Panasonic Dry Etching Equipment - Panasonic Factory … · · 2017-12-22Dry Etching Equipment ......
Transcript of Panasonic Dry Etching Equipment - Panasonic Factory … · · 2017-12-22Dry Etching Equipment ......
E620 R&DE620
E720E650
E760
PanasonicDry Etching System
2008
Product NewsDry Etching Equipment
inquiries...
Please read the operation manual carefully when using the equipment.
This equipment is designed for use in a clean room where the air temperature, humidity and cleanliness are controlled.Any equipment operation in other environments may cause a fire, equipment failure, electrical shock or gas leak.
Safety Precautions
* Import and sales of models other than those conforming to the EC machine directive and EMC directive are prohibited in the EC after January 1. 1996.
Panasonic Factory Solutions Co., Ltd.Marketing & Sales Coordination DepartmentOsaka: 2-7 Matsuba-cho, Kadoma, Osaka 571-8502, Japan
Tel: +81-6-6905-4808, Fax: +81-6-6905-5145
ISO14001
Matsushita Group products are built with theenvironment in mind.http://panasonic.co.jp/eco/en/
Matsushita group builds Environmental ManagementSystem in the factories of the world and acquires theInternational Environmental Standard ISO 14001:2004.
**
All data as of March. 1, 2008.
Dry Etching SystemPanasonic Dry Etching Device Suited for The Next Generation Bonding of 3D Lamination,
MEMS, High Aspect and Micro Fabrication, and Device Processing of Difficult Etching Materials.
Medical CareMobile / Personal
Society / Car
Micromachine Playing a Role in Various Area Such as a Sensor, Optical Communic Ation and a Microchip.
Panasonic Makes Great Contribution In Dryetching Processing.
By the microfabricated technology of the semiconductor, a great number of maciromachines come into the world.Development of micromachines are being remarkably advanced by the fusion of biotechnology and nanotechnology.3D microprocessing, 3D structure to be built up the silicon plate and self-configured 3D microstructure are also achieved. By applying these technology, a micro optical switch, a micromotor and a superconducting delivery system are researched and developed for practical use.MEMS is applied for mobile devices or computers and it is also greatly expected to contribute to the advanced information such as in-vehicle devices and optical communication network by development for the use of optical signal control and optical sensing., etc. While the medical technology is dramatically being progressed, increase in life expectancy spurs this technical innovation for medical and welfare use. We are making a great progress and contributions in this field. �e technology is greatly expected to contribute to environmental compatibility such as usage in the biofield, environment measurement and utilization of the mechanism to make living environment comfortable.
Mass production of 3D packaging technology is being expected to the production
solutiondemanded decrease of cycle time such as digital home electronics and mobile terminals.
Product development adapted the new device structure is progressingto support the high speed
and low power consumption of the electronic equipment represented by the mobile phone unit.
It has possibilities for everything such as wireless communication
infrastructure, high speed network equipment, large capacity storage,
transport system, industrial control system and monitoring system.
It is essential for spread to the field for high-end images, screen images,
communication infrastructure., etc.
For the medical and welfare purpose, the technology is applied for
the sensory organ substitution such as microsystems for medical application,
a small amount of hemanalysis andan active catheter to be able to
judge existence or nonexistence of disease and its condition by using
various inspection devicesand applied for manipulation of cells
and DNA molecules.
Focusing on safety and performance technology of the automobile,it is contributed to new development that automobile manufacturers
compete to developthe weight sensor and the acceleration sensor as well as the angular speed sensor.
Digital camera (CMOS sensor and Hand movement sensor)
Mobile phone (RF switch, Hand movement sensor, Gyro switch and Microphone )
Personal computer (Flash memory and DRAM)
Game machines/AV equipment (Switch, Controller for game)
Home Use Equipment
BluetoothWireless routerServerCommunications satelliteOptical fiber network
Electronic payment for shoppingElectronic payment for public transportationCitizen Services
In-vehicle equipmentAcceleration sensorCar navigation
Pressure sensor, angular sensorVoice-recognition systemAir back sensor
Infrastructure
Remote medical checkup
Body artificialauxiliary component
Care medical support system
Pressure sensor for the blood-pressure meter., etc.
Medical System
Electronic Payment System In-vehicle Equipment
MEMS
Power Device
TSV(Through-Si Vias)
1 2
3 4
Panasonic Dry etching device to enable TSV (�rough-Sivia) processing used for 3D laminated device which is a main of the next generation bonding, deep drilling processing on a silicon plate and metal processing to support various MEMS devices, high aspect and micro fabrication for the power device and processing of difficult etching materials.
Simple & Compact
E600High Performance & Compact
E700
ETCH
LOADLOCK
ETCH ETCH
TRANSFERCHAMBER
LOADLOCK
ETCH ETCH
ASH ASH
TRANSFERCHAMBER
LOADLOCK
ETCH
LOADLOCK
ETCH
ASHLOADLOCK
Rich Lineup Supported for Device Evolution
E620 E650 E720 E760E620 R&D
MSC type ICP/RIE
75~200mm
MSC type ICP/RIE
75~200mm
Single-wafer manual placement and automatic transfer
Gate material (Poly-Si, Wsi, W etc)
Insulation film (SiO2, SiN etc)
Non-volatile material (Pt, Au, Ir, NiFe etc)
Ferroelectric Material (PZT, SBT etc)
Deep-Si (MEMS)
III-V group compounds (GaAs, GaN, InP etc)
Others (SiC, Al2O3, resin, quartz, Mo, Ru etc)
Simple and compact chamber
MSC type ICP/RIE
75~200mm
Corrosion-free by etching + ashing
Metal wiring (Al, Ti, TiN etc)
Corrosive material (NiFe, PZT, SBT etc)
Advanced ICP/RIE
75~200mm
Advanced ICP/RIE
75~200mm
Corrosion-free by etching + ashingHigh area productivityMulti-chamber design
Gate material (Poly-Si, Wsi, W etc)
Insulation film (SiO2, SiN etc)
Non-volatile material (Pt, Au, Ir, NiFe etc)
Ferroelectric Material (PZT, SBT etc)
Deep-Si (MEMS)
III-V group compounds (GaAs, GaN, InP etc)
Others (SiC, Al2O3, resin, quartz, Mo, Ru etc)
Metal wiring
Photo-mask (Cr, Si, Ru, SiO2, Silicide)
Corrosive material (NiFe, PZT, SBT etc)
For R&D use Low cost (Same chamber as that for E620)
Series Series
5 6
110µm
Si E/R 56 µm/min Depth > 110 µm
TSV Real Structure(Si/SiO2/Metal/Sub.)
50µm
SiO2
Si
Metal(under layer)
TSV Viaø 10 µm x depth 30 µm
85.6µm
87.2µm
88.4µm
TSV Real Structure(Si/SiO2/Metal/Sub.)
SiO2
Si
Metal(under layer)
85.6µm
87.2µm
88.4µm
102.2µm
82.4µm
87.9µm
ø 80 µm x depth 100 µm
3D-BareTSV Die Stacking
102.2µm
82.4µm
87.9µm
Vertical Shape Taper Shape
90˚
50µm 50µm
10µm10µm
89˚
ø 10 µm x depth 30 µm ø 80 µm x depth 100 µm
P-BGA(WB)
FBGA
FC-BGA
Si-Interposer
Stacked SiP
POP
WL-CSP
TSV Die Stacking
Optical Interconnect
Wireless Interconnect
MEMS Devices
3D-Bare Chip
T-BGA
Low Cost / Handheld
High Performance
Cost Performance1990年 2000年 2010年 2020年
3D-Bare
�e device such as the mobile product of CMOS/CCD which is represented as the mobile phone is being expected to be undergoing big change.We provide higher accuracy and smaller size devices which are demanded for laminated DRAM and CMOS image sensor, etc essential for mobile equipment.Furthermore, we contribute to produce the higher-level 3D image sensor used in medical and biological field, DSP and memory, etc.
Semiconductor Package Development Trend
Support Various Dry Etching and Ashing of TSV Process
Etching Case of TSV (�rough-Si Vias) Stoke
Developed the Dry Etching technology for Through-Silicon Via toward small and thin CMOS image sensor (We have introduction result of mass production)
Currently developing the fine process technology for memories (DRAM and Flash)
Si Through-hole Electrode Structure (TSV Die Stack)
Stack DRAM
Surface of element formation
Silicon through-hole electrode
COMS image sensor Protective glassSource: 2007 version Japan Jisso Technology Roadmap
Resin
Through electrode
Solder bump
Mask (TEOS) Dry Etching Resist Ashing
Through-silicon Via Dry Etching
Sio2 Via Bottom Dry Etching
Possible the fine via hole processing
Compatibility of shape control and high speed processing (Bowingless and smoothing)
Achieving uniform and stable processing in 8-inch
Uniform and stable processing of SiO2 via bottom
Stop at the metal layer
Notch-free
Si substrate
SiO2
Glass
3d Image SensorCOMS image sensor
Stack DRAM
Flash memories
Fine and Through-silicon Via Hole Process Via Bottom Sio2 Process Taper Control Process High Speed and Overall Process
µm/min56High-Speed
Under development
Jisso Trend Map
7 8
500µm
40µm
83µm 3.06µm
0.3µm
36µm
2.2µm
1.50µm
Deep Etching High Aspect Ratio Vertical Shape Taper Shape
100µm
50µm
11µm
SiO2 Hard Mask: 0.3 µm L&S (CD Shift < ±14 nm)
Fine Pitch Stacked Metal: 0.25 µm L&S
AL SiO2 Quartz SiC Via
150µm
GaN: Smooth Surface InP-Via: E/R > 5 µm
GaN Pt Au Cu
Pt: E/R > 200 nm/min Au: (PR Mask) Cu: (PR Mask)
Notch-free SOI substrate
InP-Via
Vertical ShapeL/S = 100 nm/200 nm
Taper Shape
86.4˚ 1.50µm0.75µm
0.20µm
0.35µm
0.22µm
35µm
MEMS/BOSCH/Deep-Si ( High Aspect & Deep-trench Etching) High Aspect Etching & Deep-trench Etching
Long Maintenance Cycle Has Been ProvenHigh Rate Via Etching (SiC, InP) / Smooth Etching (GaN) Various Applications and Mass Production Experiences
Highest Speed
Fundamentals of �e Latest Technology Proven by Its Number of Uses and High ReliabilityPlasma Technology
MSC (Multi-Spiral Coil) Type Advanced ICP
Proprietary Plasma Source
Low-inductance induction coil achieves high power efficiency.
Optimized coil shape achieves highly uniform etching.
1.5 times more efficient than a single spiral.Excellent matching characteristics can provide a stable electric discharge over a wide range of pressure.
Low-pressure high-density plasma enables micro-processing and high-aspect-ratio etching.
High Accuracy
High Efficiency
High Uniformity
-150 150-100 100-50 5000.0
0.2
0.4
0.6
0.8
1.0
Advanced ICP
Wafer position (mm)
Pla
sma
dens
ity (a
ny u
nit o
f mea
sure
)
Advanced ICP plasma density
10
8
6
4
2
00 500 1000 1500 2000
ICP power (W)
Cur
rent
den
sity
(mA
/cm
2 )
Power dependency of advanced-ICP ion saturation current density
Uniformity : ± 3.7%
ø 200mm Wafer area
CI2=100sccm, 1Pa
Advanced-ICP Configuration
ICP coil
Matching circuit
Quartz plate
Wafer
RF
RF
Etching chamber
Bottom electrode
Proprietary Transfer Mechanism
High-speed high-reliability wafer transfer by the proprietary fully cam-operated mechanism.
For applications not requiring micro-processing! Excellent cost performance. (Plasma source is selectable for each application)
MTBF of the cam-driven transfer mechanism > 60,000 hours(There have been no problems for 6 years)
RIE System
35µm
Support for Various Materials Metal: Ti, Ir, Cr, NiCo, NiFe / Insulation film: Quartz, sapphire and AIN / Others: PZT, LT, LN
Panasonic supports the mass-production of leading-edge thin-film devices with technologies developed using a variety of semiconductor manufacturing equipment (3 to 8 inches). Provides the industry's top processing performance.
Excellent Etching Performance (Etched Sample by ICP)
Simple & Compact
E600
1500
3700
995
510
2400
1000
1900
操作盤可動式
1100
1800
3700
995
510
1000
2400
1900
操作盤
Series
2.6㎡1,100mm
1,000mm 2.4㎡
E650 Series
E620 R&D SeriesEasy maintenance made possible by the simple chamber structure. Easily detachable top quartz component and inner chamber. Built-in chamber heater improves process stability by suppressing the attachment/separation of the reaction product.
– Real-time displays of wafer position, transfer arm and gate condition.
– 100 recipes can be preset for a chamber.
– Up to 20 steps can be set for a recipe.
■
■
■
■
■■
■
■
■
1000
MSC Type ICP
MSC Type RIE
75~200mm
SingleChamber
Advanced Function and High-reliability Further Improved with Space-saving Design
High Serviceability Chamber Structure
The 15-inch color graphic screen makes the operation easier. Full-range of maintenance functions built into the system.
Easy-to-see Graphic Screen
Improves Operation and Control
Industry’s smallest footprint as full automatic production-capable equipment. Integrated control rack into the main unit further improves the compactness.
Space-saving Design
(mm)
Equipment Status Screen
Recipe Input Screen
Gas inlet port built into a showerhead
Large-flow high-speed gas discharge (2400 liter/sec)
Electric Static Chuck
High-accuracy emission spectroscopic EPM, laser EPM
ESC or mechanical clamp selectable
Adaptable to a variety of wafer sizes and shapes
(square substrate, glass plate etc.)
Clean module unit
Full-range of Optional Functions
Gate material (Poly-Si, Wsi, W etc.)
Insulation film (SiO2, SiN etc.)
Non-volatile material (Pt, Au, Ir, NiFe etc.)
Ferroelectric Material (PZT, SBT etc.)
Deep-Si (MEMS), III-V group compounds (GaAs, GaN, InP etc.)
Others (SiC, Al2O3, resin, quartz, Mo, Ru etc.)
Equipment width Installed area
Equipment width Installed area
– Single-wafer manual placement and automatic transfer– For R&D use Low cost (Same chamber as that for E620)
E620 Series– Simple and compact chamber
Corrosion-free by etching + ashing
�e best seller with its ultimate simplicity and compactness
– Integrated etching and ashing– The ashing chamber combined with an ICP down-flow plasma can handle resist ashing after all types of metal etching and improve the anti-corrosion performance.
Metal wiring (Al, Ti, TiN etc.)
Corrosive material (NiFe, PZT, SBT etc.)
2400
Vast Experience Built Up in Mass Production E600 Series
E620 R&D E620 E650
9 10
High Performance & Compact
3480
2037
1000
1900
8622600
1400
1200
F.L.
2250
1900 2037
862
1760
1200
2600
F.L.
E700Series
4.6㎡1,760 mm
1,400 mm 3.6㎡
E760 Series
E720 Series
AdvancedICP
AdvancedRIE
75~200mm
MultiChamber
High Productivity Achieved by �e Multi-chamber System by �e High-vacuum Discharge System.
60.0
50.0
40.0
30.0
20.0
10.0
0.00.0 50.0 100.0 150.0
(Sl/h) E720 (Two etching chambers) E620 (One etching chamber)
Electric discharge time (sec.)
High productivity achieved by the multi-chamber system.
Up to Four Loadable Chambers
High throughput when using two etching chambers
Integration of the control unit and gas supply unit into the main equipment makes dual-chamber equipment as compact as a single-chamber equipment.
Footprint Within The Industry’s Smallest Class
14
12
10
8
6
4
2
0100 200 300 400 500 600 700
N2 flow rate (sccm: standard cm3/min)
Cham
ber pressure (Pa)
Use of a large-diameter chamber reduces the effects of the wall surface.
High Flow-rate High-vacuum Discharge System Increases Process Margin
Closed side limit value Fully open
Gas discharge characteristics
Advanced ICP and showerhead achieve high-accuracy uniform processing.
High-accuracy High-uniformity Processing
Use of a slide type gate reduces dust generation.
Reduced Dust Generation
Easily replaceable quartz plate, inner cover, electrodes etc. make maintenance simple and easy.
Ease of Maintenance
Improved operability and automatic maintenance check function
– Up to 100 recipes can be assigned to each chamber. – Each recipe can contain up to 20 steps.
Graphic User Interface In English and Japanese
E600-model etching chamber is selectable (E700-SC series)
Gas supply port built into the showerhead
Large flow-rate high-speed evaluation (2400 liter/sec)
Electric Static Chuck
High-accuracy emission spectroscopic EPM, laser EPM
ESC or mechanical clamp selectable
Accepts various wafer sizes and shapes
(square wafer, glass substrate etc.)
Clean module unit
Options
■
■
■
■
■
■
■
■
– Largely versatile multi-chamber design– High-performance and compact
Metal wiring
Photo-mask (Cr, Si, Ru, SiO2, Silicide)
Corrosive material (NiFe, PZT, SBT etc.)
– Multi-chamber design with two etching and two ashing chambers
Equipment width Installed area
Equipment width Installed area
Corrosion-free by etching + ashing
High area productivity Multi-chamber design
Gate material (Poly-Si, Wsi, W etc.)
Insulation film (SiO2, SiN etc.)
Non-volatile material (Pt, Au, Ir, NiFe etc.)
Ferroelectric Material (PZT, SBT etc.)
Deep-Si (MEMS)
III-V group compounds (GaAs, GaN, InP etc.)
Others (SiC, Al2O3, resin, quartz, Mo, Ru etc.)
High-performance E700 Series with The Multi-chamber
E720 E760E760
11 12
13 14
E720 E760E620 R&D E650
ETCH
LOADLOCK
ETCH ETCH
TRANSFERCHAMBER
LOADLOCK
ETCH ETCH
ASH ASH
TRANSFERCHAMBER
LOADLOCK
E620
ETCH
LOADLOCK
ETCH
ASHLOADLOCK
7.5 KVA
26 KVA
2 KVA
9 KVA
20 L/min
ー
20 L/min
40 L/min
1.0 m3/min
4.9 m3/min
1,800 kg
1,500 kg
7.5 KVA
35 KVA
2 KVA
14.5 KVA
40 L/min
0.01 L/min
20 L/min
40L /min
1.5 m3/min
4.9 m3/min
2,300 kg
1,800 kg
(Built-in transformer)
42 KVA
ー
16 KVA
46 l/min
ー
20 L/min
40 L/min
2.0 m3/min
9.8 m3/min
3,200 kg
2,100 kg
(Built-in transformer)
60 KVA
ー
21 KVA
62 L/min
ー
70 L/min
40 L/min
2.5 m3/min
11.8 m3/min
4,000 kg
2,500 kg
7.5 KVA
26 KVA
2 KVA
9 KVA
20 L/min
ー
20 L/min
40 L/min
1.0 m3/min
4.9 m3/min
1,800 kg
1,500 kg
TSV (Through-Si Vias) MEMS Power Device
The high performance and reliability achieved through our unique plasma
sources (ICP and RIE) and board transfer mechanism, coupled with the
industry's smallest footprint, provide excellent cost performance.
High Cost-Performance with Precision & Reliability
High Cost-Performance
A wide variety of applications meet the processing needs of diverse
devices and new materials, such as Si semiconductors, MEMS,
compound semiconductors, and nonvolatile materials.
Deep Si etching, and etching of SiO2, quartz, and other difficult-to-process
materials can be performed on the same platform.
Applications for Various Needs
Applications for Various Needs
Strongly supports the total process from research right through to
manufacturing based on the vast experience built up in mass
production. Supports 3 to 8-inch diameter boards and square boards.
Total Support for R&D and Mass Production
Total Support
Equipment Specifications
Utility and Equipment Mass Specifications
Gas Supply Unit
Gas Discharge System
Wafer Transfer System
Control System
Etching & Ash Composition Chart
Etching Chamber 1
Etching Chamber 2
Ashing Chamber
Load Lock
Maximum 3 Systems
Tmp + Dry Pump
—
—
Cam-driven Double-arm Wafer Transfer System
Maximum 6 Systems
Tmp + Dry Pump
—
—
Maximum 6 Systems
Tmp + Dry Pump
—
Dry Pump
Dry Pump
*Use the filter.
Cassette to Cassette / Cam-driven Double-arm Wafer Transfer System
Keyboard at One Location / 10.4-inch LCD at One Location (Movable Between The Front and Back)
Max. 6 Systems X 2 Chambers Max. 6 Systems X 4 Chambers
Dry Pump
Tmp + Dry Pump
Tmp + Dry Pump
Dry Pump
Cassette to Cassette / Cam-driven Double-arm Wafer Transfer System
Keyboard at One Location / 15-inch LCD at One Location
Power Capacity
Power Consumption
Water
Dry Air
Discharge
Process Gas
Grounding
Equipment Mass
(1ø) AC 100 V
(3ø) AC 200 V
(1ø) AC 100 V
(3ø) AC 200 V
Cooling Water* (0.3 To 0.5 MPa)
Super Purified Water (0.1 To 0.2 MPa)
Purging Nitrogen (99.9% Purity)
Atmospheric Dew Point (17°c)
General Discharge (–196 Pa)
Oxygen Discharge (–200 Pa)
Total Mass
Main Unit
User Preparation
Type 1 Grounding
User Preparation
Type 1 Grounding
E620 R&D E620E720E650
E760
PLASMADRY ETCHING SYSTEM
Specifications
E620 R&DE620
E720E650
E760
PanasonicDry Etching System
2008
Product NewsDry Etching Equipment
inquiries...
Please read the operation manual carefully when using the equipment.
This equipment is designed for use in a clean room where the air temperature, humidity and cleanliness are controlled.Any equipment operation in other environments may cause a fire, equipment failure, electrical shock or gas leak.
Safety Precautions
* Import and sales of models other than those conforming to the EC machine directive and EMC directive are prohibited in the EC after January 1. 1996.
Panasonic Factory Solutions Co., Ltd.Marketing & Sales Coordination DepartmentOsaka: 2-7 Matsuba-cho, Kadoma, Osaka 571-8502, Japan
Tel: +81-6-6905-4808, Fax: +81-6-6905-5145
ISO14001
Matsushita Group products are built with theenvironment in mind.http://panasonic.co.jp/eco/en/
Matsushita group builds Environmental ManagementSystem in the factories of the world and acquires theInternational Environmental Standard ISO 14001:2004.
**
All data as of March. 1, 2008.
Dry Etching SystemPanasonic Dry Etching Device Suited for The Next Generation Bonding of 3D Lamination,
MEMS, High Aspect and Micro Fabrication, and Device Processing of Difficult Etching Materials.