PALLET FORK AB11 & BALE SPEAR AB12 AB13 LOADER...

MANUAL #5MP76313

M-1472 8-8-12-8

OPERATOR’S AND PARTS MANUAL

PALLET FORK & BALE SPEAR

LOADER ATTACHMENTS

AB11AB12AB13AB14AB15AP12AP13

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TABLE OF CONTENTS

PREFACE ............................................................................................................................................................. 2

SAFETY PRECAUTIONS Safety Statements ....................................................................................................................................... 3 General Safety Precautions ......................................................................................................................3-5 Equipment Safety Precautions .................................................................................................................6-7

SET-UP .................................................................................................................................................................. 8

INSTALLATION Attaching and Detaching Equipment - 200/300/400/500 Series Loaders .................................................... 9 Attaching and Detaching Equipment - 600/700/800 Series Loaders .................................................... 10-11 Attaching and Detaching Equipment - Global Carrier Series Loaders ................................................. 11-12 Attaching and Detaching Equipment - Catagory II Global Carrier Series Loaders ............................... 13-14

OPERATION Pallet Fork Operation ............................................................................................................................15-16 Bale Spear Operation ...........................................................................................................................17-18 Bale Carriage Operation ............................................................................................................................ 19 MAINTENANCE Daily Maintenance ..................................................................................................................................... 20 Decal Replacement ................................................................................................................................... 20 Monthly Maintenance ................................................................................................................................ 20

SPECIFICATIONS AttachmentSpecifications ....................................................................................................................21-22 BoltTorqueSpecifications ......................................................................................................................... 23

PARTS AP12A SERIES PALLET FORKS (800 Series Loader) ........................................................................24-25 AP12D SERIES PALLET FORKS (600/700 Series Loader) .................................................................26-27 AP12F SERIES PALLET FORKS (200/300/400/500 Series Loader) ...................................................28-29 AP12G SERIES PALLET FORKS (Global Carrier Series Loader) .......................................................30-31 AP12K SERIES PALLET FORKS (Category II Global Carrier Series Loader) ..................................... 32-33 AP13D SERIES PALLET FORKS (600/700 Series Loader) .................................................................34-35 AP13F SERIES PALLET FORKS (200/300/400/500 Series Loader) ...................................................36-37 AP13G SERIES PALLET FORKS (Global Carrier Series Loader) .......................................................38-39 AB11D BALE SPEAR (600/700 Series Loader) ...................................................................................40-41 AB11E BALE SPEAR (300CX/400/500 Series Loader) .......................................................................42-43 AB11G BALE SPEAR (Global Carrier Series Loader) ..........................................................................44-45 AB12A BALE SPEAR (800 Series Loader) ..........................................................................................46-47 AB12D BALE SPEAR (600/700 Series Loader) ...................................................................................48-49 AB12E BALE SPEAR (300CX/400/500 Series Loader) .......................................................................50-51 AB12G BALE SPEAR (Global Carrier Series Loader) .........................................................................52-53 AB13D BALE SPEAR (600/700 Series Loader) ..................................................................................54-55 AB13E BALE SPEAR (300CX/400/500 Series Loader) .......................................................................56-57 AB13G BALE SPEAR (Global Carrier Series Loader) .........................................................................58-59 AB13K BALE SPEAR (Category II Global Carrier Series Loader) ......................................................60-61 AB14A BALE SPEAR (800 Series Loader) ..........................................................................................62-63 AB14D BALE SPEAR (600/700 Series Loader) ...................................................................................64-65 AB14G BALE SPEAR (Global Carrier Series Loader) .........................................................................66-67 AB14K BALE SPEAR (Category II Global Carrier Series Loader) .......................................................68-69 AB15A BALE CARRIAGE (800 Series Loader) ....................................................................................70-71 AB15K BALE CARRIAGE (Category II Global Carrier Series Loader) ................................................. 72-73

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PREFACE

WARNING! Never let anyone operate this unit without reading the "Safety Precautions" and "Operations" sections of this manual.

Always choose hard, level ground to park the loader on and set the brake so the unit cannot roll.

BEFORE OPERATION The primary responsibility for safety with this equipment falls to the operator. Make sure the equipment is operated only by trained individuals that have read and understand this manual. If there is any portion of this manual or function you do not understand, contact your local Frontier Dealer.

SERVICE When servicing your product, remember to use only manufacturer replacement parts. Substitute parts may not meet the standards required for safe, dependable operation. To facilitate parts ordering, record the model and serial number of your unit in the space providedonthispage.Thisinformationmaybeobtainedfromtheidentificationplatelocatedon the product. Any questions related to this attachment should be directed to your local Frontier dealer.

MODEL:__________________________ DATE: ______________________________

SERIAL NUMBER: ___________________________ (See parts section for location.)

¡LEA EL INSTRUCTIVO!Si no lee Ingles, pida ayuda a

alguien que si lo lea para que letruduzca lasmedidas de sequridad.

GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your attach-ment. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. Theseinstructionshavebeencompiledfromfieldexperienceandengineeringdata.Some information may be general in nature, due to unknown and varying operating conditions. However,throughexperienceandtheseinstructions,youshouldbeabletodevelopproce-dures suitable to you particular situation. The illustrations and data used in this manual were current at the time of printing. How-ever, due to possible inline production changes, your machine may vary slightly in detail. We reservetherighttoredesignandchangethemachinesasmaybenecessarywithoutnotifica-tion. Throughout this manual, references are made to right and left direction. These are de-termined by standing behind the tractor facing the direction of forward travel.

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SAFETY STATEMENTS

DANGER

GENERAL SAFETY PRECAUTIONS

WARNING! READ MANUAL PRIOR TO INSTALLATIONImproper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this man-ual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER’S MANUAL(S).

READ AND UNDERSTAND ALL SAFETY STATEMENTSRead all safety decals and safety statements in all manuals prior to operating or working on this equipment. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment.

KNOW YOUR EQUIPMENTKnow your equipment’s capabilities, dimensions, and operations before operating. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. Check all hardware to ensure it is tight. Make certain that all locking pins, latches, and connection devices are properly installed and secured. Remove and replace any damaged, fatigued, or excessivelywornparts.Makecertainallsafetydecalsareinplaceandarelegible.Keep decals clean, and replace them if they become worn or hard to read.

WARNING

CAUTION

THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATHWILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATHCOULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

NOTICE INDICATES A PROPERTY DAMAGE MESSAGE. NOTICE

THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MAN-UAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

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WARNING! PROTECT AGAINST FLYING DEBRISAlways wear proper safety glasses, goggles, or a face shield when driving pins in or out,orwhenanyoperationcausesdust,flyingdebris,oranyotherhazardousmate-rial.

WARNING! LOWER OR SUPPORT RAISED EQUIPMENTDo not work under raised booms without supporting them. Do not use support mate-rial made of concrete blocks, logs, buckets, barrels, or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not de-cayed, warped, twisted, or tapered. Lower booms to ground level or on blocks. Lower booms and attachments to the ground before leaving the cab or operator’s station.

WARNING! USE CARE WITH HYDRAULIC FLUID PRESSUREHydraulicfluidunderpressurecanpenetratetheskinandcauseseriousinjuryordeath. Hydraulic leaks under pressure may not be visible. Before connecting or dis-connecting hydraulic hoses, read your prime mover’s operator’s manual for detailed instructionsonconnectinganddisconnectinghydraulichosesorfittings.

• Keep unprotected body parts, such as face, eyes, and arms as far away as possiblefromasuspectedleak.Fleshinjectedwithhydraulicfluidmaydevelopgangrene or other permanent disabilities.

• Ifinjuredbyinjectedfluid,seeadoctoratonce.Ifyourdoctorisnotfamiliarwiththis type of injury, ask him to research it immediately to determine proper treat-ment.

• Wear safety glasses, protective clothing, and use a piece of cardboard or wood when searching for hydraulic leaks. DO NOT USE YOUR HANDS!

SEE ILLUSTRATION.

CARDBOARD

HYDRAULIC HOSEOR FITTING

MAGNIFYING GLASS

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WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTSModificationsmayweakentheintegrityoftheattachmentandmayimpairthefunc-tion, safety, life, and performance of the attachment. When making repairs, use only themanufacturer’sgenuineparts,followingauthorizedinstructions.Otherpartsmaybesubstandardinfitandquality.NevermodifyanyROPS(RollOverProtectionStructure) or FOPS (Falling Object Protective Structure) equipment or device. Any modificationsmustbeauthorizedinwritingbythemanufacturer.

WARNING! SAFELY MAINTAIN AND REPAIR EQUIPMENT• Do not wear loose clothing or any accessories that can catch in moving parts. If

you have long hair, cover or secure it so that it does not become entangled in the equipment.

• Work on a level surface in a well-lit area.• Use properly grounded electrical outlets and tools.• Use the correct tools for the job at hand. Make sure they are in good condition for

the task required.• Weartheprotectiveequipmentspecifiedbythetoolmanufacturer.

SAFELY OPERATE EQUIPMENTDonotoperateequipmentuntilyouarecompletelytrainedbyaqualifiedoperatorin how to use the controls, know its capabilities, dimensions, and all safety require-ments. See your machine’s manual for these instructions.• Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris,

and oil.• Neverallowanyonetobearoundtheequipmentwhenitisoperating.• Do not allow riders on the attachment or the prime mover.• Do not operate the equipment from anywhere other than the correct operator’s

position. • Neverleaveequipmentunattendedwiththeenginerunning,orwiththisattach-

ment in a raised position.• Do not alter or remove any safety feature from the prime mover or this attach-

ment.• Knowyourworksitesafetyrulesaswellastrafficrulesandflow.Whenindoubt

onanysafetyissue,contactyoursupervisororsafetycoordinatorforanexplana-tion.

WARNING! KNOW WHERE UTILITIES AREObserve overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water,andsewer,aswellasanyotherhazardyoumayencounter.

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EQUIPMENT SAFETY PRECAUTIONS

TRANSPORTING ALL ATTACHMENTS• Travel only with the attachment as close to the ground as possible. Drive slowly over

rough ground and on slopes.• Whendrivingonpublicroadsusesafetylights,reflectors,SlowMovingVehiclesigns

etc., to prevent accidents. Check local government regulations that may affect you.• Donotdriveclosetoditches,excavations,etc.,caveincouldresult.• Whenonaslope,keeptheloadlowandproceedwithextremecaution.Donotdrive

ACROSS a steep slope - drive straight up and down. With a LOADED attachment - face the attachment and load uphill. With an EMPTY attachment - face the attachment downhill.• Donotsmokewhenrefueling.Allowroominthegastankforexpansion.Wipeupany

spilled fuel. Secure cap tightly when done.

MAINTAINING ALL ATTACHMENTS• Before performing maintenance, lower the attachment to the ground, apply the brakes,

turn off the engine, and remove the key.• Worn,damaged,orillegiblesafetydecalsmustbereplaced.Newsafetydecalscanbe

ordered from your Frontier Dealer.• Neverworkunderaraisedattachment.

OPERATING ALL ATTACHMENTS• Operate only from the operator’s station. Always use the seat belt if the prime mover

has a ROPS. Do not use a seat belt if there is not ROPS. Check the seat belt daily and replace if frayed or damaged.

• Specifiedliftcapacitiesmustnotbeexceeded.Seeloaderspecifications.• An operator must not use drugs or alcohol, which can change his or her alertness or co-

ordination. An operator taking prescription or over-the-counter drugs should seek medi-cal advice on whether or not he or she can safely operate equipment.

• Neveruseanyoftheseattachmentsforaworkplatformorpersonnelcarrier.• Always check locking pins before tilting or operating any attachment.• Do not handle round bales unless loader is equipped with approved bale handling at-

tachments.• Do not detach loader from tractor with any of these attachments installed. Equip loader

with material bucket when detaching.• Stop loader gradually when lowering or lifting loads• Beforeexitingtheprimemover,lowertheattachmenttotheground,applythebrakes,

turn off the prime mover’s engine, and remove the key.• Add the required amount of ballast to tractor. (See Preparing the Tractor section of the

Loader Operator’s Manual to determine the type and amount of ballast required.)

REAR BALLAST BOX WARNING! TRACTOR STABILITY OR LOSS OF

STEERING CONTROL MAY RESULT IF BALLAST BOX IS INSTALLED WITHOUT LOADER. DO NOT OPERATE TRACTOR WITH BALLAST BOX UNLESS LOADER

IS INSTALLED.

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ADDITIONAL PRECAUTIONS FOR AP12 & AP13 SERIES PALLET FORKS• Securetheloadproperly.Unsecuredloadscanfallunexpectedly.• Neverliftaloadwithonefork.• Keep lifting surface of the forks level at all times.• Donot exceed the recommended lifting capacity of any approved fork tines or prime

mover.• Do not lift round or square bales.• Neverstackloadsonunevenground.Loadsstackedonunevengroundcantopple.• Do not use the fork tines for prying or any purpose other than lifting.

ADDITIONAL PRECAUTIONS FOR AB11, AB12, AB13, AB14 & AB15 SERIES BALE SPEARS• Park and store this attachment with tines pointed down or against a bale, building or

other stable object.• Do not use the AB12 series bale spears to lift pallets.• TheAB11E,AB12E&AB13Eseriesbalespearsexceedtheliftingcapacityofthe300

andthe300Xloaders.ONLYmounttheseattachmentsontothe300CXloaderorontothe 400 and 500 series loaders.

• Neverstackbalesonunevenground.Loadsstackedonunevengroundcantopple.• Do not handle more bales than your attachment was designed to lift. Be sure stack and

loadheightsdonotexceedtheliftingcapabilitiesofyourloader.• Neverusetractororloadertostoparollingbale.• Donotlifttworoundbaleswiththe600seriesloader.Thiswillexceedtheratedliftingca-

pacity of this loader. The AB14 on 600 series loader is for (1) large square bale only.• Always spear bales (round or square) with a slight downward motion. Spearing bales

with a 5° angle on the spear will allow the bale to be dropped off the spear easier.• Besurestackandloadheightsdonotexceedtheliftingcapabilitiesofyourloader.

EQUIPMENT SAFETY PRECAUTIONS

REAR TIRE BALLAST600/700/800/GLOBAL CARRIER SERIES LOADERS

REAR TIRE BALLAST 200/300/400/500 SERIES LOADERS

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GENERAL INFORMATION The AP12 & AP13 pallet forks require the installation of the forks and the AB11, AB12, AB13, AB14andAB15balespearsandcarriagesrequiretheinstallationofthebalespearsandstabilizingtines before installing the attachment onto your unit.

FORK TINE INSTALLATION It is recommended that the pallet fork frame be supported with a hoist or other suitable device before installing the tines. This will help prevent the frame from tipping and facilitate installation.

ITACLASSIIFORKTINES(AP12SeriesPalletForks):Ensurethatthelockingassemblyonthetineis in the unlocked (UP) position. Place the top of the fork on the top rail in the middle of the frame and then rotate down. Slide the fork to the side to seat it on the frame and, using the locking assembly that is on your tine, lock in place. Install the second tine in the same fashion making sure that the left and right tine are the same distance from the center of the frame. NOTE: Make sure the locking assembly has been set into a notch on the top rail and therefore securing the tines to the frame.

FLOATINGFORKTINES(AP13SeriesPalletForks):Removetherightcotterpinsecuringtheforkpin in the frame assembly and loosen all set collars. Slide the fork pin out of the frame and the two center supports while removing three of the set collars. Position one fork tine and one set collar onto the fork pin and slide to the left. Slide the fork pin through the two center supports. Install a set col-lar and then the remaining fork tine and the last set collar. Slide the fork pin through the right side of the frame and reinstall the cotter pin. Position the forks, making sure that the left and right tine are the same distance from the center of the frame. Tighten the set screws in the set collars to lock the tines in place.

AB11, AB12, AB13, AB14 & AB15 BALE SPEAR INSTALLATION It is recommended that the bale spear frames be supported with a hoist or other suitable de-vice before installing the spears and tines. This will help prevent the frame from tipping and facilitate installation.

BALESPEARINSTALLATION(AB11&AB12)SERIAL NUMBER BREAK AND UP: Install the 49” crossbolt bale spear (5MP116336) into the frame at the required location. (See parts schematics at thebackofthismanual.)Securethespeartotheframeusingthe5-8”x3-1/4”hexboltandnylocknut. UP TO SERIAL NUMBER BREAK: Before installing the 49” spear(s) (5FP0710141) into the frame attherequiredlocation(s),removeanyexcesspaintfromthetaperedsurfacesonthe49”spearand inside the mating surface of the frame. (See parts schematics at the back of this manual.) Secure the spear to the frame using the nut provided (5FP0710148). Torque to 475 ft. lbs. IMPORTANT: Check nut torque after initial use and periodically thereafter. Retorque as re-quired. Do not operate if spear is not properly secured to the frame.

BALESPEARINSTALLATION(AB13,AB14&AB15)Installthemainbalespear(s)intotheframeat the required location(s). (See parts schematics at the back of this manual.) Secure the spear to theframeusingthe5/8”hexboltandnylocknut.

STABILIZINGTINEINSTALLATION(AB11,AB13,AB14&AB15)Positionthestabilizingtine(s)into the frame at the required location(s) and secure in place with hardware provided. Torque to specification.(Seebolttorquespecificationsandpartsschematicsatthebackofthismanual.)

SET-UP

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INSTALLATION

ATTACHING AND DETACHING EQUIPMENT (200/300/400/500 SERIES LOADERS)NOTE:Procedureisthesameforallattachments.Bucketattachmentshown.

1. Start tractor engine.

2. Release parking brake and/or place transmissioninNEUTRAL.

3. Roll attachment back slightly and raise boomapproximately18”(460mm)above ground level.

4. Engage tractor parking brake and/or place transmission in PARK. Shut off tractor engine and remove key.

5. Disconnect hydraulic couplers to attach-ment (if so equipped).

6. Remove the quick-lock pin (A) from each side of attachment.

7. Store pins in their storage position (B).8. Start tractor engine.9. Extendbucketcylindersuntilpin(F)

releases from the holder strap (E) on each side of the attachment.

10. Lower loader boom. Place transmission in REVERSE and move away from the attachment. Holder (D) will release from hook (C) on each side of the attach-ment.

11. Set the parking brake and/or place transmission in PARK. 12. Shut off tractor engine and remove the key.13. Attach equipment in reverse order of detaching.

NOTE: On attachments with two pins (F), the 200,300 and 400 series loaders will utilize the upper pin and the 500 series loader will utilize the lower pin.

AB

CD

E

F

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INSTALLATION

ATTACHING EQUIPMENT (600 & 700 SERIES LOADERS WITH QUIK-CHANGE LATCHES AND 800 SERIES LOADERS.)

NOTE:Latchpinsautomaticallydropon800seriesloaders to prepare the loader for attach-ment.

1. Extendattachmentcylinderstoangleat-taching brackets forward.

2. 600/700 - Drive forward, adjusting loader height and position until the top of the brack-et is aligned with the pins (A).

800 - Drive forward, adjusting loader height and position until the bar is under hooks (B) and tabs (C) are on the center side of hooks.

3. Raise loader to engage hooks and retract attachment cylinders quickly.

4. 600/700 - Raise loader until you can check that pins (D) on both sides have fully dropped.

800 - Raise loader until latch pins (E) are visible.Pinsonbothsidesmustextendthrough the attachment latch brackets.

CAUTION! ALWAYS CHECK LATCH PINS BEFORE TILTING OR OPERATING ANY ATTACHMENT.

5. Lower attachment, shut off engine, and connect hydraulic hoses (if equipped) to the auxiliaryhydraulichookuponyourloader.

Installation is now complete.

700 SERIES

800 SERIES

700 SERIES BOLT-ON LATCH

SHOWN

C B

D

E

800 SERIES

DETACHING EQUIPMENT(600 & 700 SERIES LOADERS WITH QUIK-CHANGE LATCHES AND 800 SERIES LOADERS.)

NOTE: Disconnect hydraulic attachments before backing away.1. Levelattachmentapproximately6inches(150mm)offtheground.

2. Place transmission in PARK and shut off engine.

3. Lift and rotate latches (A) up on both sides of attachment.

A

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NOTE: Loader with Quik-Change latch plates: Pins/handles on attachment DO NOT need to be in the UP position.

4. Starttractorandslowlyextendattachmentcylinders until front of attachment touches ground.

5. 600/700 - Lower loader until the holder clears the pockets and pins (B).

800 - Lower loader until bar (C) clears hooks (D) and back up.

6. Shut off the engine, and disconnect hy-draulic hoses.

6. Drive the tractor in reverse until it is clear of the attachment.

NOTE: Latch pins automatically drop on 800 series loaders to prepare the loader for the next attachment.

INSTALLATION

700 SERIES SHOWN

800 SERIES SHOWN

800 SERIES SHOWN

A

B

D C

ATTACHING EQUIPMENT (GLOBAL CARRIER SERIES LOADERS)

NOTE: Latch automatically closes on global carrier.

1. To prepare the loader for attachment, pull and rotate handle to open latch (A).

2. Extendattachmentcylinderstoangleat-taching brackets forward.

3. Drive forward, adjusting loader height and position until the bar (B) is under hooks (C) and tabs (D) are on the center side of the hooks.

4. Raise loader and retract attachment cylin-ders until latch closes.

B

A

A

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CAUTION! ALWAYS CHECK LATCH PINS BEFORE TILTING OR OPERATING ANY ATTACH-MENT.

5. Lower attachment, shut off engine, and connect hydraulichoses(ifequipped)totheauxiliaryhy-draulic hook up on your loader.

Installation is now complete

DETACHING EQUIPMENT(GLOBAL CARRIER SERIES LOADERS)NOTE: Disconnect hydraulic attachments before

backing away.

1. Levelattachmentapproximately6inches(150mm) off the ground.


3. Pull and rotate handle to open latch (A).

4. Starttractorandslowlyextendattachmentcylin-ders until front of attachment touches the ground.

5. Lower loader until the bar clears hooks and back up.

6. Shut off the engine and disconnect hydraulic hoses.

7. Drive the tractor in reverse until it is clear of the attachment.

INSTALLATIONB

CD

A

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INSTALLATION

ATTACHING EQUIPMENT (CATEGORY II GLOBAL CARRIER SERIES LOADERS)

NOTE: Latch automatically closes on category II global carriers.

1. To prepare the loader for attachment, pull latch handle (B) outward and rotate back until pin (A) rests against carrier frame and islockedinUNLATCHEDposition.

2. Extendattachmentcylinderstoanglecarrierarms (C) forward.

3. Drive forward, centering carrier arms be-tween hooks (D) on attachment.

4. Raise carrier until bar (E) engages hooks on both sides of attachment. Roll back attach-ment fully. Rod (H) will contact tab (I) and release latch mechanism allowing pins (F) to slide into brackets (G) on attachment.

CAUTION! ALWAYS CHECK LATCH PINS BEFORE TILTING OR OPERATING ANY ATTACHMENT.

5. Lower attachment, shut off engine, and connect hydraulic hoses (if equipped) to the auxiliaryhydraulichookuponyourloader(See procedure in your tractor Operator’s Manual.)

Installation is now complete

B

D

C

D

E

D

E

F

F G H

I

A

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DETACHING EQUIPMENT(CATEGORY II GLOBAL CARRIER SERIES LOADERS)NOTE: Disconnect hydraulic attachments before backing away.

INSTALLATION

IMPORTANT: If equipped with hydraulic operated attachment, disconnect hydraulic hoses as instructed in the tractor Opera-tor’s Manual.

1. Roll back attachment until resting on carrier (A).


3. Pull latch lever (B) outward to disengage latch pins (C) from attachment. Rotate lever rearward t olock latch in unlatched position.

4. Start tractor engine. Place transmission inNEUTRALtoallowtractormovement.

5. Tilt carrier forward and lower loader to ground allowing carrier arms (E) to clear hooks (D) on attachment.

6. Place transmission in REVERSE and slowly back tractor away from attach-ment.

A

B

C

D

E

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PALLET FORK OPERATIONAP12 & AP13 SERIES PALLET FORKS

Read all Safety Precautions before operating your new attachment.Refer to your machines operator’s manual for attachment operation.

Therearetwodifferentpalletforkframes(fixedorfloating)availablealongwithtwodif-ferentlengthforktines(42”and48”).ThefloatingtinesandtheITAClassIIfixedtinesonforksdesigned for the 200/300/400/500 Series Loaders have a load rating of 3750 lbs. (1700 kg.). ThefloatingtinesandtheITAClassIIfixedtinesonforksdesignedforthe600/700/800andGlobal Carrier Series Loaders have a load rating of 5500 lbs. (2495 kg) while the ITA Class III fixedtinesontheCategoryIIGlobalCarrierSeriesLoadershavealoadratingof10,000lbs.(4536 kg).

1. Approach the load in such a fashion that the weight will be centered between the fork tines. The heaviest side should be closest to the fork frame and not near the tips of the fork tines.

2. Before lifting make certain the fork tines are completely under the load and level. 3. Lift the load slightly to make sure the load is stable. If load appears unstable, lower and

reposition the tines to achieve full stability.4. RaisetheloadtotheMINIMUMheightrequiredfortheterrain.5. During material handling; keep the fork tines level, stop and start loader gradually, slow

down before turning and avoid any obstacles, bumps or holes.Check load frequently to ensure stability.

Operate the attachment only when properly seated at the operator’s station. Any other method could result in serious personal injury or death.

Do not exceed the recommended lifting capacity of any approved fork tines or the prime mover. Keep lifting surface of the forks level at all times. Do not use the fork tines for prying or any purpose other than lifting.

Do not lift round or square bales. Reduce speed when driving over rough terrain, on a slope, or turning, to

avoid overturning the vehicle. Secure the load properly. Unsecured loads can fall unexpectedly. When

handling a load, keep the forks as close to the ground as possible. Before exiting the prime mover, lower the pallet forks to the ground, turn off

the prime mover’s engine, remove the key and apply the brakes. Do not detach loader from tractor with this attachment installed. Equip

loader with materials bucket when detaching.

ADJUSTING THE FORK TINES With the loader arms lowered and completely rolled back, shut down the power unit, set the parking brake and remove the key. (If tines are still in contact with the ground the loader arms may need to be raised just enough to eliminate contact.) FLOATING FORK TINES (AP13 Series Pallet Forks): Loosen the set screws on the set col-lars and slide the tines into the desired position making sure that the left and right tine are the same distance from the center of the frame. Tighten set screws to secure the tines in place.

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ITA CLASS II & ITA CLASS III FORK TINES (AP12 Series Pallet Forks): From the right side of your pallet fork, adjust the position of the right fork tine by turning the knob to the unlock position and sliding the fork tine to the desired location. Turn the knob to lock the fork tine in place. Make sure that the latch has been set into a notch and therefore securing the tine to the frame. Move to the left side of the pallet fork frame and repeat the adjustment procedure to the left fork tine. Make sure that the left tine is the same distance from the center of the frame as the right tine.

WARNING! Never exceed the recommended lifting capacity of any approved fork tines or the prime mover.

NOTE: Fork tine capacities are pounds per pair at a 24” load center. (The center of grav-ity of the allowable loads must be applied within the first 24” of the fork tines when measured from the front face of the vertical section of the fork tine out toward the tip of the horizontal section of the fork tine.)

PALLET FORK OPERATIONAP12 & AP13 SERIES PALLET FORKS

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All models of bale spears are designed to handle different types of bales and to attach to different series of loaders. The Model AB14A is compatible with the 800 series loader, the AB14D can be mounted on the 600/700 series loader and AB14G is compatible with the Global Carrier Series loaders.

1. Always spear bales with a slightly downward motion. Spearing bales with a 5° angle on the spear, and lowering the boom as the spear is entering the bale will allow the bale to be dropped off the speareasier.NOTE:Onlyhandlethetypeandquantityofbalesthatyourbalespearwasdesignedto lift. See table below.

2. Push the spear(s) into the bale until the bale is against the frame.

BALE SPEAR OPERATIONAB11, AB12, AB13 & AB14 SERIES BALE SPEARS

SPEARING ZONE

SPEARING ZONE

CENTER LINE CENTER LINE

CENTER LINE

ROUND BALEROUND BALE

AB11 & AB13 AB12 AB14

3. Raiseandrollbackbalejusthighenoughtoprovidegroundclearance.NOTE:Ifbaleappearstobeunstable, lower the bale, remove the spears and repeat steps 1 & 2 until the bale is secure. Stop and start loader gradually when lowering or lifting loads.

IMPORTANT: When handling bales of hay use only properly designed and constructed attachments. See the table below for compatibility between the different models of bale spears, loaders and bale types. There are two different length bale spears available for the AB14K. Be sure to use the appropri-ate bale spear for your bale handling application.

MODEL CAPACITY LOADERAB11D, E & G 1 ROUND BALE (2000 LBS.) GLOBAL CARRIER/300CX/400/500/600/700

AB12A, D, E & G 1 ROUND BALE (2500 LBS.) GLOBAL CARRIER/300CX/400/500/600/700/8001 LARGE SQUARE BALE GLOBAL CARRIER/300CX/400/500/600/700/800

AB13D, E, G & K 1 ROUND BALE (2500 LBS.) GLOBAL CARRIERS/300CX/400/500/600/700AB14A, D, G & K 2 ROUND BALES (2000 LBS. EACH) 700/800

1 LARGE SQUARE BALE GLOBAL CARRIERS/ 600/700/800AB15A & K 2 LARGE SQUARE BALES (2000 LBS. EACH) GLOBAL CATEGORY II CARRIER/800

SPEAR CENTER OF BALE ON SLOPEAPPROACH BALE WITH TRACTOR

FACING UPHILL

CARRY BALE LOW AND SLIGHTLY ROLLED BACK

18 76313

IMPORTANT: On the AB11, AB12, AND AB14 Bale Spears UP TO SERIAL NUMBER BREAK, check 49” spear nut torque after initial use and periodically thereafter. Retorque as required. Do not operate if spear is not properly secured to the frame.

Operate the attachment only when properly seated at the operator’s station. Do not handle bales that exceed the lift capacity of your loader. See loader specifications.Use the AB11 & AB13 Bale Spears for round bales only.The AB11E, AB12E & AB13E series bale spears exceed the lifting capacity of the 300 and the 300X loaders. ONLY mount these attachments onto the 300CX loader or onto the 400 and 500 series loaders.Fully pierce center of round bale with spears.Do not scoop round bales with spears.Do not use the AB12 bale spears as a pallet fork.Be sure stack and load heights do not exceed the lifting capabilities of your loader.Do not lift two round bales with the 600 Series loader. This will exceed the rated lifting capacity of this loader. When mounting the AB14 onto a 600 Series loader use for large square bales only.Reduce speed when driving over rough terrain, on a slope, or turning, to avoid overturning the vehicle.

When handling bales on a slope, avoid side slope travel whenever possible. Drive up the slope to pick up a bale and then down in reverse. Carry bales as close to the ground as possible.

Never try to stop a rolling bale with the tractor or loader.Do not stack bales on uneven ground. Bales stacked on uneven ground can topple.Do not use spears for prying, chaining objects to or lifting inorganic ob-jects. Before exiting the prime mover, lower the bale spear to the ground, turn off the prime mover’s engine, remove the key and apply the brakes.Park and store this attachment with the tines pointed down or against a building or other stable object.Do not detach loader from tractor with this attachment installed. Equip loader with materials bucket when detaching.

BALE SPEAR OPERATIONAB11, AB12, AB13 & AB14 SERIES BALE SPEARS

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LARGE BALE CARRIAGE OPERATIONAB15 LARGE BALE CARRIAGE


The large bale carriage was designed for handling two (2) large square bales stacked one on top of theother.Althoughthecarriageisdesignedwithtwosmallertinesatthetoptohelpstabilizethetopbalewerecommend that the carriage be lifted level with the ground to help prevent the possibility of a bale rolling off of the attachment and back onto the operator. When handling bales, do not make sharp turns, sudden stops or roll the carriage too far back.

IMPORTANT: There are two different bale spears available for the AB15 Series Carriages. Be sure to use the appropriate bale spear for your bale handling application.

1. Always spear square bales with a slightly downward motion 1/4 to 1/2 of the way up from the bottom edge of the bale. Spearing bales with a 5° angle on the spears, and lowering the boom as the spear is entering the bale will allow the bale to be dropped off the spears easier. NOTE: Only handle the type and quantity of bales that your attachment was designed to lift.

2. Push the spear(s) into the bale (s) until the bale is against the frame.3. Raise and roll back bale just high enough to provide ground clearance. NOTE: If bales appear to

be unstable, lower the bales, remove the spears and repeat steps 1 & 2 until the bales are secure. Stop and start loader gradually when lowering or lifting loads.

Operate the attachment only when properly seated at the operator’s station. Do not handle bales that exceed the lift capacity of your loader. See loader specifica-tions.Be sure stack and load heights do not exceed the lifting capabilities of your loader.Reduce speed when driving over rough terrain, on a slope, or turning, to avoid over-turning the vehicle.

When handling bales on a slope, avoid side slope travel whenever possible. Drive up the slope to pick up a bale and then down in reverse. Carry bales as close to the ground as possible.Never lift more bales than your attachment was design for. Do not stack bales on uneven ground. Bales stacked on uneven ground can topple.Do not use spears for prying, chaining objects to or lifting inorganic objects. Before exiting the prime mover, lower the bale carriage to the ground, turn off the prime mover’s engine, remove the key and apply the brakes.Park and store this attachment with the tines pointed down or against a building or other stable object.Do not detach loader from tractor with this attachment installed. Equip loader with materials bucket when detaching.

SPEARING ZONE

3’ X 4’ X 8’ SQUARE BALE OR

4’ X 4’ X 8’ SQUARE BALE

3’ X 4’ X 8’ SQUARE BALE OR

4’ X 4’ X 8’ SQUARE BALE

CENTER LINE

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GENERAL INFORMATION Your attachment was designed to be virtually maintenance free. Very little effort is need-ed to keep it in top condition. It is, however, important to follow these procedures to get full performance and longevity out of the equipment.

IMPORTANT: When replacing parts, use only factory approved replacement parts. Manu-facturer will not claim responsibility for use of unapproved parts or accessories and/or other damages as a result of their use.

DAILY OR EVERY 8 HOURS OF OPERATION Replace any missing bolts or nuts with approved replacement parts. Visually inspect the machine for worn parts or cracked welds. Repair as necessary. Replace any damaged, illegible or missing decals. SeeDecalIdentificationandReplacement

DECAL IDENTIFICATION AND REPLACEMENT Decalplacementandidentificationforalloftheattachmentscanbefoundonthepartsdiagramsandlistslocatedatthebackofthismanual.Thedecalsareidentifiedbytheirpartnumbers with reductions of the actual decals located on the page. Use this information to order replacements for missing, illegible or damaged deals. When replacing parts with safety signs attached, the safety sign must also be replaced. All Safety Decals are free of charge. Contact your local Frontier dealer for replacements.REPLACING SAFETY SIGNS:1. Cleantheareaofapplicationwithnonflammablesolvent.2. Wash the same area with soap and water.3. Allow the surface to fully dry.4. Removethebackingfromthesafetysignexposingtheadhesivesurface.5. Apply the safety sign to the location shown in the parts diagram.6. Smooth out any bubbles.Helpful Hints: (1) Decals adhere to a warm surface better than a cold surface. (2) Apply-ing heat (from a hair dryer) will greatly improve your ability to remove a damaged decal before preparing the surface for installation of a new one.

MONTHLY OR EVERY 40 HOURS OF OPERATION Check all bolts, nuts and bearings for tightness. Tighten or replace as needed. Clean equipment of dirt, oil, grease, etc. This will assist you in making a visual inspection and help avoid overlooking worn or damaged components.

MAINTENANCE

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AP12 SERIES PALLET FORK SPECIFICATIONS AP12A AP12D AP12FOverall Height (inches/cm) 37” (94 cm) 34” (86 cm) 34” (86 cm)Overall Width (inches/cm) 60” (152 cm) 50” (127 cm) 50” (127 cm)Overall Length w/42” Forks (inches/cm) 54” (137 cm) 54” (137 cm) 51” (130 cm)Overall Length w/48” Forks (inches/cm) 60” (152 cm) 60” (152 cm) 57” (145 cm)Fork Capacity - Pair (lbs./kg) 5500# (2495 kg) 5500# (2495 kg) 3750# (1700 kg)

Attachment Weight w/42” Forks (lbs./kg) 498# (226 kg) 445# (202 kg) 380# (172 kg)Attachment Weight w/48” Forks (lbs./kg) 518# (235 kg) 465# (211 kg) 395# (179 kg)Shipping Weight w/42” Forks (lbs./kg) 538# (244 kg) 485# (220 kg) 420# (191 kg) Shipping Weight w/48” Forks (lbs./kg) 558# (253 kg) 505# (229 kg) 435# (197 kg)

AP12 SERIES PALLET FORK SPECIFICATIONS AP12G AP12KOverall Height (inches/cm) 35” (89 cm) 41” (104 cm)Overall Width (inches/cm) 50” (127 cm) 59” (150 cm)Overall Length w/42” Forks (inches/cm) 52”(132cm) NAOverall Length w/48” Forks (inches/cm) 58” (147 cm) 60” (152 cm)Fork Capacity - Pair (lbs./kg) 5500# (2495 kg) 10,000# (4536 kg)

Attachment Weight w/42” Forks (lbs./kg) 456#(207kg) NAAttachment Weight w/48” Forks (lbs./kg) 476# (216 kg) 812# (368 kg)Shipping Weight w/42” Forks (lbs./kg) 496#(225kg) NAShipping Weight w/48” Forks (lbs./kg) 516# (234 kg) 852# (386 kg)

AP13 SERIES PALLET FORK SPECIFICATIONS AP13D AP13F AP13GOverall Height (inches/cm) 34” (86 cm) 31” (79 cm) 32” (81 cm)Overall Width (inches/cm) 50” (127 cm) 50” (127 cm) 49” (124 cm)Overall Length w/42” Forks (inches/cm) 54” (137 cm) 51” (130 cm) 52” (132 cm)Overall Length w/48” Forks (inches/cm) 60” (152 cm) 57” (145 cm) 58” (147 cm)Fork Capacity - Pair (lbs./kg) 5500# (2495 kg) 3750# (1701 kg) 5500# (2495 kg)Attachment Weight w/42” Forks (lbs./kg) 425# (193 kg) 360# (163 kg) 440# (200 kg)Attachment Weight w/48” Forks (lbs./kg) 445# (202 kg) 375# (170 kg) 460# (209 kg)Shipping Weight w/42” Forks (lbs./kg) 465# (211 kg) 400# (181 kg) 480# (218 kg)Shipping Weight w/48” Forks (lbs./kg) 485# (220 kg) 415/# (188 kg) 500# (227 kg)

AB11 SERIES BALE SPEAR SPECIFICATIONS AB11D AB11E AB11GOverall Height (inches/cm) 24” (61 cm) 21” (53 cm) 20” (51 cm)Overall Width (inches/cm) 50” (127 cm) 50” (127 cm) 46” (117 cm)Overall Length (inches/cm) 56” (142 cm) 52” (132 cm) 54” (137 cm)Stabilizing Tines 1 1 1 Primary Tines 1 1 1Attachment Wt (lbs./kg) 170# (77 kg) 125# (57 kg) 138# (63 kg)Shipping Wt (lbs./kg) 210# (95 kg) 165# (75 kg) 178# (81 kg)

LOADER SERIES COMPATIBILITY: A=800 SERIES D=600/700 SERIES E=300/400/500 SERIES F=200/300/400/500 SERIES G=GLOBAL CARRIER SERIES K=CATEGORY II GLOBAL CARRIER SERIES

SPECIFICATIONS

22 76313

AB12 SERIES BALE SPEAR SPECIFICATIONS AB12A AB12D AB12E AB12GOverall Height (inches/cm) 25” (64 cm) 24” (61 cm) 21” (53 cm) 20” (51 cm)Overall Width (inches/cm) 55” (140 cm) 50” (127 cm) 50” (127 cm) 46” (117 cm)Overall Length (inches/cm) 58” (147 cm) 56” (142 cm) 52” (132 cm) 54” (137 cm)Stabilizing Tines -- -- -- -- Primary Tines 3 3 3 3Attachment Wt (lbs./kg) 217# (98 kg) 210# (95 kg) 155# (70 kg) 173# (78 kg)Shipping Wt (lbs./kg) 257# (117 kg) 250# (113 kg) 195# (88 kg) 213# (97 kg)

BALE HANDLING CAPACITYMODEL CAPACITY LOADER

AB11D, E & G 1 ROUND BALE (2000 LBS.) GLOBAL CARRIER/300CX/400/500/600/700AB12A, D, E & G 1 ROUND BALE (2500 LBS.) GLOBAL CARRIER/300CX/400/500/600/700/800

1 LARGE SQUARE BALE GLOBAL CARRIER/300CX/400/500/600/700/800AB13D, E, G & K 1 ROUND BALE (2500 LBS.) GLOBAL CARRIERS/300CX/400/500/600/700AB14A, D, G & K 2 ROUND BALES (2000 LBS. EACH) 700/800

1 LARGE SQUARE BALE GLOBAL CARRIERS/ 600/700/800AB15A & K 2 LARGE SQUARE BALES (2000 EACH) GLOBAL CATEGORY II CARRIER/800

AB13 SERIES BALE SPEAR SPECIFICATIONS AB13D AB13E AB13G AB13KOverall Height (inches/cm) 24” (61 cm) 20” (51 cm) 23” (58 cm) 29” (74 cm)Overall Width (inches/cm) 50” (127 cm) 49” (124 cm) 46” (117 cm) 59” (150 cm)Overall Length (inches/cm) 59” (150 cm) 56” (142 cm) 56” (142 cm) 64” (163 cm)Stabilizing Tines 2 2 2 2Primary Tines 1 1 1 1Attachment Wt (lbs./kg) 215# (98 kg) 165# (75 kg) 185# (84 kg) 346# (157 kg)Shipping Wt (lbs./kg) 255# (116 kg) 205# (93 kg) 225# (102 kg) 386# (175 kg)

LOADER SERIES COMPATIBILITY: A=800 SERIES D=600/700 SERIES E=300/400/500 SERIES F=200/300/400/500 SERIES G=GLOBAL CARRIER SERIES K=CATEGORY II GLOBAL CARRIER SERIES

SPECIFICATIONS

AB14 SERIES BALE SPEAR SPECIFICATIONS AB14A AB14D AB14G AB14KOverall Height (inches/cm) 25” (64 cm) 25” (64 cm) 21” (53 cm) 30” (76 cm)Overall Width (inches/cm) 69” (175 cm) 69” (175 cm) 69” (175 cm) 81” (206 cm) Overall Length - 53” (135 cm) tines (inches/cm) 58” (147 cm) 56” (142 cm) 54” (137 cm) 61” (155 cm)Overall Length - 41” (104 cm) tines (inches/cm) NA NA NA 49”(124cm)Stabilizing Tines 2 2 2 2Primary Tines 2 2 2 2Attachment Wt (lbs./kg) 350# (159 kg) 350# (159 kg) 344# (156 kg) 436# (156 kg)Shipping Wt (lbs./kg) 425# (193 kg) 425# (193 kg) 419# (190 kg) 511# (232 kg)

AB15 SERIES BALE CARRIAGE SPECIFICATIONS AB15A AB15KOverall Height (inches/cm) 69” (175 cm) 69” (175 cm)Overall Width (inches/cm) 72” (183 cm) 72” (183 cm)Overall Length - 53” (135 cm) tines (inches/cm) 60” (152 cm) 60” (152 cm)Overall Length - 41” (104 cm) tines (inches/cm) 48” (122 cm) 48” (122 cm)Stabilizing Tines 2 2Primary Tines 4 4Attachment Weight (lbs./kg) 800# (363 kg) 800# (363 kg)Shipping Weight (lbs./kg) 875# (397 kg) 875# (397 kg)Bale Handling Capacity 2 Large Square 2 Large Square

76313 23

BOLT TORQUEBOLTTORQUESPECIFICATIONS

GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given. Always use grade 5 or better when replacing bolts.

SAE BOLT TORQUE SPECIFICATIONSNOTE: The following torque values are for use with extreme pressure lubricants, plating or hard washer applications Increase torque 15% when using hardware that is unplated and either dry or lubricated with engine oil.

Bolt SizeSAE GRADE 5 TORQUE SAE GRADE 8 TORQUE

Pounds Feet Newton-Meters Pounds Feet Newton-MetersBolt head identification marks as per grade.

NOTE: Manufacturing Marks Will VaryInches Millimeters UNC UNF UNC UNF UNC UNF UNC UNF

1/4 6.35 8 9 11 12 10 13 14 185/16 7.94 14 19 19 23 20 25 27 343/8 9.53 30 36 41 49 38 46 52 62

7/16 11.11 46 54 62 73 60 71 81 961/2 12.70 68 82 92 111 94 112 127 152

9/16 14.29 94 112 127 152 136 163 184 2215/8 15.88 128 153 174 207 187 224 254 3043/4 19.05 230 275 312 373 323 395 438 5367/8 22.23 340 408 461 553 510 612 691 8301 25.40 493 592 668 803 765 918 1037 1245

1-1/8 25.58 680 748 922 1014 1088 1224 1475 16601-1/4 31.75 952 1054 1291 1429 1547 1700 2097 23051-3/8 34.93 1241 1428 1683 1936 2023 2312 2743 31351-1/2 38.10 1649 1870 2236 2535 2686 3026 3642 4103

METRIC BOLT TORQUE SPECIFICATIONSNOTE: The following torque values are for use with metric hard-ware that is unplated and either dry or lubricated with engine oil. Reduce torque 15% when using hardware that has extreme pressure lubricants, plating or hard washer applications.

Size of Bolt Grade No. Pitch (mm) Pounds Feet Newton-Meters Pitch (mm) Pounds Feet Newton-Meters5.6 3.6-5.8 4.9-7.9 - -

M6 8.8 1.0 5.8-.4 7.9-12.7 - - -10.9 7.2-10 9.8-13.6 - -5.6 7.2-14 9.8-19 12-17 16.3-23

M8 8.8 1.25 17-22 23-29.8 1.0 19-27 25.7-36.610.9 20-26 27.1-35.2 22-31 29.8-425.6 20-25 27.1-33.9 20-29 27.1-39.3

M10 8.8 1.5 34-40 46.1-54.2 1.25 35-47 47.4-63.710.9 38-46 51.5-62.3 40-52 54.2-70.55.6 28-34 37.9-46.1 31-41 42-55.6

M12 8.8 1.75 51-59 69.1-79.9 1.25 56-68 75.9-92.110.9 57-66 77.2-89.4 62-75 84-101.65.6 49-56 66.4-75.9 52-64 70.5-86.7

M14 8.8 2.0 81-93 109.8-126 1.5 90-106 122-143.610.9 96-109 130.1-147.7 107-124 145-1685.6 67-77 90.8-104.3 69-83 93.5-112.5

M16 8.8 2.0 116-130 157.2-176.2 1.5 120-138 162.6-18710.9 129-145 174.8-196.5 140-158 189.7-214.15.6 88-100 119.2-136 100-117 136-158.5

M18 8.8 2.0 150-168 203.3-227.6 1.5 177-199 239.8-269.610.9 175-194 237.1-262.9 202-231 273.7-3135.6 108-130 146.3-176.2 132-150 178.9-203.3

M20 8.8 2.5 186-205 252-277.8 1.5 206-242 279.1-327.910.9 213-249 288.6-337.4 246-289 333.3-391.6

Bolt head identification marks as per grade.

24 76313

AP12A SERIES PALLET FORKS800 SERIES LOADERS

PALLET FORKS WITH 42” OR 48” ITA CLASS II TINES

1

2

3

4

5

4

3

5

4

3

6 7

8

8

76313 25

AP12A SERIES PALLET FORKS800 SERIES LOADERS


ITEM REQ’D PART NO. DESCRIPTION

1 1 5MP106696 Fork Frame 2 1 *5MP102032 42” ITA Class II Fork Tines - Pair (Load Rating 5500 lbs.) 1 *5MP102034 48” ITA Class II Fork Tines - Pair (Load Rating 5500 lbs.) 3 2 5FPW43023 Warning Decal, Falling Loads 4 2 5FP5010010 CautionDecal,DoNotDetachLoader 5 1 -------- SerialNumberIdentificationTagLocation

6 - 5MP116968 Replacement Tine Lock Assembly (Included with Tines) 7 - 5MP102506 Replacement Tine Lock Assembly (Included with Tines) 8 2 5FP5010013 Decal, Important, Load Rating 5500 lbs.

* Fork width may change without affecting load rating. Each fork load rating is stamped on side of fork. Do not exceed the rated capacity of the forks or prime mover.

26 76313

AP12D SERIES PALLET FORKS600 & 700 SERIES LOADERS


1

23

42

75

6

11

8

9

10

10

9

11

10

914

14

12 13

76313 27




1 1 5FP1352064 Fork Frame 2 4 5MP2560 M12HexNut 3 1 5FP1352136 Right Latch Pin 4 2 5FP0710145 Trip Pin 5 2 5MP10195 Roll Pin

6 2 5FP0710144 Compression Spring 7 1 5FP1352135 Left Latch Pin 8 1 *5MP102032 42” ITA Class II Fork Tines - Pair ( Load Rating 5500 lbs.) 1 *5MP102034 48” ITA Class II Fork Tines - Pair ( Load Rating 5500 lbs.) 9 2 5FPW43023 Warning Decal, Falling Loads 10 2 5FP5010010 CautionDecal,DoNotDetachLoader

11 1 -------- SerialNumberIdentificationTagLocation 12 - 5MP116968 Replacement Tine Lock Assembly (Included with Tines) 13 - 5MP102506 Replacement Tine Lock Assembly (Included with Tines) 14 2 5FP5010013 Decal, Important, Load Rating 5500 lbs.


28 76313

AP12F SERIES PALLET FORKS200, 300, 400 & 500 SERIES LOADERS


1

2

54

3

4

3

5

3

4

6

6

9

9

7 8

76313 29




1 1 5FP1351999 Fork Frame 2 1 *5MP102028 42” ITA Class II Fork Tines - Pair (Load Rating 3750 lbs.) 1 *5MP102030 48” ITA Class II Fork Tines - Pair (Load Rating 3750 lbs.) 3 2 5FPW43023 Warning Decal, Falling Loads 4 2 5FP5010010 CautionDecal,DoNotDetachLoader 5 1 -------- SerialNumberIdentificationTagLocation

6 1 5FPW50426 Warning Decal, Quick Lock Pins 7 - 5MP116968 Replacement Tine Lock Assembly (Included with Tines) 8 - 5MP102506 Replacement Tine Lock Assembly (Included with Tines) 9 2 5FP5010012 Decal, Important, Load Rating 3750 lbs.


30 76313

AP12G SERIES PALLET FORKSGLOBAL CARRIER SERIES LOADERS


1

2

3

4

5

4

3

5

4

3

8

8

6 7

76313 31




1 1 5FP1352307 Fork Frame 2 1 *5MP102032 42” ITA Class II Fork Tines - Pair (Load Rating 5500 lbs.) 1 *5MP102034 48” ITA Class II Fork Tines - Pair (Load Rating 5500 lbs.) 3 2 5FPW43023 Warning Decal, Falling Loads 4 2 5FP5010010 CautionDecal,DoNotDetachLoader 5 1 -------- SerialNumberIdentificationTagLocation

6 - 5MP116968 Replacement Tine Lock Assembly (Included with Tines) 7 - 5MP102506 Replacement Tine Lock Assembly (Included with Tines) 8 2 5FP5010013 Decal, Important, Load Rating 5500 lbs.


32 76313

AP12K SERIES PALLET FORKSCATEGORY II GLOBAL CARRIER SERIES LOADERS

PALLET FORKS WITH 48” ITA CLASS III TINES

1

2

3

4

5

4

3

5

4

3

8

8

6 7

76313 33

AP12K SERIES PALLET FORKSCATEGORY II GLOBAL CARRIER SERIES LOADERS

PALLET FORKS WITH 48” ITA CLASS III TINES


1 1 5MP116136 Fork Frame 2 1 *5FPFFC10044 48” ITA Class III Tine - Pair (Load Rating 10,000 lbs.) 3 2 5FPW43023 Warning Decal, Falling Loads 4 2 5FP5010010 CautionDecal,DoNotDetachLoader 5 1 -------- SerialNumberIdentificationTagLocation

6 - 5MP116968 Replacement Tine Lock Assembly (Included with Tines) 7 - 5MP102506 Replacement Tine Lock Assembly (Included with Tines) 8 2 5MP41183 Decal, Important, Load Rating 10,000 lbs.


34 76313


PALLET FORKS WITH 42” OR 48” FLOATING TINES

1

23

42

75

6

14

8

12

13

9

15

11

12

13

12

1314

10

15

76313 35




1 1 5FP1352014 Fork Frame 2 4 5MP2560 M12HexNut 3 1 5FP1352136 Right Latch Pin 4 2 5FP0710145 Trip Pin 5 2 5MP10195 Roll Pin

6 2 5FP0710144 Compression Spring 7 1 5FP1352135 Left Latch Pin 8 2 5FPRHW8013 Cotter Pin 9 1 5FP1352019 Fork Pin 1-1/2” X 50-3/8” 10 4 5FP0710129 Set Collar

11 1 *5FP10722 42” Floating Fork Tines - Pair (Load Rating 5500 lbs.) 1 *5FP10723 48” Floating Fork Tines - Pair (Load Rating 5500 lbs.) 12 2 5FPW43023 Warning Decal, Falling Loads 13 2 5FP5010010 CautionDecal,DoNotDetachLoader 14 1 -------- SerialNumberIdentificationTagLocation 15 2 5FP5010013 Decal, Important, Load Rating 5500 lbs.


36 76313



1

5

8

2

7

6

3

4

7

6

7

6

8

9

9

10

10

76313 37




1 1 5FP1352012 Fork Frame 2 2 5FPRHW8013 Cotter Pin 3 1 5FP13-52044 Fork Pin 1-3/8” X 49-3/4” 4 4 5FP0710128 Set Collar 5 1 *5FP10720 42” Floating Fork Tines - Pair (Load Rating 3750 lbs.) 1 *5FP10721 48” Floating Fork Tines - Pair (Load Rating 3750 lbs.)

6 2 5FP5010010 CautionDecal,DoNotDetachLoader 7 2 5FPW43023 Warning Decal, Falling Loads 8 1 -------- SerialNumberIdentificationTagLocation 9 1 5FPW50426 Warning Decal, Quick Lock Pins 10 2 5FP5010012 Decal, Important, Load Rating 3750 lbs.


38 76313



1

8

2

6

7

3

9

5

6

7

6

78

4

9

76313 39




1 1 5FP1352298 Fork Frame 2 2 5FPRHW8013 Cotter Pin 3 1 5FP1352312 Fork Pin 1-1/2” X 49-7/8” 4 4 5FP0710129 Set Collar 5 1 *5FP10722 42” Floating Fork Tines - Pair (Load Rating 5500 lbs.) 1 *5FP10723 48” Floating Fork Tines - Pair (Load Rating 5500 lbs.)

6 2 5FPW43023 Warning Decal, Falling Loads 7 2 5FP5010010 CautionDecal,DoNotDetachLoader 8 1 -------- SerialNumberIdentificationTagLocation 9 2 5FP5010013 Decal, Important, Load Rating 5500 lbs.


40 76313

AB11D BALE SPEAR600 & 700 SERIES LOADERS

SERIAL NUMBER #1XFAB11D**0000775 AND UP

1

23

42

756

15

8

13

14

17

14

17

13

9

10

11

12

16

13

1415

18

19UP TO SERIAL NUMBER #1XFAB11D**0000774ONLY

17

76313 41




1 1 5MP115589 Bale Spear Frame 2 4 5MP2560 M12HexNut 3 1 5FP1352136 Right Latch Pin 4 2 5FP0710145 Trip Pin 5 2 5MP10195 Roll Pin

6 2 5FP0710144 Compression Spring 7 1 5FP1352135 Left Latch Pin 8 1 5MP1049 3/8”UNCX2-1/2”HexBolt 9 1 5MP1536 3/8”UNCNylockNut 10 1 5FP1352026 1-1/4” X 19-11/16” Tine

11 1 5MP116336 49” Crossbolt Spear 12 1 5MP1121 5/8”UNCX3-1/4”HexBolt 13 2 5FPW43023 Warning Decal, Falling Loads 14 2 5FP5010010 CautionDecal,DoNotDetachLoader 15 1 -------- SerialNumberIdentificationTagLocation

16 1 5MP1642 5/8”UNCNylockNut 17 2 5FP5010021 Danger Decal, Falling Loads

UP TO SERIAL NUMBER #1XFAB11D**0000774 NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.

18 - 5FP0710152 Replacement49”Tine(IncludesNut-Item#18) 19 - 5FP0710148 ReplacementHexNut(IncludedwithItem#17) Torque to 475 ft. lbs.

42 76313

AB11E BALE SPEAR300CX, 400 & 500 SERIES LOADERS

SERIAL NUMBER #1XFAB11E**0002522 AND UP

1

2

7

8

12

8

12

7

3

4

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WARNING!THE AB11E EXCEEDS THE LIFTING CAPACITY OF THE 300 AND THE 300X LOADERS IN THE 300 SERIES. ONLY MOUNT THIS ATTACHMENT ONTO A 300CX LOADER OR LOADERS IN THE 400 OR 500 SERIES.

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14UP TO SERIAL NUMBER #1XFAB11E**0002521ONLY

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1 1 5MP116098 Bale Spear Frame 2 1 5MP1049 3/8”UNCX2-1/2”HexBolt 3 1 5MP1536 3/8”UNCNylockNut 4 1 5FP1352026 1-1/4” X 19-11/16” Tine 5 1 5MP116336 49” Tine

6 1 5MP1121 5/8”UNCX3-1/4”HexBolt 7 2 5FPW43023 Warning Decal, Falling Loads 8 2 5FP5010010 CautionDecal,DoNotDetachLoader 9 1 -------- SerialNumberIdentificationTagLocation 10 1 5FPW50426 Warning Decal, Quick Lock Pins 11 1 5MP1642 5/8”UNCNylockNut 12 2 5FP5010021 Danger Decal, Falling Loads

UP TO SERIAL NUMBER #1XFAB11E**0002521NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.



44 76313

AB11G BALE SPEARGLOBAL CARRIER SERIES LOADERS

SERIAL NUMBER #1XFAB11G**0000500 AND UP

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7

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3

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13UP TO SERIAL NUMBER #1XFAB11G**0000499ONLY

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1 1 5MP116099 Bale Spear Frame 2 1 5MP1049 3/8”UNCX2-1/2”HexBolt 3 1 5MP1536 3/8”UNCNylockNut 4 1 5FP1352026 1-1/4” X 19-11/16” Tine

5 1 5MP116336 49” Crossbolt Spear 6 1 5MP1121 5/8”UNCX3-1/4”HexBolt 7 2 5FPW43023 Warning Decal, Falling Loads 8 2 5FP5010010 CautionDecal,DoNotDetachLoader 9 1 -------- SerialNumberIdentificationTagLocation 10 1 5MP1642 5/8”UNCNylockNut

11 2 5FP5010021 Danger Decal, Falling Loads

UP TO SERIAL NUMBER #1XFAB11G**0000499NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.


46 76313

AB12A BALE SPEAR800 SERIES LOADERS

SERIAL NUMBER #1XFAB12A**0000069 AND UP

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10UP TO SERIAL NUMBER #1XFAB12A**0000068ONLY

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1 1 5MP116097 Frame-800SeriesLoaderONLY 2 3 5MP116336 49” Crossbolt Spear 3 3 5MP1121 5/8”UNCX3-1/4”HexBolt 4 2 5FP5010021 Danger Decal, Falling Loads 5 2 5FPW43023 Warning Decal, Falling Loads

6 2 5FP5010010 CautionDecal,DoNotDetachLoader 7 1 -------- SerialNumberIdentificationTagLocation 8 3 5MP1642 5/8”UNCNylockNut

UP TO SERIAL NUMBER #1XFAB12A**0000068NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.


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1 1 5MP116103 Bale Spear Frame 2 4 5MP2560 M12HexNut 3 1 5FP1352136 Right Latch Pin 4 2 5FP0710145 Trip Pin 5 2 5MP10195 Roll Pin

6 2 5FP0710144 Compression Spring 7 1 5FP1352135 Left Latch Pin 8 3 5MP116336 49” Crossbolt Spear 9 3 5MP1121 5/8”UNCX3-1/4”HexBolt 10 2 5FP5010021 Danger Decal, Falling Loads

11 2 5FPW43023 Warning Decal, Falling Loads 12 2 5FP5010010 CautionDecal,DoNotDetachLoader 13 1 -------- SerialNumberIdentificationTagLocation 14 3 5MP1642 5/8”UNCNylockNut

UP TO SERIAL NUMBER #1XFAB12D**0002000NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.


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11UP TO SERIAL NUMBER #1XFAB12E**0003050ONLY

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1 1 5MP116102 Bale Spear Frame 2 3 5MP116336 49” Crossbolt Tine 3 3 5MP1121 5/8”UNCX3-1/4”HexBolt 4 2 5FPW43023 Warning Decal, Falling Loads 5 2 5FP5010021 Danger Decal, Falling Loads

6 2 5FP5010010 CautionDecal,DoNotDetachLoader 7 1 -------- SerialNumberIdentificationTagLocation 8 1 5FPW50426 Warning Decal, Quick Lock Pins 9 3 5MP1642 5/8”UNCNylockNut

UP TO SERIAL NUMBER #1XFAB12E**0003050 NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.


WARNING!THE AB12E EXCEEDS THE LIFTING CAPACITY OF THE 300 AND THE 300X LOADERS IN THE 300 SERIES. ONLY MOUNT THIS ATTACHMENT ONTO A 300CX LOADER OR LOAD-ERS IN THE 400 OR 500 SERIES.

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1 1 5MP115590 Bale Spear Frame 2 3 5MP116336 49” Crossbolt Spear 3 3 5MP1121 5/8”UNCX3-1/4”HexBolt 4 2 5FP5010021 Danger Decal, Falling Loads 5 2 5FPW43023 Warning Decal, Falling Loads

6 2 5FP5010010 CautionDecal,DoNotDetachLoader 7 1 -------- SerialNumberIdentificationTagLocation 8 3 5MP1642 5/8”UNCNylockNut



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1 1 5FP1352375 Bale Spear Frame 2 4 5MP2560 M12HexNut 3 1 5FP1352136 Right Latch Pin 4 2 5FP0710145 Trip Pin 5 2 5MP10195 Roll Pin

6 2 5FP0710144 Compression Spring 7 1 5FP1352135 Left Latch Pin 8 2 5MP1049 3/8”UNCX2-1/2”HexBolt 9 2 5MP1536 3/8”UNCNylockNut 10 2 5FP1352026 1-1/4” X 19-11/16” Tine

11 1 5FP0710150 53” Spear 12 1 5FPRHW1612 5/8”UNCX4”HexBolt 13 1 5FPRHW7602 5/8”UNCNylockNut 14 2 5FPW43023 Warning Decal, Falling Loads 15 2 5FP5010010 CautionDecal,DoNotDetachLoader

16 1 -------- SerialNumberIdentificationTagLocation 17 2 5FP5010021 Danger Decal, Falling Loads

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83

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1 1 5FP1352418 Bale Spear Frame 2 2 5MP1049 3/8”UNCX2-1/2”HexBolt 3 2 5MP1536 3/8”UNCNylockNut 4 2 5FP1352026 1-1/4” X 19-11/16” Tine 5 1 5FP0710150 53” Tine

6 1 5FPRHW1612 5/8”UNCX4”HexBolt 7 1 5FPRHW7602 5/8”UNCNylockNut 8 2 5FPW43023 Warning Decal, Falling Loads 9 2 5FP5010010 CautionDecal,DoNotDetachLoader 10 1 -------- SerialNumberIdentificationTagLocation

11 1 5FPW50426 Warning Decal, Quick Lock Pins 12 2 5FP5010021 Danger Decal, Falling Loads


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910

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1 1 5FP1352413 Bale Spear Frame 2 2 5MP1049 3/8”UNCX2-1/2”HexBolt 3 2 5MP1536 3/8”UNCNylockNut 4 2 5FP1352026 1-1/4” X 19-11/16” Tine 5 1 5FP0710150 53” Spear

6 1 5FPRHW1612 5/8”UNCX4”HexBolt 7 1 5FPRHW7602 5/8”UNCNylockNut 8 2 5FPW43023 Warning Decal, Falling Loads 9 2 5FP5010010 CautionDecal,DoNotDetachLoader 10 1 -------- SerialNumberIdentificationTagLocation


60 76313

AB13K BALE SPEARCATEGORY II GLOBAL CARRIER SERIES LOADERS

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1 1 5MP116137 Bale Spear Frame 2 2 5MP1049 3/8”UNCX2-1/2”HexBolt 3 2 5MP1536 3/8”UNCNylockNut 4 2 5FP1352026 1-1/4” X 19-11/16” Tine 5 1 5FP0710150 53” Spear

6 1 5FPRHW1612 5/8”UNCX4”HexBolt 7 1 5FPRHW7602 5/8”UNCNylockNut 8 2 5FPW43023 Warning Decal, Falling Loads 9 2 5FP5010010 CautionDecal,DoNotDetachLoader 10 2 5FP5010021 Danger Decal, Falling Loads

11 1 -------- SerialNumberIdentificationTagLocation

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34

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12

13UP TO SERIAL NUMBER #1XFAB14A**0000026ONLY

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1 1 5MP116509 Bale Spear Frame - 800 Series Loader 2 2 5MP31930 1-1/4” X 28” Tine 3 2 5MP1507 3/4” Lock Washer 4 2 5MP10011 3/4”UNFX1-1/2”HexBolt-GR8 5 2 5MP116336 49” Crossbolt Spear

6 2 5MP1121 5/8”UNCX3-1/4”HexBolt 7 1 -------- SerialNumberIdentificationTagLocation 8 2 5FPW43023 Warning Decal, Falling Loads 9 2 5FP5010010 CautionDecal,DoNotDetachLoader 10 2 5MP1642 5/8”UNCNylockNut


UP TO SERIAL NUMBER #1XFAB14A**0000026 NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.


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WARNING!DO NOT LIFT TWO ROUND BALES WITH THE 600 SERIES LOADER. THIS WILL EXCEED THE RATED LIFTING CAPACITY OF THIS LOADER. WHEN MOUNTING THE AB14 ONTO A 600 SERIES LOADER USE FOR LARGE SQUARE BALES ONLY.

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1 1 5MP116096 Bale Spear Frame - 600 & 700 Series Loader 2 2 5MP31930 1-1/4” X 28” Tine 3 2 5MP1507 3/4” Lock Washer 4 2 5MP10011 3/4”UNFX1-1/2”HexBolt-GR8 5 2 5MP116336 49” Crossbolt Spear


11 4 5MP2560 M12HexNut 12 1 5FP1352136 Right Latch Pin 13 2 5FP0710145 Trip Pin 14 1 5FP1352135 Left Latch Pin 15 2 5MP10195 Roll Pin

16 2 5FP0710144 Compression Spring 17 2 5FP5010021 Danger Decal, Falling Loads

UP TO SERIAL NUMBER #1XFAB14D**0000135 NOTE: Old Style Bale Spear Frame is not available. Tine Replacement ONLY.



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1 1 5MP116095 Bale Spear Frame - Global Carrier Loader 2 2 5MP31930 1-1/4” X 28” Tine 3 2 5MP1507 3/4” Lock Washer 4 2 5MP10011 3/4”UNFX1-1/2”HexBolt-GR8 5 2 5MP116336 49” Crossbolt Spear






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1 1 5MP116433 Bale Spear Frame - Category II Global Carrier Loader 2 2 5FP1352026 1-1/4” X 19-11/16” Tine 3 2 5MP1837 3/8” Deformed Oval Lock Washer 4 2 5MP1049 3/8”UNCX2-1/2”HexBolt 5 2 5FP0710150 53”Spear(ForRoundBalesand4’x4’SquareBales) 2 5FP117417 41”Spear(For3’x4’SquareBales)

6 2 5MP1124 5/8”UNCX4”HexBolt 7 2 5MP1642 5/8”UNCNylockNut 8 1 -------- SerialNumberIdentificationTagLocation 9 2 5FP5010010 CautionDecal,DoNotDetachLoader 10 2 5FPW43023 Warning Decal, Falling Loads


70 76313

AB15A BALE CARRIAGE800 SERIES LOADERS

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AB15A BALE CARRIAGE800 SERIES LOADERS


1 1 5MP305730 BaleCarriageFrame-800SeriesLoaderONLY 2 2 5MP31930 1-1/4” X 28” Tine 3 2 5MP1507 3/4” Lock Washer 4 2 5MP10011 3/4”UNFX1-1/2”HexBolt-GR8 5 4 5FP0710150 53”Spear(For4’x4’SquareBales) 4 5FP117417 41”Spear(For3’x4’SquareBales)

6 4 5MP1124 5/8”UNCX4”HexBolt 7 4 5MP1642 5/8”UNCNylockNut 8 1 -------- SerialNumberIdentificationTagLocation 9 2 5FPW43023 Warning Decal, Falling Loads 10 2 5FP5010010 CautionDecal,DoNotDetachLoader

72 76313

AB15K BALE CARRIAGECATEGORY II GLOBAL CARRIER SERIES LOADERS

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AB15K BALE CARRIAGECATEGORY II GLOBAL CARRIER SERIES LOADERS


1 1 5MP117287 Bale Carriage Frame - Category II Global Carrier Loader 2 2 5MP31930 1-1/4” X 28” Tine 3 2 5MP1507 3/4” Lock Washer 4 2 5MP10011 3/4”UNFX1-1/2”HexBolt-GR8 5 4 5FP0710150 53”Spear(For4’x4’SquareBales) 4 5FP117417 41”Spear(For3’x4’SquareBales)

6 4 5MP1124 5/8”UNCX4”HexBolt 7 4 5MP1642 5/8”UNCNylockNut 8 1 -------- SerialNumberIdentificationTagLocation 9 2 5FPW43023 Warning Decal, Falling Loads 10 2 5FP5010010 CautionDecal,DoNotDetachLoader

PART NUMBER5MP76313

REV. 8

PALLET FORK AB11 & BALE SPEAR AB12 AB13 LOADER...

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Transcript of PALLET FORK AB11 & BALE SPEAR AB12 AB13 LOADER...