Palm Oil Mill Presentation

8/16/2019 Palm Oil Mill Presentation

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PALM OIL MILL OVER VIEW


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SDL R-0, 2008 2

• Palm Oil Mill = Pabrik Kelapa Sawit :

adalah suatu pabrik yang mengolah bahan

baku TBS menjadi CPO dan PK denganlosses minimal ,mutu sesuai standar ,

mengacu pada kaidah Standart Operating

Procedure (SOP).


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PRODK !"#$ D%&"R"PK"#

CPO (CRUDE PALM OIL):

- OER : 22 – 24 %

- FFA : ≤ 3,5%

- DIRT : < 0,010 %

- MOIST : < 0,20 %

- Lo! : "#$ 140 %

I&TI SA'IT (PALM ER&EL)

- ER : 4 – 5 %

- DIRT : %

- MOIST : * %

- Lo! : "#$ 033 %


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Palm Oil Mill 'l(w )hart

Under Flow(Slugde)

LoadingRamp

LoriTranser !arriage

S"eliri#er

$lowdown!%am&er

$lowdown!%am&er

Transer !arriage

Tippler

T%res%er

To PressS"a"ion

!ondensa"eTan'

Srew Press

Frui" is"ri&u"ing !on*e+or

Frui" Ele*a"or

iges"er

Fi&re !+lone

Polis%ing rum

, u "

) i s " r i & u " i n g

! o n

* e + o r

,u" Silo

RippleMill

Emp"+$un%-opper

.ernel !+lone

.ernel-ea"er

espa"%

!ra'edMi/"ureLTS

S%ell

$oiler To PressS"a"ion

$a' Pressure Vessel

Tur&in

E/%aus"S"eam

Inle" S"eam

!rude Oil

SandTrapTan'

Vi&ra"ing

Sreen

!rudeOil

Tan'

Sludge Tan' Ver "ial !lari ier Oi l Tan'

O*er Flow(Oil)

Puriier

Oil S"orage Tan'

F i & r e

us"

.ernel

Vauumrier

Frui" Le"s

Frui" Le"s

eperiarper rum

LandApplia"ion

O i l

! o l l e ( " i o n

T a n '

L i g % " P % a s e

- e a * + P % a s e

S o l i d

!$! U n a e r o & i ( Un aero&i

A e r o & i (

A e r o & i (

!ooling Pond

!ooling Pond

.ernel!rus%ingPlan"

Fa" Pi" FinalEluen"

.olam Lim&a%

ean"er

!en"riuge

As%


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Fresh FruitBunch ( F F B )

Loose Fruit

Nut

Crude Oil

Kernel

Palm Oil Mill – FlowChart

Shell (Boiler Fuel)

Effluent(Fertilier)

Crude Palm Oil

Fi!re (Boiler Fuel)

Em"t# Bunch(Fertilier)


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TIM$A,0A,

BE$F%N&S' %N%K MEN&E*%'

BE$+K%N'S B%* ,N&KN -'OL*. SE*'N&&

MEMPE$M%-* -LM

PEN&*'%N&N KPS'S -N*S'L E/$KS'


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0RA)I,0

%N%K MEN&E*%'

K%L'S B%* (BS),N& KN

-'E$'M+-'OL*


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''* +uality

R+! U - R+!

E"./

Ao"#6

O7! R+!


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LOA)I,0 RAMP

-L* EMP %N%K

MEMS%KKN (LO-'N&) B%*KE -LM LO$, SE*'N&&MEMPE$M%-* -LM P$OSES

SELN0%N,


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LOA)I,0 RAMP


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STERILI1ER

PE$LN ,N& -'&%NKN%N%K ME$EB%S B%* -EN&N

MEN&&%NKN PNS -$'%P+SEM ,N& BE$EKNN

SEC$ KON1EKS' -NKON-%KS'


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STERILI1ER


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'#$S% S-R%.%S-R

U&TU MEMU&U89 ME&O&ATIFA& E&IM- E&IMLIPASE ;A& DAPAT ME&;EAA& E&AIA& FFA

U&TU MEMPERMUDA8 PROSES PEMERO&DOLA&PADA PROSES A&TI&A& (DI T8RES8ER)

U&TU MEMPERMUDA8 PELEPASA&9PEMISA8A&DAI& UA8 DARI &UT DI DIESTER

U&TU MEMPERMUDA8 PROSES PEMISA8A& MOLEIL-

MOLEUL MI&;A DARI DAI& UA8 DI MESI&PRESS DA& MEMPERCEPAT PEMUR&IA& MI&;A DISTASIU& LARIFIASI

U&TU ME&URA&I ADAR AIR I=I SA'IT (&UT)SE8I&A MEMPERMUDA8 PROSES PEMECA8A& I=ISA'IT (&UT) DI STASIU& ER&EL


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TIPPLER

-L* S%% L ,N&

BE$F%N&S' %N%KMENUMPAHKAN/MENUANG B%* ,N& SELN0%N,

KN -'B2 KE *$ES*E$


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%PP.-R


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&R-S&-R

DIFI&ISI:

PROSES PEMISAHAN UA8 ;A&TELA8 DIREUS ME&=ADI

BRONDOLAN DA& JANJANGAN

KOSONG DE&A& CARA MEKANIS (DIPUTAR DA& DIA&TI&)


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&R-S&-R


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PRESSI,0

BE$F%N&S' %N%KMENGEXTRAKSI B%*+MP--EN&N 'N&K PE$SN

-N KE*'LN&N MINYAK -N INTI SES%' -EN&N

SN-$ ,N& -'EN%KN


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PR-SS%#$


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.LARIFI.ASI

PROSES PE&=ER&I8A& CRUDEOIL 8ASIL E>TRASI

STASIU& PRESS, ;A& MASI8ME&A&DU& AIR DAN

LUMPUR, MELALUI TA8APA&-

TA8APA& PROSES PEMURNIAN


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K."R%'%K"S%


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.ER,EL PLA,T

-L* EMP MELK%KN

P$OSES PENCP'N EF'S'ENS'RECOVERY KERNEL ,N&

MKS'ML -EN&N KUALITASPRODUKSI ,N& OP'ML -N

LOSSES ,N& M'N'ML


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K-R#-. P."#


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'#$S%

U&TU MEMISA8A& NUT DE&A&FIBRE

MEMISA8A& INTI SAWIT (ER&EL) DE&A& CANGKANG (S8ELL)

ME&DAPATA& 8ASIL PRODUSI

;A& AI DE&A& TI&ATE8ILA&A& KERNEL ;A&SEMINIMAL MU&I&


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$OILER

-L* S%% L+MES'N ,N&

BE$F%N&S' %N%K ME$%B* '$ MELL%' ENERGI PANAS -$' *S'LPEMBK$N FUEL (B*N BK$)

MEN0-' UAP AIR/STEAM


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*O%.-R


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'#$S%

ME&8ASILA& UAP SESUAIDE&A& APASITAS DA&DIPERU&AA& U&TU

EUTU8A& OPERASIO&AL STEAMTURI&

ME&;EDIAA& STEAM ;A& CUUPU&TU EUTU8A& PE&OLA8A&TS SE8I&A DIDAPATA&EFISIE&SI ;A& AI


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PO/-R P."#

ADALA8 MERUPAA& TEMPATPEMA&IT ENERGI LISTRIK ;A& DIMA&FAATA& U&TU

EUTU8A& OPERASIONALPABRIK DA& DOMESTIK


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TER)IRI )ARI )UA PEM$A,0.IT

DIESEL GENERATOR, A?#6#!"#@+. 6+.+ /#@ ?+@!###o6! mesin iese!

STEAM TURBINE GENERATOR,A?#6# !"#@+. 6+.+ /#@?+@!## o6! "#$%in /#@"! .!#@#/# #?#6# ?#+ s"e&m (# /#@ !.!##) /#@?+#+6# ?#+ o+6!


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POWER PLA,T 2 MILL

OILER

STEAMTURI&E

DIESELE&ERATOR

DISTRIUTIO&O> PA&EL

OPERASIO&ALB DOMESTI

STEAM


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PO/-R P."#


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STORA0E TA,.


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SDL R-0, 2008 33


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SDL R-0, 2008 34

3alan .on"rol di Tenga% $lo'

P 'N-O$%S B%LK'N& E$M'NL


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P3 'N-O$%S–B%LK'N& E$M'NL

SO$&E NK F$MS 4

BEL'N,%

Palm Oil Mill Presentation

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