856 200857 200858 200859 200859 200860 200861 200862 200863 200866 200867 200868 200869 200869 200870 200870 200872 200873 200873 200874 200875 200875 200876 200876 200877 200877 200878 200878

Page

58 18 18 22 22 26 36 22 22 36 38 36 18 18 28 2 40 44 46 14 16 20 20 14 40 46 32 12 14 16 18 16 18 24 36 38 38 16 18 16 18 36 38 36 38

70

Ref.

20-2 25-2 24-2 14 15

22-1 12 3-1 4 24 24 22 1-2 1-4 42 29

32-1 2-1 32-1

2 3 1 32 3 1 25 22 16 15

10-1 1-1 24

25-1 23

24-1 14 16 16 22 1-1 1-1 1-2 1-3 33 33 32 32

Part #

200879 200880 200880 200880 200881 200881 200882 200882 200883 200884 200885 200885 200886 200886 200887 200888 200889 200890 200891 200892 200893 200894 200895 200895 200896 200896 200897 200897 200898 200899 200900 200901 200903 200904 200904 200905 200905 200906 200906 200907 200908 200909 20091 0 20091 1 20091 2

Page

30 16 28 30 28 30 28 30 30 34 2 4 32 34 40 40 40 40 40 40 40 44 16 18 2 4 32 34 18 18 8 6 34 32 34 2 4 2 4 42 42 40 12 18 26

Ref.

14 30 3 3 4 4 5 5 6

15-2 23 23 12

12-1 19

30-1 32-2 1-1 5 14 2 1 2-2 16 16 7 7 5 5

23-2 15-2 22 1

15-1 23 23 2 2 22 22 43 44 31

10-2 11-1 22-2

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Numerical Parts index

Part # Page Ref. Part# Page Ref. Part # Page Ref.

Page 75: PARTS LIST MARINE DIESEL ENGINE M-25XPB M-356 M40B

Numerical Parts index

Part # Page Ref. Part# Page Ref. Part # Page Ref.