Panasonic Th-4H Chassis Sm

7/25/2019 Panasonic Th-4H Chassis Sm

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Panasonic Corporation 2008.

Unauthorized copying and distribution is a violation

of law.

ORDER NO. PCZ0811192CE

Plasma Television

Model No. TH-46PZ81FVGPF11DE Chassis


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1 Safety Precautions

1.1. General Guidelines1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or

damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly

installed.

3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or

damaged by the short circuit.

5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly

installed.

6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.2. Touch-Current Check1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth ground

such as a water pipe, as shown in Figure 1.

3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reserve the AC plug in the AC outlet and repeat each of the above measure.

6. The potential at any point (TOUGH CURRENT) expressed as voltage U1and U2, does not exceed the following values:

For a. c.: U1= 35 V (peak) and U2= 0.35 V (peak);

For d. c.: U1= 1.0 V,

Note:The limit value of U2= 0.35 V (peak) for a. c. and U1= 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and 2.0

mA d. c.

The limit value U1= 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100 kHz.

7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should be

repaired and rechecked before it is returned to the customer.

Figure 1


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2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically

Sensitive (ES) DevicesSome semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-

trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and

semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage

caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your

body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,

which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi-

num foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can

generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most

replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara-

ble conductive material).7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material

to the chassis or circuit assembly into which the device will be installed.

CautionBe sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brush-

ing together of your clothes fabric or the l ifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient

to damage an ES device).


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2.2. About lead free solder (PbF)Note: Lead is listed as (Pb) in the periodic table of elements.

In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.

The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in its manufacture due to environmental conservation issues. For service and repair work, wed

suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbFstamped on the back of PCB.

Caution Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 F (30~40 C) higher. Please

use a high temperature soldering iron and set it to 700 20 F (370 10 C).

Pb free solder will tend to splash when heated too high (about 1100 F or 600 C).

If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb sol-

der. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the

opposite side. (see figure below)

Suggested Pb free solderThere are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. How-

ever, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.


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3 Service Navigation

3.1. Service Hint

Board Name Function Board Name Function

P Power Supply C1 Data Driver (Lower Right)

A DC-DC Converter

Speaker out, Sound Processor

AV Terminal, AV Switch

Digital Signal Processor, MPU, HDMI Interface

Peaks Lite 2p, Fan control

C2 Data Driver (Lower Center)

C3 Data Driver (Lower Left)

SC Scan Drive

SU Scan out (Upper)

SD Scan out (Lower)

D Format Converter, Plasma AI, Sub-Field Processor SS Sustain Drive

K Remote receiver, Power LED GH HDMI3 in

S Power Switch G Front Terminal, Key Switch

GS SD Card Slot


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3.2. Applicable signals


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4 Specifications

Note Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

This equipment complies with the EMC standards listed below.EN55013, EN61000-3-2, EN61000-3-3, EN55020, EN55022, EN55024.

Power Source AC 220 - 240 V, 50/60 Hz

Power Consumption

Average use 470 W

Standby condition 0.4 W (Without monitor out recording)

20 W (With monitor out recording)

Plasma Display panel

Aspect Ratio 16:9

Visible screen size 117 cm (diagonal)

1,019 mm (W) 573 mm (H)

Number of pixels 2,073,600 (1,920 (W) 1,080 (H)) [5,760 1,080 dots]

Sound

Speaker 160 mm 42 mm 2 pcs, 8

Audio Output 20 W (10 W + 10 W), 10% THD

Headphones M3 (3.5 mm) stereo mini Jack 1

PC signals VGA, SVGA, XGA

SXGA ....... (compressed)

Horizontal scanning frequency 31 - 69 kHz

Vertical scanning frequency 59 - 86 Hz

Receiving Systems / Band name PAL B, G, H, I, SECAM B, G, SECAM L/L :

VHF E2 - E12 VHF H1 - H2 (ITALY)

VHF A - H (ITALY) UHF E21 - E69

CATV (S01 - S05) CATV S1 - S10 (M1 - M10)

CATV S11 - S20 (U1 - U10) CATV S21 - S41 (Hyperband)

PAL D, K, SECAM D, K :

VHF R1 - R2 VHF R3 - R5

VHF R6 - R12 UHF E21 -E69

PAL 520/60 : Playback of NTSC tape from some PAL Video recorders (VCR)

DVB : Digital terrestrial services via VHF / UHF aerial input.

M.NTSC : Playback from M. NTSC Video recorders (VCR)

NTSC (AV input only) : Playback from NTSC Video recorders (VCR)

TV signals may not be received in some areas.

Aerial - Rear VHF/UHF

Operating Conditions

Temperature: 0C - 35

C

Humidity: 20 % - 80 % RH (non-condensing)

Connection Terminals

AV1 (Scart terminal) 21 Pin terminal (Audio/Video in, Audio/Video out, RGB in, Q-Link)

AV2 (Scart terminal) 21 Pin terminal (Audio/Video in, Audio/Video out, RGB in, S-Video in, Q-Link)

AV3

VIDEO RCA PIN Type 1 1.0 V [p-p] (75 )

S-VIDEO Mini DIN 4-pin Y:1.0 V [p-p] (75 ) C:0.286 V [p-p] (75 )

AUDIO L - R RCA PIN Type 2 0.5 V [rms]

COMPONENT

VIDEO Y 1.0 V [p-p] (including synchronization)

PB, PR 0.35 V [p-p]

AUDIO L - R RCA PIN Type 2 0.5 V [rms]

Others

HDMI1 / 2 / 3 TYPE A Connectors This TV supports HDAVI Control 3 function.PC HIGH-DENSITY D-SUB 15PIN R, G, B/ 0.7 V [p-p] (75 )

HD, VD/TTL Level 2.0 - 5.0 V [p-p] (high impedance)

Card slot SD Card slot 1

Output

AUDIO L - R RCA PIN Type 2 0.5 V [rms] (high impedance)

DIGITAL AUDIO OUT PCM/Dolby Digital/DTS, Fiber optic

Dimensions (W H D) 1,158 mm 800 mm 387 mm (With Pedestal)

1,158 mm 747 mm 99.7 mm (TV only)

Mass 40.0 kg Net (With Pedestal)

35.0 kg Net (TV only)


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5 Service Mode

5.1. How to enter into Service ModeWhile pressing [VOLUME ( - )] button of the main unit, press [0] button of the remote control three times within 2 seconds.

5.1.1. Key command[1] button...Main items Selection in forward direction

[2] button...Main items Selection in reverse direction

[3] button...Sub items Selection in forward direction[4] button...Sub items Selection in reverse direction

[RED] button...All Sub items Selection in forward direction

[GREEN] button...All Sub items Selection in reverse direction

[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )


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5.2. Service tool mode

5.2.1. How to access1. Select [SRV-TOOL] in Service Mode.

2. Press [OK] button on the remote control.

5.2.2. Display of SOS HistorySOS History (Number of LED blinking) indication.

From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.

This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship-ment setting].

5.2.3. POWER ON TIME/COUNTTo display TIME/COUNT menu, highlight position, then press MUTE for 3sec.

Time : Cumulative power on time, indicated hour : minute by decimal

Count : Number of ON times by decimal

Note : This indication will not be cleared by either of the self-checks or any other command.

5.2.4. Exit1. Disconnect the AC cord from wall outlet or switch off the power with the [POWER] button on the main unit.


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5.3. Hotel mode1. Purpose

Restrict a function for hotels.

2. Access command to the Hotel mode setup menu

In order to display the Hotel mode setup menu, please

enter the following command (within 2 second).

[TV] : Vol. [Down] + [REMOTE] : AV (3 times)

Then, the Hotel mode setup menu is displayed.

3. To exit the Hotel mode setup menu

Disconnect AC power cord from wall outlet or switch off

the power with the [POWER] button on the main unit.

4. Explain the Hotel mode setup menu

item Function

Hotel Mode Select hotel mode ON/OFF

Initial INPUT Select input signal modes.

Set the input, when each time power is switched

on.

Selection :

Off/Analogue/DVB/AV1/AV2/AV2S/AV3/AV3S/Comp./PC/HDMI1/HDMI2/HDMI3

Off: give priority to a last memory. However,

Euro model is compulsorily set to TV.

AVnS/AVnC: only Euro model selectable

PC: selectable with VGA option

Initial POS Select programme number.

Selection :

Off/0 to 99

Off: give priority to a last memory

Initial VOL level Adjust the volume when each time power is

switched on.

Selection/Range :

Off/0 to 63

Off: give priority to a last memory

Maximum VOLlevel

Adjust maximum volume.Range :

0 to 63

Button lock Select local key conditions.

Selection :

Off/SETUP/MENU/All

Off: altogether valid

SETUP: only F-key is invalid

(Tuning guide(menu) can not be selected.)

MENU: only F-key is invalid

(only Volume/Mute can be selected.)

ALL: altogether invalid.

Remote lock Select remote control key conditions.

Selection :

Off/SETUP/MENU

Off: altogether valid

SETUP: only Setup menu is invalid

MENU: Picture/Sound/Setup menu are invalid


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6 Troubleshooting GuideUse the self-check function to test the unit.

1. Checking the IIC bus lines

2. Power LED Blinking timing

6.1. Check of the IIC bus lines

6.1.1. How to accessSelf-check indication only:

Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control

for more than 3 seconds.

Self-check indication and forced to factory shipment setting:

Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote con-

trol for more than 3 seconds.

6.1.2. Screen display

6.1.3. Check PointConfirm the following parts if NG was displayed.

6.1.4. Exit

Disconnect the AC cord from wall outlet or switch off the power with the [POWER] button on the main unit.


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6.2. Power LED Blinking timing chart1. Subject

Information of LED Flashing timing chart.

2. Contents

When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the

defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.


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6.3. No Power First check point

There are following 2 states of No Power indication by power LED.

1. No lit

2. Red is lit then turns red blinking a few seconds later. (See 6.2.)


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6.4. No Picture


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6.5. Local screen failurePlasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.

Fig-1


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7 Disassembly and Assembly Instructions

7.1. Remove the Rear cover1. See Service Hint (Section 3)

7.2. Remove the Fan unit1. Unlock the cable clampers to free the cable.

2. Remove the screws (3 ).3. Remove the relay connectors and remove the Fan unit.

4. Remove the screw (1 ) on the back side.

5. Remove the Fan.

7.3. Remove the P(AC)-BoardCaution:

To remove P.C.B. wait 1 minute after power was off for dis-

charge from electrolysis capacitors.

1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (P9, P51, P53 and P55).3. Remove the screws (6 ) and remove the P(AC)-

Board.


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7.4. Remove the P(MAIN)-BoardCaution:

To remove P.C.B. wait 1 minute after power was off for dis-

charge from electrolysis capacitors.


2. Disconnect the couplers (P2, P6, P7, P11, P12, P25, P52,

P54 and P56).

3. Remove the screws (6 ) and remove the P(MAIN)-

Board unit.

4. Remove the screws (25 ) on the back side.

5. Remove the screws (6 ).

6. Remove the molding props (9 ).

7. Remove the P(MAIN)-Board.

Note:

When assembling the P-Board, the position of each hole ofthe insulation sheets (A and B) is set to the position of each

hole of the P-Board, then assemble them. ( marks indi-

cate setting positions.)


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7.5. Remove the Rear Terminal

cover

1. Remove the screws (3 , 2 , 2 ).

2. Remove the Rear Terminal cover.

7.6. Remove the tuner unit1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (A1, A2, A3, A5, A6, A7, A8,

A11, A12, A51, A52 and A83).

3. Remove the screws (4 ) and remove the tuner unit.

7.7. Remove the A-Board1. Remove the tuner unit. (See section 7.6.)

2. Remove the tab and remove the CI cover.

3. Remove the screws (8 ) and remove the A-Board.


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7.8. Remove the SU-Board1. Remove the flexible cables (SU1, SU2, SU3 and SU4)

connected to the SU-Board.

2. Remove the flexible cable (SU11-SD11) and the bridge

connector (SC41-SU41).

3. Remove the molding prop (1 ).

4. Remove the screws (2 , 2 ) and remove the SU-

Board.

7.9. Remove the SD-Board1. Remove the flexible cables (SD1, SD2, SD3 and SD4)

connected to the SD-Board.

2. Remove the flexible cable (SU11-SD11) and the bridgeconnectors (SC42-SD42 and SC46-SD46).

3. Remove the molding prop (1 ).

4. Remove the screws (2 , 2 ) and remove the SD-

Board.

7.10. Remove the SC-Board1. Remove the SU-Board and SD-Board. (See section 7.8.

and 7.9.)


3. Disconnect the connector (SC2).

4. Disconnect the flexible cable (SC20).

5. Remove the screws (8 ) and remove the SC-Board.

7.11. Remove the SS-Board1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (SS11, SS12, SS33, SS34

and SS35).3. Disconnect the flexible cables (SS61, SS63, SS64 and

SS66).

4. Remove the screws (6 ) and remove the SS-Board.


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7.12. Remove the Stand brackets1. Remove the Plasma panel section from the servicing

stand and lay on a flat surface such as a table (covered)

with the Plasma panel surface facing downward.

2. Remove the Stand brackets (L, R) fastening screws (5

each) and remove the Stand brackets (L, R).

7.13. Remove the D-Board1. Remove the Tuner unit. (See section 7.6.)

2. Disconnect the connectors (D3, D5 and D25).

3. Disconnect the flexible cables (D20, D31, D32 and D33).

4. Remove the screws (4 ) and remove the D-Board.

7.14. Remove the C1-Board1. Remove the Tuner unit. (See section 7.6.)

2. Remove the Stand bracket R. (See section 7.12.)

3. Remove the DD-Heat-sink fastening screws (12 ).

4. Remove the DD-Heat-sink (6).

5. Disconnect the flexible cables (CB1, CB2, CB3, CB4,

CB5 and CB6).

6. Disconnect the flexible cables (C10 and C11).

7. Remove the screws (5 ) and remove the C1-Board.

7.15. Remove the C2-Board1. Remove the Tuner unit. (See section 7.6.)

2. Remove the stand bracket L. (See section 7.12.)

3. Remove the DD-Heat-sink fastening screws (10 ).4. Remove the DD-Heat-sink (5).

5. Disconnect the flexible cables (CB7, CB8, CB9, CB10

and CB11).

6. Disconnect the flexible cables (C20, C21, C22 and C26).



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7.16. Remove the C3-Board

1. Remove the DD-Heat-sink fastening screws (8 ).

2. Remove the DD-Heat-sink (4).

3. Disconnect the flexible cables (CB12, CB13, CB14 and

CB15).

4. Disconnect the flexible cable (C36).

5. Disconnect the connectors (C33 and C35).


7.17. Remove the Front bracket

1. Unlock the cable clampers to free the cable.2. Disconnect the connectors (A11, A51 and A52). (See sec-

tion 7.6.)

3. Remove the screws (2 , 2 ) and remove the

Front bracket.

7.18. Remove the G-Board, GS-

Board and GH-Board1. Remove the Front bracket. (See section 7.17.)



4. Remove the Front shield case front.

5. Disconnect the connectors (GH11 and GS52).


7. Remove the Front shield top.

8. Remove the GH-Board.

9. Remove the screws (2 ) and remove the GS-Board.


11. Disconnect the connector (G51) and remove the G-

Board.


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7.19. Remove the Speakers1. Disconnect the relay connectors

2. Remove the screws (4 each) and remove the

Speaker (L, R).

7.20. Remove the Plasma panel sec-

tion from the Cabinet assy

(glass)1. Remove the stand brackets (left, right) fastening screw

(1 each).

2. Remove the cabinet assy and the plasma panel fastening

screws (8 , 6 ).

3. For leaving the plasma panel from the front frame, pull the

bottom of the cabinet assy forward, lift, and remove.

4. Remove the spacers and spacer rings (6 ).

Caution : Please confirm the installation place of Spacer and

Spacer Ring when you exchange the Plasma Panel, and

install Spacer and Spacer Ring in an original installation

place after exchanging the Plasma Panel.


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7.21. Remove the S-Board1. Remove the Cabinet assy. (See section 7.20.)

2. Disconnect the connector (S1).

3. Remove the screws (2 ) and remove the S-Board

metal frame.

4. Remove the screws (2 ) and remove the S-Board.

7.22. Remove the K-Board1. Remove the Cabinet assy. (See section 7.20.)

2. Remove the S-Board. (See section 7.21.)


4. Disconnect the connector (K1) and Remove the K-Board.

7.23. Replace the plasma panel (fin-

ished)1. Place the new plasma panel (finished) on the flat surface

of the table (covered by a soft cloth), with the plasma

panel surface facing downward.

2. Attach the C1-Board, C2-Board and the C3-Board, con-

nect the flexible cables (15) from the plasma panel to the

C1-Board, C2-Board and the C3-Board, and fit the flexi-ble cable holders.

3. Attach the Hooks (left, right) and fit the stand brackets (L,

R) to the new plasma panel.

4. Place the plasma panel section on the servicing stand.

5. Attach the cabinet assy and each P.C.Board and so on, to

the new plasma panel.

*When fitting the cabinet assy, be careful not to allow anydebris, dust or handling residue to remain betweenthe front glass and plasma panel.


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8 Measurements and Adjustments

8.1. Adjustment Procedure

8.1.1. Driver Set-up

8.1.1.1. Item / Preparation1. Input a white signal to plasma video input.

2. Set the picture controls as follows.

Picture menu : Dynamic

PNR : OFF

Aspect : 16 : 9

Caution1. First perform Vsus adjustment.

2. Confirmation of Vscn voltage should be performed after

confirmation of Vad adjustment.

When Vad= -140V, Voltage of Vscn is 5V 4V.

8.1.1.2. AdjustmentsAdjust driver section voltages referring the panel data on the

panel data label.

Check or adjust the following voltages with the multimeter.

*See the Panel label.

Name Test Point Voltage Volume RemarksVsus TPVSUS

(SS)

Vsus 2V VR251 (P) *

Ve TPVE (SS) Ve 1V VR16000

(SS)

*

Vset TPVSET

(SC)

330V + 7V, -9V Fixed

Vad TPVAD (SC) -140V 1V VR16600

(SC)

Vscn TPVSCN

(SC)

Vad+145V 4V Fixed

Vda TPVDA (SS) 75V + 1V, -2V Fixed


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8.1.2. Initialization Pulse Adjust1. Input the White signal to plasma video input.

2. Set the picture controls as follows.

Picture menu : Dynamic

PNR : OFF

Aspect : 16 : 9

3. Connect Oscilloscope to TPSC1 (SC).

Check the voltage (T2) at 100 us period on the down slop.

8.1.3. P.C.B. (Printed Circuit Board) exchange

8.1.3.1. Caution1. To remove P.C.B., wait 1 minute after power was off for discharge from electrolysis capacitors.

8.1.3.2. Quick adjustment after P.C.B. exchangeAdjust the following voltages with the multimeter.

*See the Panel label.

Caution:Absolutely do not reduce Vsus below Ve not to damage the P.C.B.

Test point Volume Level

T2 TPSC1 (SC) VR16602 (SC) 250 V 10 V

P.C.B. Name Test Point Voltage Volume Remarks

P Board Vsus TPVSUS (SS) Vsus 2V VR251 (P) *SC Board Vad TPVAD (SC) -140V 1V VR16600 (SC)

SS Board Ve TPVE (SS) Ve 1V VR16000 (SS) *


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8.1.4. Adjustment Volume Location

8.1.5. Test Point Location


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9 Block Diagram

9.1. Block Diagram (1/6)

SIF,AM

+5V(S)

DCDC

SPEAKER(L)

+1.8V(S)

+3.3V(S)

L,R

RESET

P6

+5V(STB)

AUDIO SW

+15V(FA

+3.3V(S)

DCDC

FRONT TERMINAL

POWER LED(R)

+30V(BT)

SOUND SOS

Y,C,V

SD CARD

SD CARD DATA

SOUND SOS DETCIRCUIT

SUB+3.3V

SOUND

PWM AUDIO OUT

DTV AUDIO

FAN CONT

10bit A/D

SBO2SBI2

+3.3V(S)

CLOCK GEN

GS52

IIC1

GS

+3.3V(S)

DCDC

SUB+3.3V DET

+9V(P)

G

A52

SUB+5V DET

A51

DIGITAL VIDEO DATA

SUB+5V

PROCESSOR

EEPROM

+5V(S)

AI SENSOR

HDMI3 IN

BT+30V

+9V(S)

Peaks Lite2

SUB+1.8V

Y,C,V RESET

HDMI AUDIO

FRONT ENDPROCESSOR

HDMI3

GH

MONITORL,R

KEY SWITCHKEYSCAN1

A7

HDMI2

AV3

DTV_V

F+15V

CH0 DATA

FAN SOS

+15V(SND)

HDMI1

DIGITAL SIGNAL PROCESSOR

V

AUDIO AMP

PANEL STB_ON

SD BOOT

+3.3V(S)

CH0 DATA

REMOTE IN

L,RKEY SWITCH

DCDC

A11

OPTICAL OUT

G51

+3.3V(S)

A12

SOUND SOS

HDMI I/FRECEIVER

F+15V

L,R

DTV AUDIO

PANEL STATUS

HDMIEQUALIZER

from

VIDEO SW

SLOT

SUB+1.2V

RESET

DDR2

STB MCU

A

SUB+9V

TUNER

A6+1.2V(S)

FAN SOS

+5V(S)

GenX5

+15V(S)

+15V(FAN)

SD CARD DATA

SPEAKER(R)

PAMEL SOS

from P7

+15V(SND)

SUB+9V DET

GH11

SD CARD SLOT

+5V(S)

+9V(S)

FAN CON

ALL OFF

OPTICAL OUT

HEADPHONEHP_L,R HP_L,R

Y,PB,PR

L,R

Y,C,V

AV1

R,G,B

AV2

Y,C,V

L,R

PC

L,RCOMP

RGB_30bit

LOSD OUT(for HQ1)

CI SLOT

BUFFER

HSDINTS Parallel

EEPROM

FLASH

MONITOR L,RMONITOROUT

FRC+3.3V

FRC+1V

DCDC

+1V(FRC)DCDC

DCDC

FRC+2.5V

DCDC

FRC+2.6V

+2.5V(FRC)

+2.6V(FRC)

+30V(BT)

TUNER SOS DETCIRCUIT

+9V(S)

+5V(S)TUNER SOS

+5V(S)

+3.3V(FHD)

(LED:12 TIMES)(LED:12 TIMES)

(LED:10 TIMES)

(LED:10 TIMES)

TH-46PZ81FVBlock (1/6) Diagram

DIGITALAUDIOOUT

OPT


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30


+5V(P)

SD11

SD42

D20

SOS7_SC2+15V(P)

FSTB+15V

D5

P9

to/from

D25

SC2

SU11

D31

+15V(P)

Vda

VSUS

V

+15V(P)

SU41 SC41

D3

+5V(STB)

SC42

SCANDRIVER

D33

A3,A5

VSUS

P25

SC20

D32

SOS6_SC1

+5V(STB)

+15V(P)

+5V(P)

P2

VSUS

+5V(P)

Vda

+5V(P)

+5V(P)

SOS8_

SS

+5V(P)

SUSTAINPULSE

SCANPULSE

VOLTAGE

GENERATOR

CONTROLPULSE

SC-BOARDFLOATING PARTSOS DETECT

SC-BOARDENERGY RECOVERYSOS DETECT

+3.3V(P)

SOS7_SC2

+3.3V(STB)

SOS8_

SS

VIDEODATA

RESET

SOS6_SC1

+2.5V(P)

+5V(P)

+5V(STB)

PANELSTB_

ON

+15V(P)

+5V(P) DET

POWER SOS

(36bit)

(30bit)

(30bit)

+15V(P)

+5V(P)

+3.3V(P) DET

+3.3V(P)

PANEL MICOM

SOS8_

SS

+5V(P)

SOS7_SC2

RESET

+15V(P)

+15V(P)

PANELREADY

DCDC

DDR

FLASH

+5V(STB)

VIDEODATA

+1.2V(P)

+3.3V(P)

SUSTAINCONTROL

CONTROL SIGNAL

(STB)

+2.5V(P)

+15V(P) DET

GenX6

+5V(STB)

DCDC

PANELSOS

+15V(P)

EEPROM

SOS4_PS

+5V(P)

+3.3V

+5V(P)

+1.2V(P)

SOS8_SS

+5V(P)

MEMORY

SOS6_SC1

DCDC

SOS4_PS

ALLOFF

PANEL MAIN ON

VIDEODATA

PS SOS

P-BOARDSOS DETECT

SUSTAINVOLTAGERECTIFIER

RECTIFIER

STANDBYVOLTAGECONTROL

SUSTAINVOLTAGECONTROL

ON/OFF CONTROL

LINEFILTER

LINEFILTERRECTIFIER

STANDBYVOLTAGERECTIFIER

PROCESSVOLTAGECONTROL

PROCESSVOLTAGERECTIFIER

POWER MICOM

POWERFACTORCONTROL

SCAN CONTROL

VIDEODATA

VIDEODATA

SUSTAINCONTROL

VIDEODATA

AC CORD

SCAN OUT (UPPER)SU

POWER SUPPLY

SC SCAN DRIVE

P

SD

FORMAT CONVERTER,

PLASMA AI PROCESSOR

SCAN OUT (LOWER)

D

MAIN S

MAIN S

to

A6,A7

+5V(STB)

P7

P6

+15V(FAN)

FSTB+15V

+15V(SND)

DATA DRIVER

LV

DSDATA

H/V SYNC CONTROL

DISCHARGE CONTROLPLASMA AI

CPG with SS

SUB-FIELD PROCESSOR

LVDS RX

SD46 SC46

SCANDRIVER

DATADRIVER

DATADRIVER

DATADRIVER

DATADRIVER

DATADRIVER

DATADRIVER

DATADRIVER

DATADRIVER

VIDEODATA

VIDEODATA

SUSTAIN CONTROL

VdaC26

+5V(P)

+5V(P)

+5V(P)

C22

C20

SOS8_SS

DATADRIVER

Vda C10

+5V(P)

C36

C21 C11

DATA DRIC1 DATA DRIVER (RIGHT) C2 DATA DRIVER (CENTE R)

DATADRIVER

DATADRIVER

DATADRIVER

C3

(LED 6 TIMES)

(LED 7 TIMES)

(LED:8TIMES)

(LED:5TIMES)

(LED:6TIMES)

(LED:4TIMES)

(LED:7TIMES)

(LED:2TIMES)

(LED:3TIMES)

(LED 4 TIME)

HOTCOLD



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31


LED:12 TIMES)

+5.6V)

LED:3 TIMES)

LED:11 TIMES)

D5522

SUB3.3V

SOUND15V

DTV9V

D2017

D5521

SUB5V

SUB3.3V

MAIN5V

SUB3.3V

MAIN3.3V

MAIN9V

STB3.3VSTB5V STB5V

F15V

SUB1.2VD5612

D2014

MAIN9V

BT30V

SUB5V

SUB1.8V

SOUND15V

D861

D860

D5579D5578

CVBS/S/YUV/RGB(PC)

IC2013

AV1_

VOUT

IC1101

L(+)

MAIN

AV1_

LOUT

A7

TU8301

IIC3

3

+1.8V

STB+3.3V

A12

IC2107

SUB+5V

+9V

SIF,AM

+1.2V

+3.3V

AV1_

ROUT

BT30V

PR

RESET

2

+1.8V

AV2_

V_

Y

Q2027

LIN

XRST

SOSDET

+3.3V

BT+30V

RF

STB_RST

SOUND SOS

RIN

PC IN

F+15V DET

Q2022

SOS:Low

1

SUB5V

IC5660

IC5400

+5V

AV2_

RED_

C

SUB+9V

AV2_

GREEN

9

IC5401

SPEAKER L,R

L(-)

Q5522

IC5601

Norm:LowAb:high

Norm:LowAb:high

B

R(-)

JK3001

AV2_

VOUT

AUDIO AMP

IIC2

AV2_

LOUT

AV1

PWMSP L,R

AV2

1

IIC2

+1.8V

+15V

HEADPHONE

IC5600

JK3002

DTV

JK3003

F+15V

+3.3V

+15V_S

4

IC2008

AV2_

BLUE

G

IC2301

AV2_

ROUT

R

L,R

V,Y,C,R,G,B

SOS DET

BT+30V

SPEAKEROUTIC3001

R(+)

Y,PB,PR

2

RF

COMP/PC

HDMI Audio

P7

SIF,AM

AV SW

JK3100

AV1_

V

TV_LR/DTV_LR

TV/DTV

AV1_

RED

IIC SW

AUDIOIN/OUT

AV1_L,ROUT

+5VAV1

YPBPR

IC4801

R,G,B

F+15V

AV2_L,ROUT

DTV9V

AV2

V,R,G,B

L,R

L,R

1.8V

3.3V

ROUT

F+15V

L,ROUT

8

Y

DVB_CVBS

+15V_S

HP L,R

SUB+5V

7

IC8302

L,R

+9V

+1.8V

PB

IC2012

LOUT

IIC_T

V,Y,C

HP AMP

IIC2

AV3

AV2_

LIN

AV1_

GREEN

AV2_

RIN

Q5606,07

AV1_

BLUE

SUB+3.3V

Dig/AnaTuner

IFD1/2

IIC_TUNER

XRST

L,R

IC2106

IC1102

AUDIO PROCESSOR

L,R

BUFFER

IC2403

AV1_

LIN

AV1_

RIN

STB3.3V

STB_RESET

DIGITALDEMODULATO

OFDM

DTV+9V

IC8301

SUB+5V

L,R

AV1_VOUT

EEPROM

AV2_VOUT

FAN SOS

FAN_MAX

3+15V_S

Q5561

IC5404

+3.3V

FHD+3.3V

Q5693

IC5405

+1.2V

MIHO+1.2V

G51

AV3 HEADPHONE

HP_

L

10 15

AV3_

Y

KEY1

HP_

R

AV3_

R

9

AV3_

C

1

CONTROLBUTTON

6 A51

415

2

10

AV3_

L

1

3

9 326

AV3_

V

4

FAN_A-C

4

D853

3

D8529

7

OVERVOLTAGE

+9/7.2V

FAN STOP

SOS DET

1

6

D854 IC850

A83

+15Vc_FAN

ECO_ON

2

5STB5V

+15Vc_FAN

TUNER_SUB_ON 6

1

A6P6

7

(LED:12 TIMES)

(+5.6V)

(LED:3 TIMES)

(LED:11 TIMES)


DIGITALAUDIO OUT

D3015

SPDIF_OUT

D3814D3813

DET_3

EEPROM

+5V(HDMI)

DDC IIC

GH10

+5V

GH

IC3801

HDMI_CEC

HDMI EQUALIZ

HDMI IN 3

Q3802

HDMI3

TMDS DATACLOCK

IC3802


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SUB1.8V

SUB3.3V

STB5V

SUB5V

SUB5V

SUB3.3V

SUB5V

SUB3.3V

MIHO1.2VFHD3.3V

X4200

HDMI

IIC2

DigtalVideoSignal

EEPROM

IC4511

+3.3V

IC8004

+5V(HDMI)

HDMI2

HDMI_CEC

LEVELSHIFT

HDMI Rx/AD CONV.

+3.3V

SERIALI/F

XRST

BUSCONTROL

DDR2 SDRAM

CEC

IC4514

IC4513

DDR2 I/F

Q4503

A/D

+1.8V

+1.8V

DDC_

IIC1

NANDI/F

DDCIIC

TMDS

HDMI1

IIC1

DDCA_IIC

HDMI PROCESSOR

DDC_

IIC0

LEVELSHIFTER

IC8401

IC4515

SDBOOT

ADDR/DATA

IC4510

DVB_CVBS

AUDIO

CEC

Q4502

DTV AUDIO SIGANAL

IC4512

IIC3

IC8554

IC8001

LEVELSHIFT

DISPEN

VIDEO

Peaks-lite2

IC8002,03

5V3.3V

DDCB_IIC

IC8408,9

HDMI1

BUFFER

HDMI3

+5V

CLOCK

SW

CPU BUSI/F

+1.8V

FLASHMEMORY

Analog video signal

CLOCK GEN

BUFFER

IC8404,5

IC8601DDCC_IIC

SDDATA

DET2

+3.3V

CI SLOT

JK8401

IIC1

TEMP SENSOR

5V3.3V

DigtalAudioSignal

TMDS

HDMI2

DECORD

+1.8V

DDCIIC

IC4800

+5V

DET1

+5V(HDMI)

+1.8V

JK4500 JK4501

(MAIN MCU+VIDEO SIGNAL PROCESSOR)

IIC0

IIC1

+1.2V

SUPPORT CARD CONNECTOR

JK8701

SDI/F

TS

HSDINTS Parallel

Main Picture

IC4200

MIHOCLOCKGEN

IC4203

27MHz

OSD

VIDEO

Video 30bit

Local OSD

17

18

16

15

20

19

14

13

12

9

6

11

5

10

8

7

4

3

1

2



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33


F301

D551

D402

F601

F201

F602

F501

D352

F604

D506

D505

IC9805

IIC2

RESET

IC9002

IIC_CLK2

10

LVDS DATA

+1

+2

11

FLASHMEMORY

5

+3

6

IC9806

DD

IC9001

PLASMA AI PROCESSOR

D

+3.3V(STB)IIC_DATA1

II

3

13

A5

+3.3V

A3

1

11

II

FORMAT CONVERTER,

7

IIC2

+2.5V

D5

IC9011

IC9401

BUS S

8

LV

IC9301

2

+1.2V

SOS4

FACTORY

2

EEPROM

IIC_CLK1

4

IC9303FOR

USE

DDR(R)MEMORY

IC901

IIC_DATA2

Q9805,06

PANEL SOS

1

PANEL STATUS

12

PANEL STB_ON

DDR(L)

MEMORY

D3

9

D6

+3.3V

31

TEMP SENSOR

IIC1

D25

MC401

Vsus

5P7

COLD

PC201

Vda_

ON

P6

VDATA_DET

T201

PC501

1

8

TVSUBON

MC606

SC2

MC552

A7

IC501

+15V(SND)

9

K601

MC451

6

+15V(P)

MC201

MC603

Vsus

Q401

+15V(P)

IC251

+5V(STB)

+5V(P)

6

+5V

PC502

7

Vsus_ON

9

Vda OUT

P2

Vsus

Q402

1

T301D401

Vda_ON

PC202

P12

VR251

FSTB+15V

2

Vda

7

11

2

STB5V_

ON

15V_

IN

Vda

1

PC302

6

12

HOT

VR401

P25

D254-D257

POWO

N

15V_0CL

IC352

AC IN

3

10

1

1

MC352

+15V(SND)

6

AC DET

1

FSTB+15V

ECOON

ECOON

L601,L602,L604

K602

1

T501 5

P9

1P53

15VON

P55

2

SUS OUT

Q403

MC601

PC401

A6

PC301

10 2

PFC

13

BIAS

RF601

BAIS_ON

3

STB5V_

OUT

4

+5V(P)

2

Vda

15V_ON

P54 1

Q351

MAIN SW

P51

P52

1

Vsus GEN.

MULTI_ON

+15V(P)

5V_

ON

SS12

SS11

COLD

5V_OUT

HOT

4

P11

P56

1

4

PHOTOCOUPLER

PHOTOCOUPLER

VsusERROR DET

VdaCONTROL

PHOTOCOUPLER

PHOTOCOUPLER

PHOTOCOUPLER

MC602 MC203RECTIFIER

PFCCONTROL

+15VERROR DET

POWERCONTROLMC301

Vsus POWERSUPPLY

CONTROLVsus POWER

Q301,302POWER SUPPLY

MC502BIAS/SUS/MULTICONTROL

MAINRELAY

RUSHRELAY

AC INLET

AC CORD

FILTER

D501

RECTIFIERPOWER SOS

PANEL MAIN ON

RUSHRELAY(H)

MAINRELAY(H)

POWER MICOM

MC701

TVSUBON

+12V

STB_PS

IC555

STBERROR DET

POWERCONTROL

MC501

IPD

CONTROL SWITCH

PANEL MAIN ON

+5V(P)

+5V(P)

+15V(P)

POWER SOS

+5V(STB)

VDA_DET

+15V(P)

POWER SUPPLYP

PHOTOCOUPLER

PHOTOCOUPLER



34/141


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35

10 Wiring Connection Diagram

10.1. Caution statement.Caution:

Please confirm that all flexible cables are assembled correctly.

Also make sure that they are locked in the connectors.

Verify by giving the flexible cables a very slight pull.

10.2. Wiring (1)-1


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10.3. Wiring (1)-2


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37

10.4. Wiring (2)-1


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38

10.5. Wiring (2)-2


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39

10.6. Wiring (3)


40/141

40


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41

11 Schematic Diagram

11.1. Schematic Diagram Note


42/141

42

11.2. P(AC)-Board Schematic Diagram

C

32

B

A

E

65 7

D

1 4

F

TH-46PZ81FVP(AC)-Board Schematic Diagram

TO

AC CORD

! P(AC)-BOARD ETX2MM704MGB

IPD

POWER CONTROL

TOP(MAIN)-BOARD(P52)

TOP(MAIN)-BOARD(P54)


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43

11.3. P(MAIN)-Board Schematic Diagram

C

32

B

A

E

65 7

D

1 4

F

TH-46PZ81FVP(MAIN)-Board Schematic Diagram

COLD

HOT

POWERMICOM

CONTROL SWITCH

BIAS/PFC/MULTICONTROL

POWER CONTROL

VdaCON

TROL

15VON

+5V(P)

PFC CONTROL

PFC

RECTIFIER

+15VERRORDET

! P(MAIN)-BOARD ETX2MM70

SS-B

OARD

(SS12

)TO

A-B

OARD

(A6)TO

A-B

OARD

(A7

)

TO

D-B

OARD

(D2

5)

TO

P(AC)-BOARD

(P55)

TO

P(AC)-BOARD

(P51

)

TO

P(A

C)-BOARD

(P53)

COLD

HOT

Vda


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44

11.4. G-Board Schematic Diagram

71 6

E

C

4

F

5

B

2 3

D

A

TH-46PZ81FVG-Board Schematic Diagram

P

P

PPP

P

P

R VL Y

C

JS3705

0

FL3713

J0ZZA0000091

1 2

34

SW3757

EVQPC105K

R3748

G5112345678910111213141516

L3701

J0JCC0000364

FL3712

J0ZZA0000091

1 2

34

R3716

180k

FL3714

J0ZZA0000091

1 2

34

L3708

J0JCC0000100

R3755

1%

R3753

1.74k

JS3707

0

R3709

JS37040

R3710R3711C3711

50V

0.033u

R3746

L3700

J0JCC0000364

D3709

MAZ81400ML

R372110k

D3701

MAZ81400ML

1%

R3758

6.65k

D3711

MAZ81400ML

C3750

1000p50V

JS3713

0

C3703

560p

50V

1%

R3751

14.3k

FL3711

J0ZZA00000911 2

34

JS37120

C3712

50V

0.033u

R3717

180k

FL3710

J0ZZA0000091

1 2

34

1%

R3767

7.15k

SW3753

EVQPC105K

ZA3701

K4CZ01000027

SW3754

EVQPC105K

D3702

MAZ81400ML

SW3756

EVQPC105K

R3732

D3710

MAZ8140

0ML

JS3708

0

SW3755

EVQPC105K

C3701

560p

50V

L3707

J0JCC0000100

JK3701K4AK19B00002

C Y G CY-G

G R2

R1

T NC

SW

R-S

W

R R-G

L L-G

V-S

W

V V-G

Panasonic Th-4H Chassis Sm

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Transcript of Panasonic Th-4H Chassis Sm