Paper and Board Industry Report
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Transcript of Paper and Board Industry Report
Report on
Paper and Board industry of Pakistan
Authors
AHMAD SAJJD SHABBIR
SOHAIB MEHMOOD
August 19, 2010
SPA (University of Management Technology)
Acknowledgment
At the very outset we would like to thank in our own humble way the Almighty Allah for giving
us the resources, the comprehension and the strength for completing this task.
We are also indebted to our supervisor Mr. Khalil Ahmad Arbi for his guidance and supervision,
which has played a vital role in the completion of this research.
In addition we are thankful to our families who have been supportive during our MSBF work.
We are extremely grateful to our parents who always wanted the best for us and encouraged us to
carry on.
Abstract
This research repot is based on ‘Paper Industry’ in Pakistan in perspective of looking its ways of
working and to find out steps to improve its performance. All the want of this study is due to its
economical scope because economy is always under the influence of those industries that
produce ever needed articles. Paper is a thing that is always in strong demand. And highly
demanded articles are pillars of economy that support the whole country. But these pillars are
supportive with their whole strength only if they are produced well.
Contents
1 INTRODUCTION & SCOPE ......................................................................................................... 7
1.1 RESEARCH METHODOLOGY AND DESIGN ...................................................................................... 8
2 OVERVIEW OF THE SECTOR .................................................................................................... 9
2.1 HISTORY OF PAPER........................................................................................................................ 9
2.1.1 THE ORIGIN OF PAPER..................................................................................................................9
2.1.2 DEVELOPED IN CHINA ................................................................................................................ 10
2.1.3 SPREAD TO OTHER AREAS........................................................................................................... 10
2.1.4 SPREAD TO MUSLIM WORLD......................................................................................................10
2.1.5 RECENT FORM............................................................................................................................ 11
2.2 ISLAMIC CONTRIBUTION TO PAPER MAKING............................................................................... 12
2.3 HISTORY OF PAPER INDUSTRY IN PAKISTAN ............................................................................... 13
2.4 TYPES OF PAPER AND THEIR USES ............................................................................................... 14
2.5 FIRST FIRM IN THE SECTOR ......................................................................................................... 22
2.6 SOME EARLY FIRMS IN THIS SECTOR........................................................................................... 24
2.7 HOW SECTOR DEVELOPED, ANALYSIS......................................................................................... 25
2.8 GOVERNMENT ROLE IN DEVELOPING THE SECTOR..................................................................... 26
2.9 SWOT ANALYSIS OF THE SECTOR............................................................................................... 27
2.9.1 STRENGTHS................................................................................................................................ 27
2.9.2 WEAKNESS................................................................................................................................ 27
2.9.3 OPPORTUNITIES......................................................................................................................... 27
2.9.4 THREATS.................................................................................................................................... 28
3 SUPPLY SIDE SITUATION......................................................................................................... 29
3.1 TOP FIVE BIG NAMES IN THE SECTOR .......................................................................................... 29
3.2 ANALYSIS OF BIG NAMES ............................................................................................................. 30
3.2.1 PACKAGES LIMITED ................................................................................................................... 30
3.2.2 CENTURY PAPER & BOARD MILLS LTD ...................................................................................... 33
3.2.3 FLYING BOARD AND PAPER PRODUCTS....................................................................................... 35
3.2.4 FLYING KRAFT PAPER M ILLS ..................................................................................................... 36
3.2.5 PREMIER PAPER MILL LTD ......................................................................................................... 37
3.3 PRODUCTS PRODUCED IN PAKISTAN ........................................................................................... 38
3.4 INNOVATION IN THE SECTOR....................................................................................................... 39
3.5 INTERNATIONAL SITUATION, IMPORT AND GROWTH ANALYSIS ................................................. 40
3.6 PROBLEMS AND ISSUES IN SUPPLY SIDE....................................................................................... 48
4 DEMAND SIDE SITUATION ...................................................................................................... 50
4.1 SOURCES OF DEMAND .................................................................................................................. 50
4.2 SOURCES OF GROWTH ................................................................................................................. 51
4.3 INTERNATIONAL SITUATION........................................................................................................ 52
4.4 GROWTH AND EXPORTS OF SECTOR ........................................................................................... 53
4.5 TRENDS AND CONSUMER PREFERENCES...................................................................................... 55
4.6 PROBLEMS IN DEMAND SIDE SITUATION ..................................................................................... 55
5 POLICY ISSUES........................................................................................................................... 56
5.1 GOVERNMENT POLICIES TILL NOW REGARDING SECTOR ........................................................... 56
5.2 OBSTACLES FROM GOVERNMENT SIDE ...................................................................................... 56
5.3 INFRASTRUCTURE SITUATION FOR THE SECTOR......................................................................... 57
5.4 GOVERNMENT POLICIES ARE HELPING THE SECTOR TO GROW.................................................. 57
6 CONCLUSION.............................................................................................................................. 58
7 RECOMENDATIONS .................................................................................................................. 59
8 BIBLIOGRAPHY.......................................................................................................................... 60
Tables:
Table 1 .......................................................................................................................................... 41
Table 2 .......................................................................................................................................... 41
Table 3 .......................................................................................................................................... 42
Table 4 .......................................................................................................................................... 42
Table 5 .......................................................................................................................................... 42
Table 6 .......................................................................................................................................... 45
Table 7 .......................................................................................................................................... 46
Table 8 .......................................................................................................................................... 46
Table 9 .......................................................................................................................................... 47
Table 10 ........................................................................................................................................ 47
Table 11 ........................................................................................................................................ 49
Table 12 ........................................................................................................................................ 53
Table 13 Detail Paper and board products Exports of Pakistan.................................................... 54
1 INTRODUCTION & SCOPE
With the passage of time there have been lots of changes in ‘Paper Industry’. No doubt, in every
country of the world it is a very important sector because today paper is used almost in each and
every field of life as educational and non-educational, formal and casual, personal and social.
Paper is used at every inch of our daily life i.e. for books, notebooks, diaries, newspapers,
magazines, letter pads, different types of cards, raping papers, binding sheets, envelopes, bags
for carrying grocery etc.
Different industries are very important but mostly they are field bound or it can be said that their
scope revolves around some specific area. But paper industry has a vast scope having the reason
that it is involved in every walk of life. Paper industry is a very active sector that also plays a
vital role in the economy of a country.
In this research first we will try to find whether this sector is as much developing and efficiently
working as required today. If it is not working up-to the-mark then it must be improved to
increase economical growth rate and employment, secondly we will do the analysis of previous
years of imports and exports of the sector and finally government policies for the development of
the sector and recommendations that can help to groom this sector more. So, this sector has a
significant place on the ‘Pages’ of a researcher to be discussed about.
1.1 Research methodology and design
The sector regarding Paper Industry is analyzed on the bases of its performance in this part of
research report. The purpose of this analysis is to check out the current situation of the sector and
steps to improve the above mentioned sector and its impact on our economy. This study contains
the following design and research tools.
The system of collecting data for research projects is known as research methodology. The data
may be collected for either theoretical or practical research.
Some important factors in research methodology include validity of research data, Ethics and the
reliability of measures. For this measurement of data about some specific matter we use some
specific way and method of research.
The present research has a Qualitative Approach to find out the facts about the performance and
role of “Paper Industry”. While, it is important to identify sector regarding paper industry and
discover all the possible steps to improve this sector in perspective of Pakistani economy.
The Qualitative research has an inductive method to find out the facts. (Johnson 2005). I shall
find out the data about Paper Industry in Pakistan through an analytical survey of this sector. The
behavior of research is social and practical. But with Qualitative method, Quantitative tool is also
used to analyze data. That is why, it’s a mixed research in perspective of using method and tools.
The tools in this research are interviews with related people of Paper Industry and secondary data
from different reports and internet.
2 OVERVIEW OF THE SECTOR
2.1 History of paper
We can divide the history of ‘Paper’ in five parts.
2.1.1 The Origin of Paper
The origin of paper comes from Egypt and the River Nile. The term ‘paper’ is derived from
‘Papyrus’. It is the marsh grass called Cyperous Papyrus that thrived in the valley of the river
Nile. The Egyptian cut the stem of the plant into thin strips and soaked in the water of the Nile.
This softened the stem. Then these strips were arranged to form a mat and pounded to form a
thin sheet. This sheet was dried in sun light. The resulting sheet was used for writing. It was easy
to carry around because it was light. The Egyptians, Greeks and Romans used these sheets to
record events, write spiritual texts and create works of art. It has been discovered that the
Mayans made something similar to keep records in the second century AD. That was like a mat
and nothing like the paper that we use today.
Form of paper like a mat around 2400 B.C.
2.1.2 Developed in China
Invention of paper as we know it today is attributed to T'sai Lun. He was respected as a patron
saint of papermaking. It is said that T'sai Lun experimented with different materials and
developed the art crushing the fiber of plants until each strand was separated. These separated
fibers were mixed with water and dipped into a huge vat. Then this layer of fiber was dried and
the product that was formed was paper. The paper was thin, flexible and strong and had a fine
smooth surface. The process of making paper was kept a secret within China till the 3rd century.
2.1.3 Spread to other areas
During 3rd century it spread to Vietnam and then to Tibet. Paper was introduced in Korea in the
4th century and to Japan in the 6th century. Then it spread slowly to Asia and Nepal.
2.1.4 Spread to Muslim World
In 751AD when the Tang dynasty was at war with the Muslim rulers on the banks of the Tarus
River. The Muslims captured a Chinese caravan that had many papermakers as well. They were
taken to Samarqand and they taught the Muslims how to make paper. Then eventually
Samarqand became an important center for the production of paper. From here the paper makers
moved west to Baghdad, Damascus and Cairo.
2.1.5 Recent form
When the Moors of North Africa attacked Spain and Portugal they took the paper making
technique with them and papermaking finally found its way to Europe in the 12th century.
Charles Fenerty of Halifax made the first paper from wood pulp (newsprint) in 1838.
Charles Fenerty was helping a local paper mill maintain an adequate supply of rags to make
paper, when he succeeded in making paper from wood pulp. He neglected to patent his invention
and others did patent papermaking processes based on wood fiber.
In 1856, Englishmen, Healey and Allen, received a patent for the first uneven paper. The
paper was used to line men's tall hats. American, Robert Gair promptly invented the corrugated
cardboard box in 1870. On December 20, 1871, Albert Jones of New York NY, patented a
stronger corrugated paper (cardboard) used as a shipping material for bottles and glass lanterns.
In 1874, G. Smyth built the first single sided uneven board-making machine. Also in 1874,
Oliver Long improved upon the Jones patent and invented a lined corrugated cardboard.
(The first recorded historical reference to grocery paper bags was made in 1630. The use of
paper sacks only really started to take off during the Industrial Revolution: between 1700 and
1800.)
2.2 Islamic contribution to paper making
Muslims were responsible for inventing papermaking machines and spreading paper and
throughout the world. The world's first paper mill was set up in Baghdad in early 7th Century
AD. There were over fifty paper mills in Baghdad by the beginning of 8th century AD.
Production and employee attendance records of some of these mills survive to this day.
Papermaking rapidly spread throughout the Muslim empire into Damascus, Egypt, Morocco and
most Islamic countries by the 9th century AD. Muslim papermakers also invented the use of flax,
cotton, wood, and other substitute fibers (including waste paper) to prepare paper and canvas.
Although the export of paper from the Muslim Empire to Byzantium and other parts of the
Christian Empire was allowed in small quantities by the 11th century, paper was disfavored by
the Christian Church as a manifestation of Muslim efforts to dominate trade and culture. Efforts
were made for hundreds of years to boycott its use. Finally, in 1221 AD, a decree from Holy
Roman Emperor Frederick II declared all official documents written on paper to be invalid.
Muslim engineers, at the request of influential Italian entrepreneurs, built Europe's first paper
mill in Italy by early 15th century. The invention of Gutenberg's printing press in the mid 15th
Century forced a change in Church's attitudes toward paper, and bulk supplies continued to be
sold by the Ottoman Turks and Egyptians to Europe till the 17th Century, until Europe became
self sufficient in paper production.
2.3 History of paper industry in Pakistan
Being a new and separate state, at the time of independence Pakistan was under developed.
Because of this reason Pakistan had no paper and paper board manufacturing unit. The needs
regarding paper were met through imports.
In 1952, first paper unit was established. Its production capacity was 500 tons per annum. Then
more units were set up in Punjab, NWFP and Sindh, producing various grades of paper, using
local and imported raw materials. But due to poorly planned growth in the 80’s and 90’s, many
of the units are lying closed from that time.
At present, in Pakistan there are about 100 units in the organized and unorganized sectors.
Collectively, these units have a set up capacity of 650 thousand tons per annum. The units in
organized sector have a capacity of 20 to 300 tons per day. The organized sectors have 575
thousand tons production capacity from 26 paper manufacturing units. These units produce
Writing and Printing Paper, Wrapping and Packing Paper, White duplex coated, Un-coated
board, Chip Board and other board.
In Punjab, about 70 percent of the paper mills are located, in Sindh 20 percent and 10 percent in
NWFP. Punjab has a vast concentration due to availability of abundant underground water and
wheat straw used as primary raw material. Only a few mills have a capacity of more than 100
tons per day. Where as, majority of the mills have low production capacities. Production capacity
of these units ranges between 1500-88000 tons on annual basis.
2.4 Types of paper and their uses
Abrasive Kraft
Used For: Abrasive Kraft is used for making sand paper used in roughening applications.
Absorbent Kraft
Used For: Used for Laminates, tube making and defence applications.
Alkaline Paper
Paper having pH values greater than 7 made by an alkaline manufacturing process.
Anti Rust Paper
Paper which has the property of protecting the surfaces of ferrous metals against rust
Antique Paper
Printing paper having good bulk and opacity with rough or matt surface
Art Paper
Used For: Brochures, calendars, magazine covers, magazine text, where high quality printing is
required
Azurelaid Paper
A laid paper usually bluish green in color having a good writing surface
Barograph Paper
Red thin paper coated on one side with a white wax, so that the needle of the barograph leaves a
red line on a white ground, sold in rolls and coils and to suit the type of barograph.
Base Paper This paper is generally used by a converter to either coat or laminate. Different
grades are available for different applications. Used For: Mostly used for converting into a value
added grade
Beedi Wrap Paper
Used For: Used for decorative purposes in different colours.
Bible Paper
Thin white opaque heavily loaded, used for printing bibles. Not suitable for pen and ink, because
of its absorbency.
Blade Wrapper (SS)
Used For: Used for making of small packs for keeping razor blades.
Bond Paper
This paper has good strength properties, good stiffness and good aesthetical look. The name
"bond" was originally given to a paper which was used for printing bonds, stock certificates, etc.
Important characteristics are finish, strength, and freeness fro Used For: Mostly used for
letterheads and for image building stationery
Book Paper
A general term used to define a class of papers used by the book publishing industry; most
commonly used for the book text paper but also for book cover paper.
Business Forms Paper
Paper made for the manufacture of business forms. Used For: Used for business forms and data
processing such as computer printouts.
Carbon Base
Carbon is normally manufactured in lower grammages like 20 gsm or less. The most important
property in this paper is porosity which should be controlled at about 15-20 ml/min, so that
absorption leads to cost increase while less absorption makes poor quality of carbon paper which
is used many a time.
Carbonless Paper
Paper stock specially treated or coated to provide copies without the use of interleaved carbon.
The copy process requires mechanical pressure such as from writing or typing and sometimes a
chemical reaction. Used For: Application forms, computer stationery, time saving stationery.
Also used in copying applications without carbon paper
Cardboard
A range of various boards such as pulp board, paste board, Bristol board, ivory board, art board,
chromo board in the form of a coherent sheet or web used for printing, packaging, decorating etc.
Cast Coated Paper
A coated paper with high gloss and absorptivity in which the coating has been allowed to harden
or set while in contact with a mirror like polished chrome surface.
Chromo Paper
China clay (kaolin) coated on one side. The coating on one side could be glossy or matt as per
requirement of the customer. Used For: Mainly used for self adhesive stickers, calendars ,
posters, labels and for applications where only one side has to be printed
Cigarette Slide
Used For: Used for making of Cigarette Slides (180-200 gsm).Pulp board are multi layer boards
can be used
Cinema Poster
Used For: For printing Cinema posters, Wall papers
Clay Coating Base Paper
Used For: Used for coating with Clay for making chromo and art paper
Coated Paper
Paper could be coated on either or both sides. Coating applied on the paper could be as per the
requirement. For example, china clay coating for glossy paper used for high quality printing or
gum coated paper for use of printing stamps Used For: Could have different applications for
different coated papers
Copier Paper
Mainly used for copying. Used extensively in photocopiers, plain paper faxes, etc. and other
office stationery. Thickness could range from 70 GSM onwards. Used For: Copying, typing,
plain paper faxes, general stationery
Creamwove Paper
Used For: Used for Computer Stationery purposes.
Defence Krafts
Used For: Used for Laminates, tube making and defense applications.
Diazo Base Paper
The process involves coating of paper with diazo solutions and a coupler. This is exposed to ultra
violet rays coming through the image. The final print is developed by making the coating
alkaline. In some cases it is developed by ammonia vapour. Used For: Used for making of
ammonia paper for image recording.
Electrical Insulating Papers
Used For: Used for Electrical insulation.
Extensible Sack Kraft
This paper is characterized by very high stretch and high capability to absorb tensile energy.
Used For: Used for packaging in sacks, the bulk commodities.
Fax Base Paper
It is first coated with photo conductive zinc oxide on which images exposed. Hence electrical
conductivity / resistivity is to be controlled to ensure that the image is not conducted through the
paper to the other side Used for: For making Fax images
Flexible Carton Board
Used For: Used for making Flexible Cartons.
Fluorescent Paper
Used For: Used for Labels, Posters and decorative applications.
Fluting Medium
Used For: Used for Corrugated Board manufacturing.
Foil Base Poster, Board
Paper is laminated with metal foil using a suitable adhesive. Hence paper must have porosity to
accept glue. Used For: Used for lamination of paper with metal foil.
General Writing Paper (Note book)
Paper used for Note Books should have excellent bulks because note book should appear bulky,
as otherwise it will be perceived as having less number of pages. Another important factor is
Cobb, since writing ink must go into the paper instantly and dry.
Used For: Used for note books.
Glassine Paper
These papers are characterized by very low porosity (air permeability less than 10 cubic cm min.
Preservation of aroma and perfection against attack of external environment to the packed
contents are also important qualities of the subject papers.
Used For: Used for food packaging’s and other special wrapping applications.
Greaseproof Paper
These papers are characterized by very low porosity (air permeability less than 10 cubic cm min.
This gives resistance to grease and moisture. Preservation of aroma and perfection against attack
of external environment to the packed contents are also important qualities of the subject papers.
Used For: Used for food packaging’s and other special wrapping applications.
Gypsum Board
Used For: This is used for making panel boards for interior partitions, false ceiling etc.
Ice Cream Cup
Used For: Used for making Ice Cream Cups.
Inter Leaving Kraft
Used For: Inter Leaving Kraft is used for separation of steel sheets in a stack.
Kite Poster
Used For: Used for decorative, purpose, Kites
Label Paper
Labels are normally printed on offset machine. Hence good wax pick is required. Wire side of
the paper used for application of gum should have adequate porosity. Good printability,
compressibility, absorbency and ink hold out give satisfactory printing. Used For: Used for
printing of labels in multi color.
Laser Paper
Used For: Used for printing purposes where Laser beams are used.
Liner Board
Used For: Used for Corrugated Board manufacturing.
Metalisation Base Paper Used For: Used for vacuum metalisation for packaging applications.
MICR Cheque Paper
MICR stands for Magnetic Ink Character Recognition. Codes, figures and words are read by
computer by magnetic field created on them. By careful formulations the paper is designed to
react against a wide range of ink eradicators. It gives a characteristic colored stain of "flare up"
on contact with acid, alkali, bleach and organic solvents like acetone, benzene, and ethanol.
Used For: Used in making of cheques which are processed by computer.
Multi Part Stationery
Used For: Multi part stationery paper is used for computer applications where number of copies
are printed in one attempt.
Newsprint
It has to be made with adequate strength properties and surface characteristics; especially wax
pick. Optical properties brightness is required for better readability and appeal (with ink to paper
contrast which improves readability of print) and opacity. Used For: Used for printing our daily
news papers and associated issues. It is used under very stringent shop-floor conditions by the
news paper blouses for printing our daily news papers and associated.
One Time Carbon (OTC) Paper
A carbon paper intended to be used once as opposed to many times or multiple use carbon
papers. Used For: Mostly used in multi-part continuous stationery.
Poly Extrusin Base Paper
Used For: Used for Poly Extrusin for packaging.
Shell Boards
Used For : Used for making of Cigarette Slides (180-200 gsm).Pulp board are multi layer boards
can be used
Soap Wrapper Poster (ARSR)
Used For: Used for Wrapping of Soaps and detergents.
Tea Bag Paper
Used For: Used for retail packing of tea.
Textile Tubes and Cones
Used For: Used for Laminates, tube making and defense applications.
Twist Wrap tissue
It possesses properties of with standing breaking stress when twisted during packing of toffees.
High bursting strength combined with excellent machine runnability makes it suitable for special
packing operations which require papers with high twisting properties.
Used For: It is used in packing of pharmaceutical products after poly lamination or coating.
Wall Paper
Coated with multiple coolers or floral designs. Used For: Used as an alternative to paint. To give
better aesthetic appeal to the walls
Yellow Pages
Paper used for this needs to have high bulk (1.1 to 1.2), high tensile strength of about 2 kg/15
mm in MD and good opacity (90%) so that the fine print made on thin paper like 40 GSM would
be readable on both side. Excellent reel build up is required for smooth feeding during printing.
This requires every uniform profile of bulk, gsm, caliper, moisture etc.
Used For: Used for printing classified addresses and information in telephone directory.
2.5 First firm in the sector
Karnafuli Paper Mills was established at Chandraghona, Chittagong, which is Now
Bangladesh http://en.wikipedia.org/wiki/Bangladesh in 1951 by the Pakistan Industrial
Development Corporation (PIDC) at a cost of Rs 67.57 million. At that time, there were 31
enterprises that produced hand-made paper in East Pakistan. These enterprises and an industrial
unit that produced carbon paper together employed 122 workers, of whom 55 were men, 51
women and 16 children.
KPM was the first paper manufacturing industrial establishment registered under the
FACTORIES ACT. At the time of its establishment, it was the biggest paper mill in Asia with its
three thousand workers. It was established under a World Bank loan supported by a consortium
of suppliers from USA, England, Germany, Sweden and Italy. The factory went into production
in 1953 with an installed capacity of 30,000 tons of paper per year. The capacity utilization,
however, went down within a few years of its establishment. In 1964, KPM was sold out to the
Dawood Group of Pakistan, which undertook a balancing, modernization and rationalization
(BMR) programme.
KPM sold its paper to both East and West Pakistan. The price of its paper was the same in both
wings. In fact, users of KPM paper in East Pakistan paid a price higher than its actual cost plus a
normal profit. They compensated for the cost of transportation of the paper to West Pakistan and
thus implicitly financed the subsidy enjoyed by its users in that province.
Immediately after the WAR OF LIBERATION, KPM became an ABANDONED PROPERTY.
Bangladesh Industrial Development Corporation (BIDC) took over its control very soon and
started to search for new markets for its products.
In 1952 at West Pakistan’s first PIDC managed paper mill was established in Rahwali,
Gujranwala. Mr. Wajid Sayid now chairman of Sayid Paper Mills and the pioneer of
Papermaking in Pakistan has played a leading role in establishing this industry in Pakistan. He
has played an instrumental role in the establishment of medium size mills, and pioneered the use
of indigenous raw materials in ALL grades of paper being manufactured in Pakistan.”
2.6 Some early firms in this sector
After humble beginning of the Paper industry in Pakistan
Given are the some early paper and board firms in this sector
1. West Pakistan P.I.D.C concept mill. Rahwali (Sethi Straw Board)
2. Lasani Paper and Board Mills.
3. P.P.P (Now Mandiali Paper Mills)
4. Charsadda Paper Mills. (Now Flying Paper Mills)
5. Packages Limited
6. Cherat Paper sack limited
7. Sayid Paper Mills
8. Security Papers Ltd
9. Century paper mill Pakistan
10. Abbas Paper & Board Mills (Pvt) Limited
11. Premier Paper Mills since
12. Flying paper and board mills
13. Premier Paper mill
2.7 How sector developed, Analysis
In perspective of analyzing the development rate and its major reasons, we will have to take a
look at rise and fall in the Production of paper and board industry during last two decades from
1990 to 2010. Different factors are involved in the increase and decrease in the production of
paper industry. Such as ever changing policies of government influence production of paper both
positively or negatively according to the required or unwanted implementation respectively,
social aspects that influence need and production of paper, educational programs by the
government and increase in schools and colleges by the private sector, load shedding and
inflation etc. To understand the production ratio in these twenty years, I am going to give a brief
overview dividing these years into four parts of five yearly periods. That would be from;
1: 1990 to 1995
2: 1996 to 2000
3: 2001 to 2005
4: 2006 to 2010
1. During the period of 1990 to 1995 over all production in the above mentioned sector
increased. In this period first four years got good increase in production as in 1990 it was
88.6 in Paper Board and 64.2 in all types of Paper. Where as, continuously increasing
from 1991 to 1994 it became 133.2 in Paper Board and all types of paper was 129.3.
That was a good increase. In 1995 increase in the production was 208.4 in all types of
paper but it came down in paper board and became 106.2.
2. In 1996 and 1997 the increase was seen in board paper up to 197.6 but decrease in all
types of paper to 149.0. Afterwards it continuously increased till year 2000, in paper
board up to 246.3 and others 284.8.
3. In 2001 there was bad decrease in production in both board paper 187.6 and other paper
137.9 but from 2002 to 2005 continuous increase in board paper 476.7 and all types of
paper 167.7.
4. This forth and last period started with a decrease in production from year 2006 and the
decrease was in board paper 464.7 and others 161.7. Then in the years 2007 to 2008 the
decrease to 449.6 in board paper and increase in all types of other paper up to 252.5 was
seen. But the last years of this period 2009 and 2010 have come up with continuous
decrease in both paper board 330.7 today and all types of other paper 185.4 today.
2.8 Government role in developing the sector
One of the issues that our industrial sector has been struggling with is the lack of continuity in
fiscal, monetary and economic policies. In retrospect, a sound industrial sector relies as much on
a stable government policy as it does on the skills of the private businessman. The paper and
paperboard industry has been dealt reeling blows by the successive wave of governments and
know-all bureaucrats that seem to be completely unaware of ground realities. Paper and
paperboard was the industry of choice in imposition of Central Excise duty for decades. Finally
Govt is failed to develop the sector due to corruption, mismanagement and bad Governance.
2.9 SWOT analysis of the sector
2.9.1 Strengths
1. Availability of raw materials due to agricultural country
2. Lots of work force
3. Competitive raw materials
2.9.2 Weakness
1. Weak research and development facilities
2. Lack of competitive infrastructure
3. Tariff and local duties irregularity
4. Dumping of cheap products
5. stagnation—research inability from universities and research organizations
6. Low R&D
7. Regulatory impact
8. Production costs
2.9.3 Opportunities
1. Increasing literacy rate
2. Increasing demand of paper
3. Improved training
2.9.4 Threats
1. Increase in Regularity duty and anti-dumping duty on paper sector
2. Rising raw material prices
3. Electricity shortages
4. Gas shortage
5. International competition, including technology by competitors
6. Economic crises
7. Law and order situation
3 SUPPLY SIDE SITUATION
3.1 Top five big names in the sector
Name of mill Installed capacity(Per Annum)
1. Packages Limited
302,000 Tons
2. Century Paper & Board Mills Ltd
240,000 Tons
3. Flying Group of industries (Flying Board
& Paper Product)
100,000 Tons
4. Premier Paper Mill Ltd
50,000 Tons
5. Flying Group of industries (Flying Kraft
Paper Mills)
40,000 Tons
3.2 Analysis of big names
3.2.1 Packages Limited
Packages Limited is a leading packaging manufacturing company of Pakistan. It is the sole
largest industry in Pakistan serving about 35% needs of the country. Syed Baber Ali Shah, who
was the first managing director of Packages Limited went to Sweden in 1954 to negotiate the
contract with AB Akerland & Rausing of Sweden. AB Akerland and Rausing had been the
leading paper converters in Europe. Pakistanis needed technical collaboration with their Swedish
partners. In the beginning, the first problem was the selection of the site. Finally, Lahore was
selected due to the following reasons:
· Easy availability of workers.
· Easy availability of raw material.
· Easy transportation all over the country.
A B Akerlund & Rausing packaging company brought machinery and expert technicians while
the Ali Family provided the necessary capital, land, labor, local expertise and management. Syed
Baber Ali was the first Managing Director.
Packages Limited started operating in May 1957 with a paid up capital of Rs. 4.94 million as a
joint venture between the Ali group and Akerland & Rausing of Sweden. Initially, Packages
produced cartons for the cigarette, tea, confectionery, soap, pharmaceutical products and other
consumer products. These cartons were produced from paper and board supplied from mills in
Chittagong, Khulna, Charsadda and Peshawar. However the quality and quantity of paper and
board supplied was inadequate. Over the years, the company continued to enhance its facilities to
meet the growing demand of packaging products. Additional capital was raised from sponsors,
International Finance Corporation and from the public in making the total paid up capital to Rs.
31 million in 1965.
As a first step, Packages commissioned its own paper mill in 1968 having production capacity of
24,000 tons of paper & paper board based on waste paper, agricultural waste, wheat straw and
kahi grass. As the demand continued to grow, it led the company to expand and by the end of
1998 its annual capacity was increased to 50,000 tons of paper & board and corresponding
converting ability.
Since 1982, Packages Limited has a joint venture in Tetra Pak Pakistan Limited with Tetra Pak
International to manufacture paper for liquid food packaging and to sell Tetra Pak packaging
equipment. After Tetra shape, it also introduced brick shape packing. Both shapes are very
popular among liquid preservation industries. The main industries covered by Packages Limited
are, Tea Industry, Tobacco Industry, Food Industry, Pharmaceutical Industry, Sweets &
Confectioneries, Soap Industry, Shoe Industry, Tissue Industry…
Since 1957, Packages has been producing inks for its own consumption. In 1993, the company
agreed to form a joint venture with equity participation from Coates Lorilleux, world’s second
largest printing ink manufacturer to produce inks for Packages Limited and the general market.
Packages Limited own ink manufacturing facilities now transferred to new company, “ Coates
Lorilleux Pakistan Limited”. In July 1994, Coates Lorilleux Pakistan Limited; in which Packages
limited has 55% ownership, commenced production and sale of printing inks.
Now Packages Limited is exporting its managerial skills & technical expertise to the third world
countries like Indonesia, Tanzania, Kuwait, Saudi Arabia, Nigeria, Zambia, Somalia & Russia. It
has also started the export of tissues to Iran, Bangladesh, Sri Lanka, Indonesia, United Arab
Emirates and Maldives.
Packages Limited has a large workshop. This workshop is capable of making, repairing and
replacing the damaged parts. The RD & Control Department were also established to ensure the
quality and standard of the products.
Packages Limited is having 2674 employees. Today Packages Limited is considered to be a
leader in Packaging field in Asia.
3.2.1.1 Corporate profile
Board of Directors
� Towfiq Habib Chinoy (Chairman)
� Syed Aslam Mehdi
� Khalid Yacob
� Matti Ilmari Naakka
� Shahid Aziz Siddiqui
� Syed Hyder Ali (Managing director)
� Shamim Ahmad Khan
� Syed Aslam Mehdi
� Syed Shahid Ali
� Tariq Iqbal Khan
Advisor
� Syed Babar Ali
Company Secretary
� Adi. J Cawasji
� Rating Agency: PACRA
� Company Rating: AA
Auditors
� A.F. Ferguson & Co.
� Chartered Accountants
Legal Advisors
� Hassan & Hassan - Lahore
� Orr, Dignam & Co. - Karachi Factories
Kasur Factory
Bulleh Shah Paper Mill (BSPM) 10-km Kasur Kot
Radhakishan Road, District Kasur, Pakistan
Tel. : (049) 2717335 - 43
Fax : (049) 2717220
Karachi Factory
Plot No. 6 & 6/1, Sector 28, Korangi Industrial Area,
Karachi-74900, Pakistan Tel. : (021) 35045320,
35045310 Fax : (021) 35045330
3.2.2 Century Paper & Board Mills Ltd
Century Paper & Board Mills Limited (CPBM), established in 1984, was listed at the Karachi
Stock Exchange in 1990 as a flagship company of the Lakson Group.
The Company has manifested itself as a Quality Producer of Packaging Paperboard and has
attained a position of Preferred Supplier among its Customers. The Company maintains Strategic
Business Relationships with leading Packaging and Converting organizations.
Located at 62 KM, Lahore – Multan Highway N-5, Distt. Kasur, the Company maintains a fully
integrated Pulp and Paper Mill with all the necessary support systems.
CPBM is managed by a Competent team of professionals in all the relevant fields like Process &
Paper Technology, Engineering, Finance and Business Management as well as Human Resource.
More than 60 Engineers of different disciplines are currently working at its Mills with well-
trained subsequent tiers of supervisors and operators. Human resource asset comprises of 1600+
personnel.
OPERATION
Century is a leading manufacturer of quality Paper and Board with a total rated installed capacity
of 230,000 tons per annum.
The product mix includes Writing & Printing Paper, Poster Paper, both Coated and Un-Coated
Board in various grammages, sizes and form.
The Mills comprises of 7 Paper and Board Machines out of which PM-3 & PM-6 are designated
for paper production whereas PM-1, 4, and 7 are essentially Board production machines with
both off-line and on-line coating facilities.
The latest addition being the state of the art, environment friendly machine PM-7 based on
recycled fiber, capable of producing 130,000 Tons/annum of premium quality Coated Packaging
Board was commissioned in 2008.
The Mills also includes a Box Plant having a corrugation facility capable of an output in excess
of 30 million M² sheets and 60 Million of corrugated containers of various sizes and weights,
with up to 3-colour printing.
The corrugation facility shall be doubled in the first half of the current year 2009.
PM-2 and 5 are exclusively engaged in producing quality liner and fluting papers.
3.2.2.1 Corporate Information of Century paper mills
Board of Directors
� Iqbal Ali Lakhani – Chairman
� Aftab Ahmad- Chief Executive Officer
� Zulfiqar Ali Lakhani
� Amin Mohammad Lakhani
� Tasleemuddin Ahmed Batlay
� A. Aziz H. Ebrahim
� Syed Shabahat Hussain - Nominee
Director (NIT)
ADVISOR
Sultan Ali Lakhani
AUDIT COMMITTEE
� Zulfiqar Ali Lakhani – Chairman
� Amin Mohammed Lakhani
� Tasleemuddin Ahmad Batlay
COMPANY SECRETARY
Mansoor Ahmad
AUDITORS
BDO Ebrahim & Co Chartered
Accountants
3.2.3 Flying board and paper products
Flying paper industries Ltd was formed in 1983 as a flagship company of Flying Group of
Industries. The company has manifested itself as quality producer of paper. We have strategic
business relationships with leading Paper industries. Flying Paper Industries Ltd. has integrated
pulp & paper mills based on local wheat straw.
Flying Paper Industries is managed by a team of professionals which comprises process & paper
Technologists, Engineers, Chartered Accountants, Cost & Management accountants, MBA’s,
and Administration & Human Resource specialists. More than 20 Engineers of different
technologies are currently working at Mills with well-trained supervisors and operators. Total
strength of Flying Paper Industries Ltd is more than 700 employees
Flying Board & Paper Products ltd is associated company of Flying Group of Industries.
Incorporated in 1988. The company has manifested itself as quality producer of writing/printing
paper. We have strategic business relationships with the leading Paper industries. Flying Board
& Paper Products ltd has integrated pulp & paper mills based on local wheat straw. The main
plant & machinery has been supplied by TAE KWANG (KOREA).
The mills are situated at 26km Lahore Sheikhupura Road, Sheikhupura and came into
commercial production in 1990.
3.2.4 Flying Kraft Paper Mills
Flying paper industries Ltd was formed in 1983 as a flagship company of Flying Group of
Industries. The company has manifested itself as quality producer of paper. We have strategic
business relationships with leading Paper industries. Flying Paper Industries Ltd. has integrated
pulp & paper mills based on local wheat straw.
Flying Paper Industries is managed by a team of professionals which comprises process & paper
Technologists, Engineers, Chartered Accountants, Cost & Management accountants, MBA’s,
and Administration & Human Resource specialists. More than 20 Engineers of different
technologies are currently working at Mills with well-trained supervisors and operators. Total
strength of Flying Paper Industries Ltd is more than 700 employees
M/s Flying Kraft Paper Mills (Pvt) Limited is pioneer in the manufacturing of extensible sack
kraft paper used in the paper bags for cement industry. The unit is capable to cater the entire
requirement of sack kraft paper of the country. The project was acquired from M/s Pakistan
Paper Corporation in the year 1992. The plant was converted into sack kraft paper manufacturing
unit, with the technical assistance of CLUPAK Inc.USA. Before installation of our plant, the
whole demand of sack kraft paper was met by the imported sack kraft paper causing huge
draining of precious foreign exchange.
The main unit is situated in Charsadda, where the extensible sack kraft paper is being produced.
It is situated on a land covering 1400 kanals with the covered area of 1,095,500sft. A very
beautiful officers colony and workers apartments are being constructed in the factory, where
modern facilities are provided to the workers and officers of the company.
3.2.5 Premier Paper Mill Ltd
Premier Group of industries is engaged in paper manufacturing business since 1979,
having annual capacity of 50000 M Tons.
Premier Paper Mill Ltd welcomes you the flagship company of the premier group of industries in
Pakistan established 1979.
We are producing widest range of paper i.e.
1. Printing paper
2. Writing Paper
3. Computer Paper
4. Ledger Paper
5. Photocopy Paper
HEAD OFFICE
Mr. Mohammad Saeed (Director)
Mr.Shabbir Malik
23-Ahmed Block, New Garden Town,
Lahore Pakistan
Ph:+92-042-5885717
Ph:+92-042-5866084
E-Mail:[email protected]
MILLS
8 KM, Lahore Road,Kot Saleem
Sheikhupura 39350,Pakistan
Ph: +92-563-406611-12
Ph:+92-563-406613
E-mail:[email protected]
3.3 Products produced in Pakistan
1. Writing and printing paper
2. Packaging board
3. Liner board (A type of paperboard used in making corrugated cartons)
4. Corrugate medium
5. Continuous computer reels
6. Tissue and Security/banknote paper
7. Newsprint
• Sayid Paper Mills became the first manufacturing unit in 2000 to produce newsprint
3.4 Innovation in the sector
Since paper industry of Pakistan is vital industry and to be competitive in the world market this
sector must be innovative
In paper and board industry of Pakistan there come process innovation as a result of process
innovation many companies improved their technologies in manufacturing process and if we talk
about product innovation some of big names like packages and century paper and board mills are
continuously improving there products by spending there lots of budget in R&D.
And if we talk about immaterial, organizational or soft innovation in paper industry of Pakistan
some of the big companies introduce new production concepts and supply chain management as
well as they are working on value added services to support products.
But still lots of continuous work and consistent policies are required by the government to
compete in the world market.
3.5 International situation, import and growth analysis
To fill the demand and supply gap paper and paper board products are imported from Finland,
Canada, USA and China. Newsprint comprises the major imported finished product followed by
white dup/coated board. Break-up of various types of paper and paper boards imported during
the last five years up till 2003 and in 2007 it will decreased to 151,360 tons which is quit healthy
and further in 2008 it come on 36520 ton only as shown in table-1.
Pakistan imported paper and paperboard valuing $100 million in 2000 which increased to $176
million in 2004, table-2. The import of pulp and waste paper was $28 million, 2000, that
increased to $46 million in 2004, table-3. Also indicated in table-4 import of cut
paper/board/articles. The imports were $18 million in 2000 which increase to $43 million in
2004.
The table-5 figures depicted the import of paper machinery which also rose from $3 million in
2000 to $11 million in 2004.
Table 1
Imports (Quantity in Tons)
Table 2
Years 1997-98 1998-99 1990-00 2000-01 2001-02 2002-03 2006-07 2007-08
Writing & Printing Paper 6,898 7,391 7,086 6,675 10,838 11,886
Wrapping & Packing Paper 16,455 16,491 18,578 18,400 21,282 28,548
White Dup / Paper Board 31,614 41,906 41,197 41,543 56,105 55,870
Coated Paper / Chip / Other
Board
7,507 11,277 10,321 10,502 11,215 12,519
Paper of all kind 4,672 5,571 6,021 7,199 8,097 9,452
Sub-total 67,146 82,636 83,203 84,319 107,537 118,275
Newsprint 54,865 63,134 77,167 59,684 70,793 76,334
Total 122,011 145,770 160,370 144,003 178,330 194,609 151,360 36520
Table 3
Table 4
Table 5
Cost of Production
Production cost comprises of 58 percent for raw materials, 10 percent labor, 12 percent fuel and
energy and 20 percent other overheads. Break-up of cost per ton of production of Paper & Paper
Board for the last four years is given in table-6.
Price of Inputs
Prices of various inputs are tabulated in table-7.
The prices of imported pulp, waste paper and chemicals show declining trend whereas the prices
of local raw materials, electricity and Furnace Oil show rising trend. The principal raw materials
for manufacturing of Paper & Paper Board are wood pulp, waste paper pulp and agricultural
wastes. The agricultural wastes like bagasse, rice and wheat straws, cotton linters and cotton
wastes are locally available. The secondary inputs are chemicals. The inputs for production of
pulp are calcium carbonate, soda ash, caustic soda, sulphur and chlorine whereas the chemicals
used in bleaching pulp are chlorium, caustic soda, lime, sodium chlorate and sodium peroxide.
Alum, starch, rosin, clay and other chemicals are used at paper making stage. Caustic soda, rosin,
starch, alum and lime stone are indigenous chemicals while the other are imported.
Pulp and Waste Paper
Wood pulp is imported while waste paper is available locally as well as imported. Wood pulp is
imported mainly from USA, Sweden, Canada and Far East while waste paper is being imported
from USA, UAE, Saudi Arabia and Singapore. Imports of Wood Pulp and waste paper during the
last six years is tabulated in table-8
Waste Paper
Imports of waste paper from various countries during the last six years is tabulated in table-9
Imports of Paper and Paper Board Products
Pakistan imports large quantities of newsprint paper. Their imports during last 3 years were
207,644 M. Tons.
Newsprint is the major imported finished product followed by white duplex/coated board.
Break-up of various types of paper and paperboard imported during the last five years is shown
in table-10.
Raw Material
The main raw materials used in Pakistan are wheat straw, bagasse, kahi grass, rice straw and
wood pulp. The mechanical process is not suitable for these raw materials as it produces powder
on grinding which reduces strength of the product. The chemical processes are considered
practical for pulping of such short fibers. To manufacture paper, different types of pulps are
blended in desired proportions in a stockblending chest where imported long fiber wood pulp is
also mixed. Baggasse is the residual by product of sugar industry. Traditionally it has been used
in boilers as fuel by the sugar mills as no alternate source of fuel like gas or coal was available.
The availability of cheap coal for power generation has motivated sugar mills to convert their
power generation facilities to coal fired boilers. Only minor modifications in the boilers are
required. Therefore, it is expected that beggasse will be available in abundent quantity.
The existing demand of the country is being met by local production and imports. However,
investment opportunities exist for the revival of idle capacity through up gradation of technology
and availability of raw material at competitive rates.
To produce paper and paperboard products about 15,000 to 17,000 MTPY of imported chemicals
were used during the years 2000-01 and 2001-02. The percentage recovery of short fiber from
various raw inputs is Bagasse 28 to 31 percent, Wheat straw 33 percent, River grass 26 percent,
Wood 40 percent, Cotton linter 85 percent, Waste Paper 75 to 80 percent. Wood pulp is imported
while waste paper is available locally as well as imported.
The principal raw materials for manufacturing of paper and paper board are wood pulp, waste
paper pulp and agricultural wastes. The agricultural wastes like bagasse, rice and wheat straws,
cotton linters and cotton wastes are locally available. The secondary inputs are chemicals. The
inputs for production of pulp are calcium carbonate, soda ash, caustic soda, sulphur and chlorine
whereas the chemicals used in bleaching pulp are chlorium, caustic soda, lime, sodium chlorate
and sodium peroxide. Alum, starch, rosin, clay and other chemicals are used at paper making
stage. Caustic soda, rosin, starch, alum and lime stone are indigenous chemicals while the other
are imported.
To produce paper and paper board products, approximately 15000 to 17000 M. tons of imported
chemicals were used during the year 2000-01 and 2001-02.
Table 6
Table 7
Table 8
Table 9
Table 10
3.6 Problems and issues in supply side
As we all know that Pakistan is facing all time worst conditions, currently flood is continuously
disturbing the country above all these things due to unfair and pathetic decisions of the
government we are facing electricity shortage, gas shortage, fuel shortage and all kinds of those
shortages which are necessarily required to run the business. Before these problems continuously
boob blasts and suicides attacks swirly disturbed the paper industry as well as whole business in
the country.
With all above problems Pakistan paper industry was catering the 65% demand of the paper in
the country and they were bearing the high cost of doing business, energy crisis and production
loss, “but still, they were selling our products with a minimized increase around 8-10 percent”.
But after imposition of regulatory duty, the total quantum of duties increased to Rs 35,000 per
tonne from 25,000 per tonne for commercial importers, chairman All Pakistan Paper Merchant
Association (APPMA)
In Pakistan due to mismanagement and bad governance Around 95 percent import of finish paper
products are made in name of waste paper under misquoting and false declaration by the
commercial importers this effect of Government as well as the local manufactures
Due to problems discussed above annual production of paper industry decreased as given in
table 11.
Table 11
Production of Paper industry of Pakistan
4 DEMAND SIDE SITUATION
4.1 Sources of demand
In 2002, people worldwide read over 1.80 billion magazines, 3.94 billion books, and 4.16 billion
newspapers worldwide - all printed on paper. Our money, marriage certificates, documents
which literally govern our lives, are made out of paper. Our children play with paper dolls, paper
masks, paper board games, and paper kites. Your ticket to a movie is made out of paper. Even
the batteries in your TV remote control contain paper, and so does your television itself. Thanks
to computers, which were once expected to make ours a paperless society, we now generate even
more paper than ever before. How would you ship light bulbs, water glasses, or your new
microwave oven without the corrugated containers that protect them? The largest category of
paper products today is the one we take most for granted - paperboard. Corrugated board is used
to ship 95% of all manufactured goods, sometimes even paper itself!
In Pakistan in all above sector paper and board are used but if we talk about specifically the
demand of paper in Pakistan then the major institutes that need paper are given below
1. Punjab Textbook Book Board Pakistan
2. Sindh Textbook Book Board Pakistan.
3. N.W.F.P Textbook Book Board Pakistan
4. Baluchistan Textbook Book Board Pakistan
5. Printing Corporation of Pakistan
6. All Major Universities Like Punjab University
7. Newspapers
8. Others
4.2 Sources of growth
The directors of century paper mills and Sayid paper mills feel that due to high demand and with
the friendly policies of government paper and board sector of Pakistan have a good chance to
grow. They said that if government control the exchange rate and low the interest rate our
manufactures has a potential to increase the exports and help to grow economy.
Currently various impediments are affecting growth of Pakistan Paper and Board Industry.
Menace of dumping of paper and board form Far Eastern countries at under invoiced rates is
infringing level playing field. Under invoicing tends to reduce duty for commercial importers,
while local producers are subject to excise duty, sales tax and other corporate and local taxes.
Under-invoicing also affects national exchequers in face of lower than actual duties. Similarly,
the prevalent imbalance of tariff structure deteriorates the operational profitability of local
producer’s vis-a-vis foreign producers. Duties on various raw materials mainly chemicals are
substantially higher compared to that on finished Paperboard creating distortions to the local
industry as imported material costs 50 per cent of total cost of production. Local paper and board
Industry is also under tremendous pressure due to high rates of Fuel and Power compared to
competitor countries. Fuel cost forms about 40 per cent of manufacturing costs in paper and
paperboard production.
4.3 International situation
The most direct way of achieving sustained economic growth is to become self sufficient in
items that promise growth potential and to increase exports.
The enormous export potentials of the paper and board industry remain an untapped treasure in
Pakistan. Over the years, the industry has attained a height where it is serving and adequately
meeting the entire paper and printing needs of the industry including the multinational
companies. The pharmaceutical and other multi-national companies working in Pakistan are fully
satisfied with the quality of services, the paper industry is providing to them. The industry has
proved its worth not only within the country but also carved a respectable place all around the
world and supplying quality paper products to Far Eastern Countries, Middle East, European as
well as the United States.
The credibility of this industry is reflected in the fact that when foreign visitors were avoiding
visiting this part of the world following terrorist attacks at French Engineers in Karachi,
participants from over 25 countries visited the International exhibition "PRINTPAK 2002"
recently held at Expo Centre in Karachi.
4.4 Growth and Exports of sector
Since with all problems growth in exports seen in the PAPER & BOARD sector of Pakistan but
slight decrease in 2005-06 as shown in table 12 and detail exports by product wise are given in
table 13
Table 12
Growth in exports
Years Value in $ 000
2001-2002 510
2002-03 778
2003-04 2,053
2004-05 3,736
2005-06 2093
Source EPB
Table 13 Detail Paper and board products Exports of Pakistan
4.5 Trends and consumer preferences
As we all know that world become the global village and now customers remain well updated
and become more quality conscious instead of quantity conscious so now days a company having
good competitive advantage and innovation in their products can persist only. In paper and board
industry of Pakistan the reason of becoming market leaders of packages and century paper mills
is their competitive advantage and innovation in their products.
To get good profits and become market leader each company must have good R & D department
with skilled and specialized people.
4.6 Problems in demand side situation
Since there are many problems in demand side situation but some important problems are given
below
• Low literacy rate
• Low per capita consumption
• People prefer to get information through net instead of books
• Lack of Innovation in use of local raw materials
• Lack of strong brand recognition
• High taxes imposed by the government etc
5 POLICY ISSUES
5.1 Government policies till now regarding sector
Since government is the major stake holder in the economy but unfortunately the domestic paper
industry is going through difficult times for the last couple of years partly due to depressed
economic environment, law and order situation, further forced imposition of new taxes and
duties. In addition, the government has adopted policies which are favorable only to imports
particularly from dumping of goods from Indonesia, Korea and Taiwan.
Finally government is not playing good role regarding the development of the sector.
5.2 Obstacles from Government Side
• Government once again failed to provide competitive infrastructure which is very
necessary for the development of the sector
• Tariff and local duties irregularity
• Continuous increase of prices of paper products like books and copies by government
• Imposition of 15 percent excise duty
• 25 percent regulatory duty
• and 20 percent anti dumping duty
• continuous load shedding
• law and order situation
5.3 Infrastructure situation for the sector
Pakistan's infrastructure is poor and suffers from decades of neglect. Roads and railways are
insufficient and in poor condition. Both the telephone system and the provision of electricity are
hampered by corrupt and inefficient governmental service providers, which increasingly face
competition from private entrepreneurs. And now days due to worst flood Pakistan is facing very
problems in redeveloping the infrastructure.
The development of Pakistani infrastructure is very slow Current flood again takes Pakistan in
the 1960,s and it will take again 10 to 15 years to establish roads and infrastructure.
Finally for paper and board industry only Lahore is suitable now days due to flood.
5.4 Government policies are helping the sector to grow
As discussed above due to many reasons government is failed to provide help for the
development of the sector, but if government take some initiatives like decrees in taxes, duties
etc then this sector can develop easily.
6 Conclusion
Finally the import of paper and paper board is subjected to 25% import duty and 15 % regulatory
duty, 18 % sales tax, 2 % withholding tax and 1 % special excise duty which is on very higher
side, after imposition of such high duties import of paper and paper bord dropped from 64,054
tons in the year 2008 to only 19,000 tons in 2009, after the first quarter of 2010 import stood
only 50 tons which is very alarming. Besides reduction in imports also hit revenue collection
which has dropped from Rs 1.6 Billion in 2008 to 527 million in 2009 and in first quarter 2010it
is just Rs 0.15 million.
This is an alarming figure in view of the budget deficit of the current year, since huge quantity of
paper and paperboard was coming illegally into Pakistan from Afghanistan and other border
countries to fill the gap between demand and supply. The total demand of paper and paperboard
is approximately 850,000 tons per tons per year, whereas total domestic production is
approximately 500,000 tons per year and the gap b/w demand and supply is 350,000 tons, while
the legal import is very limited, and the import tariff in Pakistan as compared to other countries
is very high at 25% in India, Vietnam it is only 10 % and in China, Japan, and Singapore t is 0%.
Due to high cost of paper and paperboard of Pakistan’s export of printing material had fallen
drastically.
The rising cost of such paper and paperboard products, which contribute to and enhance learning
is fatal to the vitality of the education sector as well.
So immediately remedial action must have to take to save the paper and paperboard industry of
Pakistan
7 RECOMENDATIONS
• The government should enhance competitiveness by bringing the prices low down to
International prices.
• Duty should be reduced on the imported raw material (including wood pulp, chemicals,
waste paper, plant and machinery).
• Development Institutions should be made at macro level for the Pulp and Paper industry.
• An incentive package should be introduced to revitalize the projects in difficulties.
Arrangements should be made for proper procurement, storage and supply of the
agricultural crop waste to the industry at reasonable rates as these can be used as raw
materials.
• Bagasse can be used for making newsprint, which has not been fully explored. Efforts
should be made to attain optimum capacity utilization by up-gradation of technology and
availability of raw materials at competitive rates
• Due to current flood many mills face very losses so government has to announce interest
free loans for them for rehabilitation
• Withdrawal of 15 per cent Excise Duty on locally produced paper and board
• Levy anti-dumping duties to combat cheaper imports from Far East.
8 Bibliography
Aizad Sayid. (2002, JULY Tuesday). Analysis of Pakistan Paper Industry. Retrieved Auguest
12, 2010, from Aizad Sayid Blogs: http://www.aizads.com
Akbar, M. (2010, Auguest 01). Manager. (Sajjad, Interviewer)
APPPBMA. (n.d.).
Business Recorder. (2010, March 27). Business Recorder. Retrieved Auguest 10, 2010, from
Pakistan First financial Newspaper: http://www.brecorder.com/index.php?id=1036142
Century paper Mills . (2009). Annual Report . Karachi: Century Paper Mills.
corrosioncost. (n.d.).
Flying Paper. (2010, May 13). Flying Paper Mills. Retrieved Auguest 97, 2010, from
http://www.flyingpaper.com.pk
IAR. (2006, July 23). 10. Retrieved Auguest 13, 2010, from Indian Pakistan Trade Unit:
www.iptu.co.uk
IAR. (2006). International advisory reports . Pakistan : IAR.
Paperonline. (2009, Auguest 2). Retrieved Auguest 13, 2010, from Paper Online:
www.paperonline.org/myths-and-realities
Razi Syed. (2010, February 14). Daily Times. Retrieved Auguest 08, 2010, from Newspaper:
http://www.dailytimes.com.pk/default.asp?page=2010\02\14\story_14-2-2010_pg5_9
Wikipidia. (2002). KarnaFuli paper Mill. Retrieved from Wikipidia:
en.wikipedia.org/wiki/KarnaFuli_Paper_Mill
Limitations
The extent to which study is reliable, it is important to note the limitations under which the study
has been conducted. These limitations are as follows:-
• Due to current situation of country it was not possible to meet all the representatives of
the companies of the industry.
• It being my first attempt to undertake such a study, thus inexperience is also an obstacle
to accomplish the project in proper way.
• Due to lack of accurate data, consumption, imports and local production have been
estimated with great care-(D.F 15%)