Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc....

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2005 ECO fair - Thailand Panasonic Activities Panasonic Activities Green Procurement & Green Products Green Procurement & Green Products Oct. 7 , 2005 Corporate Environmental Affairs Division Matsushita Electric Industrial Co., Ltd Akira Nakamura

Transcript of Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc....

Page 1: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Thailand Eco-Products Exhibition Forum2005 ECO fair - Thailand

Panasonic ActivitiesPanasonic ActivitiesGreen Procurement & Green ProductsGreen Procurement & Green Products

Oct. 7 , 2005

Corporate Environmental Affairs Division Matsushita Electric Industrial Co., Ltd

Akira Nakamura

Page 2: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Today’s Agenda

1.Company Profile

2.Green Procurement & Green Purchasing

3.Supply of Green Products4.Products Recycling

Page 3: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Sales

Employees

Overseas    47%   

Japan   45%   

Overseas    55%   

■ Foundation Mar. 1918■ Sales 8,700 bill. J. yen

 ■ Profit   300 bill. J. yen

■ Employees   340,000 approx.

Japan   53%   

Global   (fiscal year ended 2005 Mar.)

■ Foundation Dec. 1961■ Group 20 companies ■ Sales 45 bill. THB

■ Employees   16,000 approx.

Thailand  (fiscal year ended 2005 Mar.)

Company Profile

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Sales by Products Category

AVC Network Visual・Audio    17%

AVC Network  Information &

Communication    24%

Appliance  14%

Device13%

MEW & Pana-Home 17%

JVC  8%

Others7%

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Coexisting with the Global EnvironmentCoexisting with the Global Environment

Realizing the Ubiquitous Network SocietyRealizing the Ubiquitous Network Society

Digital NetworkService

ApplianceEnvironmental System

DeviceProduction System

& Solution

Contribute HumanContribute Human’’s Affluent Lifes Affluent Life

Panasonic’s Vision for 21st Century

Page 6: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Today’s Agenda

1.Company Profile

2.Green Procurement& Green Purchasing

3.Supply of Green Products4.Products Recycling

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Green Procurement : Obtaining of device/materialneeded for the manufacturing

Green Purchase : Purchasing of green products for the related business

Green products : Supply of products with the environment conscious design/material

Green Procurement & Green Purchasing

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Material development

Process development

Reliability ensuring

Technical Development 

Soldering reliability(10 years or more)

Device reliability

in higher reflow temperature

Process Control (temperature & time)

■ The factories in 19 countries

■ Setting the “Techno-school”

for lead-free soldering

Technical Guidance 

Panasonic U.K.

Europe

Panasonic HA Hangzhou

China

Indonesia

National Gobel

Brazil

Panasonic Malysia

Japan

Lead-free print circuit board

Stopped Using Lead-Contained Solder■Finished introducing “Lead-free solder”,

globally, in Mar. 2003

Page 9: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Non-use of Restricted Certain Substances

In Europe, Restriction of the use of certain substances in electrical equipmentRoHS 

Directive Starting from July 1st , 2006

Globally, Prohibiting the use of these 9 months before RoHS directive in effect

PanasonicCounter-action

Finish actions before Oct. 2005 in product shipment base ■PBB、PBDE………immediate prohibition ■Lead, Mercury, Cadmium, Hexavalent chromium

………No-use after Oct. 2005

*6 substances : Lead, Mercury, Cadmium, Hexavalent chromium, Polybrominated biphenyls(PBB), Polybrominated diphenyl ethers(PBDE)

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Helpdesk

Data Utilization

Entry

Investigation & registration

request

Suppliers Panasonic

Head office

■ System management■ Group-wide procurement database■ Environmental Law database

Business domain company

■ Green procurement  ・・database

(Material list & data)

■ LCA■ 3R assessment■ Disclose of

  environmentalimpact info.

Registration ofchemical

substance & material

Consolidated data management

Consolidated data collection

Eliminate redundant checks

In order to assure “non-use”, need to know the chemical content of each material

GP-Web system

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96% completion of “non-use”(100% will be achieved in Oct. 2005)

Investigation■Completed for All devices & materials(1,320,000 items)■All suppliers (11,000 suppliers) committed “non-use”

Watch■Supplier audit is undergoing (6,000/11,000 suppliers)■Became capable to self-check/analyze (equipment etc.)

Change■240,000 devices/materials have been substituted

from “use” to “non-use”・・・50,000 items left (4%)

Assurance■Established the Products Assurance System■Request all suppliers to obtain ISO14001 certification

Products Chemical Control SystemProducts Chemical Control SystemProducts Chemical Control System

China Material Test CenterChina Material Test CenterChina Material Test Center

Sharing all material & suppliers’ information with GP-Web, globally

Status of “Non-use Project” (as of Mar. 2005)

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 Material  1,320,000 

Products48,000

Substituted 25,000

Underway 12,000 

Non-use 990,000

Substituted240,000

Underway 50,000 

As of Mar. 2005   

*Devices & Materials4% to-go 25% to-go

Products base

Exemption required by customers 

Exemption required by customers 

Status of substitution “Non-use project”

Unit: P/Ns

*Devices & Materials : Limited to for finished products

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Chemical Substances Management

Rank Definition■ Prohibited the intentional use by law■ Prohibited as Pana’s decisionLevel (1)

… PCB, Asbestos, PBB, PBDE etc.

… PVC, Cadmium, Lead, Mercury etc.

■ Prohibit possibly after certain period by law■ Push forward with restricting as Pana’s decisionLevel (2)

Managed

Prohibited

■ Considered less environmental impact (The study of recycle & reasonable disposal works are included)■ No restriction, but required to report and manage

■ Chemical Substances Management Rank Guidelines (for products)

■ Reduce chemical substances usage33/50 Reduction Plan (in total including factory use) …Aiming the reduction of usage by 33% in 3 years, by 50% in 6 years

Restriction of using *PVC, after Apr. 2006 …*Contains phthalate ester or no collection system after disposal

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FY03 Actual 

16 % 16 % 

 287 

 50 

128 

 57 

 50 50  50 

 21 

Hybrid truckCNG or

Low emission car

Weight of Eco-car30 % 30 %  51 % 51 %  100 %

 

100 % 

FY2004 FY2007 FY2011

52,200 t(est.)

48,750 t△7%

43,740 t△15%

Japan prime minister “Koizumi” made remarks

in his annual policy speech

■ “Eco-car Spurt Plan”

Jan.9, 2005 by Asahi (newspaper)

No. of low-pollution car

FY04 Est. 

FY05 Plan 

FY06 Plan 

■ Reduction of CO2 emission

Introduction of Hybrid Truck & Eco-car (Japan)

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Green Purchasing (Japan)■ Copy Paper (mil. Sheets) Products conformed to green

purchasing law of Japan (2004)■

65135

180

2698

'02 '03 '04

84%100%

40% Green

Non-green

Green ratio (%)

Products No. of model

Refrigerator 26Washing machine 14Air-conditioner 340Television 57Copy machine 53Printer & Fax machine 26PC 90Lamp 73Video tape recorder 5OA paper 2Garbage disposer 26Lighting equipment 145

140 115187

9649

52

'02 '03 '04

70%59%

78%

■ Stationery (mil. J-yen)

Green

Non-greenGreen ratio (%)

Page 16: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

■ Introduction by DVD/VTR

(Approx. 4 min.)

Green products

&

Environmental activities

Page 17: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Today’s Agenda

1.Company Profile2.Green Procurement

& Green Purchasing

3.Supply of Green Products

4.Products Recycling

Page 18: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Black Box Technology

■Environmental Advancement  ■Environmental Technology    ■Minimizing Environmental Risk

Environment Conscious

Environment Conscious

Security & SafeComfort & Convenience

Flexibility & Versatility

Energy SavingResource Efficiency

Echo-Life Chemical reduction

Universal Design

Universal Design

Value for Conventional Lifestyle

Value for Conventional Lifestyle

Coexist with Global Environment

Coexist with Global Environment

Green Products       

Understanding of Competition

V-Products “Creating Value for a New Lifestyle”   (Index=Factor X)

■Easy to use …Any time, any place, for everyone   ■Comfortable & Convenient Life

Simultaneous Pursuit of Environment & Business

Page 19: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

GHG efficiency

Resource efficiency 

Non-use of *certain chemicals

Improved environmental performance

Environmental problem solution 

Trend setting products for sustainability or remarkable efficiency improvement 

Productsassessment

Pre-assessment of environmental conformity

Indispensablerule

1.Obedience2.Green procurement3.By-rank chemical control guidance

GP 

Superior GP Industry’s best in the environmental performance

Super GP  

*Certain chemicals: 6 hazardous substances defined in RoHSis restricted in all products

70%56%

42%28%

90%85%68%

42%

'03 '04 '05 '06 '10

GP in developmentTarget

Actual

Structure of “Green Products”

Page 20: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

NR-F462U

Prevention of global warming 

0

1,300

Ozone depletion potential 

Global warming potential

HCFC CFC/HFC-free  

Energy-saving  

0

3 (1/400)

Electricity consumption (kWh/year) 

10 yrs. ago CFC/HFC-free refrigerator 

1,320 

440 

Energy-saving to 1/3 

CFC/HFC-free Refrigerator

Page 21: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Concomitant standby detection of constant & intermittent oscillation 1 IPD-chip cuts excess standby electricity consumption

w/o chip P’s old type IPD 0

1W

0.35W

0.065W

1W

Adoptable to other electric appliance Open to supply to other than Panasonic

* In case of using 30 mil. pcs./y,      CO2 reduction: 25,000ton/y

vs. old type      81%reduction

Standby electricity

Semiconductor device for switching power supply

Standby Energy-saving with IPD

Page 22: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Set 1st unit in the new official residence of Japan prime

minister (Apr.2005)

Electricity & hot water, making from clean hydrogen,   Total efficiency reach 74%Efficiency of generation system is usually 35%  

Good morning !

New home-making energy !

Household Fuel Cell Cogeneration System

Page 23: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Hybrid windmill “KAZEKAMOME”…27 units working at 2005 EXPO, Aichi, Japan

“KAZEKAMOME”

Page 24: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Flat Digital TV

High quality of picture & sound Energy-saving

Long life & energy-saving

System LSI“PEAKS”

Evacuated insulation

High frequency inductive coil

Black Box TechnologyBlack Box Technology

GP & V ProductsGP & V Products

CHC/HFC-free Refrigerator

Electrodeless fluorescent lamp

(Pa-look ball)

Creation of “Black Box Technology”

Page 25: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

CO2 Heat pump water heater 

Tilted-drum   washer/dryer  

 

IH cooking heater 

Pa-look ball spiral 

DVD drive 

HDTV system LSI 

Camera & Recorder for broadcasting  

Digital high vision Plasma TV DVD recorderCellular phone 

CHC/HFC-free refrigerator 

Dish washer & dryer 

 BB  Technology 

V ProductsECO UD 

Leading Pana’s 21st century vision 

V Products …Green Products, off course !

Page 26: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Today’s Agenda  Today’s Agenda

1.Company Profile2.Green Procurement

& Green Purchasing 3.Supply of Green Products

4.Products Recycling

Page 27: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Legislation of Recycle(2005年3月時点)

JPN ■ the Electric Appliance Recycling Law… to be reviewed in 5 years after the law in effect

    ・ Recycle cost collection method    ・ Adding to objected products …PDP、LED-TV、Wave-oven etc.    ・Will be issued in 2006/end thru 2007/beg

■WEEE Directive came into effect on Aug.13,2005    ・ 17 countries (Spain etc.) Started as EU Directive    ・ 4 countries (Germany, France etc.) Delay to take effect    ・ 4 countries (UK etc.) Legislation not concluded

EU  

■Will be issued in 2005    ・ Details unknown, Taking effect will be in 2007 or later

China   

■ Under deliberation in 21 states (Main state etc.)    ・ Different concept by states

USA  

 

Page 28: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Establishment of Recycle Plant

■Address:  Yashiro-cho, Hyogo■Floor:  14,870 ㎡■Capacity: 1,000,000/year■Result:  2,700,000 (cumulated)

■Visitors:    38,000 (cumulated)

Panasonic Eco-Technology Center  

Page 29: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Air-conditionerCupper/Aluminum

in H-exchanger will be reused

to the parts of H-exchanger

Cast-metal in compressor will be reused to the casting parts of compressor

Washing machinePlastic will be reused to the new

washing machine’s base frame

TVBrown tube glass will be

reused as the material of

brown tube

RefrigeratorPlastic will be reused to the new refrigerator’s bottom board

Cast-metal in compressor will be reused to the casting parts of compressor

Indoor unit H-exchanger

Outdoor unit H-exchanger Compressor

Panel glass

Funnel glass

Base Frame

Compressor

Bottom Board

Challenge of “Product to Product”

Page 30: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Recycle line by product

Environment ConferenceCoexist with Community

Technology Development Center

Disclosure of the plant

R&D for the recycle technology

Coexist with Environment

Product to Product

The Role of “METEC”, not only recycle plant…

Page 31: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

From Panasonic

Panasonic Center Osaka

Panasonic Center Tokyo

Corporate Environmental Report 

Visit us to:

http://panasonic.co.jp/eco/en/

2005 Eco-Fair Thailand

Page 32: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Ripple effect on societyImproving

“Quality of Life”

Minimizing “Environmental impact”

Coexist with global Environment

“Value for a New Lifestyle” we envision will lead towards a sustainable society.

through “Creating Value for a New Life Style”

Creating Value for a New Life Style

Sustainable Development

Page 33: Panasonic Activities - IGPN /Matsushita Electric Industrial.pdfPVC, Cadmium, Lead, Mercury etc. Prohibit possibly after certain period by law Level (2) Push forward with restricting

Thank you for your attention !

Let’s join to stop the warming earth

Team・minus 6%