Page 1 ITER Control System – meeting – date © 2013, ITER Organization The Control System of...

ITER Control System – meeting – date

© 2013, ITER Organization

The Control System of ITER Overview, status and PS integration

CODAC teamITER IO



What the ITER Control System is ?

Why do we need standards ?

What are these standards ?

How to get informed about ?

How to procure and use them ?

How to test and integrate the I&C systems ?

What is already done by IO and is expected ?

Everything you always wanted to know about ITER I&C but were afraid to ask



Introduction toThe Control System of ITER

PCDH v7



CODAC System (PBS-45)

Pla

nt

Sys

tem

I&C

CentralInterlock System

(PBS-46)

CentralSafety Systems

(PBS-48)

Central I&C Systems

CODAC NetworksCentral Interlock Network

Central Safety Networks

ITER I&C SYSTEM

Plant Conventional Control System

Plant System Controller

Signal Interface

Plant SystemHost (PSH)

Plant Interlock System(PIS)

PIS Controller

Plant Safety Systems(PSS)

PSS Controller

I&C Networks

Signal Interface Signal Interface

1. Conventional Controls

2. Interlock controls Investment protection

3. Safety controls Occupational, Nuclear

ITER Control System overview:Three vertical tiers with limited direct interface



Plant system I&C

CODAC System (PBS-45)

Pla

nt

Sys

tem

I&C

CentralInterlock System

(PBS-46)

CentralSafety Systems

(PBS-48)

Central I&C Systems

CODAC NetworksCentral Interlock Network

Central Safety Networks

ITER I&C SYSTEM

Plant Conventional Control System

Plant System Controller

Signal Interface

Plant SystemHost (PSH)

Plant Interlock System(PIS)

PIS Controller

Plant Safety Systems(PSS)

PSS Controller

I&C Networks

Signal Interface Signal Interface

Central I&C

ITER Control System overview:Two horizontal layers interfaced with networks

Target: well identify functionalities and interfaces



ITER Control System physical architecture

Data storage

I nterlock controller

Fast controller

Slow controller

Plant System Host

Plant system I &C: controllers + signal interf aces

Safety controller

Plant system equipment: sensors + actuators

Signals / field buses

Central I &C: servers + computers

Networks

As much as possible close to what is commonly in use for I&C



ITER Control System functional architecture:

Made of a finite set of “Lego block” which can be selected and connected as required

Common architecture but versatile and scalable



ITER Control System overview: Some figures

Parameter Value

Total number of computers 1.000

Total number of signals (wires) 100.000

Total number of process variables 1.000.000

Total number of active operator screens 100

Update rate per screen (200 PVs) 5 Hz

Maximum sustained data flow on PON 50 MB/s

Total engineering archive rate 5 MB/s

Total scientific archive rate 20 GB/s

Total scientific archive capacity Few PB/year

Accuracy of time synchronization 50 ns RMS

Maximum latency asynchronous events 1 ms

Maximum latency sensor to actuator (SDN) 500 µs

Maximum jitter sensor to actuator (SDN) 50 µs

Maximum sustained data flow on SDN 25 MB/s

ITER: a scientific facility made of COTS and specific systems



The ITER standardsFor I&C systems



I&C standards: why?

Main challenge for I&C systems is the integration

Statements:

1. Most of components or plant systems of ITER are procured “in-kind” from the seven ITER member partners.

2.These components will come with their own local control systems.

3. For integrated operation purpose, these local control system will be all interfaced to the Central I&C systems.

4.There will be a huge number of physical and functional interfaces.

5. After commissioning, ITER IO will have to maintain everything.



I&C standards: Integration purpose

Target: Central I&C interfacesThe physical and functional interfaces with central I&C systems.The naming conventions and data format.Workflows and procedures for integration.

Data storage


Fast controller

Slow controller

Plant System Host

Plant system I &C: controllers + signal interfaces

Safety controller


Signals / field buses


Networks



I&C standards: maintenance purpose

The I&C standards have been checked and tested for suitability

Target: Components of the plant system I&C

Products and technology (HW and SW) for controllers directly interfaced to central I&C systems.

Products for I&C cubicles enclosures.

Data storage


Fast controller

Slow controller

Plant System Host

Plant system I &C: controllers + signal interf aces

Safety controller


Signals / fi eld buses


Networks



Plant Operation Network (PON): Industrial EthernetSynchronous Databus Network (SDN): UDP multicast on 10 Gb EthernetTime Communication Network (TCN): PTP, IEEE 1588Audio-Video Network (AVN): 10 Gb EthernetData Archiving Network (DAN): 10 Gb EthernetCentral Interlock Network (CIN): Industrial EthernetCentral Safety Network (CSN): Industrial Ethernet + Hard Wires

I&C standards - Physical interfaces: Networks


Fast controller

Signal I nterface

Slow controller

Plant System Host

PON

Safety controller

SDNTCNDANAVN

CSN

CIN

NETWORK PANEL

Signal I nterface

Signal I nterface

Signal I nterface

PLANT SYSTEM I &C



I&C standards - physical interfaces: Network interfaces

IO provides for free one integration kit for each plant system I&C. Others Network interfaces shall be ordered separately by the suppliers.

The “Integration Kit” is gathering everything the suppliers need as HW

interface for Central I&C systems. See: Integration Kit for PS I&C (C8X9AE)



Are implemented in CODAC Core Systems (CCS) for:Plant system I&C supervisory control and monitoring (HMI).Data archiving retrieval and display.Event handling and synchronization.Configuration management (plant systems and plant)

• CODAC is responsible for defining and providing the solution and tools for implementation.

• Based on EPICS Channel Access protocol for PON interface. EPICS (Experimental Physics and Industrial Control System)

• Other CODAC solutions: see CODAC Core Systems v4.0 * documentation at: https://www.iter.org/org/team/chd/cid/codac/Pages/CoreSystem.aspx

I&C standards - Functional interfaces

CODAC team provides required tools and assistance services (training + support) for user configuration and integration



Page 16

CODAC Core System distribution: today status



Page 17

CODAC Core System distribution: today status



I&C standards - products: Slow controllers

Slow controllers are addressing

industrial controls, fail safe controls

and redundant controls.

See:

ITER catalogue for I&C products - Sl

ow controllers PLC (333J63)

Are Siemens S7-300 and S7-400 products

Are ET200M and ET200S for Remote IO Are covering standard ITER signals



I&C standards - technology: Fast controllers

Fast controllers are addressing controls not implementable in slow

controllers.

See: ITER Catalog of I&C products - Fast Contollers (345X28)

SW supported by CCS



I&C standards: products details: I&C cubicle enclosures

ITER standards enclosures are suited to interface the cable trays and are monitored by a standard system.

See:

ITER catalogue for I&C products - Cubicles (35LXVZ)

Are Schneider Electric products Address floor standing and wall mounted

cubicles Address Standard and EMC protected.



I&C standards: I&C design data and deliverables

CODAC Core System generates automatically the functional interfaces

I&C design data, see: Methodology for Plant System I&C specifications (353AZY)

Address design phase and manufacture phases for I&C I&C design data: what we need to initiate the integration

process I&C deliverables: What to deliver at manufacture.

From design to manufacture



How to get informed and trained about

ITER solutions for I&C ?



I&C standards repository = PCDH

Plant Control Design Handbook (PCDH) defines methodology, standards, specifications and interfaces applicable to all ITER plant systems I&C.

PCDH is an annex to Project Requirements (PR) and applicable to all Procurement Arrangements with I&C.

All major project reviews are required to show that PCDH standards are followed.



Publicly available at https://www.iter.org/org/team/chd/cid/codac/Pages/PlantControlHandbook.aspx

PCDH access: public access



PCDH access: IDM access

Core PCDH (27LH2V)Plant system control philosophy

Plant system control Life Cycle

Plant system control specifications

CODAC interface specifications

Interlock I&C specification

Safety I&C specification

PCDH core and satellite documents: v7PS CONTROL DESIGN

Plant system I&C architecture (32GEBH)

Methodology for PS I&C specifications (353AZY)

CODAC Core System Overview (34SDZ5) INTERLOCK CONTROLS

Guidelines for PIS design (3PZ2D2)

Guidelines for PIS integration & config. (7LELG4)

Management of local interlock functions (75ZVTY)

PIS Operation and Maintenance (7L9QXR)

I&C CONVENTIONS

I&C Signal and variable naming (2UT8SH)

ITER CODAC Glossary (34QECT)

ITER CODAC Acronym list (2LT73V)

PS SELF DESCRIPTION DATA

Self description schema documentation (34QXCP)

CATALOGUES for PS CONTROL

Slow controllers products (333J63)

Fast controller products (345X28)

Cubicle products (35LXVZ)

Integration kit for PS I&C (C8X9AE)

PS CONTROL INTEGRATION

The CODAC -PS Interface (34V362)

PS I&C integration plan (3VVU9W)

ITER alarm system management (3WCD7T)

ITER operator user interface (3XLESZ)

Guidelines for PON archiving (B7N2B7)

PS Operating State management (AC2P4J)

Guidelines for Diagnostic data structure (354SJ3)PS CONTROL DEVELOPMENT

I&C signal interface (3299VT)

PLC software engineering handbook (3QPL4H)

Guidelines for fast controllers (333K4C)

Software engineering and QA for CODAC (2NRS2K)

Guidelines for I&C cubicle configurations (4H5DW6)

CWS case study specifications (35W299)

NUCLEAR PCDH (2YNEFU)

OCCUPATIONAL SAFETY CONTROLS

Guidelines for PSS-OS design (C99J7G)

Available and approved

Legend

This document

(XXXXXX) IDM ref.

Use IDM references. See: http://www.iter.org/getaccount for IDM account creation

PCDH v7 to be released by April 2013 is the final version



CODAC Core System training

Subscriptions: http://www.iter.org/org/team/chd/cid/codac/CoreSystemTraining

To get started on ITER solutions for I&C. Scheduled every month in ITER premises. Address all users of ITER solutions for I&C. One to 4 days training depending on

scope. Free of charge for the trainees.



How to procure and useITER standards for I&C ?



Standard Procedure to apply for orderingStrategic

agreement in place

CODAC Core Systems

http://www.iter.org/org/team/chd/cid/codac/coresystem

No, CCS subscription required only, free of charge

Slow controllers

Siemens S7 PLC ordering process for EU DA - IO standards for I&C products

Yes with Siemens including a special ITER discount

Cubicles http://www.iter-schneider-electric.com/ Yes with Schneider-Electric including a special ITER discount

Fast controllers

Check product references in the catalogue: Fast Contollers (345X28) and order to the right supplier.

In preparation

How to procure ITER standards for I&C



How to use ITER standards for I&C: A set of guidelines as how to applicable to I&C systems

Guidelines for ITER operator user interface (3XLESZ)

Guidelines for ITER alarm system management (3WCD7T)

Guidelines for PON archiving (B7N2B7)

Guidelines for Plant system operating state management (AC2P4J)

PLC software engineering handbook (3QPL4H)

Guidelines for diagnostic data structure and plant system status information (354SJ3)

Guidelines for fast controllers (333K4C)

Guidelines for I&C signal interface (3299VT),

Guidelines for I&C cubicle configuration (4H5DW6)

Guidelines for PIS design (3PZ2D2)

Guidelines for PIS integration and configuration (7LELG4)

Guidelines for PSS design (C99J7G)PCDH guidelines are IO recommendations for implementing IO standards



How to use ITER standards for I&C: Some illustrations: Signal interface, cubicle configuration, PLC SW

engineering



How to test and integrate I&C system at ITER ?



How to test and integrate I&C systems ?Model of Life-Cycle in use at ITER:

1.Manufacture is ended with FAT in supplier premises.

2.Integration on ITER site is ended with SAT and hand-over.

3.Integrated commissioning under IO responsibility.

4.Operation under IO responsibility.Focus on phases 1 and 2 with following principles:

1.Get an approved design which includes I&C standards requirements.

2.Full compliance to the approved design checked during manufacture.

3.Central I&C interfaces tested at the earliest (FAT) using CODAC solution and CODAC support: mini-CODAC systems delivered for that purpose.

4.Integration on ITER site is checked and supported by CODAC team for the connection to the CODAC infrastructure.

Details are still TBD, but draft scenarios addressed in:

Plant system I&C Integration plan (3VVU9W)



Already done by IO for I&C

Selection of ITER solutions for I&C. Endorsement of our partners for these solutions. Test and validation of ITER solutions on simulated use cases. Set up training sessions open to all users. Implementation of ITER solutions on real use cases in IO: (SSEN,

B55) Implementation of ITER solutions on real use cases in partners:

(KSTAR)



ITER project has Selected I&C standard solutions, architectures and interfaces for risk reduction and cost saving at procurement integration.

The suitability of these solutions has been checked against user reviews and real use cases implementation.

ITER CODAC is now offering support and training services for helping the suppliers and users in implementing these solutions.

Opportunities for the industry shall be investigated mainly with the procurement suppliers and with IO for procurement integration.

Conclusion

ITER IO is ready for dealing with I&C business for

the detailed design and manufacture phases



Thank you for your attention

Page 1 ITER Control System – meeting – date © 2013, ITER Organization The Control System of...

Documents

Transcript of Page 1 ITER Control System – meeting – date © 2013, ITER Organization The Control System of...