Panelboard Eaton

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CAT.38.03.S.K For more information visit: www.eatoncanada.ca Contents Panelboards Description Page Section 1 - Gener al Inf or mation Product Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 EZ Box and EZ Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Integrated Equipment Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Section 2 - Lighting & Distr ibution P anelboar ds Type PRL1a Lighting Panelboard, 240 Vac Maximum . . . . . . . . . . . . . . . . . . . 2-1 Type PRL2a Lighting Panelboard, 600Y/347 Vac Maximum . . . . . . . . . . . . . . 2-5 Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum . . . . . 2-8 Type PRL4 Power Distribution Panelboard, 600 Vac Maximum . . . . . . . . . . . 2-11 Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum . . . . . . . . . . . . 2-22 Type PRL2a-LX Column Type Panelboard, 600Y/347 Vac Maximum . . . . . . . 2-25 Box and Trim Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Accesories and Modifications (1a, 2a, 3a, 4, Column Type) . . . . . . . . . . . . . . 2-29 Section 3 - Specialty Application P anelboar ds Type PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on . . . . 3-1 Retrofit Panelboard PRL1R / PRL2R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Pow-R-Command Lighting Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Type PRL1a Panelboard 1-1 Panelboards 1

description

panelboard eaton

Transcript of Panelboard Eaton

Page 1: Panelboard Eaton

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September 2009

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Contents

Panelboards 1-1

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Pan

elb

oar

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Description Page

Section 1 - General InformationProduct Types

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2EZ Box and EZ Trim

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5Product Description

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4Application Description

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7Standards and Certifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-9Technical Data and Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-10Integrated Equipment Ratings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-13

Section 2 - Lighting & Distribution PanelboardsType PRL1a Lighting Panelboard, 240 Vac Maximum

. . . . . . . . . . . . . . . . . . .

2-1Type PRL2a Lighting Panelboard, 600Y/347 Vac Maximum

. . . . . . . . . . . . . .

2-5Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum

. . . . .

2-8Type PRL4 Power Distribution Panelboard, 600 Vac Maximum

. . . . . . . . . . .

2-11Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum

. . . . . . . . . . . .

2-22Type PRL2a-LX Column Type Panelboard, 600Y/347 Vac Maximum

. . . . . . .

2-25Box and Trim Information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-28Accesories and Modifications (1a, 2a, 3a, 4, Column Type)

. . . . . . . . . . . . . .

2-29

Section 3 - Specialty Application PanelboardsType PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on

. . . .

3-1Retrofit Panelboard PRL1R / PRL2R

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7Pow-R-Command

Lighting Control

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3-18

Type PRL1a Panelboard

1-1Panelboards

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PanelboardsPow-R-Line C Panelboards

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1-5Panelboards

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Pow-R-Line C Panelboards

Product Selection

Product Types

Type PRL1a

Bolt-on Circuit Breakers240V AC Maximum

Main Lugs Only600 amperes maximum.

Main Circuit Breaker400 amperes maximum.

Branch Circuit Breakers100 amperes maximum.(1 pole and 3 pole) 125 amperes maximum. (2 pole)

Type PRL1a

Type PRL2a

Bolt-on Circuit Breakers 240V, 480Y/277V or 600Y/347V AC; 125/250V DC Maximum

Main Lugs Only600 amperes maximum.

Main Circuit Breaker400 amperes maximum.

Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

Type PRL2a

Type PRL3a

Bolt-on Circuit Breakers240V, 480V or 600V AC; 250V DC Maximum

Main Lugs Only600 amperes maximum.

Main Circuit Breaker600 amperes maximum.

Branch Circuit Breakers225 amperes maximum,1-, 2- and 3-pole.

Type PRL3a

Type PRL4

Circuit Breakers or Fusible Switches240V, 480V or 600V AC; 250V DC Maximum

Main Lugs Only1200 amperes maximum.

Main Circuit Breaker1200 amperes maximum.

Main Fusible Switch1200 amperes maximum.

Branch Circuit Breakers1200 amperes maximum,1-, 2- and 3-pole.

Branch Fusible Switches1200 amperes maximum,2- and 3-pole.

Type PRL4

Type PRL5P

Plug-on Circuit Breakers240V, 480V or 600V AC; 250V DC Maximum

Main Lugs Only1200 amperes maximum.

Main Circuit Breaker1200 amperes maximum.

Branch Circuit Breakers1200 amperes maximum,1-, 2- and 3-pole.

Type PRL5P

Pow-R-Command

Bolt-on Circuit Breakers240V or 480Y/277V AC

Main Lugs Only400 amperes maximum.

Main Circuit Breaker400 amperes maximum.

Branch Circuit Breakers225 amperes maximum,1-, 2- and 3-pole.

Integral Power Switching Controls.

Pow-R-Command

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Product Selection

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Pow-R-Line C Panelboards

Product Description

Product Types (Continued)

Type PRL1a-LX Column Type

Bolt-on Circuit Breakers 240 Vac Maxi-mum

Main Lugs Only225 amperes maximum.

Main Circuit Breaker225 amperes maximum.

Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

Type PRL1a-LX Column Type

Type PRL2a-LX Column Type

Bolt-on Circuit Breakers 240 V or 600Y/347 Vac; 125/250 Vdc Maximum

Main Lugs Only225 amperes maximum.

Main Circuit Breaker225 amperes maximum.

Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

Type PRL2a-LX, Column Type

Retrofit Panelboard PRL-1R

Bolt-on Circuit Breakers 240 Vac Maxi-mum

Main Lugs Only400 amperes maximum.

Main Circuit Breaker225 amperes maximum.

Branch Circuit Breakers100 amperes maximum,1-, 2 and 3-pole.

Retrofit Panel

Retrofit Panelboard PRL-2R

Bolt-on Circuit Breakers 600Y/347 Vac Maximum

Main Lugs Only400 amperes maximum.

Main Circuit Breaker225 amperes maximum.

Branch Circuit Breakers100 amperes maximum,1-, 2 and 3-pole.

Retrofit Panel

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Product Description

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Panelboards

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Pow-R-Line C Panelboards

Application Description

Product Description

Lighting and Distribution Panelboards

Cutler-Hammer assembled panelboards by Eaton Corporation are designed for sequence phase connection of branch cir-cuit devices. This allows complete flexibil-ity of circuit arrangement (1-, 2- or 3-poles) to allow balance of the electrical load on each phase.

Sturdy, rigid chassis assembly assures accurate alignment of interior with panel front; prevents flexing and minimizes possibility of loosening or damage to cur-rent carrying parts during and after instal-lation.

Four-point in-and-out adjustment of panel interior is provided to meet critical depth dimensions on flush installations. This compensates for possible misalignment of box at installation.

Main lugs are mechanical solderless type and approved for copper or aluminum conductors.

Enclosures

Boxes are code-gauge galvanized steel.

Standard panelboard cabinets are designed for indoor use. Alternate types are available for indoor and special pur-pose applications.

All enclosures are furnished in accor-dance with Canadian Standards Associa-tion and include wiring gutters with proper wire bending space. Special cabinets can be provided at an additional charge.

The box dimensions shown are inside dimensions. For outside dimensions, add 1/4-inch (6.4 mm).

Standard panelboard boxes are supplied

without knockouts (blank endwalls).

Fronts

Fronts (trims) for all panelboards are made of code-gauge steel and have a high durability ASA-61 light gray finish applied by a baked-on polyester powder coating paint system.

The fronts for lighting and appliance branch circuit panelboards and small power distribution panelboards include a door with rounded corners and concealed hinges. A flush-type latch and lock assembly is included. All locks are keyed alike. These trims are available in both surface and flush mounted designs.

EZ Trim features standard door-in-door with no exposed hardware or sharp edges (no tools are required for installation)

The three-piece trim for larger power distribution panelboards provides for easy handling and installation

Fronts for power distribution panelboards utilize a unique breaker front cover design in which each device has a dedicated bolt-on steel cover. The individual covers form a single deadfront for the panel-board that is used in conjunction with two wiring gutter covers to complete the trim. A door is not finished as part of the standard offering on these panelboards but can be provided, for an additional charge, using a deeper than standard box.

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PanelboardsPow-R-Line C Panelboards

Application Description

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EZ Box and EZ Trim

EZ

Box and EZ Trim

Flange Detail

Eaton’s new EZ box and EZ trim represents the first significant change in panelboard box and trim designs in more than a half-century. The EZ box and EZ trim have been designed for faster, more secure and safer installa-tions. The new EZ box and EZ trim are provided standard for Cutler-Hammer Pow-R-Line 1a and Pow-R-Line 2a lighting panelboards, as well as our Pow-R-Line 3a mid-range panelboard.

Features

Virtually eliminates sharp edges.

Trim installs in seconds rather than minutes.

Door-in-door is standard.

Ability to adjust flush box to wall irregularities.

Trim installs without the need for tools.

No exposed hardware (because there is none).

Multipoint door latch over breakers.

The EZ box flanges are bent and painted, which virtually eliminates the sharp edges associated with traditional boxes. Additionally, all steel panelboard chassis parts are painted. This significantly reduces potential injury for material handlers and install-ers. Each flange is adjustable outward up to 3/4 inch. This feature allows the installer to adjust flush box applications to be level and flat with

the finished wall after the wall material is installed to help correct wall irregularities. The new box flange also provides the means for attaching the EZ trim.

Corner Flange Detail

Stand-alone Trim and Bottom Flange Hanger with Notch

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PanelboardsEZ Box and EZ Trim

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EZ Box and EZ Trim

Fast Installation

The EZ trim incorporates a patent pending, ground breaking design that installs in seconds, rather than minutes. The standard trim features include door-in-door construction; no exposed hardware and no tools are required for installation.

Each EZ trim includes hangers attached on the right side. The bottom trim hanger has a notch in its base. To install, the bot-tom hanger is inserted into the bottom right side box flange opening, resting the notch on the flange.

Trim Hanger Inserted Into Box Flange

The balance of the hangers are aligned with the other flange openings and pushed in. When all hangers are in the box flange, the trim is lifted up slightly to clear the notch on the bottom hanger, and the trim in self-supported on the EZ box.

The installation is completed by swinging the trim to the closed position, then lifting and pushing slightly to the right. The trim will drop into place totally secured. The multi-point catches on the left side of the trim will lock into the left side box flange openings.

To prevent the trim from being removed by non-authorized persons, a unique sliding means automatically latches in place when the trim door is closed. For added safety, a screw is provided to secure the latch for those who require extra security.

The new EZ trim utilizes an exclusive catch system that fastens the door to multiple points. Along with a new lock, the EZ trim offers a high degree of door security.

Standards

When used with Eaton’s Cutler-Hammer panelboard chassis, EZ boxes and EZ trims meet the following applicable industry standards:

CSA C22.2#29 approved.

NEMA

Standard PB1.

Canadian Electrical Code

Trim Hanging on Surface Mounted Box

Trim Installed with Door Open and Trim Sliding Latch

New Lock

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PanelboardsEZ Box and EZ Trim

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Pow-R-Line C Panelboards

Application Description

Application Description

Panelboard Selection Factors

In selecting a panelboard, the following factors must be considered:

Service (voltage and frequency).

Interrupting capacity (fully or series rated).

Ampere rating of main.

Ampere ratings of branches.� Environment.

Panelboard Short Circuit RatingThe short circuit rating of Cutler-Hammer assembled panelboards are test verified by, and listed with Canadian Standards Association. Generally, these ratings are that of the lowest interrupting rated device in the panel.

Certain exceptions to this rule exist where branch devices have been CSA tested in combination with specific main devices having a higher interrupting rat-ing. Where these defined main devices and branch breaker combinations are utilized, the Series Short Circuit Rating of the assembled panelboard will be the same as the tested rating of the approved rated main device in series with the branches. Available main and branch breaker combinations are tabulated start-ing on Page 1-10. All combinations shown are CSA certified.

These series ratings apply to panels hav-ing main devices, or main lug only panel-boards fed remotely by the device listed in the series ratings chart as the main, for which CSA tests were conducted.

Standard Entrance Equipment

Standard main breaker panelboards may be configured to meet CSA Service Entrance requirements. This option must be added to the List Price and specified at order entry.

Multi-Section PanelboardsSeparate fronts for each box are stan-dard. Where the required number of branch circuit devices ex-ceeds the available space in any single panelboard, multiple-section assemblies may be provided. These assemblies consist of two or more close-coupled enclosures with provisions for inter-connecting power cables or bus.

Interconnecting Multi-SectionPanelboardsWhen a panelboard, for connection to one feeder, must be furnished in more than one section (Box), each section must be furnished with main bus and terminals of the same rating, unless a main overcurrent device is provided in each section.

Sub-feed or through-feed provision must also be included (and priced) to provide connection capability to the second sec-tion.

Note: Sub-feed or through-feed lugs cannot be used on any panelboard that is not protected by a single main overcurrent device either in the panelboard or immediately upstream.

Sub-Feed LugsSub-feed lugs (see Figure 1-1) are one means of interconnecting multi-section panels. The sub-feed (second set of) lugs are mounted directly beside the main lugs. These are required in each section except the last panel in the lineup. The feeder cables are brought into the wiring gutter of the first section and connected to the main lugs. Another set of the same size cables are connected to the sub-feed lugs (Section 1) and are carried over to the main lugs of the adjacent panel. Cross connection cables are not fur-nished by Eaton. Sub-feed lugs are only available on main lug only panels.

Figure 1-1. Sub-Feed Lugs

In situations requiring large numbers of overcurrent protective devices, or when site conditions demand panelboards may be supplied in multiple sections.

Box Box

Conduit

Neutral Neutral

Pan

el

Pan

el

Section 1 Section 2

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PanelboardsPow-R-Line C Panelboards

Application Description

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Pow-R-Line C PanelboardsApplication Description

Through-Feed LugsThrough-feed lugs (see Figure 1-2) are another method to interconnect multi-section panelboards. The incoming feeder cables are connected to the main lugs or main breaker at the bottom of panel (Section 1). Another set of lugs (through-feed) are located at the opposite end of the main bus. The interconnecting cables are connected to the through-feed lugs in Section 1 and are carried over to the main lugs in Section 2. The connec-tion arrangement could be reversed, i.e., main lugs at top; through-feed lugs at bottom end of panel. Cross cables are not furnished by Eaton.

Figure 1-2. Through-Feed Lugs

Multiple Section Panelboard — Flush MountedShown below (see Figure 1-3) is the standard method for flush mounting multiple section lighting and distribution panelboards using standard flush trims.

Figure 1-3. Multiple Section PanelboardFlush Mounted — Dimensions in Inches (mm)

Section 1 Section 2

Box Box

Conduit

Neutral

Pan

el Pan

el

Neutral

MainLugs

Thru--FeedLugs

MainLugs

Cross Cables

Incoming Feeder Cables

Contractor to Mount Boxes1-1/2-inch (38.1 mm) Apart toAllow for 3/4-inch (19.1 mm)Extension on Both Flush Trims

Two SectionPanelboard(Flush Mounting)

Flush Trim Extends 3/4-inch(19.1 mm) Beyond Outsideof Box on All Four Sides

Outside Edge of BoxTrim

Wall WallTrim Trim

Conduit Nipple for Cross Wiring by Contractor

3/4(19.1)

3/4(19.1)

1 1/2(38.1)

Top SectionView

3/4(19.1)

3/4(19.1)

3/4(19.1)

3/4(19.1)

3/4(19.1)

3/4(19.1)

3/4(19.1)

3/4(19.1)

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PanelboardsPow-R-Line C Panelboards

Application Description

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PanelboardsPow-R-Line C Panelboards

Standards and Certifications

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Pow-R-Line C PanelboardsTechnical Data and Specifications

Technical Data and Specifications

Selection GuideTable 1-1. Panelboard Selection Guide

Terminal Wire Ranges, Pressure-TypeAl/Cu Terminals Except as NotedNote: All terminal sizes are based on wire ampacities corresponding to those shown in CEC under the 75°C insulation columns (75°C wire). The use of smaller size, (in circular mills), regardless of insulation temperature rating, is not permitted.

Where copper-aluminum terminals are supplied on designated panelboard types, best results are obtained if a suitable joint compound is applied when aluminum conductors are used.

Check Eaton’s Cutler-Hammer standard terminal sizes versus customer requirements. In particular, 400 and

800 ampere breakers often require nonstandard lugs.

Optional 750 kcmil mechanical screw-type terminals are available upon request. Panelboard dimensions may be affected, refer to Eaton.

Table 1-2. Standard Main Lug Terminals

PanelboardType

DeviceType

MaximumVoltage Rating

Maximum MainRating (Amperes)

Branch CircuitsAmpere Range

Sub-Feed BreakerMaximum Amperes

AC Interrupting Capacityrms Symmetrical Amperes (kA)

ac dc MLO Main Device Fully Rated Series Rated

PRL1a Breaker 240 — 600 400 15 – 100 400 10 – 22 22 – 100

PRL2a BreakerBreaker

240600Y/347

250250

600 600

400 400

15 – 10015 – 100

400400

65 10

65 – 20014 – 100

PRL3a BreakerBreakerBreaker

240480600

250250250

600 600 600

600 600 600

15 – 22515 – 22515 – 225

600600600

10 – 200 14 – 100 14 – 35

22 – 20022 – 15018 – 100

PRL4B BreakerBreakerBreaker

240480600

250250250

120012001200

120012001200

15 – 120015 – 120015 – 1200

———

10 – 200 14 – 200 14 – 200

22 – 20022 – 15018 – 100

PRL4F FusibleFusible

240600

250250

12001200

12001200

30 – 120030 – 1200

——

100 – 200100 – 200

——

PRL1a-LX Breaker 240 — 225 225 15 – 100 — 10 – 22 22 – 100

PRL2a-LX BreakerBreaker

240600Y/347

250250

225 225

225 225

15 – 10015 – 100

——

65 10

65 – 20014 – 100

PRC 750/1000/2000PRC25

Breaker

Breaker

240

480Y/277

400 400

400 400

15 – 225

15 – 225

10 – 65 14

22 – 100

65 – 100

PRL5P BreakerBreakerBreaker

240480600

250250250

120012001200

120012001200

15 – 120015 – 120015 – 1200

———

10 – 200 14 – 200 14 – 200

22 – 20022 – 15018 – 100

PanelType

Wire Size Ranges for Ampere Capacity

100 Ampere 225 Ampere 250 Ampere 400 Ampere 600 Ampere 800 Ampere 1200 Ampere

PRL1aPRL2aPRL3aPRL4

#12 – #1/0#12 – #1/0#12 – #1/0—

#6 – 300 kcmil#6 – 300 kcmil——

——#6 – 350 kcmil#4 – 500 kcmil

(2) #4 – 500 kcmil(2) #4 – 500 kcmil(2) #4 – 500 kcmil(2) #4 – 500 kcmil

(2) #4 – 500 kcmil(2) #4 – 500 kcmil(2) #4 – 500 kcmil(2) #4 – 500 kcmil

———(3) #4 – 500 kcmil

———(4) #4 – 500 kcmil

PRL1a-LXPRL2a-LX

#12 – #1/0#12 – #1/0

#6 – 300 kcmil#6 – 300 kcmil

——

——

——

——

——

PRC750/1000/2000

#12 – #1/0 — #6 – 300 kcmil (2) #4 – 500 kcmil — — —

PRC25 #12 – #1/0 #6 – 300 kcmil — (2) #4 – 500 kcmil — — —

PRL5P — — — (1) #1/0 – 500 kcmilor(2) #1/0 – 250 kcmil

(2) #4 – 500 kcmil (2) #2 – 500 kcmilor(3) #2 – 400 kcmil

(4) #4 – 500 kcmil

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Pow-R-Line C PanelboardsTechnical Data and Specifications

Selection Guide (Continued)

Table 1-3. Standard Circuit Breaker TerminalsBreakerType

AmpereRating

WireRange

DNBA 15 – 30 #14 – #4

BAB, QBHWBABRSP

15 – 70 90 – 100

#14 – #4 #8 – #1/0

ED, EDH, EDC

100 – 225 #4 – 4/0 or #6 – 300 kcmil

EHD, FDB, FD,HFD, FDC

15 – 100 125 – 225

#14 – 1/0 #4 – 4/0

FCL 15 – 100 #14 – 1/0

GB, GHB, GBH 15 – 20 25 – 100

#14 – #10#10 – 1/0

JD, HJD, JDC

70 – 250 #4 – 350 kcmil

DK 250 – 350 400

250 – 500 kcmil(2) 3/0 – 250 kcmil or (1) 3/0 – 500 kcmil

KD, HKD, KDC,CKD, CHKD

225 350 400

(1) #3 – 350 kcmil(1) 250 – 500 kcmil(2) 3/0 – 250 kcmil or(1) 3/0 – 500 kcmil

LGE, LGH, LGU 250 – 400 500 – 600

(1) #2 – 500 kcmil(2) #2 – 500 kcmil

LD, HLD, LDC,CLD, CHLD

300 – 500

600

(2) 250 – 350 kcmil

(2) 400 – 500 kcmil

MDL, HMDL, CMDL, CHMDL

400 – 600 700 – 800

(2) #1 – 500 kcmil(3) 3/0 – 400 kcmil

ND, HND,CND, CHNDNDC, CNDC

800 – 10001200

(3) 3/0 – 400 kcmil(4) 4/0 – 500 kcmil

LCL 125 – 225 250 – 400

(1) #6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil

FB-P 15 – 100 #14 – 1/0

LA-P 70 – 225 250 – 400

#6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil

NB-P 300 – 700 800

(2) #1 – 500 kcmil(3) 3/0 – 400 kcmil

Table 1-4. FDPW Switch TerminalsAmpereRating

WireRange

30 60 100

#14 – 1/0#14 – 1/0#14 – 1/0

200 #4 – 300 kcmil

400 250 – 750 kcmil or(2) 3/0 – 250 kcmil

600 (2) #4 – 600 kcmil or(4) 3/0 – 250 kcmil

800 (3)250 – 750 kcmil or(6) 3/0 – 250 kcmil

1200 (4) 250 – 750 kcmil or(8) 3/0 – 250 kcmil

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PanelboardsPow-R-Line C Panelboards

Technical Data and Specifications

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September 2009

1

Pow-R-Line C PanelboardsTechnical Data and Specifications

Selection Guide (Continued)

Table 1-3. Standard Circuit Breaker TerminalsBreakerType

AmpereRating

WireRange

DNBA 15 – 30 #14 – #4

BAB, QBHWBABRSP

15 – 70 90 – 100

#14 – #4 #8 – #1/0

ED, EDH, EDC

100 – 225 #4 – 4/0 or #6 – 300 kcmil

EHD, FDB, FD,HFD, FDC

15 – 100 125 – 225

#14 – 1/0 #4 – 4/0

FCL 15 – 100 #14 – 1/0

GB, GHB, GBH 15 – 20 25 – 100

#14 – #10#10 – 1/0

JD, HJD, JDC

70 – 250 #4 – 350 kcmil

DK 250 – 350 400

250 – 500 kcmil(2) 3/0 – 250 kcmil or (1) 3/0 – 500 kcmil

KD, HKD, KDC,CKD, CHKD

225 350 400

(1) #3 – 350 kcmil(1) 250 – 500 kcmil(2) 3/0 – 250 kcmil or(1) 3/0 – 500 kcmil

LGE, LGH, LGU 250 – 400 500 – 600

(1) #2 – 500 kcmil(2) #2 – 500 kcmil

LD, HLD, LDC,CLD, CHLD

300 – 500

600

(2) 250 – 350 kcmil

(2) 400 – 500 kcmil

MDL, HMDL, CMDL, CHMDL

400 – 600 700 – 800

(2) #1 – 500 kcmil(3) 3/0 – 400 kcmil

ND, HND,CND, CHNDNDC, CNDC

800 – 10001200

(3) 3/0 – 400 kcmil(4) 4/0 – 500 kcmil

LCL 125 – 225 250 – 400

(1) #6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil

FB-P 15 – 100 #14 – 1/0

LA-P 70 – 225 250 – 400

#6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil

NB-P 300 – 700 800

(2) #1 – 500 kcmil(3) 3/0 – 400 kcmil

Table 1-4. FDPW Switch TerminalsAmpereRating

WireRange

30 60 100

#14 – 1/0#14 – 1/0#14 – 1/0

200 #4 – 300 kcmil

400 250 – 750 kcmil or(2) 3/0 – 250 kcmil

600 (2) #4 – 600 kcmil or(4) 3/0 – 250 kcmil

800 (3)250 – 750 kcmil or(6) 3/0 – 250 kcmil

1200 (4) 250 – 750 kcmil or(8) 3/0 – 250 kcmil

1-11

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PanelboardsPow-R-Line C Panelboards

Technical Data and Specifications

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1-13Panelboards

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Pow-R-Line C PanelboardsTechnical Data and Specifications

Selection Guide (Continued)Table 1-5. Moulded Case Circuit Breaker Ratings

� DC ratings apply to substantially non-inductive circuits.� 15 and 20 amperes 1-pole switching duty rated for fluorescent applications.� 1-, 2- and 3-pole HACR rated.� DC rated 1-pole, 15 – 70 amperes only� 2- and 3-pole HACR rated.� 100% rated circuit breaker.� Available with integral ground fault protection.� DC rating not available with electronic trip.� 100k based on NEMA test procedure.� 50 ampere devices available as 2-pole only.

BreakerType

ContinuousAmpereRating

Numberof Poles

Voltsac

Interrupting Ratings — kA Symmetrical Amperes

ac Rating Volts dc Rating Volts �

120/240 240 277 480 600 125 250 250

BAB ��, BAB-H �� 15 – 70 15 – 125 15 – 100

122, 3

120120/240240

1010—

—— 10

———

———

———

———

———

———

BABRSP � 15 – 30 15 – 30

12

120120/240

1010

——

——

——

——

——

——

——

QBGF, QBGFEP, 15 – 40 15 – 50

12

120120/240

1010

——

——

——

——

——

——

——

QBCAF 15 – 20 1 120 10 — — — — — — —

QBHW �� 15 – 70 15 – 100 15 – 100

122, 3

120120/240240

2222—

—— 22

———

———

———

———

———

———

QBHGF, QBHGFEP, 15 – 30 15 – 30

12

120120/240

2222

——

——

——

——

——

——

——

GHB �� 15 – 20 15 – 100 �

15 – 100 �

112, 3

277277480Y/277

6565—

——65

1414—

——14

———

———

—14—

——14

GBH �� 15 - 70 15 - 100

12, 3

347600Y/347

65—

—65

14—

—14

10—

—10

14—

—14

GHBGFEP 15 – 60 1 277 — — 14 — — — — —

GHQRSP 15 – 30 15 – 30

12

277480Y/277

65—

—65

14—

—14

——

——

——

——

EHD �� 15 – 100 15 – 100

12, 3

277480

——

—18

14—

—14

——

——

10—

—10

FDB �

FD ���

15 – 100 15 – 150 15 – 150 15 – 225

12, 312, 3

347600347600

————

1818—65

——35—

—14—35

—141814

—14—18

——10—

—10—10

FDE � 15 – 225 3 600 — 65 — 35 14 18 — —

HFD �� 15 – 150 15 – 225

12, 3

347600

——

—100

65—

—65

2525

—25

10—

—22

HFDE � 15 – 225 3 600 — 100 — 65 25 25 — —

FDCFDC �

FCL

15 - 30 15 – 225 15 – 100

12, 32, 3

347600480

———

—200200

———

—100150

3035—

—35—

———

—22—

ED �

EDH �

EDC �

100 – 225100 – 225100 – 225

2, 32, 32, 3

240240240

———

65100200

———

———

———

———

101010

———

JD �

HJD �

JDC �

70 – 250 70 – 250 70 – 250

2, 32, 32, 3

600600600

———

65100200

———

35 65100

———

18 25 35

———

102222

DK �KD, CKD � �

HKD, CHKD � �

250 – 400100 – 400100 – 400

2, 32, 32, 3

240600600

———

65 65100

———

— 35 65

———

— 25 35

———

1010 �

22 �

KDC �LCL �

LD �, CLD ��

LGE �LGH �LGU �

100 – 400125 – 400300 – 600300 – 600300 – 600300 – 600

2, 32, 32, 3333

600600600600600600

——————

200200 65 65100200

——————

100200 35 35 65150

——————

65100 25 18 35 65

——————

22 �

—22 � 104250

HLD �, CHLD ��

LDC �, CLDC ��

MDL �, CMDL ��

300 – 600300 – 600400 – 800

2, 32, 32, 3

600600600

———

100200 65

———

65100 50

———

35 50 25

———

25 �

25 �

22 �

HMDL �, CHMDL ��

ND �, CND ��

HND �, CHND ��

NDC �, CNDC ��

400 – 800600 – 1200600 – 1200600 – 1200

2, 32, 32, 32, 3

600600600600

————

100 65100200

————

65 50 65100

————

35 25 35 65

————

25 �

———

Integrally Fused, Current Limiting Circuit Breakers

FB-PLA-PNB-P

15 – 100 70 – 400300 – 800

2, 32, 32, 3

600600600

———

200200200

———

200200200

———

200200200

———

���

Selection Guide (Continued)

Note: Circuit breakers equal or exceed Federal Specification W-C-375b requirements for the particular class associated with each circuit breaker type. Table 1-5. Moulded Case Circuit Breaker Ratings

1-12

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PanelboardsPow-R-Line C Panelboards

Technical Data and Specifications

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Panelboards

1

Pow-R-Line C PanelboardsIntegrated Equipment Ratings - Series Combinations

Series Rated CombinationsThe electrical standards of Canada provide 2 different methods of applying assemblies such as panelboards, switchboards, etc into an electrical system:

Fully Rated: The short circuit protective devices at all levels have a rating that matches or exceeds the system available fault level.

Series Rated or Integrated Equipment Rated: The electrical standards permit the use of downstream equipment (such as moulded case circuit breaker panelboards) with protective devices having lower interrupting ratings than the available system fault level when protected by an upstream fully rated device. This “series” application of upstream and downstream devices must comply with CSA standards which require that any installation supplied in this fashion makes use of devices which have been tested as a series combi-nation.

For more information on the use of series rated combinations in electrical assemblies, please refer to Eaton’s Integrated Equipment Ratings Application handbook, Publication number 20-1773, latest revision.

1-13

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PanelboardsPow-R-Line C Panelboards

Integrated Equipment Ratings - Series Combinations

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1This page is left intentionally blank.

September 2009

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Pow-R-Line C PanelboardsPRL1a

Product Description� 240V AC maximum.� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire, 1-phase 2-wire.� 600 ampere maximum main lugs.� 400 ampere maximum main breaker.� 100 ampere maximum branch break-

ers (2 Pole 125A).� Bolt-on branch breakers.� Tin plated aluminum bus or silver

plated copper bus.� Factory assembled.

Type PRL1a

Application Description� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.� Suitable for use as Service Entrance

Equipment, when specified on the order.

Standards and Certifications� CSA - C22.2 No. 29� Federal Specification W-P-115c.

Options and Accessories� Refer to Page 2-29.

Layout and Sizing� Refer to Page 2-3.

Product Selection

Table 1-6. Base Configurations — PRL1a

Table 1-7. Branch Circuit Breakers — PRL1a

� 1-pole breakers are rated 120V AC maximum.� 240 volt breakers must be used on 3-phase, 3-wire, 240 volt delta systems or on the high leg of a mid-

point delta grounded system.� 50 ampere devices are available as 2-pole only.� GFCI for 5 mA personnel protection.� GFP for 30 mA equipment protection.� Combination Arc fault circuit breaker.� HID (High Intensity Discharge) rated breaker.� Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.� Solenoid operated breaker.

AmpereRating

InterruptingRating(kA Sym.)240V AC

BreakerType

Main Lug Only100225400600

————

————

Main Breaker 100100100100100100100

10 18 22 65 65100100

BABEHD/FDBQBHWEDFDEDHHFD

225225

65100

EDEDH

400400400400

65 65100200

DKKDHKDKDC

Bolt-on = BAB, QBHW, QBGF, QBHGF, QBGFEP, QBHGFEP, QBAF, QBAG

AmpereRating

InterruptingRating(kA Sym.)240V AC �

BreakerType

15 – 3015 – 607080 – 10012515 – 50 �

15 – 50 �

15 – 20

1010101010101010

DNBA (twin)BABBABBABBAB (2 Pole)QBGF �QBGFEP �QBCAF�

15 – 6015 – 3015 – 30

101010

BAB-D �BAB-C �BABRSP �

15 – 607080 – 10012515 – 3015 – 30

222222222222

QBHWQBHWQBHWQBHW (2 Pole)QBHGF �QBHGFEP �

Table 2-1.

Table 2-2.

1-14

1

Panelboards

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Pow-R-Line C PanelboardsPRL1a

Product Description� 240V AC maximum.� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire, 1-phase 2-wire.� 600 ampere maximum main lugs.� 400 ampere maximum main breaker.� 100 ampere maximum branch break-

ers (2 Pole 125A).� Bolt-on branch breakers.� Tin plated aluminum bus or silver

plated copper bus.� Factory assembled.

Type PRL1a

Application Description� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.� Suitable for use as Service Entrance

Equipment, when specified on the order.

Standards and Certifications� CSA - C22.2 No. 29� Federal Specification W-P-115c.

Options and Accessories� Refer to Page 2-29.

Layout and Sizing� Refer to Page 2-3.

Product Selection

Table 1-6. Base Configurations — PRL1a

Table 1-7. Branch Circuit Breakers — PRL1a

� 1-pole breakers are rated 120V AC maximum.� 240 volt breakers must be used on 3-phase, 3-wire, 240 volt delta systems or on the high leg of a mid-

point delta grounded system.� 50 ampere devices are available as 2-pole only.� GFCI for 5 mA personnel protection.� GFP for 30 mA equipment protection.� Combination Arc fault circuit breaker.� HID (High Intensity Discharge) rated breaker.� Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.� Solenoid operated breaker.

AmpereRating

InterruptingRating(kA Sym.)240V AC

BreakerType

Main Lug Only100225400600

————

————

Main Breaker 100100100100100100100

10 18 22 65 65100100

BABEHD/FDBQBHWEDFDEDHHFD

225225

65100

EDEDH

400400400400

65 65100200

DKKDHKDKDC

Bolt-on = BAB, QBHW, QBGF, QBHGF, QBGFEP, QBHGFEP, QBAF, QBAG

AmpereRating

InterruptingRating(kA Sym.)240V AC �

BreakerType

15 – 3015 – 607080 – 10012515 – 50 �

15 – 50 �

15 – 20

1010101010101010

DNBA (twin)BABBABBABBAB (2 Pole)QBGF �QBGFEP �QBCAF�

15 – 6015 – 3015 – 30

101010

BAB-D �BAB-C �BABRSP �

15 – 607080 – 10012515 – 3015 – 30

222222222222

QBHWQBHWQBHWQBHW (2 Pole)QBHGF �QBHGFEP �

Table 2-1.

Table 2-2.

2-1

2

PanelboardsPow-R-Line C Panelboards

PRL1a

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Product Selection

Table 1-8. Standard Catalogue Numbering

Ampere

Rating

Main

Device

Type

Number

of Branch

Circuits

Catalogue Number

3Ph, 4W

Aluminum

1Ph, 3W

Aluminum

3Ph, 4W

Copper

1Ph, 3W

Copper

Main Lug Only

100

-

-

-

-

18

24

30

42

P1aL4A1-18

P1aL4A1-24

P1aL4A1-30

P1aL4A1-42

P1aL1A1-18

P1aL1A1-24

P1aL1A1-30

P1aL1A1-42

P1aL4C1-18

P1aL4C1-24

P1aL4C1-30

P1aL4C1-42

P1aL1C1-24

P1aL1C1-30

P1aL1C1-42

P1aL1C1-18

225

-

-

-

-

-

-

-

18

24

30

42

60

72

84

P1aL4A2-18

P1aL4A2-24

P1aL4A2-30

P1aL4A2-42

P1aL4A2-60

P1aL4A2-72

P1aL4A2-84

P1aL1A2-18

P1aL1A2-24

P1aL1A2-30

P1aL1A2-42

P1aL1A2-60

P1aL1A2-72

P1aL1A2-84

P1aL4C2-18

P1aL4C2-24

P1aL4C2-30

P1aL4C2-42

P1aL4C2-60

P1aL4C2-72

P1aL4C2-84

P1aL1C2-18

P1aL1C2-24

P1aL1C2-30

P1aL1C2-42

P1aL1C2-60

P1aL1C2-72

P1aL1C2-84

400

-

-

-

-

-

-

24

30

42

60

72

84

P1aL4A4-24

P1aL4A4-30

P1aL4A4-42

P1aL4A4-60

P1aL4A4-72

P1aL4A4-84

P1aL1A4-24

P1aL1A4-30

P1aL1A4-42

P1aL1A4-60

P1aL1A4-72

P1aL1A4-84

P1aL4C4-24

P1aL4C4-30

P1aL4C4-42

P1aL4C4-60

P1aL4C4-72

P1aL4C4-84

P1aL1C4-24

P1aL1C4-30

P1aL1C4-42

P1aL1C4-60

P1aL1C4-72

P1aL1C4-84

600

-

-

-

-

-

-

24

30

42

60

72

84

P1aL4C6-24

P1aL4C6-30

P1aL4C6-42

P1aL4C6-60

P1aL4C6-72

P1aL4C6-84

P1aL1C6-24

P1aL1C6-30

P1aL1C6-42

P1aL1C6-60

P1aL1C6-72

P1aL1C6-84

Main Breaker �

100 BAB

15

21

27

P1aB4A1-15BAB

P1aB4A1-21BAB

P1aB4A1-27BAB

P1aB1A1-15BAB

P1aB1A1-21BAB

P1aB1A1-27BAB

P1aB4C1-15BAB

P1aB4C1-21BAB

P1aB4C1-27BAB

P1aB1C1-15BAB

P1aB1C1-21BAB

P1aB1C1-27BAB

100 EHD

18

24

30

P1aB4A1-18EHD

P1aB4A1-24EHD

P1aB4A1-30EHD

P1aB1A1-18EHD

P1aB1A1-24EHD

P1aB1A1-30EHD

P1aB4C1-18EHD

P1aB4C1-24EHD

P1aB4C1-30EHD

P1aB1C1-18EHD

P1aB1C1-24EHD

P1aB1C1-30EHD

225 ED

24

30

42

60

72

P1aB4A2-24ED

P1aB4A2-30ED

P1aB4A2-42ED

P1aB4A2-60ED

P1aB4A2-72ED

P1aB1A2-24ED

P1aB1A2-30ED

P1aB1A2-42ED

P1aB1A2-60ED

P1aB1A2-72ED

P1aB4C2-24ED

P1aB4C2-30ED

P1aB4C2-42ED

P1aB4C2-60ED

P1aB4C2-72ED

P1aB1C2-24ED

P1aB1C2-30ED

P1aB1C2-42ED

P1aB1C2-60ED

P1aB1C2-72ED

400 DK

24

30

42

60

72

P1aB4A4-24DK

P1aB4A4-30DK

P1aB4A4-42DK

P1aB4A4-60DK

P1aB4A4-72DK

P1aB1A4-24DK

P1aB1A4-30DK

P1aB1A4-42DK

P1aB1A4-60DK

P1aB1A4-72DK

P1aB4C4-24DK

P1aB4C4-30DK

P1aB4C4-42DK

P1aB4C4-60DK

P1aB4C4-72DK

P1aB1C4-24DK

P1aB1C4-30DK

P1aB1C4-42DK

P1aB1C4-60DK

P1aB1C4-72DK

Pow-R-Line 1a Catalogue Code

P1a B 4 A 4 - 42 KDC 400

Panelboard Type L - Main Lugs Only

B - Bottom Main Breaker

T - Top Main Breaker

1 - 1phase, 3 wire

3 - 3phase, 3 wire

4 - 3phase, 4 wire

A - Aluminum

C - Copper

1 - 100 amperes

2 - 225 amperes

4 - 400 amperes

6 - 600 amperes

-

-

-

Number of

Circuits

Main

Breaker

(if selected)

Breaker

Trip

Rating

� All possible combinations not shown for alternate main breakers, substitue breaker type suffix from Table 2-1.� Add breaker trip rating to end of catalogue number.

Table 2-3.

2-2

2

PanelboardsPow-R-Line C Panelboards

PRL1a

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Box Sizing and Selection

Assembled Circuit Breaker PanelboardsBox size and box and trim catalogue num-bers for all standard panelboard types are found in Table 2-4..

Instructions1. Using description of the required

panelboard, select the rating and type of main required.

2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single-poles, i.e., 3-pole breaker, count as 3 poles.

Determine sub-feed breaker orthrough-feed lug requirements.

3. Select the main ampere rating section from Table 2-4.

4. Select panelboard type from firstcolumn.

5. From Step #2, determine the num-ber of branch circuits in Column 2.

6. Read box size, box and trim catalogue numbers across columns to the right. Specify surface or flush mounting on the order.

CabinetsFronts are code-gauge steel, ASA-61 light gray painted finish.

Boxes are code-gauge galvanized steel without knockouts. Standard depth is5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm). An optional 28-inch (711.2 mm) wide box is available.

Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

Table 2-4. PRL1a Panelboard Sizing

MainsAmpere(Maximum)

Number ofBranch Circuit

Box Dimensions(Inches) Box

Catalogue Number

Trim Catalogue Number

H W D

MAIN LUGS ONLY OR MAIN LUGS WITH SUB-FEED LUGS

100 18243042

30303036

20202020

5.755.755.755.75

EZB2030RCEZB2030RCEZB2030RCEZB2036RC

EZT2030 S or FEZT2030 S or FEZT2030 S or FEZT2036 S or F

225

18243042607284

30363642546072

20202020202020

5.755.755.755.755.755.755.75

EZB2030RCEZB2036RCEZB2036RCEZB2042RCEZB2054RCEZB2060RCEZB2072RC

EZT2030 S or FEZT2036 S or FEZT2036 S or FEZT2042 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

400 �/600

243042607284

424854607272

202020202020

5.755.755.755.755.755.75

EZB2024RC EZB2030RCEZB2054RCEZB2060RCEZB2072RCEZB2072RC

EZT2042 S or FEZT2048 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or FEZT2072 S or F

MAIN LUGS WITH THROUGH-FEED LUGS

100 18243042

30303036

20202020

5.755.755.755.75

EZB2030RCEZB2030RCEZB2030RCEZB2036RC

EZT2030 S or FEZT2030 S or FEZT2030 S or FEZT2036 S or F

225

182430426072

303636426060

202020202020

5.755.755.755.755.755.75

EZB2030RCEZB2036RCEZB2036RCEZB2042RCEZB2060RCEZB2072RC

EZT2030 S or FEZT2036 S or FEZT2036 S or FEZT2042 S or FEZT2060 S or FEZT2072 S or F

400/600

2430426072

4854607272

2020202020

5.755.755.755.755.75

EZB2048RC EZB2054RCEZB2060RCEZB2072RCEZB2072RC

EZT2048 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or FEZT2072 S or F

MAIN LUGS WITH SURGE PROTECTION DEVICE

100 18243042

30303036

20202020

5.755.755.755.75

EZB2030RCEZB2030RCEZB2030RCEZB2036RC

EZT2030 S or FEZT2030 S or FEZT2030 S or FEZT2036 S or F

225

18243042607284

30363642546072

20202020202020

5.755.755.755.755.755.755.75

EZB2030RCEZB2036RCEZB2036RCEZB2042RCEZB2054RCEZB2060RCEZB2072RC

EZT2030 S or FEZT2036 S or FEZT2036 S or FEZT2042 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

400/600

2430426072

4854546072

2020202020

5.755.755.755.755.75

EZB2048RC EZB2054RCEZB2054RCEZB2060RCEZB2072RC

EZT2048 S or FEZT2054 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

� In a Sub-Feed configuration, maximum incoming and outgoing cables are 1per phase #500kcmil.

Through-Feed lugs are recommended for 400A applications.

2-3

2

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PRL1a

Pow-R-Line C Panelboards

Box Sizing and Selection

Assembled Circuit Breaker PanelboardsBox size and box and trim catalogue numbers for all standard panelboard types are found in Table 2-5.

Instructions1. Using description of the required

panelboard, select the rating and type of main required.

2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single-poles, i.e., 3-pole breaker, count as 3 poles.

Determine sub-feed breaker orthrough-feed lug requirements.

3. Select the main ampere rating section from Table 2-5.

4. Select panelboard type from first column, main breaker frame from second column.

5. From Step #2, determine the num-ber of branch circuits in Column 3.

6. Read box size, box and trim catalogue numbers across columns to the right. Specify surface or flush mounting on the order.

CabinetsFronts are code-gauge steel, ASA-61 light gray painted finish.

Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm). An optional 28-inch (711.2 mm) wide box is available.

Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

Table 1-11. PRL1a Panelboard Sizing

Table 1-12. Metric box dimensions:

AmpereRating

Main BreakerTypes andPosition

NumberBranch Cct.Spaces

Box Dimensions (Inches)

BoxCatalogueNumber

TrimCatalogueNumber

H W D

100 BAB, QBHW(Horizontal)

15, 21, 27 30 20 5.75 EZB2030RC EZT2030 S or F

100/225 EHD, ED, EDH, FD(Vertical)

18, 2430426072, 84

3642486072

2020202020

5.755.755.755.755.75

EZB2036RCEZB2042RCEZB2048RCEZB2060RCEZB2072RC

EZT2036 S or FEZT2042 S or FEZT2048 S or FEZT2060 S or FEZT2072 S or F

400DK, KD, HKD, KDC(Vertical)

24304260, 72

48546072

20202020

5.755.755.755.75

EZB2048RCEZB2054RCEZB2060RCEZB2072RC

EZT2048 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

MAIN BREAKER WITH THROUGH-FEED LUGS

100 BAB, QBHW(Horizontal)

15, 21, 27 30 20 5.75 EZB2030RC EZT2030 S or F

100/225 EHD, HFD, FD(Vertical)

18 24, 30426072

3642546072

2020202020

5.755.755.755.755.75

EZB2036RCEZB2042RCEZB2054RCEZB2060RCEZB2072RC

EZT2036 S or FEZT2042 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

400DK, KD, HKD, KDC(Vertical)

243042

607272

202020

5.755.755.75

EZB2060RCEZB2072RCEZB2072RC

EZT2060 S or FEZT2072 S or FEZT2072 S or F

MAIN BREAKER WITH SURGE PROTECTION DEVICE

100 BAB, QBHW(Horizontal)

15, 21, 27 42 20 5.75 EZB2042RC EZT2042 S or F

100/225 EHD, ED, EDH, FD(Vertical)

182430426072

484854607272

202020202020

5.755.755.755.755.755.75

EZB2048RCEZB2048RCEZB2054RCEZB2060RCEZB2072RCEZB2072RC

EZT2048 S or FEZT2048 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or FEZT2072 S or F

400DK, KD, HKD, KDC(Vertical)

2430, 426072

48549090

20202020

5.755.755.755.75

EZB2048RCEZB2054RCEZB2090RCEZB2090RC

EZT2048 S or FEZT2054 S or FEZT2090 S or FEZT2090 S or F

Box CatalogueNumber

Dimensions in mm

Height Width Depth

EZB2030RCEZB2036RCEZB2042RCEZB2048RCEZB2054RCEZB2060RCEZB2072RCEZB2090RC

762 914106712191372152418282286

508.0508.0508.0508.0508.0508.0508.0508.0

146146146146146146146146

Table 2-5.

Table 2-6.

2-4

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Panelboards

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Product Description� 600Y/347 V AC.� 480Y/277V AC .� 125V AC� 3-phase 4-wire� 1-phase 3-wire, 1-phase 2-wire.�

� 3-phase 3-wire. �

� 600 ampere maximum main lugs.� 400 ampere maximum main breaker.� 100 ampere maximum branch break-

ers.� Bolt-on branch breakers.� Tin plated aluminum bus or silver

plated copper bus.� Factory assembled.

Type PRL2a

Application Description� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.� Suitable for use as Service Entrance

Equipment, when specified on the order.

Standards and Certifications� CSA C22.2 No. 29� Federal Specification W-P-115c.

Options and Accessories� Refer to Page 2-29.

Layout and Sizing� Refer to Page 2-7.

Product Selection

Table 1-13. Base Configuration — PRL2a

Table 1-14. Branch Circuit Breakers — PRL2a

� Interrupting ratings in this column are applicable to 120V AC for 1-pole breakers.� At 480V, must be used on 480Y/277V grounded wye systems only.� Solenoid operated breaker.� GFP for 30 mA equipment protection. Requires 2-pole spaces. 277V AC only.� HID (High Intensity Discharge) rated breaker.� 240V AC maximum rating for these systems.� At 600V, must be used on 600Y/347V grounded wye systems only.

Ampere Rating

Interrupting Rating(kA Symmetrical)

BreakerType

240V AC 480Y/277V AC 600Y/347V AC 125/250V DC

Main Lug Only100225400600

————

————

————

————

————

Main Breaker100100100

65 65 18

14 14 14

—10—

141410

GHBGBHEHD

100100100100

65 18100200

35 14 65100

18142535

10102222

FDFDBHFDFDC

225225225225225

65 18 65100200

— 14 35 65100

—14182535

—10102222

EDFDBFDHFDFDC

250250250

65100200

35 65100

182535

102222

JDHJDJDC

400400400

65100200

35 65100

253565

102222

KDHKDKDC

AmpereRating

Interrupting Rating(kA Symmetrical)

BreakerType

240V AC� 480Y/277V AC 600Y/347V AC 125/250V DC

15 – 6015 – 6070 – 10070 – 10015 – 30

6565656565

1414141414

—10—10—

14141414—

GHB �

GBH �GHB �

GBH �GHQRSP ��

15 – 6015 – 20

——

1414

——

——

GHBGFEP�� GHBHID ��

Provision — — — — —

Table 2-8.

Table 2-7.

2-5

2

PanelboardsPow-R-Line C Panelboards

PRL2a

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Pow-R-Line C PanelboardsPRL2a

Product Selection

Table 1-15. Standard Catalogue Numbering

Ampere

Rating

Main

Device

Type

Number

of Branch

Circuits

Catalogue Number

3Ph, 4W

Aluminum

1Ph, 3W

Aluminum

3Ph, 4W

Copper

1Ph, 3W

Copper

Main Lug Only

100

18

24

30

42

P2aL4A1-18

P2aL4A1-24

P2aL4A1-30

P2aL4A1-42

-

-

-

-

P2aL4C1-18

P2aL4C1-24

P2aL4C1-30

P2aL4C1-42

-

-

-

-

225

24

30

42

60

72

P2aL4A2-24

P2aL4A2-30

P2aL4A2-42

P2aL4A2-60

P1aL4A2-72

-

-

-

-

-

P2aL4C2-24

P2aL4C2-30

P2aL4C2-42

P2aL4C2-60

P2aL4C2-72

-

-

-

-

-

400

24

30

42

60

72

P2aL4A4-24

P2aL4A4-30

P2aL4A4-42

P2aL4A4-60

P2aL4A4-72

-

-

-

-

-

P2aL4C4-24

P2aL4C4-30

P2aL4C4-42

P2aL4C4-60

P2aL4C4-72

-

-

-

-

-

600

24

30

42

60

72

-

-

-

-

-

-

-

-

-

-

P2aL4C6-24

P2aL4C6-30

P2aL4C6-42

P2aL4C6-60

P2aL4C6-72

-

-

-

-

-

Main Breaker �

100 GBH

15

21

27

P2aB4A1-15GBH

P2aB4A1-21GBH

P2aB4A1-27GBH

-

-

-

P2aB4C1-15GBH

P2aB4C1-21GBH

P2aB4C1-27GBH

-

-

-

100 FDB

18

24

30

P2aB4A1-18FDB

P2aB4A1-24FDB

P2aB4A1-30FDB

-

-

-

P2aB4C1-18FDB

P2aB4C1-24FDB

P2aB4C1-30FDB

-

-

-

225 FDB

24

30

42

60

72

P2aB4A2-24FDB

P2aB4A2-30FDB

P2aB4A2-42FDB

P2aB4A2-60FDB

P2aB4A2-72FDB

-

-

-

-

-

P2aB4C2-24FDB

P2aB4C2-30FDB

P2aB4C2-42FDB

P2aB4C2-60FDB

P2aB4C2-72FDB

-

-

-

-

-

400 KD

24

30

42

60

72

P2aB4A4-24KD

P2aB4A4-30KD

P2aB4A4-42KD

P2aB4A4-60KD

P2aB4A4-72KD

-

-

-

-

-

P2aB4C4-24KD

P2aB4C4-30KD

P2aB4C4-42KD

P2aB4C4-60KD

P2aB4C4-72KD

-

-

-

-

-

Pow-R-Line 2a Catalogue Code

P2a B 4 A 4 - 42 KDC 400

Panelboard Type L - Main Lugs Only

B - Bottom Main Breaker

T - Top Main Breaker

1 - 1phase, 3 wire

3 - 3phase, 3 wire

4 - 3phase, 4 wire

A - Aluminum

C - Copper

1 - 100 amperes

2 - 225 amperes

4 - 400 amperes

6 - 600 amperes

-

-

-

Number of

Circuits

Main

Breaker

(if selected)

Breaker

Trip

Rating

� All possible combinations not shown. For alternate main breakers, substitue breaker type suffix from Table 2-7.� Add breaker trip rating to end of catalogue number.

Table 2-9.

2-6

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Pow-R-Line C PanelboardsPRL2a

Box Sizing and Selection

Assembled Circuit Breaker PanelboardsBox size and box and trim catalogue num-bers for all standard panelboard types are found in Table 2-10 and 2-11.

Instructions1. Select the rating and types of mains

required from Tables.

2. Count the total number of branchcircuit poles (including spaces) required in the panelboard. Do not count main breaker poles. Convert 2 or 3 pole branch breakers to single poles, i.e., 3-pole breaker, count as 3 poles. (140 amps per connector max-imum).

3. Using the correct table, type of mains and ampere rating per step 1 above, find total on the table, use the next higher number.

4. Read box size, box and trim catalogue numbers across column to the right. On trim catalogue num-bers, specify surface or flush mount-ing on the order.

CabinetsFronts are code-gauge steel, ASA-61 light gray painted finish.

Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm).

Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

Table 1-18. Metric box dimensionsBox CatalogueNumber

Dimensions in mm

Height Width Depth

EZB2030RCEZB2036RCEZB2042RCEZB2048RCEZB2054RCEZB2060RCEZB2072RC

76291410671219137215241828

508508508508508508508

146146146146146146146

Table 1-16. PRL2a Panelboard Sizing

Table 1-17. PRL2a Panelboard Sizing

Main Lugs Only or Main Lugs with Sub-Feed Lugs

Mains Ampere Rating

Number of Branch Circuit

Poles

Box DimensionsInches

BoxCatalogueNumber

Trim CatalogueNumberH W D

100 Amp Main Lugs 18, 24, 3042

3036

2020

5-3/45-3/4

EZB2030RCEZB2036RC

EZT2030 S or FEZT2036 S or F

225 Amp Main Lugs 1824, 30

42607284

303642546072

202020202020

5-3/45-3/45-3/45-3/45-3/45-3/4

EZB2030RCEZB2036RCEZB2042RCEZB2054RCEZB2060RCEZB2072RC

EZT2030 S or FEZT2036 S or FEZT2042 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

400/600 Amp Main Lugs

24304260

72, 84

4248546072

2020202020

5-3/45-3/45-3/45-3/45-3/4

EZB2042RCEZB2048RCEZB2054RCEZB2060RCEZB2072RC

EZT2042 S or FEZT2048 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

Main Lugs with Through-Feed Lugs

100 Amp Main Lugs 18, 24, 3042

3036

2020

5-3/45-3/4

EZB2030RCEZB2036RC

EZT2030 S or FEZT2036 S or F

225 Amp Main Lugs 18, 2430426072

3642486072

2020202020

5-3/45-3/45-3/45-3/45-3/4

EZB2036RCEZB2042RCEZB2048RCEZB2060RCEZB2072RC

EZT2036 S or FEZT2042 S or FEZT2048 S or FEZT2060 S or FEZT2072 S or F

400/600 Amp Main Lugs

243042

60, 72

48546072

20202020

5-3/45-3/45-3/45-3/4

EZB2048RCEZB2054RCEZB2060RCEZB2072RC

EZT2048 S or FEZT2054 S or FEZT2060 S or FEZT2072 S or F

Main Breaker Number ofBranch Circuit

Poles

Box DimensionsInches

BoxCatalogueNumber

Trim CatalogueNumberAmpere Rating Type H W D

100 GBH, GHB � (horizontal)

15, 21, 27 30 20 5-3/4 EZB2030RC EZT2030 S or F

100/225 FDB, FD, HFD, FDC

EHD �(vertical)

18, 24304260

72, 84

3642486072

2020202020

5-3/45-3/45-3/45-3/45-3/4

EZB2036RCEZB2042RCEZB2048RCEZB2060RCEZB2072RC

EZT2036 S or FEZT2042 S or FEZT2048 S or FEZT2060 S or FEZT2072 S or F

400 KDHKDKDC

(vertical)

243042

60, 72

48546072

20202020

5-3/45-3/45-3/45-3/4

EZB2048RCEZB2054RCEZB2060RCEZB2072RC

EZT2048 S or FEZT2054 S or FEZT2060 S or F EZT2072 S or F

Main Breaker with Through-Feed Lugs

100 GBH, GHB � (horizontal)

15, 21, 27 30 20 5-3/4 EZB2030RC EZT2030 S or F

100/225 FDB, FD, HFD, FDC

EHD �(vertical)

18, 2430426072

3642486072

2020202020

5-3/45-3/45-3/45-3/45-3/4

EZB2036RCEZB2042RCEZB2048RCEZB2060RCEZB2072RC

EZT2036 S or FEZT2042 S or FEZT2048 S or FEZT2060 S or FEZT2072 S or F

400 KDHKD, KDC(vertical)

243042

607272

202020

5-3/45-3/45-3/4

EZB2060RCEZB2072RCEZB2072RC

EZT2060 S or FEZT2072 S or FEZT2072 S or F

� In Sub-Feed configuration, maximum incoming and outgoing cables are 1 per phase #500kcmil. Through-Feed lugs are recommended for 400A applications.

Table 2-10.

Table 2-11.

Table 2-12.

2-7

2

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Pow-R-Line C PanelboardsPRL3a

Product Description� 600V AC maximum (250V DC).� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire, 1-phase 2-wire.� 600 ampere maximum main lugs.� 600 ampere maximum main breaker.� 225 ampere maximum branch break-

ers.� Bolt-on branch breakers.� Factory assembled.

Type PRL3a

Application Description � Lighting and appliance branch

panelboard or power distribution panel-board.

� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.� Suitable for use as Service Entrance

Equipment, when specified onthe order.

Standards and Certification� CSA C22.2 No. 29� Federal Specification W-P-115c.

Options and Accessories� Refer to Page 2-29.

Layout and Sizing� Refer to Page 2-10.

Product SelectionTable 1-19. Base Configurations — PRL3aAmpereRating

Interrupting Rating (kA Symmetrical) BreakerType240V AC 480V AC 600V AC 250V DC

Main Lug Only100250400600

————

————

————

————

————

Main Breaker100100100100100100100

18 18 65100 65100200

14 14—— 35 65100

— 14—— 18 25 35

10 10—— 10 22 22

EHDFDBEDEDHFDHFDFDC

225225225225225225

65100200 65100200

——— 35 65100

——— 18 25 35

——— 10 22 22

EDEDHEDCFDHFDFDC

250250250

65100200

35 65100

18 25 35

10 22 22

JDHJDJDC

400400400400

65 65100200

— 35 65100

— 25 35 65

10 10 22 22

DKKDHKDKDC

600600

65100

35 65

18 35

22 42

LGELGH

6 - 600 amperes

Pow-R-Line 3a Catalogue Code

P3a B 4 A 4 - 21 KD 400

Panelboard Type L - Main Lugs Only

B - Bottom Main Breaker

T - Top Main Breaker

1 - 1phase, 3 wire

3 - 3phase, 3 wire

4 - 3phase, 4 wire

A - Aluminum

C - Copper

1 - 100 amperes

2 - 225 amperes

4 - 400 amperes

-

-

-

-

Feeder

Breaker

x-Space

Main

Breaker

(if selected)

Breaker

Trip

Rating

Table 2-13.

2-8

2

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Table 1-20. Branch Circuit Breakers — PRL3a

� 1-pole breaker rated 120V AC.� 2-pole breaker rated 120/240V AC.� 50 ampere devices are available as 2-pole only.� Combination Arc fault circuit breaker.� HID (High Intensity Discharge) rated breaker.� Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.� Solenoid operated breaker.� 1-pole breaker rated 277V AC.� For use on 480Y/277V systems only.� AIC rating for 2- and 3-pole breakers only.� Maximum of six breakers per panel, 175 – 225 amperes.� 1-Pole breaker rated 347V AC.� For use on 600Y/347V systems only� 3-Pole only

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType240V AC 480V AC 600V AC 250V DC

15 – 30 15 – 60 15 – 60 70 70 80 – 100 80 – 100 15 – 50 � 15 – 50 � 15 – 50 � 15 – 20 15 – 60 15 – 30 15 – 30

10�

10 ��

10 10 ��

10 10 ��

10 10 ��

10 ��

10 ��

10 � 10 ��

10 ��

10 �

——————————————

——————————————

——————————————

DNBA (Twin)BABBAB-HBABBAB-HBABBAB-HQBGFQBGFEPGFCBBQBCAF �BAB-D �BAB-C �BABRSP �

15 – 60 15 – 60 70 70 80 – 100 80 – 100 15 – 30 15 – 30

22 ��

22 22 ��

22 22 ��

22 22 22

————————

————————

————————

QBHWQBHW-HQBHWQBHW-HQBHWQBHW-HQBHGFQBHGFEP

15 – 20 15 – 60 15 – 60 70 – 100 70 – 100 15 – 30 15 – 60 15 – 20

65 65 65 65 65 65——

14 ��

14 ��

14 ��

14 ��

14 ��

14 ��

14 ��

14 ��

——10 ��

—10 ��

———

—1414141414——

GHQGHBGBHGHBGBHGHQRSP �

GHBGFEPGHBHID �

15 – 60 70 – 100

18 �

18 � 14 �

14 �——

1010

EHDEHD

15 – 60 15 – 150 70 – 100110 – 150

18 — 18 18

14 — 14 14

14141414

10—1010

FDBFDBFDBFDB

15 – 60 15 – 150 70 – 100110 – 225

65 �

— 65 �

65 �

35 �

— 35 �

25

18181818

10—1010

FDFDFDFD �

15 – 60 70 – 100110 – 225

100 �

100 �

100 �

65 �

65 �

65

252525

222222

HFDHFDHFD �

15 – 60 70 – 100110 – 225

200200200

100100100

353535

222222

FDCFDCFDC �

100 – 225100 – 225100 – 225

65100200

———

———

———

ED �

EDH �

EDC �

100 – 225100 – 225 60 – 150 60 – 150 15 – 80 15 – 80100 – 225100 – 225 60 – 150 60 – 150 15 – 80 15 – 80

656565656565100100100100100100

353535353535656565656565

181818181818252525252525

————————————

FDE322533 LS �FDE322532 LSI �FDE316033 LS �FDE316032 LSI �FDE308033 LS �FDE308032 LSI �HFDE322533 LS �HFDE322532 LSI �HFDE316033 LS �HFDE316032 LSI �HFDE308033 LS �HFDE308032 LSI �

Table 2-14.

2-9

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Panel Layout Instructions1. Select:

a. Required mains (lugs or breaker).b. Neutral where required.c. Branch circuits as required.

2. Layout panel as shown in Figure 1-4, using appropriate “X” dimensions.

3. Using total X units (panel height) find box height in inches (mm) and box catalogue number from Table 2-15. (When total X units come out to an uneven number, use next highest number; i.e., if total X comes out 25X, use 31X.)

Layout Example1. Description of Panel Type PRL3a 3-

phase, 4-wire, 120/208V AC flush mounting. Panel to have short circuit rating of 22,000 symmetrical amperes. Main breaker 400 amperes, 3-pole, bottom mounting. Branch circuits bolt-on as follows:

12 – 20 ampere 1-pole QBHW1 – 200 ampere 3-pole ED1 – 225 ampere 3-pole ED

2 – 125 ampere 3-pole ED 2. Layout Information from

Figure 1-4:

a. 400 ampere Neutral . . . . . = 5X b. 12-poles of QBHW . . . . . . = 5X c. Two 3-pole ED break ers . . . = 6X d. Two 3-Pole ED break ers . . . = 3X

Main breakers 400 amperese. 3-pole DK . . . . . . . . . . . . . .= 15X

Total Height. . . . . . . . . . . . = 34X

3. From Table 2-15:

a. 34X Height (use 40X box)b. Box Height . . . . . . . . . .72 inches

(1828.8 mm)c. Box Catalogue Number . . . . . . . . .

EZB2072RC

Figure 1-4. PRL3a Layout� GHB and GBH breakers cannot be mixed on

same connector as BAB, QBHW and BABRSP.� Maximum of six breakers per panel.� If optional terminal kit 3TA225FDK is required,

must use 28-inch (711.2 mm) box.� Horizontal mounted 15 – 150 ampere main

breakers EHD, FDB, FD, HFD and FDC, will be furnished as branch breaker construction. Branch breakers 1-, 2- or 3-pole as required, may be located opposite these main breakers.

Table 1-21. Box Tabulation — PRL3a

� 600 ampere panels are optionally available with 28-inch (610 mm) wide box. Consult factory for availability.

CabinetsFronts are code-gauge steel, ASA-61 light gray painted finish.

Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm).

Standard widths are:

20-inch (508.0 mm) 100 – 600 amperes.

Standard Depth5-3/4 inches (146.1 mm).

Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

Side Gutters4 inches (101.6 mm) minimum.

Poles BAB, QBHW,BABRSPGHB, GBH

6 - 3X12 - 5X18 - 8X24 - 10X30 - 13X36 - 15X42 - 18X

1X

2X

3X

ED, EDH, EDC,EHD, FDB, FD,HFD, FDC150A Max. PerBranch Breaker(300A Max. PerConnector)

2X2-Pole

ED, EDH, EDCFD, HFD, FDC��

(175 - 225A)3X3-Pole

NeutralSection

5X 250A-400A

8X 600A

Main LugSection

5X 250A

8X 400-600A

MainBreakerSection

Hori-zontalMount-ing

2X2-Pole

EHD, FDB, FD,HFD, FDC

3X3-Pole

ED, EDH, EDC��

VerticalMount-ing

7X EHD, FDB, FD,HFD, FDC, ED,EDH, EDC�

9X FCL, FB-P�

14X JDHJD, JDC

14X DK, KDHKD, KDC

18X LGE, LGH

Visor SeriesTVSS

6X 100-200kA

8X 250-400kA

1-Pole

2-Pole

1-Pole

2-Pole

1-Pole

2-Pole

3-Pole

2- or 3-Pole

“X”Units

Box Height BoxCatalogueNumber

TrimCatalogueNumber �

Inches mm

250 – 400 Amperes23X31X40X

486072

1219.21524.01828.8

EZB2048RCEZB2060RCEZB2072RC

EZT2048S or FEZT2060S or FEZT2072S or F

600 Amperes23X31X40X

486072

1219.21524.01828.8

EZB2048RCEZB2060RCEZB2072RC

EZTV2048S or FEZTV2060S or FEZTV2072S or F

Figure 2-1.

Table 2-15.

2-10

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Type PRL4

Type PRL4B Circuit Breaker Panelboard

Product Description� 600V AC maximum (250V DC).� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire, 1-phase 2-wire.� PRL4B circuit breaker panelboard.� PRL4F fusible switch panelboard.� 1200 ampere maximum mains.� 1200 ampere maximum branch

devices.� Bolt-on branch devices.� Factory assembled.

Standards and Certifications� CSA C22.2 No.29� Federal Specification W-P-115c.

Options and Accessories� Refer to Page 2-29.

Layout and Sizing� PRL4B — R efer to Pages 2-16.

through 2-18.� PRL4F — R efer to Pages 2-19.

through 2-21.

Type PRL4F Fusible Panelboard

Application Description � Power distribution panelboard.� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.Suitable for use as Service Entrance Equipment, when specified on the order.

Pow-R-Line 4 Catalogue Code

P4 B 4 A 4 - 27 KD 400

Panelboard Type L - Main Lugs Only

B - Bottom Main Breaker

T - Top Main Breaker

S - Main Switch

1 - 1phase, 3 wire

3 - 3phase, 3 wire

4 - 3phase, 4 wire

A - Aluminum

C - Copper

1 - 100 amperes

2 - 225 amperes

4 - 400 amperes

6 - 600 amperes

8 - 800 amperes

12 - 1200 amperes

-

-

-

Feeder Breaker

X-Space

Main

Breaker

(if selected)

Breaker

Trip

Rating

2-11

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Product Selection

Table 1-22. Base Configuration — PRL4 Main Lugs and Main Breakers

� 100% rated breaker. Requires copper bus. � Breaker only available in 3-pole frame.� Requires 44-inch (1117.6 mm) wide box.

Table 1-23. Base Configuration — PRL4 Main Fusible Switches

� Fuses not included. Specify required fuse clips on all switches. � Class J Fuse provisions are applicable only to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 and below.� No DC rating on 600, 800 and 1200 ampere switches .

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType240V AC 480V AC 600V AC 250V DC

Main Lug Only 250 400 600 8001200

—————

—————

—————

—————

—————

Main Breaker 250 250 250 250

65100200200

35 65100200

18 25 35—

102222—

JDHJDJDCLCL

400 400 400 400 400 400 400 400

65 65 65100100200200200

— 35 35 65 65100200200

— 25 25 35 35 65—200

1010—22—22——

DKKDCKD ��

HKDCHKD ��

KDCLCLLA-P

600 600 600 600 600 600 600 600 600

65100200 65 65100100200200

35 65100 35 35 65 65100100

18 35 65 25 25 35 35 50 50

1042—22—25—25—

LGELGHLGULDCLD �

HLDCHLD �

LDCCLDC �

800 800 800 800 800

65100 65100200

50 65 50 65200

25 35 25 35200

2225———

MDLHMDLCMDL �

CHMDL �

NB-P

800 800 800 800 800 800

65100200 65100200

50 65100 50 65100

25 35 50 25 35 50

——————

ND HND NDCCND ��

CHND ��

CNDC ��

120012001200120012001200

65100200 65100200

50 65100 50 65100

25 35 65 25 35 65

——————

ND HND NDCCND ��

CHND ��

CNDC ��

AmpereRating

Interrupting Rating (kA Symmetrical)

240V AC 480V AC / 600V AC Device Type

Main Fusible Switch 240V AC, 250V DC ���

200 400 600 � 800 �1200 �

See Table 2-20 FDPBFDPWFDPWFDPWFDPW

Main Fusible Switch 600V AC ��

200 400 600 � 800 �1200 �

See Table 2-20 FDPBFDPWFDPWFDPWFDPW

Table 2-16.

Table 2-17.

2-12

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Table 1-24. Branch Devices — PRL4AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType240V AC 480V AC 600V AC 250V DC

15 – 30 15 – 60 15 – 60 70 – 100 70 – 100 15 – 50 �

10�

10 ��

10 10 ��

10 10 ��

——————

——————

——————

DNBA (Twin)BABBAB-HBABBAB-HQBGF

15 – 60 15 – 60 70 – 100 70 – 100 15 – 30

22 ��

22 22 ��

22 22 ��

—————

—————

—————

QBHWQBHW-HQBHWQBHW-HQBHGF

15 – 60 70 – 100 15 – 60 70 – 100

65 �

65 �

65 � 65 �

14 �

14 �

14 � 14 �

——10 �10 �

14141414

GHB �

GHB �

GBH �

GBH �

15 – 60 70 – 100 15 – 60 70 – 100110 – 150

18 �

18 �

18 18 18

14 �

14 �

14 14 14

——141414

1010101010

EHDEHDFDBFDBFDB

15 – 60 70 – 100110 – 225 15 – 60 70 – 100110 – 225

65 �

65 �

65 �

100 �

100 �

100 �

35 �

35 �

35 65 �

65 �

65

181818252525

101010222222

FDFDFDHFDHFDHFD

15 – 60 70 – 100110 – 225 15 – 100

200200200200

100100100150

353535—

222222—

FDCFDCFDCFCL

100 – 225100 – 225100 – 225

65100200

———

———

———

EDEDHEDC

100-225100-225100-225100-225

65656565

35353535

18181818

————

FDE322533 LS�

FDE322532 LSI�FDE322535 LSG�

FDE322536 LSIG�

60-15060-15060-15060-150

65656565

35353535

18181818

————

FDE316033 LS�

FDE316032 LSI�FDE316035 LSG�

FDE316036 LSIG�

15-8015-8015-8015-80

65656565

35353535

18181818

————

FDE308033 LS�

FDE308032 LSI�FDE308035 LSG�

FDE308036 LSIG�

100-225100-225100-225100-225

100100100100

65656565

25252525

————

HFDE322533 LS�

HFDE322532 LSI�HFDE322535 LSG�

HFDE322536 LSIG�

60-15060-15060-15060-150

100100100100

65656565

25252525

————

HFDE316033�

HFDE316032�

HFDE316035�

HFDE316036�

15-8015-8015-8015-80

100100100100

65656565

25252525

————

HFDE308033�

HFDE308032�

HFDE308035�

HFDE308036�

Ground available in PRL4 panels only.

Ammeter DigiView DigiView Ammeter (PRL4 only)

Table 2-18

� For use on 3ph, 3w or 3ph, 4w only.� 50 ampere devices are available as 2-pole only.� 1-pole breakers rated 120V AC.� 2-pole breakers rated 120/240V AC.� 1-pole breakers rated 277V AC.� At 480V, must be used on 480Y/277V grounded wye systems only.� AIC rating for 2- and 3-pole breakers only.� 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.� Breaker only available in 3-pole frame.� Available in single branch mounting only.� 1-pole breakers rated at 347V AC.� At 600V, must be used on 600Y/347V grounded wye systems only.

2-13

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Table 1-25. Branch Devices — PRL4 (Continued)AmpereRating

Interrupting Rating (kA Symmetrical) DeviceType240V AC 480V AC 600V AC 250V DC

70 – 225 250 70 – 225 250 70 – 225 250

65 65100100200200

35 35 65 65100100

181825253535

101022222222

JDJDHJDHJDJDCJDC

125 – 250 200 200 — — LCL

250 – 400 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400

65 65 65100100200

— 35 35 65 65100

—2525353565

1010—22—22

DKKDCKD ���

HKDCHKD ���

KDC

200 – 400 200 200 — — LCL

300 – 600 300 – 600 300 – 600

65100200

35 65100

183565

1042—

LGELGHLGU

300 – 600 300 – 600

65 65

35 35

2525

22—

LDCLD �

300 – 600 300 – 600 300 – 600 300 – 600

100100200200

65 65100100

35355050

25—2525

HLDCHLD �

LDCCLDC �

400 – 800 400 – 800 400 – 800 400 – 800

65100 65100

50 65 50 65

25352535

2225——

MDLHMDLCMDL �

CHMDL �

400 – 800 400 – 800 400 – 800 400 – 800 400 – 800 400 – 800

65100200 65100200

50 65100 50 65100

25 35 65 25 35 65

——————

ND HND NDC CND ��

CHND ��

CNDC ��

600 – 1200 600 – 1200 600 – 1200 600 – 1200 600 – 1200 600 – 1200

65100200 65100200

50 65100 50 65100

25 35 65 25 35 65

——————

ND HND NDC CND ��

CHND ��

CNDC ��

Integrally Fused, Current Limiting Circuit Breaker 15 – 100 125 – 225 250 – 400 400 – 600 700 – 800

200200200200200

200200200200200

200200200200200

FB-PLA-PLA-PNB-PNB-P

Table 2-18

� For use on 3ph, 3w or 3ph, 4w only.� 50 ampere devices are available as 2-pole only.� 1-pole breakers rated 120V AC.� 2-pole breakers rated 120/240V AC.� 1-pole breakers rated 277V AC.� At 480V, must be used on 480Y/277V grounded wye systems only.� AIC rating for 2- and 3-pole breakers only.� 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.� Breaker only available in 3-pole frame.� Available in single branch mounting only.� 1-pole breakers rated at 347V AC.� At 600V, must be used on 600Y/347V grounded wye systems only.

2-14

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Table 1-25.

Table 1-26. Table 1-26. Table 1-26. FDPW and FDPB Switch Ratings, 240 or 600V AC

� 100% rated breaker.� Requires 44-inch (1117.6 mm) wide box.� 100,000 AIC based on NEMA test procedure.� Fuses not included. Specify required fuse clips on all switches. For T fuse clips, specify as an option (T fuse clips not available for

200/200 twin switches).� When branches of a twin unit are of different ampere ratings, as a 30 – 60 twin unit and layout as a 60 – 60 twin unit;

when a 60 – 100 twin unit layout as a 100 – 100 twin unit.� No DC rating on 600, 800 and 1200 ampere switches.� Twin 200 ampere switches are not available with Class R fuse clips at 600 volts.� No DC rating on 600, 800 and 1200 ampere switches.� Class J fuse provisions are applicable to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 volts and below.� Twin 200 ampere switches are not available with Class R fuse clips at 600 volts.� When shunt trip is required, 400 – 600 ampere switches used with Class R fuses are rated 100,000 AIC.

Fusible Switches 240V AC, 250V DC �

30/30 �

60/60 �

100/100 �

200/200 200

See Table 2-20 FDPW-TwinFDPW-TwinFDPW-TwinFDPB-TwinFDPB-Single

400 600 �

800 �

1200 �

See Table 2-20 FDPW-SingleFDPW-SingleFDPW-SingleFDPW-Single

Fusible Switches 600V AC �

30/30 �

60/60 �

100/100 �

200/200 �

200

See Table 2-20 FDPW-TwinFDPW-TwinFDPW-TwinFDPB-TwinFDPB-Single

400 600 �

800 �

1200 �

See Table 2-20 FDPW-SingleFDPW-SingleFDPW-SingleFDPW-Single

AmpereRating

FuseClassUsed

Short CircuitRatings(Sym. Amperes)

30 – 100200 Single200 Twin400, 600 �

800, 1200 �

R, J �

R, J �

R �, J �, T R �, J �, T L

200,000200,000200,000200,000200,000

Table 2-19.

Table 2-20.

2-15

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Layout and Sizing — PRL4BMain Lug (MLO), Main Breaker, Neutral, Through-Feed (TFL) and Sub-Feed Lug (SFL) “X” Space Requirements. (For other config-urations not shown, refer to Eaton.)

* = Space available for branch devices. For device sizing,see Figure 2-4 on Page 2-18..

• = Blank means no bus under cover, to meet cable bending space requirements.

Figure 1-5. PRL4B Layout� Sub-Feed lugs are available 250 – 600 amperes. For 600 ampere use 1200 ampere space.� 750kcmil lugs available on some Main Breaker arrangements.

Consult Eaton.

*

10X

7X Through-Feed Lugs

*

10X NN

MLO, SFL MLO, TFL

3Ph 4W, 3Ph 3W

250A�, 400A�,600A�, 800A

Standard Main Lug, Through-Feed and Sub-Feed Lugs�

(500 kcmil Maximum)Main Breaker with Neutral (when required)(500 kcmil Maximum) �

*

7X

*

NN

3Ph 4W,3Ph 3W

250A, 400A,600A, 800A

*

12X

7X Through-Feed Lugs

*

12X NN

MLO MLO, TFL

3Ph 4W, 3Ph 3W

1200A38-inch(965.2 mm) MinimumWidth

Main Breaker

Main Breaker

*

3Ph 3W3Ph 4W

800A Vertically Mtd. MDL Main Breaker only in 24-inch (609.6 mm) wide box.Available with 38X and 50X Panel Height only.

16X

Blank2X*

7X

*

N

3Ph 3W

1200A38-inch (965.2 mm)MinimumWidth

Main Breaker

3Ph 4W

Blank2X Blank2X

Blank2X

Main Breaker

*9X Through-

Feed Lugs

*

20X NN

MLO, SFL MLO, TFL

3Ph 4W

250A�, 400A�,600A�, 800A

Optional Main Lugs, Through-Feed and Sub-Feed Lugs� (750 kcmil Maximum)

*

20X

11X Through-Feed Lugs

*

20X NN

MLO MLO, TFL

3Ph 4W

1200A38-inch(965.2 mm)MinimumWidth Blank5X

*9X Through-

Feed Lugs

*

13X

3Ph 3W

400A, 600A, 800A

*

15X

11X Through-Feed Lugs

*

15X

1200A38-inch (965.2 mm)MinimumWidth Blank5X

Blank

20X

Blank

13X

3X

3Ph 3W

3X

Figure 2-2.

2-16

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Panel Layout and DimensionsTo determine the dimensions of a given panelboard enclosure, make a layout sketch by fitting together the main, branch and lug modules according to the appropriate tables in the layout guide. Assign “X” units to each module as shown and obtain a total “X” number.

The height of the enclosure is related to the total “X” units in the layout as shown in Table 2-21. Three standard box heights are available to accommodate any and all layout arrangements. “X” unit totals that do not exactly match those in Table 2-21 must be rounded off to the next highest standard (26X, 38X, 50X).

If a calculated “X” total for a panel exceeds 50X, the panel must be split into two or more separate sections with “X” space for through-feed lugs figured in for all but one section. If a neutral is re-quired, a separate neutral bar and appro-priate “X” space must be included in each section.

Layout Example� 1 – PRL4B panelboard, 600Y/347V,

3-phase 4-wire 25 kA, 800 amperes, main lug, consisting of:� 12 – 20A/1P HFD� 2 – 250A/3P HJD� 1 – 400A/3P KD

Reference Figure 1-61. From layout guide, total “X” height

of panel = 26X, (which is a design standard and no rounding off is nec-essary).

2. From Table 1-27, enclosure height for 26X panel = 57 inches (1447.8 mm).

3. Width = 24 inches (609.6 mm) — directly from layout guide.

4. Enclosure depth = 11-5/16 inches (287.0 mm) — standard for all PRL4 panelboards.

Figure 1-6. PRL4B Layout Example

Table 1-26. Box Dimensions — PRL4B

� Box depth is 10.4 inches (264.2 mm), cover adds .9 inches (22.9 mm) to depth.Note: 800 ampere maximum bus size in 24-inch (609.6 mm) wide box. Flush trims not available on PRL4B panels.

Top and Bottom Gutters10-5/8-inch (269.9 mm) minimum.

Side Gutters — Minimum24-inch (609.6 mm) wide box — 5-inch (127.0 mm).38-inch (914.4 mm) wide box — 7-inch (177.8 mm).44-inch (1117.6 mm) wide box — 8-inch (203.2 mm).

20A/1P 20A/1P 1X

20A/1P 20A/1P 1X

20A/1P 20A/1P 1X

20A/1P 20A/1P 1X

20A/1P 20A/1P 1X

20A/1P 20A/1P 1X

250A/3P 3X

250A/3P 3X

400A/3P 4X

Main 800ALugs

Neutral

10X

Total = 26X

“X”Units

CatalogueNumber

Inches mm

Height Width Depth � Height Width Depth �

26X38X50X

BX2457BX2473BX2490

5773-1/290

242424

11-5/1611-5/1611-5/16

1447.81866.92286.0

609.6 609.6 609.6

287.0287.0287.0

38X50X

BX3873BX3890

73-1/290

3838

11-5/1611-5/16

1866.92286.0

965.2 965.2

287.0287.0

38X50X

BX4473BX4490

73-1/290

4444

11-5/1611-5/16

1866.92286.0

1117.61117.6

287.0287.0

Table 2-21.

Figure 2-3. .

2-17

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1

Pow-R-Line C PanelboardsPRL4

Figure 1-7. Layout for Branch and Horizontally Mounted Main Devices — PRL4B� BAB and QBHW breakers with shunt trips require one additional pole space, i.e., 1-pole is 2-pole size, 2-pole is 3-pole size, and 3-pole is 4-pole size.� If panel contains only BAB or QBHW branch breakers, use a PRL1a panelboard.� GHB and GBH breakers cannot be mixed on same subchassis as BAB, QBHW.� If panel contains only GHB and GBH branch breakers, use a PRL2a panelboard. � When only one single-pole breaker of the group is required on either side of chassis, the single-pole breaker space required changes from 1X to 2X. � Minimum 38-inch (965.2 mm) wide box is required if optional #6 – 300 kcmil lug is required.

Breaker To Fusible Transition, All Widths

3X

3X

6X

6X

4X

6X

1X

12X

20X

1X

2X

3X

2X

6X

3X

3X

4X

Filler

Sub Panel

400 Amp. Maximum Bus Rating

1P 1P

2P 2P

3P 3P

2P 2P

3P 3P

2 or 3P

2 or 3P

2 or 3P

Load

2 or 3P 2 or 3P

2 or 3P 2 or 3P

2 or 3P

2 or 3P

2 or 3P 2 or 3P

2 or 3P

EHD,FDB, FD,HFD, FDCFDE, HFDE(3P)

18Poles

100 AmpMax.

BABQBHWGHB, GBH

DK, KD, HKD,KDC

ED, EDH, EDC

225 AmpMax.

225 AmpMax.

JD, HJD, JDC250 AmpMax.

400 Amp Max. DK, KD, HKD, KDC, CKD, CHKD

600 AmpMax.

LD, HLD, CLD, CHLD, LDC

100 AmpMax. FCL, FB-P

250 AmpMax. JD, HJD, JDC

400 AmpMax.

1200 AmpMax.

LCL, LA-P

MDL, HMDL,CMDL, CHMDL

800 AmpMax.

ND, HND, NDC

400 AmpMax.

800 AmpMax. NB-P

44-I

nch

(11

17.6

mm

) Wid

e B

ox

24-I

nch

(60

9.6

mm

) Wid

e B

ox

38-I

nch

(96

5.2

mm

) Wid

e B

ox

1200 AmpMax. CND, CHND, CNDC

42Poles

4X 400 AmpMax.

DK, KD, HKD, KDC,CKD, CHKD2 or 3P 2 or 3P

600 Amp Max. LGE, LGH, LGU

� Breaker may be used as main.

Figure 2-4.

2-18

2

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PRL4

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Pow-R-Line C PanelboardsPRL4

Layout and Sizing — PRL4FMain Lug (MLO), Main Switch, Neutral, Through-Feed (TFL) and Sub-Feed Lug (SFL) “X” Space Requirements. (For other config-urations not shown, refer to Eaton.)

* = Space available for branch devices. For device sizing,see Figure 2-7 on Page 2-21.

• = Blank means no bus under cover, to meet cable bending space requirements.

Figure 1-8. PRL4F Layout� Sub-Feed lugs are available 250 – 600 amperes, for 600 ampere use 1200 ampere “A” space.� 800 ampere and 1200 ampere mains available only in vertical mounting.

*

10X

7X Through-Feed Lugs

*

10X NN

MLO, SFL MLO, TFL

3Ph 4W, 3Ph 3W

250A�, 400A�,600A�, 800A

Standard Main Lug, Through-Feed and Sub-Feed Lugs�

(500 kcmil Maximum)Main Switch with Neutral (when required)(500 kcmil Maximum)

*

7X

*

N

3Ph 4W,3Ph 3W

200A, 400A,600A

*

12X

7X

*

12X NN

MLO MLO, TFL

3Ph 4W, 3Ph 3W

1200A

Main Switch

Main Switch

*

3Ph 3W3Ph 4W

400A and 600A Vertically Mounted Main Switch

21X

Blank Through-FeedLugs2X

800A,1200A

*9X Through-

Feed Lugs

*

20X NN

MLO, SFL MLO, TFL

3Ph 4W

250A�, 400A�,600A�, 800A

Optional Main Lugs, Through-Feed and Sub-Feed Lugs� (750 kcmil Maximum)

*

20X

11X Through-Feed Lugs

*

20X NN

MLO MLO, TFL

3Ph 4W

1200A

Blank5X

*9X Through-

Feed Lugs

*

13X

3Ph 3W

400A,600A, 800A

*

15X

11X Through-Feed Lugs

*

15X

1200A

Blank5X

Blank

20X

Blank

13X

3X

3Ph 3W

N7X

*

3Ph 4W

1200A 26X

N7X

800A & 1200A Vertically MountedMain Switch�

38-inch (965.2 mm) or 44-inch (1117.6 mm)Wide Box

3X

25X - 800A (750 kcmil max.)

21X - 800A (250 kcmil max.)

Figure 2-5.

2-19

2

PanelboardsPow-R-Line C Panelboards

PRL4

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1-35Panelboards

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Pow-R-Line C PanelboardsPRL4

Panel Layout and DimensionsTo determine the dimensions of a giv en panelboard enclosure, mak e a layout sketch by fitting together the main, branc h and lug modules according to the appropriate tables in the la yout guide. Assign “X” units to each module as sho wn and obt ain a total “X” number .

The height of the enclosure is related to the total “X” units in the layout as shown in Table 2-22. Two standard fusible box heights are available to accommodate any and all layout arrangements. “X” unit totals that do not exactly match those in Table 2-22 must be rounded off to the next higher standard (50X).

If a calculated “X” total for a panel exceeds 50X, the panel must be split into two or more separate sections with “X” space for through-feed lugs figured in for all but one section. If a neutral is re-quired, a separate neutral bar and appro-priate “X” space must be included in each section.

Layout Example� PRL4F, 3-phase 4-wire, 208Y/120V

complete with 400 ampere main switch and the following branches:� 1 – 200A/3P� 2 – 100A/3P� 2 – 30A/3P

Panel to have short circuit rating of 100,000 amperes symmetrical.

Reference Figure 2-61. From layout guide, total “X” height

of panel = 43X.

2. Rounded off to next higher standard = 50X.

3. From Table 2-22, enclosure height for 50X panel = 90 inches (2286.0 mm).

4. Width = 38 inches (965.2 mm).

5. Enclosure depth is standard for all PRL4 panelboards = 11-5/16 inches (287.0 mm).

Figure 1-9. Type PRL4F Layout ExampleNote: In the above example if a horizontally mounted 400 ampere main switch were used, the enclosure size would be 73-1/2 H x 44 W x 11-5/16 D (1866.9 mm H x 1117.6 mm W x 287.0 mm D)

Table 1-27. Box Dimensions — PRL4F

� Box depth is 10.4-inch (264.2 mm) cover adds .9-inch (22.8 mm) to depth.Note: Flush trims not available on PRL4F panels.

Top and Bottom Gutters10-5/8 inches (269.9 mm) minimum.

Side Gutters — Minimum� 38-inch (965 mm) wide box:

� 8-inch (203.2 mm) — 200 ampere maximum� 8-inch (152.4 mm) 400 — 1200 ampere maximum

� 44-inch (1117.6 mm) wide box:� 10-inch (254.0 mm) 200 — ampere maximum� 7-inch (203.2 mm) 400 — 1200 ampere

400A Neutral 7X

30A/3P 30A/3P 4X

100A/3P 100A/3P 5X

200A/3P 6X

400A 3-PoleMain Switch

(Vert. Mounted)

21X

Total = 43X

“X”Units

CatalogueNumber

Inches mm

Height Width Depth � Height Width Depth �

38X50X

BX3873BX3890

73-1/290

3838

11-5/1611-5/16

1866.92286.0

965.2 965.2

287.0287.0

38X50X

BX4473BX4490

73-1/290

4444

11-5/1611-5/16

1866.92286.0

1117.61117.6

287.0287.0

Figure 2-6.

Table 2-22.

2-20

2

PanelboardsPow-R-Line C Panelboards

PRL4

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Pow-R-Line C PanelboardsPRL4

Figure 1-10. Branch and Horizontally Mounted Main Device Layout — PRL4F

� Fusible switch may be used as horizontal main.

� 400 and 600 ampere horizontally mounted feeder switches in 38-inch (965 mm) or 44-inch (1117.6 mm) wide box. 400 and 600 ampere horizon-tally mounted main switches only in 44-inch (1117.6 mm) wide box. For vertically mounted main see Page 2-19 for sizing.

Note: See Page 2-19 for MLO or Neutral and Vertically Mounted Main space requirements.

1X

4X

4X

6X

5X

9X

15X

400ABranch Switch

200AMain or Branch Switch

Fusible to Breaker TransitionRequires 1X Filler

30A 30A

60A 60A

100A 100A

44-i

nch

(11

17.6

mm

) W

ide

Bo

x38

-in

ch (

965.

2 m

m)

Wid

e B

ox

600ABranch Switch

200A 200A

400AMain or Branch

600AMain or Branch

800ABranch

1200ABranch

9X

11X

11X

11X

6X

Figure 2-7.

2-21

2

PanelboardsPow-R-Line C Panelboards

PRL4

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1-37Panelboards

1

Column TypeType PRL1a-LX

Product Description� 240V AC maximum.� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire, 1-phase 2-wire.� 225 ampere maximum mains.� 100 ampere maximum branch break-

ers.� Bolt-on branch breakers.� Factory assembled.

Type PRL1a-LX, Column Type

Application Description � Lighting and appliance branch

panelboard.� Column mounting width.� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.

Standards and Certification� CSA C22.2 No. 29� Federal Specification W-P-115c.

Options and Accessories� Pullbox and trough extensions.� See also Page 2-29.

Layout and Sizing� Refer to Page 2-23.

Product SelectionTable 1-28. PRL1a-LX

Table 1-29. Branch Circuit Breakers — PRL1a-LX

� 1-pole breakers are rated 120V AC maximum.� 240 volt breakers must be used on 3-phase, 3-

wire, 240 volt delta systems or on the high leg of a midpoint delta grounded system.

� 50 ampere devices are available as 2-pole only.

� GFCI for 5 mA personnel protection.� GFP for 30 mA equipment protection.� Arc fault circuit breaker.� Arc fault circuit breaker with GFCI.� Solenoid operated breaker.

Table 1-30. Pull Box With Extension TroughIncludes pull box with trough extension. For additional trough extensions.

Neutral BarsWhen Column Type panels are furnished with trough e xtensions and pull bo x, the neutral bar will be placed in the pull bo x unless other wise specifi ed.

When troughs and pull bo x are not fur-nished, the neutral bar will be located on the panel at the same end as the main.

Table 1-31. Additional Trough ExtensionsWidth and depth are the same as the panelboard.

AmpereRating

InterruptingRating (kA Sym.)240V AC

BreakerType

Main Lug Only 100225

——

——

Main Breaker100100100100100100100

10 18 22 65 65100100

BABEHDQBHWEDFDEDHHFD

225225

65100

EDEDH

AmpereRating

InterruptingRating (kA Sym.)240V AC �

BreakerType

15 – 60 70 80 – 100 15 – 50 �

15 – 50 �

15 – 20 15 – 20 15 – 30 15 – 30

10 10 10 10 10 10 10 10 10

BABBABBABQBGF �

QBGFEP �

QBAF �QBAG �BABR �BABRS �

15 – 60 70 80 – 100 15 – 30 15 – 30

22 22 22 22 22

QBHWQBHWQBHWQBHGF �

QBHGFEP �

Description CatalogueNumber

Pullbox with 36" TroughPullbox with 48" TroughPullbox with 60" TroughPullbox with 72" TroughPullbox with 84" Trough

XCTXB036XCTXB048XCTXB060XCTXB072XCTXB084

Length CatalogueNumberInches mm

3648607284

914.41219.21524.01828.82133.6

CTXB036CTXB048CTXB060CTXB072CTXB084

Table 2-26.Table 2-25.

Table 2-24

Table 2-23

2-22

2

PanelboardsColumn Type

Type PRL1a-LX

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Panelboards

1

Column TypeType PRL1a-LX

Box Sizing and Selection

Assembled Circuit Breaker PanelboardsBox size, box and trim catalogue num-bers for standard Column Type panel-boards listed are available from Tables 2-28 and 2-29.

Instructions1. Using description of the required

panelboard, select the rating and type of main required.

a. 100 ampere panelboards —Table 2-28.

b. 225 ampere panelboards — Table 2-29.

2. Count the total number of branch cir-cuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single poles, i.e., 3-pole breaker, count as 3 poles. Determine sub-feed breaker or through-feed lug requirements.

3. Select the panelboard main ampere rating from Tables 2-28 or 2-29.

4. Panelboard Type from first column, main breaker Frame and Designa-tion, if applicable from second col-umn, and sub-feed breaker Frame and Designation, if applicable, from the third column.

5. From Step #2, determine the num-ber of branch circuits in Column 4.

6. Read box size, box and trim catalogue numbers across columns to the right. All panels are surface mounted.

CabinetsBoxes and trims are code-gauge steel, ASA-61 light gray painted finish.

Boxes are furnished without knoc kouts. Standard depth is 6 inc hes (152.4 mm). Standard width is 8-5/8 inc hes (219.1 mm).

Top and Bottom Gutters4-1/2 inches (114.3 mm) minimum.

Left Side Gutter4-3/8 inches (111.2 mm) minimum.

Pull BoxPull box is furnished without knock-outs. Standard dimensions

Table 2-27. Pull Box Dimensions

Figure 2-8. PRL1a-LX Trough Extension,Dimensions in Inches (mm)

Height Width Depth

Inches mm Inches mm Inches mm

12 304.8 16 406.4 6 152.4

AdditionalExtensions

(If Required)

HBox

Height

12(304.8)

6(152.4) 16

(406.4)

8-5/8(219.1)

6(152.4)

2-23

2

PanelboardsColumn Type

Type PRL1a-LX

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1-39Panelboards

1

Column TypeType PRL1a-LX

Box Sizing and Selection (Continued)

Table 1-32. 100 Ampere Maximum PRL1a-LX Column Type Panelboard Sizing

� Add suffix B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

Table 1-33. 225 Ampere Maximum PRL1a-LX Column Type Panelboard Sizing

� Add suffix B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

PanelboardTypes

Main BreakerTypesMounting :(H) = Horizontal(V) = Vertical

Sub-FeedBreaker Types VerticalMounting

MaximumNumberof BranchCircuitsIncludingProvisions

Box Dimensions Inches (mm) BoxCatalogueNumber

Trim CatalogueNumber �

Height Width Depth

Main Breaker BAB, QBHW(H)

——

2739

69 (1752.6)81 (2057.4)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC969YSC981

LTC969SLTC981S

Main Lugs or Main Breaker EHD, EDFD, HFD(V)

——

3042

69 (1752.6)81 (2057.4)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC969YSC981

LTC969SLTC981S

Main Lugs or Main Breakerwith 100A Through-Feed Lugsor Sub-Feed Breaker

EHD, EDFDHFD(V)

EHD, FD, HFD 3042

78 (1981.2)90 (2286.0)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC978YSC990

LTC978SLTC990S

PanelboardTypes

Main BreakerTypes

Sub-FeedBreaker Types

MaximumNumber of BranchCircuitsIncludingProvisions

Box Dimensions Inches BoxCatalogueNumber

TrimCatalogueNumber �Vertical Mounting Height Width Depth

Main Lugs or Main Breaker ED, EDH ——

3042

69 (1752.6)81 (2057.4)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC969YSC981

LTC969SLTC981S

Main Lugs or Main Breakerwith 225A Through-Feed Lugsor Sub-Feed Breaker

ED, EDH EHD, FD, HFD, ED, EDH

3042

78 (1981.2)90 (2286.0)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC978YSC990

LTC978SLTC990S

Table 2-28.

Table 2-29.

2-24

2

PanelboardsColumn Type

Type PRL1a-LX

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Panelboards

1

Column TypeType PRL2a-LX

Product Description� 600Y/347V AC maximum (125V DC).� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire, 1-phase 2-wire.� 225 ampere maximum mains.� 100 ampere maximum branch break-

ers.� Bolt-on branch breakers.� Factory assembled.

Type PRL2a-LX, Column Type

Application Description� Lighting and appliance branch

panelboard.� Column mounting width.� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.

Standards and Certifications� CSA C22.2 No.29� Federal Specification W-P-115c.

Options and Accessories� Pullbox and trough extensions.� See also Page 2-29.

Layout and Sizing� Refer to Page 2-26.

Product SelectionTable 1-34. Base Prices — PRL2a-LX

� These system voltages apply to 240 volts.

Table 1-35. Branch Circuit Breakers — PRL2a-LX

� Interrupting ratings in this column are applicable to 120V AC for 1-pole breakers.� At 480V, must be used on 480Y/277V grounded wye systems only.� Solenoid operated breaker.� GFP for 30 mA equipment protection. Requires two pole spaces.� At 600V, must be used on 600Y/347V grounded wye systems only.Table 1-36. Pull Box With Extension TroughIncludes pull bo x with trough e xtension. For additional trough extensions, refer to Table 2-33 .

Neutral BarsWhen Column Type panels are furnished with trough e xtensions and pull bo x, the neutral bar will be placed in the pull bo x unless other wise specifi ed.

When troughs and pull bo x are not fur-nished, the neutral bar will be located on the panel at the same end as the main.

Table 1-37. Additional Trough ExtensionsWidth and depth are the same as the panelboard.

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType240V AC 600Y/347V AC 125/250V DC

Main Lug Only 100225

——

——

——

——

Main Breaker100100

65 18

10 14

1410

GBHFDB

100100100

65100200

18 25 35

102222

FDHFDFDC

225225225225225

65 18 65100200

— 14 18 25 35

—10102222

EDFDBFDHFDFDC

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType240V AC � 480Y/277V AC 600Y/347V AC 125/250V DC

15 – 20 15 – 60 70 – 100 15 – 30 15 – 60 70 – 100

65 65 65 65 65 65

14 14 14 14 14 14

————1010

—1414——14

GHQ �GHB �

GHB �

GHBS ��

GBH �

GBH �

15 – 60 — 14 — — GHBGFEP ��

Description CatalogueNumber

Pullbox with 36" TroughPullbox with 48" TroughPullbox with 60" TroughPullbox with 72" TroughPullbox with 84" Trough

XCTXB036XCTXB048XCTXB060XCTXB072XCTXB084

Length CatalogueNumberInches mm

3648607284

914.41219.21524.01828.82133.6

CTXB036CTXB048CTXB060CTXB072CTXB084

Table 2-31.

Table 2-30.

Table 2-33.Table 2-32.

2-25

2

PanelboardsColumn Type

Type PRL2a-LX

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1-41Panelboards

1

Column TypeType PRL2a-LX

Box Sizing and Selection

Assembled Circuit Breaker PanelboardsBox size, box and trim catalogue numbers for standard column type panelboards listed are available from Tables 2-35 and 2-36.

Instructions1. Using description of the required

panelboard, select the rating and type of main required.

a. 100 ampere panelboards — Table 2-35.

b. 225 ampere panelboards — Table 2-36.

2. Count the total number of branch cir-cuit poles, including provisions, re-quired in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single poles, i.e., 3-pole breaker, count as 3 poles.

Determine sub-feed breaker or through-feed lug requirements.

3. Select the panelboard main ampere rating from Tables 2-35 or 2-36.

4. Panelboard Type from first column, main breaker Frame and Designa-tion, if applicable from second col-umn, and sub-feed breaker Frame and Designation, if applicable, from the third column.

5. From Step #2, determine the num-ber of branch circuits in Column 4.

6. Read box size, box and trim catalogue numbers across columns to the right. All panels are surface mounted.

CabinetsBoxes and trims are code-gauge gal-vonized steel.

Boxes are furnished without knoc kouts. Standard depth is 6 inches (152.4 mm). Standard width is 8-5/8 inches (219.1 mm).

Top and Bottom Gutters4-1/2 inches (114.3 mm) minimum.

Left Side Gutter3-5/16 inches (84.2 mm) minimum.

Pull BoxPull box is furnished without knoc kouts. Standard dimensions:

Table 1-38. Pull Box Dimensions

Figure 1-11. PRL2a-LX Trough Extension,Dimensions in Inches (mm)

Height Width Depth

Inches mm Inches mm Inches mm

12 304.8 16 406.4 6 152.4

AdditionalExtensions

(If Required)

HBox

Height

12(304.8)

6(152.4) 16

(406.4)

8-5/8(219.1)

6(152.4)

Table 2-34.

Figure 2-9.

2-26

2

PanelboardsColumn Type

Type PRL2a-LX

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1-42

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Panelboards

1

Column TypeType PRL2a-LX

Box Sizing and Selection (Continued)

Table 1-39. 100 Ampere Maximum PRL2a-LX Column Type Panelboard Sizing

� Add suffix B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

Table 1-40. 225 Ampere Maximum PRL2a-LX Column Type Panelboard Sizing

� Add suffix B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).

PanelboardTypes

Main BreakerTypesMounting:(H) = Horizontal(V) = Vertical

Sub-FeedBreaker Types VerticalMounting

MaximumNumberof BranchCircuitsIncludingProvisions

Box Dimensions Inches BoxCatalogueNumber

Trim CatalogueNumber �

Height Width Depth

Main Breaker GHB, GBH(H)

——

2739

69 (1752.6)81 (2057.7)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC969YSC981

LTC969SLTC981S

Main Lugs or Main Breaker EHD, FDHFD, FDC(V)

——

3042

69 (1752.6)81 (2057.7)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC969YSC981

LTC969SLTC981S

Main Lugs or Main Breakerwith 100A Through-Feed Lugsor Sub-Feed Breaker

EHD, FDHFD, FDC(V)

EHD, FD, HFD 3042

78 (1981.2)90 (2286.0)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC978YSC990

LTC978SLTC990S

PanelboardTypes

Main BreakerTypes

Sub-FeedBreaker Types

MaximumNumberof BranchCircuitsIncludingProvisions

Box Dimensions Inches BoxCatalogueNumber

Trim CatalogueNumber �Vertical Mounting Height Width Depth

Main Lugs or Main Breaker ED, FDHFD, FDC

——

3042

69 (1752.6)81 (2057.7)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC969YSC981

LTC969SLTC981S

Main Lugs or Main Breakerwith 225A Through-Feed Lugsor Sub-Feed Breaker

ED, FDHFD, FDC

EHD, FD, HFD,ED, EDH

3042

78 (1981.2)90 (2286.0)

8-5/8 (219.2)8-5/8 (219.2)

6 (152.4)6 (152.4)

YSC978YSC990

LTC978SLTC990S

Table 2-35.

Table 2-36.

2-27

2

PanelboardsColumn Type

Type PRL2a-LX

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1-43Panelboards

1

Pow-R-LineC PanelboardsBoxes and Trims

Boxes and Trims Only — Type 1Table 1-41. Types PRL1a and PRL2a

Table 1-42. Type PRL3a 100 – 400 Amperes

Table 1-43. Type PRL4

Box Dimensions Height Box Trim

Inches mm CatalogueNumber

CatalogueNumber

20-inch W x 5-3/4-inch D(508.0 mm W x 146.1 mm D)

3036424854607290

762.0 914.41066.81219.21371.61524.01828.82286.0

EZB2030RCEZB2036RCEZB2042RCEZB2048RCEZB2054RCEZB2060RCEZB2072RCEZB2090RC

EZT2030S or FEZT2036S or FEZT2042S or FEZT2048S or FEZT2054S or FEZT2060S or FEZT2072S or FEZT2090S or F

Box Dimensions Height Box Trim

Inches mm CatalogueNumber

Catalogue Number

100 – 400 Amperes 600 Amperes

20-inch W x 5-3/4-inch D(508.0 mm W x 146.1 mm D)

486072

1219.21524.01828.8

EZB2048RCEZB2060RCEZB2072RC

EZT2048S or FEZT2060S or FEZT2072S or F

EZTV2048S or FEZTV2060S or FEZTV2072S or F

Box Dimensions Height Box

Inches mm CatalogueNumber

24-inch W x 10.4-inch D(609.6 mm W x 264.2 mm D)

5773-1/290

1447.81866.92286.0

BX2457BX2473BX2490

38-inch W x 10.4-inch D(965.2 mm W x 264.2 mm D)

73-1/290

1866.92286.0

BX3873BX3890

44-inch W x 10.4-inch D(1117.6 mm W x 264.2 mm D)

73-1/290

1866.92286.0

BX4473BX4490

Table 2-37.

Table 2-38.

Table 2-39.

2-28

2

PanelboardsPow-R-Line C Panelboards

Boxes and Trims

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Panelboards

1

Modification Item

PRL1a PRL2a PRL3a PRL4B PRL4F ColumnType

Special Enclosure Construction

SPRINKLERPROOF (per CEC 26-008), 508mm (20") wide. Single or Multi-Section. 1a. Yes Yes Yes Yes Yes No

TYPE 2 508mm (20") wide. Single or Multi Section 1b. Yes Yes Yes Yes Yes No

TYPE 3R/12 Enclosure 1c. Yes Yes Yes Yes Yes No

TYPE 4 combination Enclosure (incorporates features required for 3R and 12 ratings) 1d. Yes Yes Yes Yes Yes No

Neutral Assemblies200% rated neutrals ( use on systems with high harmonic content) - 100A max. bus Yes Yes Yes No No Yes

200% rated neutrals ( use on systems with high harmonic content) - 225A max. bus Yes Yes Yes No No Yes

200% rated neutrals ( use on systems with high harmonic content) - 250A max. bus No No Yes Yes Yes No

200% rated neutrals ( use on systems with high harmonic content) - 400A max. bus No No Yes Yes Yes No

200% rated neutrals ( use on systems with high harmonic content) - 600A max. bus NoNoNo

NoNoNo

YesNoNo

YesNoNo

YesNoNo

No

200% rated neutrals ( use on systems with high harmonic content) - 800A max. bus No

200% rated neutrals ( use on systems with high harmonic content) - 1200A max. bus No

ALL 3 Phase, 4 Wire panelboards include a neutral assembly. For 3PH 3W applications

the neutral assembly is deleted.24 point neutral adder for use with "twin frame" DNBA type breakers Yes No No No No No

42 point neutral adder for use with "twin frame" DNBA type breakers Yes No No No No No

Special Ground BusInsulated Ground Bus Assembly 3a. Yes Yes Yes Yes Yes No

Isolated Ground Bus Assembly 3b. Yes Yes Yes Yes Yes No

Sub Feed Assemblies (use on MLO panels only)

Sub-Feed Lugs - 100A Maximum Yes Yes Yes No No No

Sub-Feed Lugs - 225A Maximum Yes Yes Yes No No No

Sub-Feed Lugs - 250A Maximum No No Yes Yes Yes No

Sub-Feed Lugs - 400A Maximum (cable size/quantity restrictions on some panels) Yes Yes Yes Yes Yes No

Sub-Feed Lugs - 600A Maximum No No Yes Yes Yes No

Sub-Feed Lugs - 800A Maximum No No No Yes Yes No

Sub-Feed Lugs - 1200A Maximun No No No No No No

Sub-Feed Breakers - All Panelboard Ratings 4b. Yes Yes Yes Yes Yes No

Through-Feed Lug Assemblies (use with MLO or MB panels)

Through-Feed Lugs - 100A Maximum Yes Yes Yes No No No

Through-Feed Lugs - 225A Maximum Yes Yes No No No No

Through-Feed Lugs - 250A Maximum No No Yes Yes Yes No

Through-Feed Lugs - 400A Maximum Yes Yes Yes Yes Yes No

Through-Feed Lugs - 600A Maximum No No Yes Yes Yes No

Through-Feed Lugs - 800A Maximum No No No Yes Yes No

Through-Feed Lugs - 1200A Maximun No No No Yes Yes No

Compression Lugs on MainsMax. size: 1x750 kcmil / phase or 2x500 kcmil / phase

Refer to Eaton for enclosure dimensions.

Special Entry Plates (Specify location, supplied loose)

Aluminum (Corflex) 7a. Yes Yes Yes Yes Yes No

Fibre (Corflex) 7b. Yes Yes Yes Yes Yes No

Brass (MIC) 7c. Yes Yes Yes Yes Yes No

Painting and Special CoatingsPainted Box (Any colour) 8a. Yes Yes Yes Yes Yes Yes

Trim (Other than ASA - 61) 8b. Yes Yes Yes Yes Yes Yes

Trim and Door ModificationsDoor-in-Door 9a. Std. Std. Std. Yes Yes No

Door over Distribution 9b. Std. Std. Std. Yes Yes No

Box / Tub ModificationsBlank Box End 10a. Std. Std. Std. Std. No

Box End with Knockouts 10b. Yes Yes Yes No No No

Service EntranceIncludes barriered main breaker compartment to CSA requirements. All ratings. 11a. Yes Yes Yes Yes Yes No

Available on Panelboard Types

4a.

5a.

Yes YesYes Yes Yes Yes2b

Yes Yes Yes6a. Yes Yes Yes

2a.

2c.

Std.

Accessories and Modifications Types PRL 1a, 2a, 3a, 4, Column

Table 1-46. Panelboard Accessories and Modifications Table 2-40.

2-29

2

PanelboardsAccessories and Modifications

Type PRL 1a, 2a, 3a, 4, Column

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1-45Panelboards

1

Accessories and Modifications

Table 1-46a. Panelboard Accessories and Modifications - Continued

Types PRL 1a, 2a, 3a, 4, Column

Modification Item

PRL1a PRL2a PRL3a PRL4B PRL4F Column

Type

Complete AssemblyBox, Interior, Breakers & Trim completely assembled prior to shipment. 12a. Yes Yes Yes Yes Yes Yes

Multi-Section Panels Double Section - Cable connected - 225A Maximum (cross over cables NOT included) Yes Yes No No No No

Double Section - Cable connected - 250A Maximum (cross over cables NOT included) No No Yes Yes Yes No

Double Section - Cable connected - 400A Maximum (cross over cables NOT included) Yes Yes Yes Yes Yes No

Double Section - Cable connected - 600A Maximum (cross over cables NOT included) No No Yes Yes Yes No

Double Section - Cable connected - 800A Maximum (cross over cables NOT included) No No Yes Yes Yes No

Double Section - Cable connected - 1200A Maximum (cross over cables NOT included) No No Yes Yes Yes No

Double Section - Bus connected - 225A Maximum Yes Yes No No No No

Double Section - Bus connected - 250A Maximum No No Yes Yes Yes No

Double Section - Bus connected - 400A Maximum Yes Yes Yes Yes Yes No

Double Section - Bus connected - 600A Maximum No No Yes Yes Yes No

Double Section - Bus connected - 800A Maximum No No Yes Yes Yes No

Double Section - Bus connected - 1200A Maximum No No Yes Yes Yes No

Key Interlock (Use on main breakers - key protrudes through front cover) - All ratings. 14a. Yes Yes Yes Yes Yes No

Contactor in MainsC-H - electrically held, installed in a separate compartment, with a removable cover. 15a. Yes Yes Yes No No No

Specialty Contactors - mounted as above. 15b. Yes Yes Yes No No No

Cover Mounted Controls (Factory Wired) 15c. Yes Yes Yes No No No

Low Voltage Relay Troughs (Matching Box and Trim mounted adjacent to the panelboard).

30 inch high (762mm) to 72 inch high (1828mm) box & trim. 16a. Yes Yes No No No No

Relay Mounting rail for 30 inch high (762mm) to 72 inch high (1828mm) box & trim. 16b. Yes Yes No No No No

Moisture and Fungus Proofing 17a. Yes Yes Yes Yes Yes Yes

Tin Plating of Copper Bus 18a. Yes Yes Yes Yes Yes Yes

Nameplates and Circuit Directories

Engraved Lamicoid Nameplates - supplied loose or factory installed. 19a. Yes Yes Yes Yes Yes Yes

Circuit Directory Holder (Steel frame & acetate cover) 19b. Yes Yes Yes Yes Yes Yes

Circuit Breaker Handle Lock-off Devices

Non-Padlockable (supplied loose) 20a. Yes Yes Yes Yes Yes Yes

Padlockable (supplied loose) 20b. Yes Yes Yes Yes Yes Yes

Main or Branch Circuit Breaker Accessories

Auxiliary Switch (1A / 1B) 20a. Yes Yes Yes Yes Yes Yes

Shunt Trip 20b. Yes Yes Yes Yes Yes Yes

Undervoltage Release 20c. Yes Yes Yes Yes Yes Yes

Alarm Switch (1A / 1B) 20d. Yes Yes Yes Yes Yes Yes

Available on Panelboard Types

13a.

13b.

Table 2-40a.

2-30

2

PanelboardsAccessories and Modifications

Type PRL 1a, 2a, 3a, 4, Column

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2-31

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PanelboardsAccessories and Modifications

Type PRL 1a, 2a, 3a, 4, ColumnSeptember 2009

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Panelboards

1

Breaker Type and Space Requirement Connector Kit

Catalogue Number

60ABA3LRPK)X3( SREKAERB BBCFG / WHBQ / BAB fo stiucric 6 roF

21ABA3LRPK)X5( SREKAERB BBCFG / WHBQ / BAB fo stiucric 21 roF

81ABA3LRPK)X8( SREKAERB BBCFG / WHBQ / BAB fo stiucric 81 roF

42ABA3LRPK)X01( SREKAERB BBCFG / WHBQ / BAB fo stiucric 42 roF

60BGA3LRPK)X3( SREKAERB HBG / BG fo stiucric 6 roF

21BGA3LRPK)X5( SREKAERB HBG /BG fo stiucric 21 roF

81BGA3LRPK)X8( SREKAERB HBG /BG fo stiucric 81 roF

42BGA3LRPK)X01( SREKAERB HBG / BG fo stiucric 42 roFFOR 2 SERIES C F-FRAME 1, 2, 3 POLE (3X) MAX SUM BREAKER 400A KPRL3AFD3

Breaker Type and Space Requirement Connector Kit

Catalogue Number

F-FRAME 4 x 1 POLE OR 2 x 2 POLE-450A max. total (2X) KPRL4FD2

3DF4LRPK)X3( latot .xam A054 - ELOP 3 EMARF-F C SEIRES 2 ROF

PBF4LRPK.xam A001 ELOP 3 REKAERB CAPIRT BF

SDJ4LRPK)X3( - .xam A052 - ELGNIS DJ

TDJ4LRPK)X3( - .xam A052 - NIWT DJ

SDK4LRPK)X4( - .xam A004 - ELGNIS DK / LDK

KDL / KD TWIN - 400A max. - (4X) KPRL4KDCT

CKD SINGLE - 400A max. - (4X) 100% RATED KPRL4CKDS

LCL4LRPK.xam A004 ELOP 3 REKAERB LCL

PAL4LRPK.xam A004 ELOP 3 REKAERB CAPIRT AL

DL4LRPK.xam A006 ELOP 3 REKAERB DLC/CDL/DLH/DL/CLH/CL/ALH/AL

AM4LRPK.xam A008 ELOP 3 REKAERB CMH/CM/AMH/AM

LDM4LRPK.xam A008 ELOP 3 REKAERB LDMH/LDM

PBN4LRPK.xam A008 ELOP 3 REKAERB CAPIRT BN

DN4LRPK.xam A0021 ELOP 3 REKAERB CDN/DNH/DN/BNH/BN

.xam A0021 ELOP 3 REKAERB DNC

Breaker Type and Space Requirement Connector Kit

Catalogue Number

Connector Kit for Twin 30A / 30A switch TX4W4LRPKsub lenaP uC ro lA -

Connector Kit for Twin 60A / 60A switch TX4W4LRPKsub lenaP uC ro lA -

Connector Kit for Twin 100A / 100A switch TX5W4LRPKsub lenaP uC ro lA -

SX6B4LRPK)YLNO PBDF( sub lenaP uC ro lA - hctiws A002 elgnIS rof tiK rotcennoC

Connector Kit for Twin 200A/200A switch - Al or Cu Panel bus (FDBP ONLY

Connector Kit for Single 400A switch - Al or Cu Panel bus KPRL4W9X

Connector Kit for Single 600/800A switch - Al or Cu Panel bus KPRL4W11X

Connector Kit for Single 1200A switch - Al or Cu Panel bus KPRL4W15X

Note - Connectors for all branch devices are included with PRl-1a, 2a and Column Type panelboards

FOR 2 FD+LFD BREAKER 3P 150A MAX. KDRL4LFD3

Accessories and Modifications

Table 2-41. PRL-3a Connector Kits

Types PRL 1a, 2a, 3a, 4, Column

Table 2-42. PRL-4B Connector Kits

Table 2-43. PRL-4F Connector Kits

KPRL4CND

KPRL4B6XT

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1-47Panelboards

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ModificationsTypes PRL1a, 2a, 3a, 4, Column

Transient Voltage Surge Suppression

The quality of power feeding sensitive electronic loads is critical to the reliable operation of any facility. In modern offices, hospitals and manufacturing facil-ities, the most frequent causes of micro-processor-based equipment downtime and damage are voltage transients and electrical noise.

Electrical loads and microprocessor-based equipment are highly susceptible to both high and low energy transients. High energy transients include lightning induced surges and power company switching. These high energy transients can destroy components instantly.

More frequently the electrical system experiences low energy transients and high frequency noise.

The effects of continual low energy tran-sients and high frequency noise can cause erratic equipment performance or sudden failure of electronic circuit board components.

Eaton can provide protective and diag-nostic systems integral to panelboards. The SPD (Surge Protective Device) is integrated into the panelboards using a “zero lead length” direct bus bar connec-tion.

The SPD provides Transient Voltage Surge Suppression (TVSS) and active hybrid fil-tering. It also protects sensitive elec-tronic equipment from the damaging effects of high and low energy transients, as well as high frequency noise.

Table 1-47. Integrated Clipper Power System, and Visor Series

Description Surge Current Rating (kA per Phase)

100kA 120kA 160kA 200kA 250kA 300kA 400kA 500kA

Availability

Pa - 240V AC Maximum Yes Yes Yes Yes No No No No

PRL2a - 277Y/480V AC Maximum Yes Yes Yes Yes No No No No

PRL2a - 347Y/600V AC Maximum No No No No No No No No

PRL3a - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes

PRL4B - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes

PRL4F - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes

Column - 240V AC or 347Y/600V AC Max. No No No No No No No No

Monitor Package Options

AdVisor - Status indicating lightsForm “C” contactsAudible Alarm - enable/disable

OPT OPT OPT OPT OPT OPT OPT OPT

SuperVisor -AdVisor features plus:Transient Counter, Push-to-Test ButtonPower Quality Meter (no date stamp)

STD STD STD STD STD STD STD STD

Integral Disconnect

PRL1a - 240V AC Maximum OPT OPT OPT OPT N/A N/A N/A N/A

PRL2a - 277Y/480V AC Maximum OPT OPT OPT OPT N/A N/A N/A N/A

PRL2a - 347Y/600V AC Maximum N/A N/A N/A N/A N/A N/A N/A N/A

PRL3a - 600V AC Maximum STD STD STD STD STD STD STD STD

PRL4B - 600V AC Maximum STD STD STD STD STD STD STD STD

PRL4F - 600V AC Maximum STD STD STD STD STD STD STD STD

Column - 240V AC or 347Y/600V AC Max. N/A N/A N/A N/A N/A N/A N/A N/A

Table 2-44.

� Integral Disconnect is cable connected.

2-32

2

PanelboardsModifications

Type PRL 1a, 2a, 3a, 4, Column

Table 2-44 SPD Series Surge Protective DeviceSPD Series replaces CPS Visor Series - effective Aug. 2009

Description Surge Current Rating (kA per phase )50kA 80kA 100kA 120kA 160kA 200kA 300kA 400kA

AvailabilityPRL1a - 240V AC Maximum Yes Yes Yes Yes Yes Yes No NoPRL2a - 277/480V AC Maximum Yes Yes Yes Yes Yes Yes No NoPRL2a - 347/600V AC Maximum No No NoPRL3a - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes YesPRL4B - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes YesPRL4F - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes YesColumn PanelsSPD Feature PackageBasic- Dual Colored LED Per Phase to Indicate Protection Status- Dual Colored LED to Indicate Protection Status of the N-G Mode on Units with a Neutral Wire- Single Colored LED to Indicate the Lack of a Neutral Wire Connection on Systems Requiring a Neutral WireStandard- All features included in the Basic package plus the following:- Audible Alarm with Silence Button- Form 'C' Relay Contact- EMI / RFI Filtering Providing 50dB of Noise Attenuation @ 100kHzStandard + Surge Counter- All Features Included in the Standard Package Plus The Addition of a Surge Counter with Reset Button OPT OPT OPT OPT OPT OPT OPT OPTIntegral Disconnec tPRL1a - 240V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/APRL2a - 277/480V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/APRL2a - 347/600V AC MaximumPRL3a - 600V AC Maximum STD STD STD STD STD STD STD STDPRL4B - 600V AC Maximum STD STD STD STD STD STD STD STDPRL4F - 600V AC Maximum STD STD STD STD STD STD STD STD

STD STD STD STDSTD STD STD STD

OPT OPT OPTOPTOPT OPT OPT OPT

OPT OPT OPT OPT OPT OPT N/A N/A

No No No No No

No No No No No No No No

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1-47Panelboards

1

ModificationsTypes PRL1a, 2a, 3a, 4, Column

Transient Voltage Surge Suppression

The quality of power feeding sensitive electronic loads is critical to the reliable operation of any facility. In modern offices, hospitals and manufacturing facil-ities, the most frequent causes of micro-processor-based equipment downtime and damage are voltage transients and electrical noise.

Electrical loads and microprocessor-based equipment are highly susceptible to both high and low energy transients. High energy transients include lightning induced surges and power company switching. These high energy transients can destroy components instantly.

More frequently the electrical system experiences low energy transients and high frequency noise.

The effects of continual low energy tran-sients and high frequency noise can cause erratic equipment performance or sudden failure of electronic circuit board components.

Eaton can provide protective and diag-nostic systems integral to panelboards. The SPD (Surge Protective Device) is integrated into the panelboards using a “zero lead length” direct bus bar connec-tion.

The SPD provides Transient Voltage Surge Suppression (TVSS) and active hybrid fil-tering. It also protects sensitive elec-tronic equipment from the damaging effects of high and low energy transients, as well as high frequency noise.

Table 1-47. Integrated Clipper Power System, and Visor Series

Description Surge Current Rating (kA per Phase)

100kA 120kA 160kA 200kA 250kA 300kA 400kA 500kA

Availability

Pa - 240V AC Maximum Yes Yes Yes Yes No No No No

PRL2a - 277Y/480V AC Maximum Yes Yes Yes Yes No No No No

PRL2a - 347Y/600V AC Maximum No No No No No No No No

PRL3a - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes

PRL4B - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes

PRL4F - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes

Column - 240V AC or 347Y/600V AC Max. No No No No No No No No

Monitor Package Options

AdVisor - Status indicating lightsForm “C” contactsAudible Alarm - enable/disable

OPT OPT OPT OPT OPT OPT OPT OPT

SuperVisor -AdVisor features plus:Transient Counter, Push-to-Test ButtonPower Quality Meter (no date stamp)

STD STD STD STD STD STD STD STD

Integral Disconnect

PRL1a - 240V AC Maximum OPT OPT OPT OPT N/A N/A N/A N/A

PRL2a - 277Y/480V AC Maximum OPT OPT OPT OPT N/A N/A N/A N/A

PRL2a - 347Y/600V AC Maximum N/A N/A N/A N/A N/A N/A N/A N/A

PRL3a - 600V AC Maximum STD STD STD STD STD STD STD STD

PRL4B - 600V AC Maximum STD STD STD STD STD STD STD STD

PRL4F - 600V AC Maximum STD STD STD STD STD STD STD STD

Column - 240V AC or 347Y/600V AC Max. N/A N/A N/A N/A N/A N/A N/A N/A

Table 2-44.

� Integral Disconnect is cable connected.

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Panelboards

1

This page is intentionally left blank.

2-33

2

Panelboards

Table 2-44 SPD Series Surge Protective DeviceSPD Series replaces CPS Visor Series - effective Aug. 2009

Description Surge Current Rating (kA per phase )50kA 80kA 100kA 120kA 160kA 200kA 300kA 400kA

AvailabilityPRL1a - 240V AC Maximum Yes Yes Yes Yes Yes Yes No NoPRL2a - 277/480V AC Maximum Yes Yes Yes Yes Yes Yes No NoPRL2a - 347/600V AC Maximum No No NoPRL3a - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes YesPRL4B - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes YesPRL4F - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes YesColumn PanelsSPD Feature PackageBasic- Dual Colored LED Per Phase to Indicate Protection Status- Dual Colored LED to Indicate Protection Status of the N-G Mode on Units with a Neutral Wire- Single Colored LED to Indicate the Lack of a Neutral Wire Connection on Systems Requiring a Neutral WireStandard- All features included in the Basic package plus the following:- Audible Alarm with Silence Button- Form 'C' Relay Contact- EMI / RFI Filtering Providing 50dB of Noise Attenuation @ 100kHzStandard + Surge Counter- All Features Included in the Standard Package Plus The Addition of a Surge Counter with Reset Button OPT OPT OPT OPT OPT OPT OPT OPTIntegral Disconnec tPRL1a - 240V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/APRL2a - 277/480V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/APRL2a - 347/600V AC MaximumPRL3a - 600V AC Maximum STD STD STD STD STD STD STD STDPRL4B - 600V AC Maximum STD STD STD STD STD STD STD STDPRL4F - 600V AC Maximum STD STD STD STD STD STD STD STD

STD STD STD STDSTD STD STD STD

OPT OPT OPTOPTOPT OPT OPT OPT

OPT OPT OPT OPT OPT OPT N/A N/A

No No No No No

No No No No No No No No

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1-49Panelboards

1

Pow-R-LineType PRL5P

Product DescriptionThe PRL5P panelboard incorporates Eaton’s proven Cutler-Hammer plug-on power panelboard experience with mod-ern manufacturing technology to provide the most flexible plug-on design in the industry.

Designed to eliminate the multitude of parts associated with other similar prod-ucts, the PRL5P panelboard is the choice for applications where additions and changes must be fast and convenient.

Panelboard Installation

Plug-on Mains and Branches provide the flexibility to move devices on factory assembled panels after the boards are received at the job site. The electrician may move branch devices and place them into a configuration that fits the par-ticular wiring needs of that installation.

Breakers are mounted to an adapter which includes the bus connection hard-ware. The breaker to bus bar connection is positive and secure. This proven connection has been utilized in plug-on power panelboards since 1984.

Two Enclosure Widths ProvideGreater Flexibility30-Inch (762.0 mm) Wide. The narrowest enclosure in the industry for an 800 ampere main, breaker or lug, and up to 600 ampere branch breakers — while providing ample wiring bending space. An industry exclusive is the ability to mount two 225 ampere, 480V AC breakers on the same adapter unit. It requires half the space necessitated by other products.

Type PRL5P — 30-inch (762.0 mm) Wide

48-Inch (1219.2 mm) Wide. Provides for mains up to 1200 amperes. The 1200 ampere lug adapter unit accepts up to 750 kcmil conductors. Two 600 ampere breakers can be mounted across from one another. Another exclusive allows breakers of different sizes to be mounted across from one another, providing the ability to maximize space within the panel. There are no restrictions or prede-termined spaces where branch devices must be placed.

Type PRL5P — 48-inch (1219.2 mm) Wide

Circuit Breaker and Lug Adapter UnitsBreaker adapter units utilize Moulded Case Circuit Breakers that provide increased performance in considerably less space than standard breakers. They’re available from 15 through 1200 amperes at 600V AC maximum. A wide range of integrally mounted breaker accessories are available.

Main and through-feed lug adapter units are available and are mounted similar to the breakers. Lug units are available up to 1200 amperes.

Breaker and lug attachment units can withstand fault currents up to 200 kA rms symmetrical.

600 Ampere L-Frame Breaker

400 Ampere K-Frame Breaker

Dual Mounted 225 Ampere F-Frame Breakers

1200 Ampere Main Lug Unit

An Oversized Area is Provided for Neutral Connections with Ample Lugs for Ease of Installation

3-1

3

PanelboardsPow-R-Line

Type PRL5P

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Panelboards

1

Pow-R-LineType PRL5P

Product Description� 600V AC maximum (250V DC).� 3-phase 4-wire, 3-phase 3-wire,

1-phase 3-wire.� 1200 ampere maximum mains.� 1200 ampere maximum

branch devices.� Plug-on branch devices.� Factory assembled.

Type PRL5P

Product Selection

Panelboard Selection and LayoutSelect either single-row or double-row bus chassis. Single-row bus chassis — maximum 800 ampere main breaker or main lug only. Select main device and “X” space from Table 3-1. Select branch devices and corresponding “X” space from Tables 3-2 through 3-5.

Refer to layout data on Tables 3-6 and 3-7. Make a layout sketch of the main and branch devices utilizing either a single-row or double-row bus chassis indicating the “X” space for each device. The maxi-mum total “X” space cannot exceed 40X for any panelboard. Should more than 40X be required, add the appropriate through-feed lug adapter or breaker to feed an additional panelboard.

Application Description� Power distribution panelboard.� Fully rated or series rated.� Interrupting ratings up to 200 kA sym-

metrical.

Standards and Certifications� CSA C22.2 No 29� Federal Specification W-P-115c.

Options and Accessories� Refer to Page 3-6.

Layout and Sizing� Refer to Page 3-5

MainAmpereRating

Interrupting Rating (kA Symmetrical) MainDeviceType

Main“X”Space

240V AC 480V AC 600V AC 250V DC

Main Lug Only Single-Row Bus 400 600 800

———

———

———

———

LugLugLug

8X8X8X

Main Lug Only Double-Row Bus 8001200

——

——

——

——

LugLug

7X7X

Main Breaker Single-Row Bus 400 400 400 400

65 65100200

— 35 65100

—253550

10102222

DKKDHKDKDC

4X4X4X4X

600 600 600

35100200

35 65100

253535

222525

LDHLDLDC

6X6X6X

800 800

65100

50 65

2535

2225

MDLHMDL

6X6X

Main Breaker Double-Row Bus 800 800

65100

50 65

2535

2225

MDLHMDL

6X6X

120012001200

65100200

50 65100

253535

———

NDHNDNDC

6X6X6X

Table 1-48. Base Configuration - PRL5PTable 3-1.

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Table 1-49. Branch Devices — Single-Pole Breakers in Single Adapter Units — PRL5P

Note: Includes, as indicated, two or three single-pole 15 through 60 ampere breakers assembled on one adapter.

Table 1-50. Branch Devices — Two and Three-Pole Breakers in Single Adapter Units — PRL5P

� For use only in double-row chassis panelboards only.

Table 1-51. Branch Devices — Sub-Feed Lug Units — PRL5P

� For use only in double-row chassis panelboards only.

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType

2 Each — 1-Pole“X” Space

3 Each — 1-Pole“X” Space120V AC 277V AC 347V AC 125V DC

15 – 60 15 – 60 15 – 60

143565

143565

-1825

101010

EHDFDHFD

2X2X2X

3X3X3X

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType

“X” Space

240V AC 480V AC 600V AC 250V DC 2-Pole 3-Pole

100 – 225100 – 225100 – 225

65100200

———

———

———

EDEDHEDC

2X2X2X

3X3X3X

15 – 60 70 – 100

18 18

14 14

——

1010

EHDEHD

2X2X

3X3X

15 – 60 70 – 100110 – 225

65 65 65

35 35 35

181818

101010

FDFDFD

2X2X2X

3X3X3X

15 – 60 70 – 100110 – 225

100100100

65 65 65

252525

222222

HFDHFDHFD

2X2X2X

3X3X3X

15 – 60 70 – 100110 – 225

200200200

100100100

353535

222222

FDCFDCFDC

2X2X2X

3X3X3X

70 – 225250 70 – 225250 70 – 225250

65 65100100200200

35 35 65 65100100

181825253535

101022222222

JDJDHJDHJDJDCJDC

3X3X3X3X3X3X

3X3X3X3X3X3X

100 – 400250 – 400250 – 400250 – 400

65 65100200

— 35 65100

—253550

—102222

DKKDHKDKDC

4X4X4X4X

4X4X4X4X

300 – 600300 – 600300 – 600

65100200

35 65100

253550

222525

LDHLDLDC

6X6X6X

6X6X6X

400 – 800400 – 800

65100

50 65

2535

2225

MDL �

HMDL �6X6X

6X6X

400 – 800400 – 800400 – 800

65100200

50 65100

253550

———

ND �

HND �NDC �

6X6X6X

6X6X6X

600 – 1200600 – 1200600 – 1200

65100200

50 65100

253550

———

ND �

HND �

NDC �

6X6X6X

6X6X6X

AmpereRating

BreakerType

“X”Space

400 600 8001200

LugLugLugLug �

8X8X8X7X

Table 3-2.

Table 3-3.

Table 3-4.

3-3

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Table 1-52. Branch Devices — Dual Breaker Adapters — PRL5P

Note: Any two breakers listed above may be mounted on the same 2X or 3X dual breaker adapter. Dual breaker adapters may be mounted in single-or double-row chassis. Dual breaker adapters can NOT be mounted across from another in a double-row chassis.

Table 1-53. Layout Information — PRL5P Box Sizes and Maximum Component Unit Ampere Rating — Depth = 14 inches (355 mm)

� Deduct “X“ space for main breaker or lugs from the total available “X“ spaces listed above.

Table 1-54. MainLug and Sub-Feed Lug Unit — PRL5P

AmpereRating

Interrupting Rating (kA Symmetrical) BreakerType

“X” Space

240V AC 480V AC 600V AC 250V DC 2-Pole 3-Pole

100 – 225100 – 225100 – 225

65100200

———

———

———

EDEDHEDC

2X2X2X

3X3X3X

15 – 60 70 – 100

18 18

14 14

——

1010

EHDEHD

2X2X

3X3X

15 – 60 70 – 100110 – 225

65 65 65

35 35 35

181818

101010

FDFDFD

2X2X2X

3X3X3X

15 – 60 70 – 100110 – 225

100100100

65 65 65

252525

222222

HFDHFDHFD

2X2X2X

3X3X3X

15 – 60 70 – 100110 – 225

200200200

100100100

353535

222222

FDCFDCFDC

2X2X2X

3X3X3X

Bus Chassis Type Total “X” Space �

Box Width Box Height Maximum Ampere Rating of Plug-on Components

Inches mm Inches mm Main Lugs Branch Lugs Main Breaker Branch Breaker

Single-Row Bus 24X32X40X

303030

762.0 762.0 762.0

647586

1625.61905.02184.4

800 800 800

600 600 600

800 800 800

600 600 600

Double-Row Bus 24X32X40X

484848

1219.21219.21219.2

647586

1625.61905.02184.4

120012001200

120012001200

120012001200

120012001200

AmpereRating

“X”Space

Mechanical Lug Size and NumberAl/Cu Rated

Single Bus Connection400600800

8X8X8X

(1) 1/0 – 500 kcmil or (2) 1/0 – 250 kcmil(2) #4 – 500 kcmil(2) #2 – 500 kcmil or (3) #2 – 400 kcmil

Double Bus Connection400 – 1200 7X (4) #4 – 750 kcmil

Table 3-5.

Table 3-6.

Table 3-7.

3-4

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PanelboardsPow-R-Line

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Chassis Layout

Figure 1-12. PRL5P Chassis Layout — “X” Unit Layout of Circuit Breaker and Lug Units — X = 1-3/8 inches (34.9 mm) — Dimensions in Inches (mm)� Blank wireway fillers are required opposite any dual breaker unit.� If used as a main device, must be mounted at the neutral end of panel.� Fixed bus covers are required for unused spaces if NEC six circuit disconnect rule is to be met.

6X

2-PoleEHD, FD, HFD, FDC, ED, EDH, EDC

3-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC2-Pole

EHD, FD, HFD, FDC,ED, EDH, EDC

2-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

Blank Wireway �

3-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

3-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

Filler Plate

2- or 3-PoleJD, HJD, JDC

2- or 3-PoleDK, KD, HKD, KDC

Filler Plate

Neutral — No "X" Space Required Top or Bottom

2-PoleEHD, FD, HFD, FDC, ED, EDH, EDC

3-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

Blank Wireway �

2-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

2-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

Blank Wireway �

2- or 3-PoleLD, HLD, LDC

800A MDL, HMDL �

Main or Branch

800A ND, HND, NDC �

Main or Branch

1200A ND, HND, NDC �

Main or Branch

Main Lug or Sub-feed Lug Kit1200A Maximum

2X

3X

2X

2X

3X

4X

3X

3X

6X

6X

6X

7X

2X

3X

2X

2X

3X

4X

6X

6X

6X

7X

10(254.0)

48(1219.2)

10(254.0)10

(254.0)

2X

2X

3X

3X

3X

1X-6X

6X

4X

6X

8X

Neutral — No "X" Space Required Top or Bottom

2-PoleEHD, FD, HFD, FDC, ED, EDH, EDC

2-PoleEHD, FD, HFD, FDC, ED,

EDH, EDC

2-PoleEHD, FD, HFD, FDC, ED,

EDH, EDC

3-PoleEHD, FD, HFD, FDC, ED,

EDH, EDC

3-PoleEHD, FD, HFD, FDC, ED,

EDH, EDC

3-PoleEHD, FD, HFD, FDC,

ED, EDH, EDC

2- or 3-PoleJD, HJD, JDC

Bus Cover �

2- or 3-Pole �

DK, KD, HKD, KDCMain or Branch

2- or 3-Pole �

LD, HLD, LDCMain or Branch

800A MDL, HMDL �

Main Only

Main Lug or Sub-feed Lug Kit �

800A Max.

10(254.0)

10(254.0)

7(177.8)

30(762.0)

Single-Bus Interior in30-inch (762.0 mm) Wide Enclosure Depth = 14 inches (355 mm)

Double-Bus Interior Mounted in48-inch (1219.2 mm) Wide Enclosure Depth = 14 inches (355 mm)

10(254.0)

10(254.0)

Figure 3-1.

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PanelboardsPow-R-Line

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Pow-R-LineType PRL5P — Modifications

1. Complete AssemblyComplete assembly of panelboard box, interior and trim prior to shipment when required.

2. Copper Main Bus

Silver-plated copper main bus

- 800A single-bus interior

- 1200A double-bus interior

2a. Tin-Plated Copper Main Bus

Tin-plated copper main bus

- 800 A single-bus interior

- 1200 A double-bus interior

2b. Copper Neutral

3. Copper LugsOptional copper only mechanical main lugs (includes main incoming neu-tral lugs).

4. Directory Frame — Metal

5. Trim and Door Modifications Hinged door over distribution devices

- Type 1 enclosure

6. Solid-State Trip Units

7. Circuit Breaker Handle Lockoff Devices

8. Nameplates, Engraved

K-, L-, M-Frame Circuit Breaker

Digitrip RMS31 0 LS Digitrip RMS31 0 LSI Digitrip RMS31 0 LSG Digitrip RMS31 0 LSIG

N-Frame Circuit Breaker Digitrip RMS31 0 LS Digitrip RMS31 0 LSI Digitrip RMS31 0 LSG Digitrip RMS31 0 LSIG

9. Copper Wire Only Terminals for Moulded Case Circuit BreakersTo replace standard Al/Cu terminals)

Table 1-54.

10. Painting and Special CoatingsStandard boxes are code-gauge galvanized sheet steel. Standard trims are code-gauge sheet steel with a rust inhibiting phosphatized coating and finished with ASA-61.

11. Shunt Trip for Main or Branch Circuit Breaker

For tripping circuit breaker from a remote point. Voltage and frequency must be specified.

Wiring to terminal blocks is not included. Standard leads extend 18 inches (457.2 mm) out

of breaker.

BreakerFrame

Maximum BreakerAmpere Rating

TerminalMaterial

WireRange

F 200 Stainless Steel #4 – 4/0

J 250 Stainless Steel #4 – 350

K 225 350 400

CopperCopperCopper

(1) #3 – 350(1) 250 – 500(2) 3/0 – 250

L 600 Copper (2) 250 – 500

M 600 800

CopperCopper

(2) #2/0 – 500(3) #3/0 – 300

N 70010001200

CopperCopperCopper

(2) #2/0 – 500(3) #3/0 – 500(4) #3/0 – 400

Table 3-8.

3-6

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PanelboardsPow-R-Line

Type PRL5P Modifications

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Overview

Product Description

PIR-240V maximum, P2R-347/600/V maximum

Single-phase 3-wire or single-phase 2-wire.

3-phase 3-wire or 3-phase 4-wire.

400 amperes maximum.

100 ampere maximum branch breakers.

Fits existing box depths from 4.50 to 6.00 inches (114.3 to 152.4 mm) deep.

Integrally mounted neutral assembly.

Ground bar and bonding conductor included.

Neutral and ground convertible from left-right.

Bolt-on branch breakers.

Factory assembled.

Application Description

Lighting and appliance branch panelboards.

Fully rated or series rated.

Interrupting capacities to 100 kA symmetrical.

Standards and Certifications

CSA

C22.2 No. 29.

Federal Specification W-P-115c.

Table 1-55. Catalogue Numbering System - Pow-R-Line 1R

Table 1-56. Catalogue Numbering System - Pow-R-Line 2R

18 circuit 225A max. 24 circuit 1s 400A only.

P1R B 1 A 1 – 42 BAB 100

Panel Type

P1R

Main Device

L = MLOB = Main Breaker

Bus Type

A = AluminumC = Copper

System Type

1 = Single-Phase(3W or 2W)

3 = 3-Phase (3W or 4W)

Main Breaker

MLO = BlankBABEHDQBHWEDEDH

Bus Ampere Rating

1 = 100 A2 = 225 A4 = 400 A

Circuits �

18 = 1824 = 2430 = 3042 = 42

Main Breaker Amperes

MLO = Blank030 = 30060 = 60100 = 100125 = 125150 = 150175 = 175200 = 200225 = 225

P2R B 1 A 1 – 42 BAB 100

Panel Type

P2R

Main Device

L = MLOB = Main Breaker

Bus Type

A = AluminumC = Copper

System Type

1 = Single-Phase(3W or 2W)

3 = 3-Phase, 4-Wire

Main Breaker

MLO = BlankFDBFDHFDFDC

Bus Ampere Rating

1 = 100 A2 = 225 A4 = 400 A

Circuits �

18 = 1824 = 2430 = 3042 = 42

Main Breaker Amperes

MLO = Blank030 = 30060 = 60100 = 100125 = 125150 = 150175 = 175200 = 200225 = 225

Table 3-9.

Table 3-10.

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Product Selection

Table 1-57. Base Catalogue Numbers — PRL-1R (240 max) & PRL-2R (600/347V max) - Main Lug Only

Table 1-57a. Base Catalogue Numbers — PRL-1R (240 max) Main Breaker

Ampere Rating

Number of Circuits

Interrupting Rating (kA Sym.) 240 Vac

Main Type

Pow-R-Line 1R208/120V 3ph, 4wCatalogue Number

Pow-R-Line 2R600/347V 3ph, 4wCatalogue Number

Main Lug Only100 18

3042

———

MLO P1RL3A1-18P1RL3A1-30P1RL3A1-42

P2RL3A1-18P2RL3A1-30P2RL3A1-42

225 183042

———

MLO P1RL3A2-18P1RL3A2-30P1RL3A2-42

P2RL3A2-18P2RL3A2-30P2RL3A2-42

400 243042

———

MLO P1RL3A4-24P1RL3A4-30P1RL3A4-42

P2RL3A4-24P2RL3A4-30P2RL3A4-42

Ampere Rating

Number of Circuits

Interrupting Rating (kA Sym.) 240 Vac

Main BreakerType

Pow-R-Line 1R240/120V 1ph, 3wCatalogue Number �

Pow-R-Line 1R208/120V 3ph, 4wCatalogue Number �

Main Breaker

100

183042

10 BAB �P1RB1A1-18BAB-**P1RB1A1-30BAB-**P1RB1A1-42BAB-**

P1RB3A1-18BAB-**P1RB3A1-30BAB-**P1RB3A1-42BAB-**

183042

18 EHDP1RB1A1-18EHD-**P1RB1A1-30EHD-**P1RB1A1-42EHD-**

P1RB3A1-18EHD-**P1RB3A1-30EHD-**P1RB3A1-42EHD-**

183042

22 QBHW �P1RB1A1-18QBHW-**P1RB1A1-30QBHW-**P1RB1A1-42QBHW-**

P1RB3A1-18QBHW-**P1RB3A1-30QBHW-**P1RB3A1-42QBHW-**

183042

65 EDP1RB1A1-18ED-**P1RB1A1-30ED-**P1RB1A1-42ED-**

P1RB3A1-18ED-**P1RB3A1-30ED-**P1RB3A1-42ED-**

183042

100 EDHP1RB1A1-18EDH-**P1RB1A1-30EDH-**P1RB1A1-42EDH-**

P1RB3A1-18EDH-**P1RB3A1-30EDH-**P1RB3A1-42EDH-**

225

183042

65 EDP1RB1A2-18ED-**P1RB1A2-30ED-**P1RB1A2-42ED-**

P1RL3A2-18ED-**P1RL3A2-30ED-**P1RL3A2-42ED-**

183042

100 EDHP1RB1A2-18EDH-**P1RB1A2-30EDH-**P1RB1A2-42EDH-**

P1RL3A2-24EDH-**P1RL3A2-30EDH-**P1RL3A2-42EDH-**

Table 3-12.

Table 3-11.

� BAB, QBHW and GBH main devices consume available circuit space positions. (2 circuits for Single-Phase; 3 circuits for 3-Phase.)� Add main breaker ampere rating suffix. May NOT exceed main bus rating.� Standard trim included. Select standard trim from either Table 3-27 or Table 3-28 on Page 3-13. Custom trims are available for an additional

charge. Refer to Table 3-14 on Page 3-14 for custom trim details. A neutral assembly is included with the base chassis. For Single-Phase 2-Wire systems or for 3-Phase, 3-Wire systems, do not connect.

3-8

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Retrofit PanelOverview

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Overview

Table 1-57b. Base Catalogue Numbers — PRL-2R (600/347V max) Main Breaker

Notes:� BAB, QBHW and GBH main devices consume available circuit space positions. (2 circuits for Single-Phase; 3 circuits for 3-Phase.)� Add main breaker ampere rating suffix. May NOT exceed main bus rating.� Standard trim included. Select standard trim from either Table 3-27 or Table 3-28 on Page 3-13. Custom trims are available for an additional

charge. Refer to Table 3-14 on Page 3-14 for custom trim details. A neutral assembly is included with the base chassis. For Single-Phase 2- Wire systems or for 3-Phase, 3-Wire systems, do not connect.

Ampere Rating

Number of Circuits

Interrupting Rating (kA Sym.) 600/347 Vac

Main Type

Pow-R-Line 2R600/347V 3ph, 4wCatalogue Number

Main Breaker

100

183042

10 GBH �P2RB3A1-18GBH-**P2RB3A1-30GBH-**P2RB3A1-42GBH-**

183042

14 FDBP2RB3A1-18FDB-**P2RB3A1-30FDB-**P2RB3A1-42FDB-**

183042

18 FDP2RB3A1-18FD-**P2RB3A1-30FD-**P2RB3A1-42FD-**

183042

25 HFDP2RB3A1-18HFD-**P2RB3A1-30HFD-**P2RB3A1-42HFD-**

183042

35 FDCP2RB3A1-18FDC-**P2RB3A1-30FDC-**P2RB3A1-42FDC-**

225

183042

14 FDBP2RB3A2-18FDB-**P2RB3A2-30FDB-**P2RB3A2-42FDB-**

183042

18 FDP2RB3A2-18FD-**P2RB3A2-30FD-**P2RB3A2-42FD-**

183042

25 HFDP2RB3A2-18HFD-**P2RB3A2-30HFD-**P2RB3A2-42HFD-**

183042

35 FDCP2RB3A2-18FDC-**P2RB3A2-30FDC-**P2RB3A2-42FDC-**

Table 3-13.

3-9

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Retrofit PanelOverview

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Options and Accessories

Options and Accessories

Table 1-58. Branch Circuit Breakers — PRL-1R

Table 1-59. Branch Circuit Breakers - PRL-2R

� Single-pole breakers are rated 120 Vac maximum.� 240 volt breakers must be used on 3-phase, 3-wire 240 volt delta systems or on the high leg of a mid-point delta grounded system.� 50 ampere devices available as 2-pole only.� Remote controllable circuit breaker.� GFCI for 5 mA personnel protection.� GFP for 30 mA equipment protection.� Arc fault circuit breaker. – Combination Arc fault circuit breaker� HID (High Intensity Discharge) rated breaker.� Twin Breaker.

Table 1-60. Copper Main Bus

� To convert base chassis catalog number from aluminum main bus to copper main bus, change the 6th digit of the aluminum base chassis catalog number to “C.” (i.e., P1RL1A1-42 becomes P1RL1C1-42).

Table 1-61. Copper Terminal Ground Bar for Copper Cable Only

Table 1-62. Insulated/Isolated Ground Bus (Separately Mounted)

Table 1-63. Neutral Kit (Separately Mounted) �

� Each base chassis includes a neutral bar that contains one connection point for every circuit space available. Use this kit when additional con-nection points are required or the neutral must be separately mounted to meet existing cable locations.

AmpereRating

Interrupting Rating(kA Sym.) 240 Vac �

BreakerType

Number of Poles

15 – 7090 – 10012515 – 3015/15 – 20/20 – 30/3015 – 50 �15 – 50 �15 – 2015 – 2015 – 7090 – 100 12515 – 3015 – 30

1010101010101010101010101010

BABBABBABBABRSP �DNBA �QBGF �QBGFEP �QBCAF �BAB-D �QBHWQBHWQBHWQBHGF �QBHGFEP �

1,2,3 Pole2,3 Pole

2 Pole1,2 Pole

1 Pole1,2 Pole1,2 Pole

1 Pole1 Pole

1,2,3 Pole2,3 Pole

2 Pole1,2 Pole1,2 Pole

AmpereRating

Interrupting Rating(kA Sym.) 600/347 Vac

BreakerType

Number of Poles

15 – 100 10 GBH 1,2,3 Pole

Main Bus Ampere Rating

Catalogue Number

100225400

Copper Ground Bar

Catalog Number

P1RGBC

Aluminum Copper

Catalogue Number

CatalogueNumber

P1RGKA P1RNKC

Number of Termination Points

Aluminum Copper

Catalogue Number

Catalogue Number

183042

P1RNKA18P1RNKA30P1RNKA42

P1RNKC18P1RNKC30P1RNKC42

Table 3-18.

Table 3-17.

Table 3-19.Table 3-16.

Table 3-15.

Table 3-14.

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Retrofit PanelOptions and Accessories

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Options and Accessories

Table 1-64. Field Survey of Existing Equipment

� Contact local satellite for details.

Table 1-65. Match Existing Mounting Studs

� This option includes any mounting plate extensions (from Table 1-66) required to match existing mounting studs. Detailed stud location drawings must accompany the order or a Field Survey (Table 1-64) must be purchased.

Table 1-66. Mounting Plate Extensions (2 per Chassis)

Table 1-67. Depth Adder Support (2 per chassis)

Table 1-68. Box Collar KitTableable

Number of Panels �

Catalogue Number

10 to 2425 to 5050 Plus

———

Match chassis mounting holes to existing stud locations. �

Catalogue Number

Per Panel —

Extension Height Pow-R-Line 1R Pow-R-Line 2R

Inches mm

2.004.006.00

50.8101.6152.4

P1RMP2P1RMP4P1RMP6

P2RMP2P2RMP4P2RMP6

Support Depth

Existing Box Depth RangePow-R-Line 1R Pow-R-Line 2RMinimum Maximum

Inches mm Inches mm Inches mm

1.503.00

38.1 76.2

6.0 7.5

152.4190.5

7.5 9.0

190.5228.6

P1RDA15P1RDA30

P2RDA15P2RDA30

4.506.00

114.3152.4

9.010.5

228.6266.7

10.512.0

266.7304.8

P1RDA45P1RDA60

P2RDA45P2RDA60

CollarDepth

Existing Box Depth Range Catalogue NumberMinimum Maximum

Inches mm Inches mm Inches mm

1.00 26 3.5 89 5.00 127.0 P1RBC10

Table 3-24. Through Feed Lugs

Amps Mech. Lug Size

100225

#12 - 1/0#6 - 300MCM

Table 3-23.

Table 3-22.

Table 3-21.

Table 3-20. Table 3-25.

3-11

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Retrofit PanelOptions and Accessories

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Application Guidelines

Application Guidelines

Instructions� In order to meet minimum wire bending space requirements and to ensure ease of installation, minimum enclosure space

dimensions have been defined for each chassis. In order to ensure a proper fit, every panelboard to be renovated must be carefully surveyed prior to installation.

� Determine the electrical requirements of the panelboard to be renovated (i.e., main breaker or main lugs, amperes, interrupting rating, circuit space, branch breakers, accessories).

� Using the electrical requirement data, select a base chassis and any required breakers, options and accessories.� Table 3-26 provides the minimum dimensions of the enclosure, in which each base chassis may be installed, These dimensions

assume that the chassis is mounted in the center of the existing box, both vertically and horizontally. Where site conditions require the chassis to be offset from this centrally mounted position, it is the installer's responsibility to ensure wire bending space and electrical clearance requirements are met.

� Table 3-26 provides a “Trim Door Size Code.” Using this code, select a standard trim from Table 3-27 and 3-28 that will fit the outside dimensions of the existing box. Refer to Table 3-29 to define non-standard trim requirements.

Table 1-70. Minimum Enclosure Sizing / Trim Door Size Selection

Minimum Width Minimum Depth

PRL1R 14 inches 356mm 4.5 inches 115mm

PRL2R 16 inches 407mm 4.75 inches 121mm

Ampere Rating

Number of Circuits

Main Device Type

Trim Door Size Code

Minimum Enclosure

Height

Inches mm

Main Lug Only100 18

3042

MLO ABC

21.0027.0034.00

533.4 685.8 863.6

225 183042

MLO ABC

21.0027.0034.00

533.4 685.8 863.6

400 243042

MLO BDE

48.0048.0048.00

1219.0 1219.0 1219.0

Main Breaker100 18

3042

BAB ABC

21.0027.0034.00

533.4 685.8 863.6

183042

EHD B DE

30.0036.0042.00

762.0 914.41066.8

183042

QBHW ABC

21.0027.0034.00

533.4 685.8 863.6

183042

ED BDE

30.0036.0042.00

762.0 914.41066.8

183042

EDH BDE

30.0036.0042.00

762.0 914.41066.8

225 183042

ED BDE

30.0036.0042.00

762.0 914.41066.8

183042

EDH BDE

30.0036.0042.00

762.0 914.41066.8

Table 3-26. Minimum Enclosure Sizing / Trim Door Size Selection

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Trim Selection

Trim Selection

Instructions� In order to meet minimum wire bending space requirements and to ensure ease of installation, minimum enclosure space

dimensions have been defined for each chassis. In order to ensure a proper fit, every panelboard to be renovated must be carefully surveyed prior to installation.

� Determine the electrical requirements of the panelboard to be renovated (i.e., main breaker or main lugs, amperes, inter-rupting rating, circuit space, branch breakers, accessories).

� Using the electrical requirement data, select a base chassis and any required breakers, options and accessories.� Table 3-26 provides the minimum dimensions of the enclosure, in which each base chassis may be installed, These dimen-

sions assume that the chassis is mounted in the center of the existing box, both vertically and horizontally. Where site con-ditions require the chassis to be offset from this centrally mounted position, it is the installer's responsibility to ensure wire bending space and electrical clearance requirements are met.

� Table 3-26 provides a “Trim Door Size Code.” Using this code, select a standard trim from Tables 3-27 and 3-28 that will fit the outside dimensions of the existing box. Refer to Table 3-29 to define non-standard trim requirements.

Table 1-71. Standard Trim Selection — 20-Inch (508.0 mm) Wide Enclosure

Table 1-72. Standard Trim Selection

Trim Door Size Code

Enclosure Height

Surface Type Flush Type

Catalog Number

Trim Dimensions Catalog Number

Trim Dimensions

Height Width Height Width

Inches mm Inches mm Inches mm Inches mm Inches mm

AAA

24.0030.0036.00

609.6 762.0 914.4

RTA2024RTA2030RTA2036

24.0030.0036.00

609.6 762.0 914.4

20.0020.0020.00

508.0508.0508.0

RTA2226RTA2232RTA2238

26.0032.0038.00

660.4 812.8 965.2

22.0022.0022.00

558.8558.8558.8

BBBB

30.0036.0042.0048.00

762.0 914.41066.81219.20

RTB2030RTB2036RTB2042RTB2048

30.0036.0042.0048.00

762.0 914.41066.81219.2

20.0020.0020.0020.00

508.0508.0508.0508.0

RTB2232RTB2238RTB2244RTB2250

32.0038.0044.0050.00

812.8 965.21117.61270.0

22.0022.0022.0022.00

558.8558.8558.8558.8

CCC

36.0042.0048.00

914.41066.81219.2

RTC2036RTC2042RTC2048

36.0042.0048.00

914.41066.81219.2

20.0020.0020.00

508.0508.0508.0

RTC2238RTC2244RTC2250

38.0044.0050.00

965.21117.61270.0

22.0022.0022.00

558.8558.8558.8

DDDD

30.0036.0042.0048.00

762.0 914.41066.81219.2

RTD2030RTD2036RTD2042RTD2048

30.0036.0042.0048.00

762.0 914.41066.81219.2

20.0020.0020.0020.00

508.0508.0508.0508.0

RTD2232RTD2238RTD2244RTD2250

32.0038.0044.0050.00

812.8 965.21117.61270.0

22.0022.0022.0022.00

558.8558.8558.8558.8

EEEEE

36.0042.0048.0054.0060.00

914.41066.81219.21371.61524.0

RTE2036RTE2042RTE2048RTE2054RTE2060

36.0042.0048.0054.0060.00

914.41066.81219.21371.61524.0

20.0020.0020.0020.0020.00

508.0508.0508.0508.0508.0

RTE2238RTE2244RTE2250RTE2256RTE2262

38.0044.0050.0056.0062.00

965.21117.61270.01422.41574.8

22.0022.0022.0022.0022.00

558.8558.8558.8558.8558.8

Trim Door Size Code

Enclosure Height

Surface Type Flush Type

Catalog Number�

Trim Dimensions Catalog Number

Trim Dimensions

Height Width Height Width

Inches mm Inches mm Inches mm Inches mm Inches mm

AAA

24.0030.0036.00

609.6 762.0 914.4

RTA1424RTA1430RTA1436

24.0030.0036.00

609.6 762.0 914.4

14.0014.0014.00

355.6355.6355.6

RTA1626RTA1632RTA1638

26.0032.0038.00

660.4 812.8 965.2

16.0016.0016.00

406.4406.4406.4

BBB

30.0036.0042.00

762.0 914.41066.8

RTB1430RTB1436RTB1442

30.0036.0042.00

762.0 914.41066.8

14.0014.0014.00

355.6355.6355.6

RTB1632RTB1638RTB1644

32.0038.0044.00

812.8 965.21117.6

16.0016.0016.00

406.4406.4406.4

CCC

36.0042.0048.00

914.41066.81219.2

RTC1436RTC1442RTC1448

36.0042.0048.00

914.41066.81219.2

14.0014.0014.00

355.6355.6355.6

RTC1638RTC1644RTC1650

38.0044.0050.00

965.21117.61270.0

16.0016.0016.00

406.4406.4406.4

DDD

30.0036.0042.00

762.0 914.41066.8

RTD1430RTD1436RTD1442

30.0036.0042.00

762.0 914.41066.8

14.0014.0014.00

355.6355.6355.6

RTD1632RTD1638RTD1644

32.0038.0044.00

812.8 965.21117.6

16.0016.0016.00

406.4406.4406.4

EEE

36.0042.0048.00

914.41066.81219.2

RTE1436RTE1442RTE1448

36.0042.0048.00

914.41066.81219.2

14.0014.0014.00

355.6355.6355.6

RTE1638RTE1644RTE1650

38.0044.0050.00

965.21117.61270.0

16.0016.0016.00

406.4406.4406.4

� 14-Inch (355.6 mm) Wide Enclosure (PRL1R only)

Table 3-27.

Table 3-28.

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Retrofit PanelTrim Selection

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Trim Selection

Table 1-74. Catalogue Numbering System

Note: This example is for a custom trim that has overall dimensions of 20 inches (508.0 mm) in width and 48 inches (1219.2 mm) in height. The trim door is offset 1.00 inch (25.4 mm) to the RIGHT, in order to accommodate a flush-mounted, double-tub arrangement in which the boxes are bolted together without any spacers.

Figure 1-14. Custom Trim Dimensions

CRT B 20.00 – 9.00 – 11.00 – 48.00 – 24.00 – 24.00

Trim Type

CRT

Trim Width

Dimension in Inches

(2 Decimals)

Door Code

A, B, C, D, E,

Offset Left

Dimension in Inches

(2 Decimals)

Trim Height

Dimension in Inches

(2 Decimals)

Offset Top

Dimension in Inches

(2 Decimals)

Offset Bottom

Dimension in Inches

(2 Decimals)

Offset Right

Dimension in Inches

(2 Decimals)

W

OT

OB

OROL

H

Table 1-73.

InstructionsIn order to accommodate instances where the standard trims (Tables 3-27 and 3-28 ) do not suit an installation, custom-sized trims may be ordered. Since the trim mounts to the retrofit chassis, and not the existing enclosure, custom trims can solve many prob-lems encountered with differing enclo-sure sizes and configurations. Use the dimension and sizing parameters listed below to define a custom trim catalog number. Contact your local sat-ellite plant to ensure manufacturability and determine lead time required.

Outer DimensionsThe outer dimensions are the overall OUTSIDE dimensions of the trim. In surface-mounted applications, this is usually the same as the outside dimen-sions of the enclosure to be renovated. For flush-mounted applications, an additional amount of trim material extends beyond the outer edge of the box, in order to cover any gap between the wall material and the box. Extend-ing the outer dimensions can cover larger than normal wall gaps or imper-fections that may be encountered.

W = Trim Width — Total outside width of the TRIM, including that required to overlap the box in a flush application.

H = Trim Height — Total outside length of the TRIM, including that required to overlap the box in a flush application.

OffsetOffset allows a retrofit chassis to be relocated from the central mounting position required for standard trims. This can accommodate many challeng-ing site conditions such as short cables, physical obstructions, close-coupled boxes…etc.

OR = Offset Right — This is the dis-tance from the centerline of the CHAS-SIS to the right-hand edge of the TRIM.

OL = Offset Left — This is the distance from the centerline of the CHASSIS to the left-hand edge of the TRIM.

OT = Offset Top — This is the distance from the centerline of the CHASSIS to the top edge of the TRIM.

OB = Offset Bottom — This is the dis-tance from the centerline of the CHAS-SIS to the bottom edge of the TRIM.

Figure 3-2.

Table 3-29.Custom Trim Selection

3-14

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Retrofit PanelTrim Selection

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Application Guide

Application Guide

Surface-Mount Panelboards — Data Sheet

Electrical DataPanel Designation or Location

_________________________________________________________

_________________________________________________________

Service:________Vac ________Phase ________Wire

Circuits:________

Bus Amps:________(A)

� Main Lugs Only� Main Breaker� Top Entry� Bottom Entry

Amps:________(A)

Existing Enclosure DimensionsSelect only one dimension F or FF

H:________

W:________

D:________

F:________ or FF:________

� Enclosure has no Flange

Table 1-75. Branch Breakers

Figure 1-15. Surface Mount Panelboards — Dimensions

Breaker Type

Amps Poles CCT Poles Amps Breaker Type

1 2

3 4

5 6

7 8

9 10

11 12

13 14

15 16

17 18

19 20

21 22

23 24

25 26

27 28

29 30

31 32

33 34

35 36

37 38

39 40

41 42

W

End View Side View

F

F

H

Finished Wall D

FF

H

W

FF

Finished Wall D

Figure 3-3.

Table 3-30.

3-15

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Retrofit PanelApplication Guide

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Flush-Mount Panelboards — Data Sheet

Electrical DataPanel Designation or Location

_________________________________________________________

_________________________________________________________

Service:________Vac ________Phase ________Wire

Circuits:________

Bus Amps:________(A)

� Main Lugs Only� Main Breaker� Top Entry� Bottom Entry

Amps:________(A)

Existing Enclosure DimensionsSelect only one dimension F or FF

H:________ HH:________

W:________ WW:________

D:________ DD:________

F:________ or FF:________

� Enclosure has no Flange

Table 1-76. Branch Breakers

Figure 1-16. Flush Mount Panelboards — Dimensions

Breaker Type

Amps Poles CCT Poles Amps Breaker Type

1 2

3 4

5 6

7 8

9 10

11 12

13 14

15 16

17 18

19 20

21 22

23 24

25 26

27 28

29 30

31 32

33 34

35 36

37 38

39 40

41 42

W

WW

End View Side View

FF

FF

H

HH

Finished Wall

D DD

DD

HH

H

W

FF

D

Finished Wall

WW

Figure 3-4.

Table 3-31.

3-16

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Retrofit Panel

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Chassis MountingIn some applications it is required to drill mounting holes that match the location of hardware points (studs or bolts) in the existing panel. All dimen-sions to these hardware points are measured from the CENTRELINE of the enclosure. Follow the guidelines below to ensure that these holes are located properly, ensuring a quick and easy installation.

1. Measure and mark the vertical centerline point. This measure-ment should be taken from the INSIDE surface of the enclosure’s END.

2. Measure and mark the horizontal centerline point. This measure-ment should be taken from the INSIDE surface of the enclosure’s SIDE.

3. Measure the distance from the centerline marks to the center of the hardware point to be matched and record below.

4. Measure and record the diameter of the stud or bolt to be matched.

In some cases the mounting hardware may NOT be placed symmetrically about the center of the enclosure. Ensure that all desired hardware locations are measured to the CENTRELINE.

H:________

W:________

ST:________

SB:________

SL:________

SR:________

D:________ (Bolt or Stud Diameter)

Figure 1-17. Chassis Mounting Dimensions

W

SRSL

ST

SB

H Centerline

Front View

MountingStuds

Figure 3-5.

3-17

3

Retrofit Panel

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Flexibility : Lighting control panel-boards allow simple and inexpensive changes during start-up. Contactor and relay panels often require rewiring to make changes in the field.

Choices : The Cutler-Hammer brand of lighting control panelboards offers varying levels of flexibility, from six zones per panel with the Pow-R-Com-mand 25 up to 250 zones per panel with the Pow-R-Command 2000. We have added wireless capabilities using our Pow-R-Command Small building Controller with wireless I/O modules.

Space : Lighting control panelboards eliminate contactor panels and/or relay panels, freeing up valuable wall space. Pow-R-Command panels are the same width as standard panelboards.

Retrofit Applications : Retrofitting traditional lighting control methods into an existing electrical distribution system often requires extensive rewir-ing and unwanted downtime. In most cases, a Pow-R-Command panel inte-rior can be installed into an existing panelboard back box, and the cables can be re-terminated on the new circuit breakers, with minimal downtime. The wireless I/O modules also allow for discrete ON/OFF load control through and on-board relay capable of switch-ing 120V or 277V ballasts.

Installation ConsiderationsSimplicity: Lighting control panelboards are as easy to install as standard panelboards. There are no additional components to install.

Labor : Because contactors and relays are eliminated, the labor associated with installing them and the additional cables and conduit associated with them is eliminated.

Start-up: Start-up for the Pow-R-Command panelboards is straight-forward. The PRC25 requires no start-up. It is prewired at the factory. The PRC100 is provided with factory start-up assistance for trouble-free installa-tion. The PRC750 is provided with an LCD display and keypad for on-site programming. The PRC1000 and PRC2000 are programmed over the network. They have an optional display available for local interface.

Operational ConsiderationsFailure Modes : If a lighting contactor or relay fails to operate due to a mec hanical or control system failure, it is very difficult to control the lights manually. Often, it is necessary to hard-wire around the device on a temporary basis. With a lighting control panelboard system, the circuit breaker can bemanually switc hed on or of f as necessary until the system is back in operation.

Flexibility : In many cases, the lighting control scheme may change over the life of the facility. With traditional light-ing control methods, changes require major rewiring and facility downtime. Break er control sc hemes can be c hanged within the lighting control panelboard, often with a simple modification through software.

Pow-R-Command� FamilyEaton’s Cutler-Hammer� brand Pow-R-Command family of lighting control panelboards is designed to meet the lighting control needs for buildings of all sizes and complexity. The system incorporates microprocessor-based dis-tributed intelligence within a traditional panelboard, simplifying wiring in the field. The system can be networked over customers or directly interfaced to the Internet, allowing for password protected web access. The panelboard design allows the Pow-R-Command lighting control system to meet short circuit ratings, as required by the National Electrical Code� (NEC).

Lighting Control OverviewTraditional lighting control employs lighting contactors or relay panels to turn groups of lighting on or off. Input devices are typically time clocks, photo cells, wall switches, or, in more sophisticated applications, contact inputs from a building automation system (BAS). Pow-R-Command is a lighting control panelboard with remote controllable circuit breakers. These controllable circuit breakers perform a dual function:

1. They provide the overcurrent and overload protection for the circuit.

2. They perform the same function as relays and contactors in tradi-tional lighting control systems, opening and closing the circuit in response to a remote signal.

Design ConsiderationsShort Circuit Protection: In the past, contactors or relay panels were mounted close to the lighting load and short circuit ratings were not a major concern. Today, most of the lighting control devices are located in electrical rooms, often adjacent to the panelboards that feed them. These devices are subjected to short circuit conditions almost as high as those of the electrical distribution equipment. The current version of the National Electrical Code now requires that these lighting control devices carry a short circuit rating (Article 110-10). Although some traditional lighting control com-ponents are available with short circuit ratings, these ratings are limited and may require upstream fusing. A light-ing control panelboar d makes meeting the requirements of NEC 1 10-10 as simple as specifying the shor t circuit rating of the panelboar d.

3-18

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Lighting Control Systems – Pow-R-Command

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Table 1-77. Pow-R-Command Product Features

� Start-up and Integration by Eaton is not mandatory when utilizing the PRC2000B with BACNET® protocol. � Each rail drives 21 breakers. Rails can be distributed individually over a total of eight panels (max. SLAN wire-length of 150 ft.).� 250 additional schedules with optional Network Interface Box NIB.� 16 additional holidays with optional Network Interface Box NIB.

Controller PRC-25 PRC100 PRC-750 PRC-1000 PRC-2000 PRC-2000B

Mandatory EATON Start-up and Integration Required no yes no yes yes no �

Inputs Switch 6 4 8 8 8 8

Universal (Switch or Analog) 0 8 8 8 8 8

Optional Switch Input Expander 0 48 0 48 48 48

Total Inputs 6 64 16 64 64 64

OutputsOutputs Digital (Maximum Controllable Zones) 6 4 16 75 75 75

Analog 0 4 0 4 4 4

Universal I/O Module no yes no yes yes yes

Telephone Override no yes no yes yes yes

Data Logging no yes no yes yes yes

Remote Access no yes no yes yes yes

Power Supply for External Devices n/a yes yes yes yes yes

Maximum Number of Loads (Breaker/Relay) 42 42 168 168 168 168

Number of Satellite Panels 0 0 7 � 7 � 7 � 7 �

Manual Override yes yes yes yes yes yes

Dimming no yes no yes yes yes

Maximum Number of Dimming Ballasts 0 160 0 160 160 160

Daylight Harvesting (Using Dimming Ballasts) no yes no yes yes yes

Daylight Switching (On/Off Circuit Switching) yes yes yes yes yes yes

Time Clock no yes yes yes yes yes

Time Schedules no yes yes yes yes yes

Scheduling Zones n/a 75 75 75/250 � 75/250 � 75/250 �

On/Off Periods per Schedule n/a 50 50 50 50 50

Holidays n/a 30 30 30/16 � 30/16 � 30/16 �

Blink Notice no yes yes yes yes yes

Maximum Override Time (hrs) n/a 24 24 24 24 24

RS-232 Port no no no no no no

RS-485 Port no yes no yes yes yes

Ethernet Port no no no no yes yes

Ethernet via External Gateway no yes no yes yes yes

Input/Output Matrix Across Controllers no yes no yes yes yes

Input/Output Matrix Within Controller no yes yes yes yes yes

Local LCD/LED Display no no yes option option option

Local LED Status Indicators yes yes yes yes yes yes

Non-Volatile Program Memory no yes yes yes yes yes

Battery Back-up for Program Memory n/a 10 yrs 10 yrs 10 yrs 10 yrs 10 yrs

Clock Memory Back-up n/a 10 yrs 10 yrs 10 yrs 10 yrs 10 yrs

Flash Firmware Memory n/a no yes yes yes yes

ProtocolsModbus® ASCII/RTU n/a yes no no no n/a

Modbus TCP n/a no no no no n/a

Johnson Controls® N2 n/a yes no no no n/a

BACnet n/a yes no yes yes yes

LonWorks® n/a no no no no n/a

SOAP/XML n/a yes no yes yes n/a

OPC n/a yes no yes yes yes

Table 3-32.

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Lighting Control Systems – Pow-R-Command

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Table 1-78. Pow-R-Command Product Features (Continued)

Pow-R-Command 2000 (PRC2000)The Cutler-Hammer PRC2000 is a micro-processor-based programmable lighting control system that can be used to con-trol all of the lighting in your industrial facilities, high-rise office buildings and airports. Being on the cutting edge of technology, the Pow-R-Command 2000 is an IP-based device with an embedded web server. Capable of being utilized in both stand-alone and networkable appli-cations, the PRC2000 can incorporate both standard branch mounted breakers and controllable thermal-magnetic break-ers for tailored control. The System Con-troller also includes load override, holiday scheduling, one-shot or event schedules, off warning to tenants, mem-ory loss protection, hardware diagnostics and real-time clock for optimal energy management functions.

Pow-R-Command 2000B (PRC2000B)Identical in functionality to the PRC2000, the PRC2000B also incorporates the abil-ity to communicate with networked devices over the Building Automation and Control Network (BACnet) protocol. BACnet is an industry standard protocol and provides increased flexibility in component and device selection for the control system.

Pow-R-Command 1000 (PRC1000)The Cutler-Hammer PRC1000 is a micro-processor-based programmable lighting control system. With ratings from 100 through 225 amperes, the PRC1000 can be used as a stand-alone panelboard or networked as a system. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and con-trollable thermal-magnetic breakers con-trolled by the Pow-R-Command 1000 System Controller. The System Controller also includes load override, holiday scheduling, one-shot or event schedules, off warning to tenants, memory loss pro-tection, hardware diagnostics and real-time clock for optimal energy manage-ment functions. The PRC1000 system contains networkable intelligence and provides automated switching of branch circuit breakers.

Pow-R-Command 750Designed for stand-alone applications, the Cutler-Hammer PRC750 is a premier microprocessor-based lighting control system that can be used to control all of the lighting in your industrial facilities, high-rise office buildings and airports. A single PRC750 panel can be connected to a maximum of three expansion panels for the ability to control up to a total of 168 Smart Breakers �. The PRC750 also boasts load override, holiday scheduling, memory loss protection, astronomical time clocks and scheduling, 16 switch inputs, and alarm and message log features.

Pow-R-Command 100 (JCI-100)The Cutler-Hammer PRC100 Panelboard system offers the broadest range of energy control in the industry using stand-alone PRC100 panelboards or a network of PRC100 panelboards. The PRC100 system is ideal for large, medium and small facilities with lighting control systems that require frequent changes, networkable panelboards, remote access, or all of the above. Exam-ples may include stadiums, auditoriums and theatres, office buildings, large retailers and schools.

Pow-R-Command 25 (PRC25)Eaton’s Cutler-Hammer PRC25 Panel-board replaces contactors and relay pan-els in lighting control and other load switching systems. It is the most basic and cost-effective way to remotely control loads. The PRC25 is ideal for any building that requires a fixed lighting control scheme with a low installed cost. Exam-ples may include small commercial buildings, tenant spaces, and other light commercial facilities.

Pow-R-Command 4000 and Wirless I/O module.The Power-R-Command TM 4000 (PRC4000) is designed to act as the coor-dinator of the wireless lighting network. It has a multitude of advanced features that perform the seamless control of every zone in your entire facility, as well as complex energy-management tasks. All configuration and control can be done through a standard Web browser, a famil-iar environment, to help get you up and running quickly without the headache of learning a new software platform. In addition, the PRC4000 is networkable with the Pow-R-Command lighting con-trol RS-485 network with the ablility to expand its capabilities.

Controller PRC-25 PRC100 PRC-750 PRC-1000 PRC-2000 PRC-2000B

Browser Access TCP/IP External Device n/a yes no yes yes yes

Built-in Web ServerTCP/IP n/a no n/a n/a yes yes

BACnet IP server n/a no n/a n/a n/a yes

StandardsUL® 916 Energy Management Equipment yes yes yes yes yes yes

California Title 24 — n/a n/a n/a n/a n/a

NEC® 110-10 — yes yes yes yes yes

UL 67 Panelboards yes yes yes yes yes yes

CSA® C22.2 #29 Panelboards yes yes yes yes yes yes

Baud Rate n/a 9.6 k 9.6 k 9.6 k 9.6 k 9.6 k

Maximum Controllers/Network n/a 120 1 1800 1800 1800

Password Protected no yes yes yes yes yes

Mounting3-Pole Breaker Housing no no no no no no

External Bracket Mount Available yes yes yes yes yes yes

Table 3-33.

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LEED — Green BuildingsLEED info to come

Page: 3-21 Lighting Control Systems – Pow-R-Command

Sustainability – Green Buildings Solutions for a Greener Planet

Environmental stewardship, innovation and leadership are becoming increasingly important as we take steps to create a sustainable environment for future generations by going green. This is particularly important when it comes to construction of new buildings or major renovations of older ones. To this end, Eaton Corporation offers a broad range of energy efficient and environmentally-friendly electrical solutions that can help a building go green and qualify for Leadership in Energy and Environmental Design (LEED) credits through the Canadian Green Buildings Council (CaGBC®).

For customers like you, Eaton offers an exceptional array of equipment, tools and services to reduce energy consumption and leave a smaller footprint on the world’s environment. As you work to achieve your own goals for environmental sustainability, when you partner with Eaton, you can be sure your power equipment is doing its part too.

The world is more energy conscious these days. But unlike you, most of the world doesn’t pay a utility bill that rivals the cost of a four bedroom home. You understand the need to know where energy is being expended in your facility and how you can make it more of an asset and less of a chronic liability. It starts with the right products in the right places. Whether you are looking for a special piece of gear to help identify energy loss, or a full blown solution for full blown asset optimization, you are bound to find what you need from Eaton. Through automated building management systems you reduce your energy consumption by 10 to 30 percent. Simple protocols can control your facilities lighting, heating and air conditioning, and electrical loads. End the manual exercise of checking where energy is being wasted. Eaton’s industry-leading Pow-R-Command™ lighting control systems turn off the lights when a space is empty.

A lighting control system can contribute significantly to achieving LEED credit points. The following represent potential points available when applying Eaton’s Pow-R-Command as part of a lighting control system. o SS Credit 8: Lighting Pollution Reduction (1 point) o EA Prerequisite 1: Fundamental Commissioning of the Building Energy Systems (Required) o EA Prerequisite 2: Minimum Energy Performance (Required) o EA Credit 1: Optimize Energy Performance (1–10 points) o EA Credit 3: Enhanced Commissioning (1 point) o EA Credit 5: Measurement & Verification (1 point) o EQ Credit 8.1: Daylight & Views: Daylight 75% of Spaces (1 point) o ID Credit 1–1.4: Innovation in Design (1–4 points)

For more information see Eaton’s LEED Credits Guide – SA08300002E Latest Revision.

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Pow-R-Command 2000/2000B

Pow-R-Command 2000 Panel

General DescriptionEaton’s Cutler-Hammer Pow-R-Command 2000 is a microprocessor-based programmable lighting control system with an embedded webserver for robust control. The PRC2000 can be used as a stand-alone panelboard or networked as a system. An upgrade can be purc hased to integrate the unit within BA Cnet nati ve control networks.

FeaturesPRC 2000/1000/750/100 common features list see Page 3-19.

� LCD display and keypad.� Memory loss protection.� Power failure/brownout recovery.� Astronomical real-time clock.� Time scheduling.� Holiday scheduling.� Input to output switch matrix.� Message/alarms.� Daylight optimization.� Switch Override Controller (SOC).� Telephone Override Controller (TOC).

Components� Embedded webserver.� Intelligent power switching

equipment.� LCD programming display

and keypad.� Application Specific Controllers

(ASCs).� Software and support.� Integration components.

Intelligent Power Switching Equipment

Pow-R-Command 2000 PanelboardsPow-R-Command 2000 Panelboards are offered from 100 through 225 amperes in main lug and main breaker configurations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 2000 System Controller. The Pow-R-Command 2000 controllers provide the ability to directly operate up to eight breaker control buses. Such a capability allows a single controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with individual control and status feedback of each controllable breaker.

The System Controller also includes load override, holiday scheduling,one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brown-out protection, hardware diagnostics, a real-time clock and 16 dry contact switch inputs.

Equipment within the Pow-R-Command 2000 System may be networked. Up to 120 panelboards may be networked over a shielded twisted pair network cable without the need for a personal computer in the system.

The Pow-R-Command 2000 Panelboard is CSA approved to C22.2 No 29.

BACnet ProtocolThe PRC2000 unit can be upgraded to the “B” series for integration within BACnet native control networks. BACnet is a communications protocol widely used in building automation and controls and adds even more flexibility to the control system.

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Pow-R-Command 1000

Pow-R-Command 1000 Panel

General DescriptionEaton’s Cutler-Hammer Pow-R-Command 1000 is a microprocessor-based programmable lighting control system. The PRC1000 can be used as a stand-alone panelboard or networked as a system.

FeaturesPRC 2000/1000/750/100 common features list see Page 3-19.

� LCD display and keypad.� Memory loss protection.� Power failure/brownout recovery.� Astronomical real-time clock.� Time scheduling.� Holiday scheduling.� Input to output switch matrix.� Message/alarms.� Daylight optimization.� Switch Override Controller (SOC).� Telephone Override Controller (TOC).

Components� Intelligent power switching

equipment.� LCD programming display

and keypad.� Application Specific Controllers

(ASCs).� Software and support.� Integration components.

Intelligent Power Switching Equipment

Pow-R-Command 1000 PanelboardsPow-R-Command 1000 Panelboards are offered from 100 through 225 amperes in main lug and main breaker configurations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 1000 System Controller. The Pow-R-Command 1000 controllers provide the ability to directly operate up to eight breaker control buses. Such a capability allows a single controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with individual control and status feedback of each controllable breaker.

The System Controller also includes load override, holiday scheduling,one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brown-out protection, hardware diagnostics, a real-time clock and 16 dry contact switch inputs.

Equipment within the Pow-R-Command 1000 System may be networked. Up to 120 panelboards may be networked over a shielded twisted pair network cable without the need for a personal computer in the system.

The Pow-R-Command 1000 Panelboard is CSA approved to C22.2 No 29.

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Pow-R-Command 750

Pow-R-Command 750 Panel

General DescriptionEaton’s Cutler-Hammer Pow-R-Com-mand 750 is a microprocessor-based programmable lighting control system. The Pow-R-Command 750 can be used as a stand-alone panel, or the user has the option to connect up to three expansion panels to the 750 creating its own stand-alone subnetwork.

FeaturesPRC 2000/1000/750/100 common features list see Page 3-19.

� LCD display and keypad.� Memory loss protection.� Power failure/brownout recovery.� Astronomical real-time clock.� Time scheduling.� Holiday scheduling.� Input to output switch matrix.� Message/alarms.� Daylight optimization.� Switch Override Controller (SOC).� Telephone Override Controller (TOC).

Components� Intelligent power switching

equipment.� LCD programming display

and keypad.� Integration components.

Intelligent Power Switching Equipment

Pow-R-Command 750 PanelboardsPow-R-Command 750 Panelboards are offered from 100 through 225 amperes in main lug and main breaker configu-rations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 750 System Controller. The Pow-R-Command 750 controllers provide the ability to directly operate up to eight breaker control buses. Such a capability allows a single controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with indi-vidual control and status feedback of each controllable breaker.

The System Controller also includes load override, holiday scheduling,one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brownout protection, hardware diagnostics, a real-time clock and 16 dry contact switch inputs.

The Pow-R-Command 750 Panelboard is CSA approved to C22.2 No 29.

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Pow-R-Command 100

PRC100 Exterior View

General DescriptionEaton’s Cutler-Hammer Pow-R-Command 100 is a microprocessor-based programmable lighting control system. The PRC100 can be used as a stand-alone panelboard or networked as a system.

FeaturesPRC 2000/1000/750/100 common features list see Page 3-19.

� LCD display and keypad.� Memory loss protection.� Power failure/brownout recovery.� Astronomical real-time clock.� Time scheduling.� Holiday scheduling.� Input to output switch matrix.� Message/alarms.� Daylight optimization.� Switch Override Controller (SOC).� Telephone Override Controller (TOC).

Components� Intelligent power switching

equipment.� Application Specific Controllers

(ASCs).� Software and support.� Integration components.

Intelligent Power Switching Equipment

Pow-R-Command 100 PanelboardsPow-R-Command 100 Panelboards are offered from 100 through 400 amperes in main lug and main breaker configu-rations. Available voltages are 120/240, 208Y/120 and 480Y/277, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 225 amperes, and controllable thermal-magnetic breakers which are controlled by the Pow-R-Command 100 System Controller through an integral communications bus housed in the panelboard. This integral low voltage control bus connects to the System Controller and allows the individual control and status feedback of each controllable breaker.

The System Controller also includes load override, holiday scheduling,one-shot or event sc hedules, of f w arning to tenants by blinking lights, memory loss protection, power failure/brown-out protection, hardware diagnostics, a real-time clock and 12 dry contact switch inputs.

Equipment within the Pow-R-Command 100 System may be networked. Up to 120 panelboards may be networked over a shielded twisted pair network cable without the need for a personal computer in the system.

The Pow-R-Command 100 Panelboard is CSA approved to C22.2 No 29.

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Pow-R-Command 25

Pow-R-Command 25 Panel

General DescriptionEaton’s Cutler-Hammer Pow-R-Command 25 is designed to replace lighting control systems involving multi-pole lighting contactors and relay panels. The Pow-R-Command 25 utilizes controllable circuit breakers in a panelboard which are grouped into zones and switched by a dry or control signal contact from an external source. The controllable breakers are pre-wired at the factory in up to six customer-designated zones with up to 16 breakers per zone.

Note: Refer to factory for zoning restrictions.

Components� Intelligent power switching

equipment.� Maintained-to-momentary board

(MTM).

Intelligent Power Switching Equipment

Pow-R-Command 25 PanelboardsPow-R-Command 25 Panelboards are offered from 100 through 400 amperes in main lug and main breaker configura-tions. Available voltages are 120/240, 480Y/277 Vac and 208Y/120, single-phase and 3-phase. The panelboard utilizes both branch mounted standard breakers through 100 amperes and controllable thermal- magnetic breakers which are controlled by the MTM.

System ConfigurationsThe Pow-R-Command 25 Panelboard provides the ability to group up to 42 remotely operated controllable break-ers into six individual zones. Each zone is designed to be switched by a dry or control signal contact from an external device. Each Pow-R-Command 25 panelboard has an integral zoning board where the zone designations are pre-wired at the factory and linked to specific contact inputs. Limited changes may be made to zone designations in the field through wiring changes.

The Pow-R-Command 25 Panelboard is CSA approved to C22.2 NO 29.

Figure 1-18. Typical Electrically Held Contactor Control System

Figure 1-19. Typical Pow-R-Command 25 Panelboard System

Figure 3-6.

Figure 3-7.

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BASIntegrationThe Pow-R-Command Lighting Control system can be integrated with Building Automation Systems via the following optional components:

� Native Modbus� Controller. The Native Modbus Controller takes the place of the PRC100 System Control-ler. The Native Modbus Controller is designed as a slave Modbus node.

� JCI100 Controller. The JCI100 Controller is designed to take the place of the PRC100 System Controller. The JCI Controller is designed specifically for use in a Johnson Controls Metasys� network. The JCI100 communicates using JCI’s N2 protocol and is treated as an addressed slave node on an N2 bus.

� OPC Server. The PRC OPC Server is a software addition onto a PRC100 or 1000 system. It is designed as an interface between the PRC system and an OPC server/client.

� SOAP Server. The PRC SOAP Server is a PRC100 system network add-on. The PRC SOAP Server is designed as an interface between a PRC100 or 1000 system and a SOAP client.

� BACnet Server. The PRC BACnet Server is a PRC system network add-on. The BACnet Server is designed to interface between the PRC100 or 1000 system and a BAS provider using the BACnet protocol.

� PRC2000 web-enabled BACnet Controller. The PRC2000 BACnet Controller provides direct interface via the web to a BACnet BAS system.

Refer to the factory for further informa-tion on applying these interfaces.

System Interface Equipment

Computer

The System Interface Equipment� Provides Windows�-based program-

ming and monitoring screens. The personal computer functions as the central point for data manipulation and programming of the system. It communicates with the system through a network interface device that is connected to the system through a twisted pair network.

� The personal computer is not a required component of a PRC100 network but is a useful tool for centralized access and back-up of system controllers.

� An optional hand-held programmer provides the capability to communi-cate directly with the PRC100 sys-tem when maintenance of the panel is required. The hand-held program-mer connects directly to the PRC100 controllers RS-485 board mainte-nance port using the supplied cable.

Lighting Management Software

Software

The Lighting Management Software� Provides programming for the

following equipment:� Power switching equipment� Application specific controllers

� The Lighting Management Software provides fully interactive easy-to-use software screens for the following functions:� System Setup� System Management� Controller Access and Modification� Data Logging and Back-up� Remote Monitoring

� The programming screens provide access to all the capabilities that exist in the power switching and application specific controllers.

� Additional software components can be purchased that will allow for the creation and use of custom graphic screens and/or Web access to a PRC100 system.

� Network components provide flexibility in establishing a PRC100 network. The network can consist of either a pure twisted shielded net-work or a combination of a twisted shielded network and Ethernet. Ethernet networks are accomplished using the PRC100 Ethernet Server.

� To connect to a PRC100 network via a PC, modem, or remote LAN/WAN connection, a Network Access Device is required. There are two types of Network Access Devices offered. The first is a Network Interface Box, which allows connection via an RS-232 port. The second is an Ethernet Server, which is used for connection via Ethernet.

Further Information. . . . . . . . . . . . . . . CAT.73.01.T.E

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PRC100 Control Cabinet

Control Cabinet (Accommodates Three ASCs)

General DescriptionThe Control Cabinet contains a PRC100 System Controller. The Control Cabinet is ideal for retrofit applications where existing panelboards are utilized. Remote controllable breakers may be utilized in an existing panelboard. When remote controllable breakers are connected to the Control Cabinet full system functionality is provided. The wiring between each panelboard mounted controllable break er and the system controller is a 28 Vac 3-wire or 4-wire circuit up to 200 feet (61 m) in length.

PRC100 Relay CabinetThe relay cabinet can be used with a standard panelboard to achieve PRC100 functionality. All controllers and net-work accessories discussed under the PRC100 section of this catalog can be used with the Relay Cabinet.

Each Relay Cabinet can house up to 48 single-pole, 20 amperes maximum latching relays. Each relay is individu-ally controlled and will report status back to the integral controller.

Common Features ListMemory Loss ProtectionTime schedules, time-of-day clock, day/date, and system configuration param-eters are protected from memory loss if there is a power failure. The memory loss protection is rated for 10 years.

Power Failure/Brownout RecoveryWhen system input power drops below normal, the system will not lose its programmed information. Upon return of normal power, breaker positions scheduled during the power failure period are immediately updated. No operator interaction is required.

Astronomical Real-Time ClockTime-of-day, day/date, automatic leap year and daylight savings time adjust-ments are provided as standard.

Control SoftwareIt is possible to program the panel-board directly through its local RS-485 maintenance port with a hand-held programmer or with the lighting management software over a shielded twisted pair cable by way of a central operator’s station.

Time SchedulingPow-R-Command 100 supports 50 schedules as local control functions. Any of the 50 local time schedules in a controller can be designated as a back-up schedule to execute only if the master sc hedules fail or cease execution.

Holiday SchedulingPow-R-Command 100 supports 16 system holidays through the Network Access Device and, additionally, each controller can execute 30 local holiday definitions.

Input to Output Switch MatrixThe input to output switch matrix feature allows any breaker connected to any panel to be controlled by any switch or any group of switches connected to any panel on the same network.

Messages/AlarmsThe system will maintain an alarm log. The log will record where the alarm occurred, alarm reason, date and time of the alarm. The log is maintained in non-volatile memory. The alarm log can store up to 300 alarms.

Daylighting OptimizationDaylighting optimization is available using a combination of inputs on the PRC100 controller or a Switch Override Controller and dimming cable.

Application Specific ControllersOptional Application Specifi c Controller s expand the PRC100 System through the network to customize the system to meet the needs of the tenant.

Switch Override Controller (SOC)

Switch Override Controller (SOC)

� Provides the ability to connect and monitor up to 48 additional 2-wire dry contact closures from wall switches, occupancy sensors, photocells, build-ing automation system relay contacts or any remotely mounted device with a dry contact.

� Input connections to the controller are self-powered.

� It is possible to program any input to the switch override controller to con-trol any breaker or group of breakers in the system.

� Inputs are capable of being individu-ally time-schedule enabled for different days of the week.

Telephone Override Controller (TOC)� Provides a voice prompted method

for ON/OFF override control of light-ing. It is possible to override an indi-vidual breaker or group of breakers ON or OFF during scheduled or nonscheduled hours using any touchtone analog telephone.

� The Telephone Override Controller allows voice prompted control of lighting circuits for up to 1,000 indi-vidual users. It is possible to program any of the 1,000 users to control any breaker or group of breakers in the panelboard or system.

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System Configurations

PRC2000 Network ArchitectureContaining an embedded webserver, each Pow-R-Command 2000 system is programmed with a unique IP address for communication via any standard Internet browser. Web access is stan-dard with the PRC2000. Eight 21-circuit control buses configured as needed throughout PRL1 and 2 panels. The PRC2000B directly interfaces to a BACnet Client Workstation.

Breaker Control Busses (BCB)Every Pow-R-Command Expansion Panelboard can be configured with the left and/or right breaker control busses installed. When using PRC EP Panel with one BCB, the remote controlled breakers are placed on the side with the control bus. Standard and con-trolled breakers can be distributed anywhere in the panel as needed.

Figure 1-20. PRC2000 Breaker Control Busses

5th Floor

4th Floor

3rd Floor

2nd Floor

Ground

RemoteAccessThruVPN

PC with Internet Browser

PRCEP1

PRCEP1

PRCEP2

PRCEP2

PRC2000

RS-485

RS-485

RS-485

RS-485

Customer LAN

Figure 3-8.

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PRC1000 ApplicationCustomizable extension panels allow for combinations of both regular and remote controllable breakers for indi-vidualized solutions as shown in this riser diagram. Eaton’s Cutler-Hammer Pow-R-Command 1000 Controller can support up to eight Breaker Control Busses contained within four standard panelboards or split between a maxi-mum of eight. When connected to the building’s Internet, all master and expansion panels can be controlled.

Figure 1-21. PRC1000 Breaker Control Busses

5th Floor

4th Floor

3rd Floor

2nd Floor

Ground

RemoteAccessThruModem

PCwith

Software

PRCEP1

PRCEP1

PRCEP2

PRCEP2

PRC1000

RS-485

RS-485

RS-485

RS-485

IIIBRS-485

5th Floor

4th Floor

3rd Floor

2nd Floor

Ground

RemoteAccessThruModem

PCwith

Software

PRCEP1

PRCEP1

PRCEP2

PRCEP2

PRC1000

RS-485

RS-485

RS-485

RS-485

IIIBRS-485

Figure 3-9.

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Figure 1-22. PRC750 Stand-alone System ArchitectureTable 3-10.

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Figure 1-23. Typical Building Lighting Control System — Networked

Typical New Lighting Control SystemEaton’s Cutler-Hammer Pow-R-Command 100 Panelboards shown above each have a System Controller for the basic lighting control functions.

The Pow-R-Command EC Panelboards shown contain additional chassis space for a switch override controller.

As shown, the central personal computer (PC) is optional since each panelboard is a stand-alone operating lighting control system with basic lighting control functions. The PC may be used for programming changes; downloading software; scheduling, viewing system status and configuration, etc.

LegendPRC100 = Standard Pow-R-

Command 100 Panel PRC100-EC = Pow-R-Command 100

with Expansion ChassisUSC = Universal System

Controller BoardPC = Personal Computer

NIB = Network Interface Box

SOC = Switch Override Controller

USC

Keyboard

TypicalSystemController USC USC

PRC100-EC PRC100 PRC100

SOC

3 ASCsMaximum

OptionExpansionNetwork

ControlCabinet

PRC100-EC PRC100

USC USCUSC

Typical branches:Up to 42 controllable circuits.Chassis mounted controllablebreakers can be mixed with standard non-controllable branch breakers.

PRC100-EC

PRC100 PRC100 PRC100

Main Network Cable(Twisted Pair)

USC USCUSC

NIB

PC

RS-232Cable

120 Vac

OptionalComputer/Software

Remote Input

SOC

PhotocellSwitch or LV Switch

Controllable Breakers or Standard Breakers (Typical)

Monitor

StandardPanelboard withControllable &Standard Breakers

PigtailCable

SOC

SOC

USC

ControlCabinet

Optional Networked PCs — Access to Graphics Program via DDE

Central PC/DDE Server

Serial Switching Box

RS-232/Serial Cable

Standard Analog Modem

Analog Phone Line

Figure 3-11.

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Type BABRSP Solenoid-Operated, Remote-Controlled

BABRSP Breaker

General DescriptionBABRSP circuit breaker is a bolt-on branch circuit breaker designed for use in panelboards and are ideally suited for lighting control or energy management applications. In addition to providing conventional branch circuit protection, they include a unique solenoid-operated mechanism that provides for efficient break er pulse-on and pulse-of f operation when used with a suitable controller like the Eaton’s Cutler-Hammer Pow-R-Command� lighting control system. BABRSP -break er can also be operated by a pushbutton, relay or PLC. A breaker status feature is included.

Note: BABRSP has monitoring only of the status of the break er contacts.

Product Features� Bolt-on line-side terminal.� Cable connected load-side terminal.� 3- or 4-wire (BABRP) control

terminal.� Status switch.� Bi-metal assembly for thermal

overload protection.� Fast acting short circuit protection.� Arc-runner and arc-chute assembly

for fast acting arc extinction.

� Three-position handle: OFF, TRIP (Center), ON.

� Handle permits manual switching when control power is lost.

� Mechanical trip indicator.� 15 and 20 ampere breakers SWD

(switching duty) rated.� HID ratings for HID (high intensity

discharge) lighting.

Note: For use in lighting control applica-tions.

Table 1-79. BABRP and BABRSP UL 489 and CSA 22.2 Interrupting Ratings and Catalogue Numbers

� Continuous current rating at 40°C.

Table 1-80. BABRP Wire Harness

Circuit BreakerType

Numberof Poles

Interrupting Capacity (Symmetrical Amperes)

AmpereRating �

Volts ac (50/60 Hz)

120 120/240

BABRSP1015BABRSP1020BABRSP1025BABRSP1030

1111

15202530

10,00010,00010,00010,000

————

BABRSP2015BABRSP2020BABRSP2025BABRSP2030

2222

15202530

————

10,00010,00010,00010,000

Description Catalogue Number

This 60-inch (1219.2 mm) wire pigtail provides a connection from a single BABRSP control plug to a customer’s pushbutton, relay or PLC. Each box contains 12 pigtails. Wires are 22 AWG, 600 V. Order in multiples of 12.

SLBKRPTL1

Same as SLBKRPTL1 except 72 inches (1828.8 mm) long and connects up to four BABRSP breakers on the same pigtail. Each box contains 4 pigtails. Order in multiples of 4.

SLBKRPTL4

Same as SLBKRPTL4 except it connects up to six BABRSP breakers on the same pigtail. Each box contains 4 pigtails. Order in multiples of 4.

SLBKRPTL6

Table 3-34.

Table 3-35.

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Panelboards

1

Type BABRSP and GHQRSP, Remote-Controlled

Remote Control OperationThe remote-control capability of the breaker is “armed” when the breaker handle is manually switched to the “ON” position. Once armed, the breaker can be pulsed “ON” and “OFF” by a controller device which provides an ac pulse of specified magnitude and duration to the solenoid operated mechanism. Control connections to the breaker are provided through a conductor plug (supplied by others). A normally open (a) auxiliary contact provides for “ON”/“OFF” status indication to the remote controller and/or indicating lamp.

In the event the breaker automatically trips, the breaker must be reset manually.

Breaker Control and Operating Data� Ambient temperature: 0ºC – 40ºC.� Nominal pulse magnitude:

28 Vac rms, 24 Vac (BABRP).� Tolerance: +10% to -15% of nominal

voltage.� Pulse duration: 1/2 cycle (8 – 10 ms).� Minimum recommended pulse

current at nominal voltage:� BABRP, BABRSP, GHQRSP

– 1-Pole: 1.0 amperes peak– 2-Pole: 2.0 amperes peak

� Breaker operating time: 20 – 40 ms.� Maximum breaker cycling: six

operations per minute.� Humidity: 0 – 95% non-condensing.� The BABRSP and GHQRSP are rated

for 250,000 operations.

Figure 1-24. Circuit Breaker Schematic Diagram for the BABRP and BABRSP BreakersNote: 2-pole break er s have two solenoids.

BABRSP

Remote

Status

BKR

a

RM

a

RM

b

Breaker

Status

OFF

Coil

ON

Coil

BABRP

Load Line

Remote Contact

Breaker Contact

Blu

e

Ye

llo

w

RMa

OFF

Coil

Bla

ck

RMb

ON

Coil

Re

d

Load Line

Remote Contact

Breaker Contact

Blu

e

Yellow

Bla

ck

Red

Figure 3-12.

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Technical Data

Panelboard Ratings� Voltage:

� 240 Vac� 480Y/277 Vac

� Main lugs:� 100 through 400 amperes

� Main breakers:� 100 through 400 amperes

� Branches:� 15 through 100 amperes� Controllable from 15 through

30 amperes

Interrupting Capacity (Symmetrical)� 240 Vac: 65 kA maximum fully rated.� 480Y/277 Vac maximum series rated

65 kA.

Service� 3-phase, 4-wire 208Y/120 V,

480Y/277 Vac and 240/120 V Delta.� Single-phase, 3-wire, 120/240 V.

MainsFor available mains, refer to Table 1-81.

Branch CircuitsFor available branch circuit devices, refer to Table 3-37.

Main Lugs OnlyThe short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device.

� Main lugs only ampere ratings: 100 and 225 and 400.

Main Circuit BreakersThe short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panel-board is the rating of the lowest fully rated main or branch device or the rating of an approved series rating combination.

Table 1-81. Main Circuit Breakers

� Controllable breakers ratings limited to 65 kA.

Branch Circuit BreakersThe type GHQRSP and BABRSP are the controllable circuit breakers. Controllable breakers are available in 1- and 2-pole styles, from 15 through 30 amperes. Non-controlled circuit breakers can be located within the panelboard chassis.

Table 1-82. Branch Circuit Breakers

� HID (High Intensity Discharge) rated breaker.� Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space.� Controllable breaker.� GFCI for 5 mA personnel protection.� GFP for 30 mA equipment protection.� 50 ampere devices are available as 2-pole only.

BreakerType

FrameAmpereRating

Interrupting Rating (kA Symmetrical)

240 V 480Y/277 V

EHD 100 18 14

FDBFDHFDFDC

225225225225

18 65100 �200 �

14 35 65100 �

EDEDHEDC

225225225

65100 �200 �

———

JDHJDJDC

250250250

65100 �200 �

35 65100 �

KDHKD

400400

35100 �

35100 �

BreakerType

AmpereRating

Numberof Poles

Interrupting Rating (kA Symmetrical)

120 V 120/240 V 240 V 277 V 480 V

BABBABBAB

15 – 7015 – 10015 – 100

122, 3

10——

—10—

—— 10

———

———

BAB-D �BAB-C �BABRSP �

15 – 6015 – 3015 – 30

1, 21, 21, 2

101010

101010

———

———

———

GHQRSP � 15 – 20 1, 2 — — 65 14 14

QBGF �, QBGFEP � 15 – 50 � 1, 2 10 10 — — —

Table 3-37.

Table 3-36.

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Pow-R-Command 100 Panel

PRC100 Interior View

Panelboard Ratings� Voltage:

� 240 Vac maximum� 480 Vac maximum

� Main lugs: � 100 through 400 amperes

� Main breakers: � 100 through 400 amperes

� Branches: � 15 through 225 amperes� Controllable from 15 through

30 amperes

Interrupting Capacity (Symmetrical)� 240 Vac: 65 kA maximum fully rated.� 480 Vac: 65 kA maximum

series rated.

Service� 3-phase, 4-wire 208Y/120 V

240/120 V Delta and 480Y/277 V.� Single-phase, 3-wire 120/240 V.

MainsFor available mains, refer to Table 3.38 .

Branch CircuitsFor available branch devices, refer to Table 3-39 .

Main Lugs OnlyThe short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device.

Main lugs only ampere ratings: 100, 250 and 400.

Main Circuit BreakersThe short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panelboard is the rating of the lowest fully rated main or branch device or the rating of an approved series rated combination.

Table 1-83. Main Circuit Breakers

� Top-feed only.

Branch BreakersThe types GHQRSP and BABRSP are the controllable circuit breakers. Controllable breakers are available in 1- and 2-pole styles, from 15 through 30 amperes. Non-controlled breakers can be located within the panelboard chassis.

Table 1-84. Branch Circuit Breakers

� 1-pole breaker rated 120 Vac.� Controllable breaker.� 1-pole breaker rated 277 Vac.� Controllable breaker ratings limited to 65 kA.

ControllableBreakers

SystemController

Power Supply

Low Voltage Control Bus

BreakerTypeAmperes

BreakerFrame

Interrupting Rating(kA Symmetrical)

240 Vac 480Y/277 Vac

100100100100100100100

EHDFDBFDHFDFDCFCLFB-P �

18 18 65100200200200

14 14 25 65100150200

150150150150

FDBFDHFDFDC

18 65100200

14 25 65100

225225225225225225

EDEDHEDCJDHJDJDC

65100200 65100200

——— 25 65100

250250250

JDHJDJDC

65100200

25 65100

400400400400

DK �KD �HKD �KDC �

65 65100200

— 35 65100

BreakerType

AmpereRating

Numberof Poles

Interrupting Rating (kA Symmetrical)

240 V 480 V

BAB �BAB BABRSP �

15 – 70 15 – 100 15 – 30

12, 31, 2

10 10 10

———

GHQRSP � 15 – 20 1, 2 65 14

GHB �GHB

15 – 100 15 – 100

12, 3

65 65

14 14

EHDEHD

15 – 60 80 – 100

12, 3

18 18

14 14

FDB 15 – 150 2, 3 18 14

FDFD

15 – 100 15 – 100

12, 3

18 65

25 25

HFDHFD

15 – 100 15 – 100

12, 3

100 �100 �

65 65

FDC 15 – 150 2, 3 200 � 100

EDEDHEDC

100 – 225100 – 225100 – 225

2, 32, 32, 3

65100 �200 �

———

Table 3-38.

Table 3-39.

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Panel Technical Data

Panelboard Ratings� Voltage:

� 240 Vac� 480Y/277 Vac

� Main lugs:� 100 through 400 amperes

� Main breakers:� 100 through 400 amperes

� Branches:� 15 through 100 amperes� Controllable from 15 through

30 amperes

Interrupting Capacity (Symmetrical)� 240 Vac: 65 kA maximum fully rated.� 480Y/277 Vac: 65 kA maximum

series rated.

Service� 3-phase, 4-wire 208Y/120 V,

480Y/277 Vac and 240/120 V Delta.� Single-phase, 3-wire, 120/240 V.

MainsFor available mains refer to Table 3-40.

Branch CircuitsFor available branch circuit devices refer to Table 3-41 .

Main Lugs OnlyThe short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device.

� Main lugs only ampere ratings: 100, 225 and 400.

Main Circuit BreakersThe short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panel-board is the rating of the lowest fully rated main or branch device or the rating of an approved series rating combination.

Table 1-85. Main Circuit Breakers

� Controllable breaker ratings limited to 65 kA.

Branch Circuit BreakersThe type GHQRSP and BABRSP are the controllable circuit breakers. Controllable breakers are available in 1- and 2-pole styles, from 15 through 30 amperes. Non-controlled circuit breakers can be located within the panelboard chassis.

Table 1-86. Branch Circuit Breakers

� HID (High Intensity Discharge) rated breaker.� Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space.� Controllable breaker.� GFCI for 5 mA personnel protection.� GFP for 30 mA equipment protection.� 50 ampere devices are available as 2-pole only.

BreakerType

FrameAmpereRating

Interrupting Rating (kA Symmetrical)

240 V 480Y/277 V

EHD 100 18 14

FDBFDHFDFDC

225225225225

18 65100 �200 �

14 35 65100 �

EDEDHEDC

225225225

65100200

———

JDHJDJDC

250250250

65100 �200 �

35 65100 �

DKKDHKDKDC

400400400400

65 65100 �200 �

— 35 65100 �

BreakerType

AmpereRating

Numberof Poles

Interrupting Rating (kA Symmetrical)

120 V 120/240 V 240 V 277 V 480 V

BABBABBAB

15 – 7015 – 10015 – 100

122, 3

10——

—10—

—— 10

———

———

BAB-D �BAB-C �BABRP �

15 – 6015 – 3015 – 30

1, 21, 21, 2

101010

101010

———

———

———

GHQRSP � 15 – 20 1, 2 — — 65 14 14

QBGF �, QBGFEP � 15 – 50 � 1, 2 10 10 — — —

Table 3-41.

Table 3-40.

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PRC2000 Panel Layout

Figure 1.1-1. Pow-R-Command PRC2000 Layout

14 in. - 18 Ckt. Chassis Includes PRC2000 Controller

20 in. - 30 Ckt. Chassis Includes PRC2000 Controller

26 in. - 42 Ckt. Chassis Includes PRC2000 Controller

40 in. - 60 Ckt. ChassisIncludes PRC2000Controller

47 in. - 72 Ckt. ChassisIncludes PRC2000Controller

53 in. - 84 Ckt. ChassisIncludes PRC2000Controller

Note: PRC2000 Chas-sis is located at the top of the panelboard immediately above the breakers.

Main Lug Section 2 in. — 100 Amp MLO4 in. — 225 Amp MLO

Vertically Mounted 8 in. — 100 Ampere Frame EHD, EDB, EDS, ED, EDH, FDB, HFD

9 in. — 225 Ampere Frame EHD, EDB, ED, EDH, FDB, HFD, FDC

ckt13579

111315171921232527293133353739414345474951535759616365676971737577798183

ckt246810121416182022242628303234363840424446485052545658606264666870727476788082

Controller

PRC2000Controller

PRC2000 Panel Layout Instructions1. Select PRC2000 Panelboard

Chassis from Figure 3-13.

a. Determine required mains (lugs or breaker)

b. Select appropriate Main Lugc. Select appropriate Main Deviced. Select appropriate branch

breakers2. Layout panel as shown in

Figure 3-13. Total ”in.” determine box height shown in Table 3-42 (When total ”in.” units exceeds the number shown, use next size box size.

Layout Example1. Panel Description:

a. PRC2000, 3-phase 4-wire, 208Y/120 Vac, interrupting rating of 10,000 AIC symmetrical: 225 ampere main lugs only at bottom, surface mounted and the following branch breakers

b. 36 – 20 ampere, 1-pole BABRSPc. 6 – 20 ampere, 1-pole BABRSP

spaces2. Layout information from

Figure 3-13 .

a. PRC2000 with 42-circuit Interior 26 in.

b. 225 ampere Main Lugs Section 4 in.

c. Total Panelboard Height 30 in.3. From Table 3-42 :

� Panel Height: 30 in.20 in. wide x 5.75 in. deep

� Box Height: 48 in.� Box Catalogue Number:

EZB2048RC� Trim Catalogue Number:

EZT2048S

Table 1-87. Box Selection — Dimensions in Inches (mm)

CabinetsTrims are code gauge steel, ASA 61 light gray painted finish. Boxes are code gauge galvanized steel without knockout. Standard size is 20 in. wide x 5.75 in. deep.

Top and Bottom Gutters6.38 in.

Minimum Side Gutters4 in. (minimum) on 20 in. wide box size.

MaximumPanel Height

Box Height,Inches

Catalogue Number

EZ Box EZ Trim

20-Inch Wide x 5.75-Inch Deep Boxes0 – 22.0023.00 – 28.0029.00 – 34.00

36.0042.0048.00

EZB2036REZB2042REZB2048R

EZT2036S or FEZT2042S or FEZT2048S or F

35.00 – 46.0047.00 – 58.00

60.0072.00

EZB2060REZB2072R

EZT2060S or FEZT2072S or F

Figure 3-13.

Table 3-42.

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Pow-R-Command 100 Standard Panel LayoutNote: The P ow -R-Command 1 0 0 EC should be utiliz ed where an application specifi c controller card is required.

BussingTin-plated aluminum is standard, copper is available as an option.

BoxesBoxes are made from code gauge galvanized steel. Blank ends are supplied as standard.

TrimsTrims are made from code gauge steel and painted ASA 61 gray. Doors 48 inches (1219.2 mm) or less have a single point lock, doors over 48 inches (1219.2 mm) have a three point catch and lock.

Panel Layout Instructions1. Select Pow-R-Command 100

Smart Chassis from Table 3-44 .

Note: Smar t c hassis is alw ays located at the bot tom of the panelboard c hassis immediately below the bot tom break er.

2. Required mains (lugs, breaker or fuse pullout).

3. Select appropriate neutral.

4. Select branch breakers and addi-tional chassis space, as needed.

5. Layout panel as shown in Table 3-44 , using appropriate “X” units. Total “X” units determine box height shown in Table 3-43 . When total “X” units exceed the number shown, use next size box size, e.g., if total “X” equals 25, use 31X box or EZB2060RC.

Layout Example: Panel description Pow-R-Command 100; 3-Phase, 4-Wire; 480Y/277 Vac; interrupting rating, 14,000 AIC symmetrical; 250 ampere main lugs only; bottom; surface mounted and the following branch breakers:

� 36 — 20 ampere, 1-pole.� 6 — 20 ampere, 1-pole spaces.

Layout information from Table 3-44:� Smart chassis 13X� 24 circuit add-on chassis 10X� 250 ampere neutral 5X� 250 ampere main lugs only 5X� Total panelboard height 33X

Layout information from Table 3-43:� 33X panel height.� Box height: 72 inches (1828.8 mm).� 20 inches wide x 5-3/4 inches deep

(508.0 mm x 146.1 mm).� Box Catalogue Number:EZB2072RC� Trim Catalogue Number:EZT2072S

Cabinets� Trims/deadfronts are code gauge

steel, ANSI 61 finish. � Boxes are code gauge galvanized

steel without knockouts. � Standard size is 20 inches wide x 5-3/4

inches (508.0 mm x 146.1 mm) deep.� Top and Bottom Gutters: 6-3/8 inch

(161.9 mm) minimum.� Side Gutters: 4-inch (101.6 mm)

(minimum) on 20-inch (508.0 mm) wide box.

Panel Height,Max.,“X” Units

BoxHeight,Inches(mm)

BoxCatalogueNumber

TrimCatalogueNumber

20 inches wide x 5-3/4-inch (508.0 mm x 146.1 mm) deep boxes

23X31X40X53X

48 (1219.2)60 (1524.0)72 (1828.8)90 (2286.0)

EZB2048RCEZB2060RCEZB2072RCEZB2090RC

EZB2048S or FEZB2060S or FEZB2072S or FEZB2090S or F

Table 3-43. Box Selection

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Table 1-89. Layout

� All “F” frame branch mounted breakers must be mounted above (top) of all controllable breakers on the chassis.

� ED, EDH and EDC branch mounted breakers may be mounted with load lugs on either left or right. Specify on order.

� All add-on GHB/GHQRSP and BABRSP/BAB branch spaces must be adjacent to smart chassis poles.

� GHQRSP and GHB breakers may be mixed on the same connector. GHB breakers are NOT con-trollable breakers.

� Panelboards may have GHB/GHQRSP type breakers or BABRSP/BAB type breakers, but the two types may not be mixed in one panel.

� BABRSP and BAB breakers may be mixed on the same connector. BAB breakers are not controllable breakers.

� 120/240 V or 120/208 V only.� Top mounted main only.� LCL main breaker requires 6-1/2-inch (165.1 mm) deep box.

“X” Space — Poles1-Pole � 1-Pole � 1X EHD2-Pole � 2-Pole � 2X FDB, FD1-Pole � 3-Pole � 3X HFD, FDC2-Pole �

2-Pole �� 2X ED, EDH, EDC3-Pole �� 3X ED, EDH, EDC

Add-On Chassis“X” – Poles 5X – 1210X – 24

Breaker FrameGHB ���

or BAB ����

ckt ckt 1 2 13X –

Smart Chassisincludes spaces for:18 Poles:

GHQRSP, GHB ���

orBABRSP, BAB ����

3 4 5 6 7 8 9 1011 1213 1415 1617 18

Pow-R-Command 100 System Controller and 18 Pole Spaces for Controllable Breakers

Smart chassis is always located at the bottom of the chassis immediately below all breakers.

Neutral Section 5X – 100, 250 Ampere8X – 400, 600, 800 Ampere

Main Lug Section 2X – 100 Ampere5X – 250 Ampere8X – 400 Ampere

Main DevicesHorizontally Mounted

See branch mounted – EHD, FD, FDB,HFD, FDC, ED, EDH, EDC Above7X – EHD, FDB, FD, HFD, FDC, ED, EDH, EDC

Vertically Mounted 7X – 100 Ampere Class “T” Fused Main9X – 200 Ampere Class “T” Fused Main 9X – FB–P �

14X – JD, HJD, JDC15X – DK, KD, HKD, KDC �

21X – LCL �

Table 3-44.

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Pow-R-Command 100 EC (Expansion Chassis) Panel Layout

BussingTin-plated aluminum is standard, copper is available as an option.

BoxesBoxes are made from code gauge galvanized steel. Blank ends are supplied as standard.

TrimsTrims are made from code gauge steel and painted ANSI 61 gray. Doors 48 inches or less have a single point lock, doors over 48 inches (1219.2 mm) have three point catch and lock.

Panel Layout Instructions1. Select Pow-R-Command 100 EC

Smart Chassis from Table 1-91.

Note: Smar t c hassis is alw ays located at the bot tom of the panelboard c hassis immediately below the bot tom break er.

2. Required mains (lugs, breaker or fuse pullout).

3. Select appropriate neutral.

4. Select branch breakers and addi-tional chassis space, as needed.

5. Layout panel as shown in Table 1-91, using appropriate “X” units. Total “X” units determine box height shown in Table 1-90. When total “X” units exceed the number shown, use next size box size, e.g., if total “X” equals 25, use 31X box or EZB2060RC.

Layout Example: Panel description Pow-R-Command 100; 3-Phase, 4-Wire; 480Y/277 Vac; interrupting rating, 14,000 AIC symmetrical; 250 ampere main lugs only; bot tom; surface mounted and the following branch breakers:

� 36 — 20 ampere, 1-pole.� 6 — 20 ampere, 1-pole spaces.

Layout information from Table 1-91:� Smart chassis 20X� 24 circuit add-on chassis 10X� 250 ampere neutral 5X� 250 ampere main lugs only 5X� Total panelboard height 40X

Layout information from Table 1-90:� 40X panel height

Box height: 72 inches (1828.8 mm).� 20 inches wide x 5-3/4 inches

(508.0 mm x 146.1 mm) deep.� Box Catalogue Number:

EZB2072RC � Trim Catalogue Number: EZT2072S

Cabinets� Trims/deadfronts are code gauge

steel, ANSI 61 finish. � Boxes are code gauge galvanized

steel without knockouts. � Standard size is 20 inches wide x 5-3/4

inches (508.0 mm x 146.1 mm) deep.� Top and Bottom Gutters: 6-3/8 inch

(161.9 mm) minimum.� Side Gutters: 4-inch (101.6 mm)

(minimum) on 20-inch (508.0 mm) wide box size.

Table 1-90. Box SelectionPanel Height,Max.,“X” Units

BoxHeight,Inches(mm)

BoxCatalogueNumber

TrimCatalogueNumber

20 inches wide x 5-3/4 inch (508.0 mm x 146.1 mm) deep boxes

31X40X53X

60 (1524.0)72 (1828.8)90 (2286.0)

EZB2060RCEZB2072RCEZB2090RC

EZT2060S or FEZT2072S or FEZT2090S or F

Table 3-45.

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Table 1-91. Layout

� All “F” frame branch mounted breakers must be mounted above (top) of all controllable breakers on the chassis.

� ED, EDH and EDC branch mounted breakers may be mounted with load lugs on either left or right. Specify on order.

� All add-on GHB/GHQRSP and BAB/BABRSP branch spaces must be adjacent to smart chassis poles.

� GHQRSP and GHB breakers may be mixed on the same connector. GHB breakers are NOT con-trollable breakers.

� Panelboards may have GHB/GHQRSP type breakers or BABRSP/BAB type breakers, but the two types may not be mixed in one panel.

� BABRSP and BAB breakers may be mixed on the same connector. BAB breakers are not controllable breakers.

� 120/240 V or 120/208 V only.� Top mounted main only.

“X” Space — Poles1-Pole � 1-Pole � 1X EHD2-Pole � 2-Pole � 2X FDB, FD1-Pole � 3-Pole � 3X HFD, FDC2-Pole �

2-Pole �� 2X ED, EDH, EDC3-Pole �� 3X ED, EDH, EDC

Add-On Chassis“X” – Poles 5X – 1210X – 24

Breaker FrameGHB ��� or BAB ����

ckt ckt 1 2 20X –

Pow-R-Command 100 ECSmart Expansion Chassisincludes spaces for:18 Poles:

GHQRSP, GHB ��� or BABRSP,BAB ����

3 4 5 6 7 8 9 1011 1213 1415 1617 18

Pow-R-Command 100 System Controller and 18 Pole Spaces for Controllable Breakers

Note: Smar t c hassis is always located at the bot tom of the c hassis immediately below all controllable break er s. All other break er s, excluding mains, are located abo ve all controllable break er s.

Expansion ChassisAccepts Up to 1 ApplicationSpecific Controllers

Neutral Section 5X – 100, 250 Ampere8X – 400 Ampere

Main Lug Section 2X – 100 Ampere5X – 250 Ampere8X – 400 Ampere

Main DevicesHorizontally Mounted

See branch mounted – EHD, FD, FDB,HFD, FDC, ED, EDH, EDC Above7X – EHD, FDB, FD, HFD, FDC, ED, EDH, EDC

Vertically Mounted 7X – 100 Ampere Class “T” Fused Main9X – 200 Ampere Class “T” Fused Main9X – FB–P �

14X – JD, HJD, JDC15X – DK, KD, HKD, KDC �

Table 3-46.

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Lighting Control Systems – Pow-R-Command

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Pow-R-Command 4000 and wireless I/O module system overview

General overviewThe Power-R-Commande4000 (PRC4000) is designed to act as the coordinator of the wireless lighting network. It has a multitude of advanced features that perform the seamless control of every zone in your entire facility, as well as com-plex energy-management tasks. All configuration and control can be done through a standard Web browser, a familiar environment, to help get you up and running quickly without the headache of learning a new software platform. In addition, the PRC4000 is networkable with the Pow-R-Command lighting control RS-485 network with the ability to expand its capabilities. The PRC4000 also comes equipped with analog and digital inputs/outputs to accommodate an extended array of input devices, switching, and dimming needs.

Mainly, the PRC4000 wirelessly communicates to the PRC wireless I/O modules using the IEEET 802.15.4 standard. The PRC wireless I/O modules allow local connectivity of low voltage switches, photo sensors, occupancy sensors, any 0–10 Vdc dimming ballasts, and other auxiliary devices. The I/O module also adds discrete on/off load control through an onboard relay for loads up to 120/277V, 20A. Running control wires from each device in the facility back to the electrical room is no longer required. The configuration and programming is stored in the internal memory of the PRC wireless I/O module. This allows for distributed intelligence that adds reliability to an already robust lighting control network.

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Lighting Control Systems – Pow-R-Command

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Product layout and I/O

The PRC4000 has many analog and digital inputs/outputs to meet the needs of the facility. Each input and output is completely con-figurable and programmable through the Web browser interface.

DC power output: 15V 100 mA DC output to power auxiliary devices.

Eight universal inputs (analog or digital): Marked AI1 through AI8 in Figure 3-13, each analog input accepts an incoming voltage of 0 to 5 Vdc. They can be used to connect photo sensors, occupancy sensors, switches, or many other auxiliary devices or controls. If used as a digital input, the closure must be a dry contact.

Four analog outputs: Marked as AO1 through AO4 to the left, out-put 0 to 20 mA DC. Typically used for control of dimmable ballasts.

Four digital outputs: Marked as DO1 through DO4 to the left, each digital output can be used for relay control or to control a number of auxiliary devices. Each digital output has a relay that is able to directly control a 125 Vac 0.5A, 110 Vdc 2A, or 30 Vdc 2A loads.

PRC4000 and wireless I/O module

The wireless I/O module also has a number of inputs and outputs available to meet the needs of the facility.

Two universal inputs (analog or digital): 0 to 5 Vdc. Typically used to monitor a photo or occupancy sensor.

Two digital inputs: For connection of occupancy sensors, switches, and demand meters.

Digital output: For direct load control 120/277V 20A AC.

Analog output: Outputs 0 to 10 Vdc. Typically used for control of dimmable ballasts.

DC power output: 15V 100 mA DC output to power auxiliary devices.

Figure 3-13. PRC4000 controller I/OFigure 1.

Wireless I/O module I/O board layoutFigure 2.

Wireless I/O module connected to a Figure 3. standard 4 x 4 junction box

BLKBLUE

REDN/C

SV1 SV2

TB1

N/C15VAO

GNDTB2

U11GNDU12

GNDTB3

D11GND

GNDD12

WirelessRadio

Not Used15 Vdc 100 mA OutputAnalog OutputGround

Universal Input 1GroundUniversal Input 2Ground

Digital Input 1Ground Digital Input 2Ground

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Lighting Control Systems – Pow-R-Command

PRC4000 controller I/OFigure 4.

Figure 3-13 PRC40000 controller I/O

Figure 3-14 Wireless I/O module I/O board layout

Figure 3-14 Wireless I/O module connected to a standard 4x4 junction box

Pow-R-Command 4000 and wireless i/O module system overview

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The PRC4000 offers a Web browser interface for all your control and configuration. No special software is needed. Through this very familiar interface, you will be able to completely customize and program both the PRC4000 and the wireless I/O module.

Integrated memory: All programming for both devices is stored directly on the device through integrated onboard memory. This ensures distributed control that adds to the robustness and integrity of your lighting network.

Device specifications: The PRC4000 offers industry-leading technology. Not only does it have a built-in radio to communicate wirelessly directly with each I/O module over the IEEE 802.15.4 standard, but it also offers many advanced features to help coordinate your lighting network. The PRC4000 has a built-in battery-backed time clock. In addition to its advanced time-scheduling feature set, the PRC4000 also offers astronomical time scheduling that dynamically adjusts to your geographic location and time of year. With any automated system, data logging and alarm notifica-tions are essential. To meet this need, the PRC4000 offers an integrated internal data and alarm notification system. This gives you access to valuable information that you would need to quickly see the current status of your lighting system.

Easy installation

The PRC4000 and wireless I/O module were designed to lower the cost of material and labor involved with installation of a lighting control system. The wireless I/O module can be powered by 120 Vac or 277 Vac, giving it the ability to be powered by any 120/277 Vac circuit nearby. With that in mind, the wireless I/O module was designed to easily mount in a drop ceiling. No communication wires are needed. The I/O module wirelessly communicates back to the PRC4000 through the IEEE 802.15.4 standard. The PRC4000 controller unit can be placed on a desktop or shelf in the facility. For the basic PRC4000 and I/O module system, the only requirements are a 120 Vac outlet and a connection to your facility’s Ethernet network.

PRC4000 Web pagesFigure 5.

Programming

All programming and configuration is done through a standard Web browser. Once the PRC4000 is set up and given a static IP address, just navigate to that IP address through your Web browser, and you will be prompted for a username and password. The PRC4000 was completely designed from the ground up with the customer in mind. We wanted to make an interface that was very efficient and simple to use. After using it for a short amount of time, you will see just how easy it is to completely customize your lighting control network. Please reference the PRC4000 and wireless I/O module installation guide for more information.

Network philosophy

The PRC4000 and wireless I/O module is a completely wireless network. Each facility will typically have one PRC4000 and up to 99 wireless I/O modules communicating back to it. Each wireless I/O module is digitally addressed from 1 to 99 through onboard rotary address switches. After addressing each wireless I/O module, the PRC4000 will automatically discover the device.

In addition to wireless I/O modules, the PRC4000 can communi-cate directly to the Pow-R-Command wireless switch. The wireless switch adds more local functionality to the wireless system through its onboard I/O. See document TD01412054E for more details. Aside from the wireless communication, the PRC4000 can connect to a Pow-R-Command RS-485 network with complete access to all of your Pow-R-Command panelboards.

See Figure 3-17 for a network example. For more information, please reference the PRC4000 and wireless I/O module installation guide.

Figure 3-16 PRC4000

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Lighting Control Systems – Pow-R-Command

Pow-R-Command 4000 and wireless i/O module system overview

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Facility Ethernet networkFigure 6. Figure 3-17. Facility Ethernet network

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Lighting Control Systems – Pow-R-CommandPow-R-Command 1000 Wireless Switch

Each switch has the ability to communicate to a Pow-R-Command 1000 line of lighting controllers through a Pow-R-Command Wireless Switch interface unit or communicate directly to the PRC4000 Wireless Small Building controller.

For each switch interface, you can have up to 99 wireless switches connected to the system. This gives distributed lighting control throughout the entire facility at a much lower cost of installation and maintenance. Each Pow-R-Command Wireless Switch is completely customizable and can be programmed to precisely meet the needs of the customer’s lighting control strategy. The Pow-R-Command Wireless Switch configuration is stored directly in the integrated memory of the switch that adds to the robustness of the device. In addition to the wireless network communication capabilities, the Pow-R-Command Wireless Switch has built-in input and output capable of connecting photo sensor, occupancy sensor, and dimmable ballasts to achieve fully integrated zone lighting control capability from one device.

Highlights

Wireless network commu-nication implementing the IEEE 802.15.4 standard

Network capability with existing Pow-R-Command 1000 line of products

Up to 99 wireless switches per single network

Onboard rotary switches for ease of addressing

Soft-touch 2-, 4-, and 6-push-button options available

Real-time status indicated through LED status backlit for each button

Built-in analog and digital input/output

Standard single-gang box mounting

Standard Decora -type wall plate fitment

Black, white, and almond colors available

Wireless Switch and Wireless Switch Interface Unit

Features

Completely wireless communication to the Pow-R-Command 1000 line of the lighting controllers through the Pow-R-Command Wireless Switch interface (IEEE 802.15.4 standard)

Completely integrates into the facility’s Pow-R-Command 1000 automated lighting control system. Can be con-nected to the single network with the Pow-R-Command Digital Switch Network devices; up to 99 switches can coexist on the single network

Industry-leading customization where each switch button can control any Smart Breaker and/or group in the facility

Distributed intelligence achieved through integrated memory storage on each device

Each device easily addressed using onboard rotary switches. All the devices are automati-cally discovered by the Pow-R-Command 1000 line of the controllers, eliminating initial software configuration steps

Multiple soft-touch button configurations allow for easy customization of the system. Momentary, gold-plated con-tacts for each pushbutton

Real-time status of break-ers and/or groups is shown through status indicators for each button. LED backlit allows quick display of the current system’s status

On-board digital and analog inputs/outputs allows connec-tion of photo sensors, occupancy sensors, and dimmable ballasts

Mounts in standard single-gang switch wall box. No special hardware is required. Fits standard Decora-type wall plate; mounting screws are not visible

The Pow-R-Command Wireless Switch is a state-of-the-art microprocessor-based, low voltage wireless communication device, based on the 802.15.4 wireless standard.

Pow-R-Command 4000 and wireless i/O module system overview

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Pow-R-Command 1000 Wireless Switch

Each switch has the ability to communicate to a Pow-R-Command 1000 line of lighting controllers through a Pow-R-Command Wireless Switch interface unit or communicate directly to the PRC4000 Wireless Small Building controller.

For each switch interface, you can have up to 99 wireless switches connected to the system. This gives distributed lighting control throughout the entire facility at a much lower cost of installation and maintenance. Each Pow-R-Command Wireless Switch is completely customizable and can be programmed to precisely meet the needs of the customer’s lighting control strategy. The Pow-R-Command Wireless Switch configuration is stored directly in the integrated memory of the switch that adds to the robustness of the device. In addition to the wireless network communication capabilities, the Pow-R-Command Wireless Switch has built-in input and output capable of connecting photo sensor, occupancy sensor, and dimmable ballasts to achieve fully integrated zone lighting control capability from one device.

Highlights

Wireless network commu-nication implementing the IEEE 802.15.4 standard

Network capability with existing Pow-R-Command 1000 line of products

Up to 99 wireless switches per single network

Onboard rotary switches for ease of addressing

Soft-touch 2-, 4-, and 6-push-button options available

Real-time status indicated through LED status backlit for each button

Built-in analog and digital input/output

Standard single-gang box mounting

Standard Decora -type wall plate fitment

Black, white, and almond colors available

Wireless Switch and Wireless Switch Interface Unit

Features

Completely wireless communication to the Pow-R-Command 1000 line of the lighting controllers through the Pow-R-Command Wireless Switch interface (IEEE 802.15.4 standard)

Completely integrates into the facility’s Pow-R-Command 1000 automated lighting control system. Can be con-nected to the single network with the Pow-R-Command Digital Switch Network devices; up to 99 switches can coexist on the single network

Industry-leading customization where each switch button can control any Smart Breaker and/or group in the facility

Distributed intelligence achieved through integrated memory storage on each device

Each device easily addressed using onboard rotary switches. All the devices are automati-cally discovered by the Pow-R-Command 1000 line of the controllers, eliminating initial software configuration steps

Multiple soft-touch button configurations allow for easy customization of the system. Momentary, gold-plated con-tacts for each pushbutton

Real-time status of break-ers and/or groups is shown through status indicators for each button. LED backlit allows quick display of the current system’s status

On-board digital and analog inputs/outputs allows connec-tion of photo sensors, occupancy sensors, and dimmable ballasts

Mounts in standard single-gang switch wall box. No special hardware is required. Fits standard Decora-type wall plate; mounting screws are not visible

The Pow-R-Command Wireless Switch is a state-of-the-art microprocessor-based, low voltage wireless communication device, based on the 802.15.4 wireless standard.

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Lighting Control Systems – Pow-R-Command

Pow-R-Command 1000 Wireless Switch

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1.75 (44.5)

4.13(104.9)

Dimensions— inches (mm) Wireless back

Node addresssettings

Choice of colorsalmond, white,

and black

Durable LEDpushbuttons

Contemporarystyling

I/O terminal block

Incomingpower

Wirelessradio

Standard front

In Out

Physical

Mounts in standard single-gang box spacing

Device colors:

Black

White

Almond

Custom labeling available

Wireless radio (IEEE 802.15.4 standard)

Device I/O

Voltage output of 12V/20 mA DC to power auxiliary devices such as a photo sensor or occupancy sensor

Analog input for a photo or occupancy sensor

Digital input for occupancy sensor

Analog output: connect up to 40 dimmable ballasts to each digital switch

Electrical

24V/100 mA AC power

Operating environment

Designed for indoor environment

Operating temperature: –10ºC to 40ºC (14ºF to 104ºF)

Relative humidity: 10% to 90% non-condensing

Atmosphere: non-explosive and non-corrosive

Vibration: stationary application—NEMA level A

Pushbuttonconfiguration

Analog input

Analog output

Digital input

12 Vdc output

2-button ✔ ✔ ✔ ✔

4-button ✔ ✔ ✔ ✔

6-button ✔ ✔ ✕ ✔

PRC WS 4 W

Product Line (3 Digits)

PRC = Pow-R-Command Type of Switch (2 Digits)

DS = Digital SwitchWS = Wireless Switch

Number of Buttons (1 Digit)

2 = 2 Buttons 4 = 4 Buttons6 = 6 Buttons

Color (1 Digit)

B = BlackW = WhiteA = Almond

Switch network

From PRCcontroller

Wireless switch

Wireless switch positions

Wireless switchinterface unit

How to order

Figure 3-18. Switch Network

Figure 3-19. Dimensions

Figure 3-120. How To Order

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Lighting Control Systems – Pow-R-Command

Effective March 2009Technical Data TD01412055E

Pow-R-Command Digital Switch— system overview

General overviewThe Pow-R-Command� (PRC) Digital Switch is a state-of-the-art microprocessor-based low voltage switch. Each switch has the ability to communi-cate directly to a Pow-R-Command 1000 line of the controllers over a dedicated switch network. This gives distributed control throughout the entire facility at a much lower cost of installation. In addition to advanced network features, each PRC Digital Switch is completely customizable and can be programmed to precisely meet customers’ requirements for lighting control. All the program-ming features are stored directly in each switch’s integrated memory, which adds to the robust-ness of the digital switch network. In addition, each switch is equipped with onboard inputs and outputs, which expands the switch’s capability by allowing the connection of photo sensors, occu-pancy sensors, and/or dimmable ballasts directly to the switch.

Product layout and onboard I/O

The PRC Digital Switch is offered in multiple pushbutton configurations with color options of white, black, or almond. Depending on the pushbutton configuration, each switch has a number of inputs and outputs available.

Analog input: 0 to 10 Vdc. Typically used to monitor a photo sensor or occupancy sensor.

Analog output: 0 to 10 Vdc. Used primarily for dimmable ballast control. Each analog output can have up to 30 dimmable ballasts connected to it.

Digital input: Typically used for dry contact input from an occupancy sensor.

DC output: The 12 V/10 mA Vdc output is primarily used to power auxiliary devices such as the occupancy sensor and photo sensor.

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1.75 (44.5)

4.13(104.9)

Dimensions— inches (mm) Wireless back

Node addresssettings

Choice of colorsalmond, white,

and black

Durable LEDpushbuttons

Contemporarystyling

I/O terminal block

Incomingpower

Wirelessradio

Standard front

In Out

Physical

Mounts in standard single-gang box spacing

Device colors:

Black

White

Almond

Custom labeling available

Wireless radio (IEEE 802.15.4 standard)

Device I/O

Voltage output of 12V/20 mA DC to power auxiliary devices such as a photo sensor or occupancy sensor

Analog input for a photo or occupancy sensor

Digital input for occupancy sensor

Analog output: connect up to 40 dimmable ballasts to each digital switch

Electrical

24V/100 mA AC power

Operating environment

Designed for indoor environment

Operating temperature: –10ºC to 40ºC (14ºF to 104ºF)

Relative humidity: 10% to 90% non-condensing

Atmosphere: non-explosive and non-corrosive

Vibration: stationary application—NEMA level A

Pushbuttonconfiguration

Analog input

Analog output

Digital input

12 Vdc output

2-button ✔ ✔ ✔ ✔

4-button ✔ ✔ ✔ ✔

6-button ✔ ✔ ✕ ✔

PRC WS 4 W

Product Line (3 Digits)

PRC = Pow-R-Command Type of Switch (2 Digits)

DS = Digital SwitchWS = Wireless Switch

Number of Buttons (1 Digit)

2 = 2 Buttons 4 = 4 Buttons6 = 6 Buttons

Color (1 Digit)

B = BlackW = WhiteA = Almond

Switch network

From PRCcontroller

Wireless switch

Wireless switch positions

Wireless switchinterface unit

How to order

Figure 3-18. Switch Network

Figure 3-19. Dimensions

Figure 3-120. How To Order

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Lighting Control Systems – Pow-R-Command

Effective March 2009Technical Data TD01412055E

Pow-R-Command Digital Switch— system overview

General overviewThe Pow-R-Command� (PRC) Digital Switch is a state-of-the-art microprocessor-based low voltage switch. Each switch has the ability to communi-cate directly to a Pow-R-Command 1000 line of the controllers over a dedicated switch network. This gives distributed control throughout the entire facility at a much lower cost of installation. In addition to advanced network features, each PRC Digital Switch is completely customizable and can be programmed to precisely meet customers’ requirements for lighting control. All the program-ming features are stored directly in each switch’s integrated memory, which adds to the robust-ness of the digital switch network. In addition, each switch is equipped with onboard inputs and outputs, which expands the switch’s capability by allowing the connection of photo sensors, occu-pancy sensors, and/or dimmable ballasts directly to the switch.

Product layout and onboard I/O

The PRC Digital Switch is offered in multiple pushbutton configurations with color options of white, black, or almond. Depending on the pushbutton configuration, each switch has a number of inputs and outputs available.

Analog input: 0 to 10 Vdc. Typically used to monitor a photo sensor or occupancy sensor.

Analog output: 0 to 10 Vdc. Used primarily for dimmable ballast control. Each analog output can have up to 30 dimmable ballasts connected to it.

Digital input: Typically used for dry contact input from an occupancy sensor.

DC output: The 12 V/10 mA Vdc output is primarily used to power auxiliary devices such as the occupancy sensor and photo sensor.

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Lighting Control Systems – Pow-R-Command

Pow-R-Command Digital Switch – system overview

2

Technical Data TD01412055EEffective March 2009

EATON CORPORATION www.eaton.com

Figure 3-21. Digital switch

Table 3-47.

Button Configuration

Analog Input

Analog Output

Digital Input

12 Vdc Output

2-button P P P P

4-button P P P P

6-button P P X P

Onboard memory

The PRC Digital Switch comes standard with onboard memory to store all programming and configuration. This allows for the switch network to have distributed intelligence. Rather than having all programming information for each switch stored at one central-ized location, each switch stores its own configuration on its onboard memory. This keeps the switch network from having a centralized break point. If one switch were to fail, the integrity of the network would not be compromised, and the remaining switches would still function properly.

Easy installation

The PRC Digital Switch was designed to mount into a standard switch box. Switches on the basic network are powered by the Pow-R-Command controller; no additional power supply is required. The network uses standard 23-gauge CAT6 cable, and connections to each switch are made using standard RJ-45 connectors. Each switch can be easily addressed through the onboard rotary switches. For more information on installation, please reference the PRC Digital Switch Installation Guide—IL01412025E.

Figure 3-22. Lighting control in a commercial building

Programmable

With its ability to be custom programmed, each PRC Digital Switch offers complete flexibility to the end user. The PRC Digital Switch comes in two-pushbutton, four-pushbutton, and six-pushbuttonconfigurations. Each pushbutton can be separately programmed to meet the customer requirements. The actions of the pushbutton can be programmed to: Momentary Toggle, Momentary ON, or Momentary OFF operation. The action executed when the pushbutton is pressed can be programmed to command any breaker or number of breakers in the facility. In addition to breaker and zone control, each pushbutton can be set to control multiple dimmable ballasts.

Pow-R-Command software: The Pow-R-Command Lighting Optimization Software will be used to configure and program each digital switch. Each configuration parameter is easily set through this user-friendly “point and click” interface. From the software, the user will have the ability to change a number of switch parameters.

Switch pushbutton type: Each pushbutton on the switch can be adjusted to be a Momentary Toggle, Momentary ON, or Momentary OFF button type.

Switch pushbutton action: Each switch pushbutton on the device can be set up to execute a different action or command. Once the pushbutton is pressed, the switch will send a network command to execute the desired action. This action can be set to turn on any number of breakers throughout the facility, dim multiple ballasts, activate a digital output, and so on.

Analog input: The analog input is typically used to monitor a photo sensor or occupancy sensor. The action, like the switch pushbutton action, can be completely customized and typically is set to dim multiple ballasts throughout the facility by setting the analog output.

Digital input: The digital input is typically used to monitor an occu-pancy sensor. The action, like the switch pushbutton and analog input actions, can be completely customized and typically is set to control the Smart Breaker(s) associated with that room or space.

The screenshot in Figure 3 shows a typical dimming program for a six-button switch with an occupancy sensor. This programming has set up five incremental dimming levels and an OFF function button on the switch. The value entry is the percentage setting of the analog output to the dimmable ballasts. This gives the ability to set the maximum light output level at the switch. Also, the occu-pancy sensor input is programmed to activate and deactivate the lights automatically.

Addressing switches

Onboard I/O

Networkconnections

Photo sensor

Occupancy sensor

Pow-R-Command panel

Digital switch

Power injector

Digital switch network

Switch input/output wiring

Pow-R-Command Digital Switch— system overview

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Lighting Control Systems – Pow-R-Command

Pow-R-Command Digital Switch – system overview

Technical Data TD01412055EEffective March 2009

Figure 3-23. Digital Switch programming screen

Network philosophy

Each PRC Digital Switch communicates over a daisy-chained RS-485 peer-to-peer network. The beginning of the network will be a Pow-R-Command 1000 or 2000 Lighting Control panelboard. Each Pow-R-Command controller in the facility can have up to 99 digital switches on its switch network and each facility can have up to 120 Pow-R-Command panelboards on its lighting network. That’s the ability to have up to 11,880 digital switches on the facility’s lighting network.

Each digital switch on a basic network is powered by the Pow-R-Command controller; no additional power supply is required. Due to the power being supplied to the switches on the same CAT6 cable as the communication network, there are a few requirements that need to be followed when laying out the switch network:

23-gauge CAT6 wiring should be used

Standard RJ-45 connectors should be used to make connections to each switch

Due to the current (50 mA) requirements of each switch to operate correctly, a power injector should be installed on the communication network cable before every 16th switch or before the total length of the network reaches 500 ft (whichever comes first)

Pow-R-Command Digital Switch— system overview

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Lighting Control Systems – Pow-R-Command

Pow-R-Command Digital Switch – system overview

Technical Data TD01412055EEffective March 2009

As shown in Figure 3-24 , the PRC Digital Switch Network is seamlessly integrated into the facility’s Pow-R-Command Lighting Control Network. Each switch has the ability to send commands to the host Pow-R-Command controller and/or any other Pow-R-Command panelboard on the network, giving it the ability to extend the control to any Smart Breaker in the facility.

Figure 3-24. Digital Switch Network

Ethernet server

PRC Expansion Chassis

0001CRP0001CRP0001CRP

Power injectorIN OUT

Main network communications

Dig

ital

sw

itch

net

wo

rk

BCB Power and Communication W

Digital switch network

Legend

Line type Line type description Wire type Network restrictions

Main network communications

BCB power and communication wiring

Digital switch network

Twisted shielded pair

4 conductor 16 AWG cable

CAT6 23 AWG

4000 ft max additional4000 ft with repeater

150 ft max

15 devices and 500 ft maxAdditional 15 devices and500 ft with injector

Pow-R-Command Digital Switch— system overview

Page 101: Panelboard Eaton

Technical Data TD01412055EEffective March 2009

As shown in Figure 3-24 , the PRC Digital Switch Network is seamlessly integrated into the facility’s Pow-R-Command Lighting Control Network. Each switch has the ability to send commands to the host Pow-R-Command controller and/or any other Pow-R-Command panelboard on the network, giving it the ability to extend the control to any Smart Breaker in the facility.

Figure 3-24. Digital Switch Network

Ethernet server

PRC Expansion Chassis

0001CRP0001CRP0001CRP

Power injectorIN OUT

Main network communications

Dig

ital

sw

itch

net

wo

rk

BCB Power and Communication W

Digital switch network

Legend

Line type Line type description Wire type Network restrictions

Main network communications

BCB power and communication wiring

Digital switch network

Twisted shielded pair

4 conductor 16 AWG cable

CAT6 23 AWG

4000 ft max additional4000 ft with repeater

150 ft max

15 devices and 500 ft maxAdditional 15 devices and500 ft with injector

Pow-R-Command Digital Switch— system overview

Notes

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Notes

Page 103: Panelboard Eaton

Notes

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Notes