page 1 • layer cage catalogue · page 6 • layer cage catalogue page 7 • layer cage catalogue...

• layer cage catalogue


aBout US

Wamba group established working relationships with international companies e.g. Big Herdsman to support

our goal of providing our customers the highest quality products and services at the most affordable price to our

customers. Besides producing and offering feed systems, nipple drinking system, ventilation and cooling system

and environment control system, we also engage in the project design and construction of modernized farms of

broilers, breeders, layers, pigs and green houses. it is a high-tech enterprise that boasts with fast development and

top-ranking techniques practiced worldwide. We also provide an it platform that will assist you to improve the

management and control of your production units through real-time data and analytics that can be tracked daily.

• layer cage catalogue page 5 • layer cage catalogue

contents

AutomAtic LAyer cAge SyStem 5

Layer Cage 6

Cage technical parameters 7

Height of cage equipment for layer 8

Pullet cage 9

Layer breeder cage 11

Cage system height 12

Egg collection system 13

Central egg collecting system 14

Feeding system 15

Main feed line 16

Farm feed delivery system 16

High efficiency chain feed line 17

Hopper feeding system 18

Water supply system 19

Manure removal system 19

Climate control system 20

Air inlet system 22

Panel door 26

Notes


AutomAtic LAyer cAge SyStem 5

Layer Cage 6

Cage technical parameters 7

Height of cage equipment for layer 8

Pullet cage 9

Layer breeder cage 11

Cage system height 12

Egg collection system 13

Central egg collecting system 14

Feeding system 15

Main feed line 16

Farm feed delivery system 16

High effi ciency chain feed line 17

Hopper feeding system 18

Water supply system 19

Manure removal system 19

Climate control system 20

Air inlet system 22

Panel door 26

Notes

AUTOMATIC LAYER CAGE systeM


layer cage

1. Aluminized zinc wire mesh: Corrosion resistance thereof is 3-4 times of that of ordinary hot

galvanized wire mesh.

2. Sliding cage door: It is limited to bending, convenient in operation and good for taking the chickens in

and out.

3. Bottom wire: It has a slope of 7 degrees and high elasticity due to being installed on the tension wire,

and protects the eggs during falling and rolling.

4 egg protective damper: It prevent the chickens pecking eggs, and avoid chicken manure falling on the

trough on bottom layer.

5. V-Shape water trough is located below the waterline to avoid the water falling on the manure slider.

6. Hot galvanized feed trough: It has high strength, its fl ared structure can reduce the waste of feed, and

the low inner edge is good for chicks to eat feed.

7. top wire: It is used to prevent the chickens pecking the manure slider, and the cage layer is tall and

good in ventilation.

8. Plastic parts: There are few plastic parts, so that the cage is convenient to install and easy to maintain.


cage tecHnIcal paraMeters

BHlcs-cHaIn BHlcs-Hopper

Parameter unit BHLcS600-1 BHLcS600-2

Standard Height/Tier mm 640 640

Unit Depth D mm 600 600

Unit Width L mm 603 603

Unit Door Height H1 mm 234 234

Unit Front Height H2 mm 460 460

Unit Rear Height H3 mm 390 390

S Bottom Mesh sqcm cm2 3618 3618

n Number of Birds bird/cage 8/9 8/9

Space/Birds S cm2 452/402 452/402

L2 Cage Width mm 1200 1200

L1 System Width mm 1550 1580


HeIgHt oF cage eQuIpMent For layer

Number of tiers 3 4 5 6 6 (Grid Floor/Catwalk) 7 (Grid Floor/Catwalk) 8 (Grid Floor/Catwalk)

A 2135 2775 3415 4055 4255 4895 5535

B 2168 2808 2808

Number of tiers 3 4 5 6 6 (Grid Floor/Catwalk) 7 (Grid Floor/Catwalk) 8 (Grid Floor/Catwalk)

A 2556 3196 3836 4476 5116 5756 6396

B 2608 3248 3248

BHlcs600 - cHaIn

BHlcs600 - Hopper

Notes: A: total height of cages B: the height of lower end of the grid fl oor: Adjust the foot 30mm up

(mm)

(mm)


pullet cage

• The drinking line is mounted with drip cup, avoid water rusting manure belt

• Bottom mesh is mounted to tensioned steel wire, so that the mesh is with nice

fl exibility

• Large size push door, more convenient for catching birds when transferring

• The feed troughs are perfectly inserting connected with no seam, avoid feed

wastage

• The manure on conveyer belt is with low water percentage

Advantages

• It is strong and fi rm

• It has excellent corrosion resistance

• Each layer has the same function and is commonly used for brooding and

rearing, and the grouping period is fl exible

• The feeding space for chickens is wide

tiled bottom mesh: with two set of dimensions, of good anti-corrosion performance and high strength. Dimension of mesh: 19x15mm (no need of gasket for brooding). Dimension of mesh: 25x19mm (need gasket for brooding).

galvanized pipe and tensioning wire supporting bottom mesh: the bottom mesh is fi rm and not easy to sink


pullet cage

Pop up door: easy and quick for opening and closing.

Feeding pedal: fastened with inner edge of feed trough to help feeding chick and prevent the manure of upper fl oor from dropping into the feed trough of lower fl oor.

Brooding stage. lift up the adjusting plate for feeding, and the chicks can eat feed under the plate.

rearing stage. Drop down the adjusting plate for feeding, and the chicks can eat feed over the plate. side-type adjusting plate for feeding precise positioning, small difference as well as convenient installation and leveling.

tread – allowed crib: the crib with the inner edge of is of high strength for tread.

Description and dimension of pullet cage

Number

of tiers3 4 5

6 (Grid fl oor/catwalk)

D1 1229mm 1229mm 1229mm 1229mm

D2 1560mm 1560mm 1560mm 1560mm

H 2193mm 2773mm 3353mm 4553mm

Standard dimension of pullet cage

Height of each tier 580mm

Width 603mm

Depth 615mm

Internal height of cage 405mm

Breading area 3708cm2

Number of accommodation (brooding)

24

Number of accommodation (rearing)

12

Area of chicken stance (brooding) 155cm2

Area of chicken stance (rearing) 310cm2


layer BreeDer cage

Advantages

• It adopts a large cage design of 4,824mm per group, which increase material benefi ts for

breeding hens and improves conception rate of hatching eggs;

• It adopts fully open door which is more convenient for catching and putting the chickens;

• It adopts a general cage door for roosters and hens, which make a better protection to the

cockscomb of rooster;

• A partition design, which can effectively alleviate the problems of intensive breeding hens and

laying eggs, is adopted inside the cage;

• A design of partition + isolation net, which does not affect the ventilation effect of the cage, is

adopted between the groups;

• Three types of waterlines are available for option to increase material benefi ts for breeding hens

and make them more adaptable.


cage systeM HeIgHt

item Parameters (mm)Group interval 4824Floor height 830Systematic width (L1) 1600Column width (L2) 1250External height of cage (H1) 700Internal he ght of cage (H2)

630

Height of door 500

cage for layer breeder with natural service mode (chain feeding).cage for laying breeder chicken with natural service mode (hopper feeding)

Number of tiers total height of cages The distance of the fi rst fl oor of feed trough over ground Floor height

2 1920 460 8303 2750 460 8304 4170 460 830Unit Door Height H1 mm 234 234

Number of tiers total height of cagesthe distance of the

fi rst fl oor of feed trough over ground

Floor height Width of crane

3 3030 460 830 1930


egg collectIon systeM

Horizontal egg collection devise • It cleans collected eggs during rolling, and adjust

direction of the eggs.• Collection trays, confi gured to collect soft-shelled

eggs and dirt, are equipped on each layer.• An egg collection guide ensures that the eggs

are uniformly distributed on the elevator egg collection device to improve effi ciency.

elevator layered egg output & new egg catcher • It outputs eggs in a layered manner to reduce

collision between the eggs and the central egg line, and the foam on the inner wall buffers the rolling speed of eggs to reduce the broken egg rate.

• It adopts new type egg catcher to convey the eggs continuously.

High quality PP egg belt (woven and perforated belt for your option)

• Low extending rate, quite slight contraction or expansion caused by the temperature changing.

• Anti-contamination, static electricity and dust resistant.

egg saving fence on two sides of the cage

• Making sure the eggs smoothly roll to the longitudinal egg belt.

• There is time for eggs to evaporate its humidity on the bottom mesh, reducing dusts and feathers sticking to shell.

• Egg collection time and interval can be adjusted as per customer requirements.


central egg collectIng systeM

• Stable operation, low egg broken rate

• Designed in modular system. Meeting all the requirements for turning

(corner 0 – 180”), height and slope (maximum slope 60”, corner

maximum slope 20”) of long distance delivery

conveyer width ri(mm)

rm(mm)

ra(mm)

capacity(eggs per hour)

200 420 540 660 15,000250 530 675 820 20,00050 750 945 1140 30,000500 1080 1350 1620 45,000750 1630 2025 2420 65,000


Big Herdsman automatic delivering system is composed of silo, driving system, pvc tube, quality auger and so on, and is well sealed.

It increase management effi ciency, reduces cross-infection and realize high automation of production process in the whole farm.

gi Silo:

The silo is composed of feed container, lid, ladder,

support legs and so on. The feed container part is

two side hot galvanized with zinc layer of 275g/

m2 on each side. There is a view window on the

bottom sheet, for convenience of feed observation.

There are multiple choices of silo capacity for

your option. The silo is with high strength, anti-

corrosive, durable and easy for transportation and

installation.

Nominal oD bottom cone Actual oD (mm) Height (m) m3

(diameter) 1.8m1st tier 1834 4.1 4.42nd tier 1834 5.0 6.83rd tier 1834 5.9 9.2

(diameter) 2.7m

1st tier 2750 4.7 11.72nd tier 2750 5.6 16.93rd tier 2750 6.5 22.14th tier 2750 7.4 27.3

(diameter) 3.6m

1st tier 3668 5.7 24.52nd tier 3668 6.6 33.83rd tier 3668 7.5 43.14th tier 3668 8.4 52.4

FeeDIng systeM


MaIn FeeD lIne

FarM FeeD DelIVery systeM


HIgH eFFIcIency cHaIn FeeD lIne

• The chain type feeding is fast, with low noise and stable operation;

• The feed is distributed uniformly, and the stale feed may be refreshed;

• Each layer of the feeding line is in isolation operation without affecting the

chickens eating the feed;

• The feeding the line is equipped with a safety pin that may be cut off during

motor overload to protect the motor;

• It operates stably and reliably and require less maintenance;

• The entrance TS corner does not need lubrication maintenance;

• The corner cover is transparent for the convenience of observation of

internal corner;

• The entrance TS chain is of large bearing force, which is of long service life

without deformation;

• Appropriate hardness, high tensile strength and low ductility;


Hopper FeeDIng systeM

Advantages

• It is uniform for feeding to ensure that the chicks eat the feed uniformly and

are high in weight uniformity;

• The feed distributor can refresh the feed to ensure that there is no feed

accumulated or no “stale” feed;

• It has low energy consumption during running and low maintenance rate;

• The feed box is separated from the trough or in contact with plastic parts, so

as to effectively avoid the trough from wear;

• V-Shaped trough may avoid “Feed at Edge” to prevent the feed from

accumulating and mildewing, and effecting the health of chickens;

Feed distributor for pullets

• It can distribute the feed uniformly so as to meet the feeding of 1- day- old chicks;

• The feed cannot be accumulated at the front part, and the remaining feed can pass through the distributor;

• It can control blanking quantitatively, and control the blanking amount precisely;

• The uniform distributor is not in contact with the trough, so that the trough is free of wear;

The main feed line can load automatically, and the material controller controls the switch.

The mechanical design for cleaning the feed at the tail end can clear away residual feed at the tail end of the cage to prevent the feed from accumulating and mildewing, ensuring the health of the chickens while saving labor greatly.

Feed distributor for layers

• The feed can be uniformly distributed, which is convenient for controlling the weight uniformity of chickens;

• The feed cannot be accumulated at the front part, and the remaining feed after being eaten by chickens can pass through the distributor from the bottom and sides;

• It can control blanking quantitatively, and control the blanking amount precisely;

• It increases surface-line contact between the plastic pads to greatest extent and is supported by rollers to reduce wear of the trough;


Water line at front end:Concentration of chemical feeder is adjustable, and the water meter is numerable.

Pressure regulator: It can adjust pressure at the outlet, and has a recoil function.

Water line: The cage for layer is equipped with a V-shaped water trough, and a hatching and breeding coop is liftable.

The high effi ciency motor, ensures the belt transmission is stable and reliable. The rubber coated driving roller and sectional rubber coated tensioning roller ensures the belt pasted with less manure and the belt is no longer slippery.

The manure scraper is a little softer, it effectively protects the pp conveyer belt. The double scraper ensures the cleaning effect of the conveyer belt. PU material, with long service life.

Water supply systeM

Manure reMoVal systeM


clIMate control systeM

50” Fan - 2013 model • Outer frame and tube are made from hot galvanized plate that conforms to the state standard

requirement and has the zinc coating of 275g/m2, to be shaped by mould pressing, being corrosion resistant and beautiful;

• Blade is made from mixed material of nylon and fi berglass, with high strength, anti-corrosion and it is fi xed by bolts, being easy to dissembled or assembled;

• Detachable shutter components, with low wind resistance, anti-corrosion, being easier for installation and maintenance;

• Cross type fan column, with sound structure and reliable operation;• Integrated belt wheel and fl ange sheet, are moulded by hot pressure casting from high strength

hard AI alloy material, being light and high in strength

Axial-fl ow fan with centrifugal system When the fan is put into operation, the centrifugal system enables the shutter to be opened

automatically in horizontal, angle, where the wind resistance is the minimum. The fan works in smooth operation, with lower vibration and smaller noise together with a consistent air fl ow. When the fan stops working, the shutter automatically closes tightly under gravity and spring force with great sealing effect.

Light trap The light trap panel adopts PVC material, fl ame-resistant and climate enduring. It’s with high

intensity and geometry stability, highly resistant to oxidant and reluctant, as well as strong acid.

50” cone fan 2013 model

36” axial-fl ow fan


otHer Fan MoDels

(m³/h) Ventilation ratecode type (kw) 0 Pa 12 Pa 25 Pa 37Pa 50Pa (m³/h/w) (mm)

Dimension(±5mm) opening

Dimension

EF1300000X

50” Cone Fan

(2013 Model)

1.1 46500 44400 41900 39400 36600 30.1 1380*1380*φ1575 1400*1400

(m³/h) Ventilation rate

code type (kw) 0 Pa 12 Pa 25 Pa 37Pa 50Pa (m³/h/w) (mm)

Dimension

(±5mm)

opening

Dimension

EF0615000X

50”

Butterfl y

Cone Fan

1.1 42300 41000 38500 36900 34000 26.11380*1380*

Φ16001400*1400

EF00000XXX50” box

fan1.1 38400 36900 35100 32900 30100 25.4

1375*1375*

4501400*1400

EF01000XXX36” box

fan0.4 16200 14900 13000 10500 7400 30.8

1000*1000*

4501020*1020

code Dimension (mm) Description Weight

EF220000XX

H=2650

Outer diameter:

φ760 Opening:

φ780

28” Roof Fan:• 0.55kw;• Polyethylene one-piece molding;• Air inlet controlled by air valve to open or close

baffl e to avoid inverse air current.

72kg

28” Fixed speed/Variable Frequency roof Fan

• It is applicable for ventilation for chicken house and pig house, the housing is made of polyethylene with integrated forming, the product is not affected with sunlight and frost with stronger performance in resisting corrosion, and features longer service life;

• The blade is made of nylon + fi berglass and features high strength and wear resistance;• The air inlet is controlled with air valve controller, the baffl e can be opened or closed for preventing inverse air current;• With rain cover, the air quality is reduced by 10% at Opa; with water tray, the air quantity is reduced by 3% at Opa;

Name Diameter of blade (mm)

rated voltage (V) Power (kw) Air fl ow (m3/h)

28” Fixed Speed/Variable Frequency Roof Fan 730 380 0.55 1490036” Axial-fl ow fan 910 380 0.40 1620050” Fan 2013 model 1270 380 1.10 46500


aIr Inlet systeM

• Better sealing effect• Better air defl ecting effect• Nice heat isolation and anti-freezing effect• Its height meets the requirement of large ventilation

amount• The associated inlet control system can make sure the

opening accuracy and uniformed opening amount• There is an emergency open device for your option. This

device helps to automatically open the ventilation during power failure, in case of the birds suffocating.


BH990 Air inlet

• Made of specially selected high-quality PS engineering plastic, with high strength and long lasting life, together with superior anti-aging and anti-UV performance.

• Specially designed door upper edge perfectly fi ts into the frames (patented), which make its sealing effects ranks, the top one in the fi eld.

• Designed with defl ectors on two sides, perfectly prevent the cold air blowing down and guiding the air into the center of the poultry house with a more evenly distributed way.

• Perfect position for inlet door return spring, solving the problem of door deformation under long term force. Moreover, the reinforced rib is positioned inside of the door panel to strengthen its structure.

• Specially designed protective mesh effectively keeps all kinds of birds outside.

Air fl owSpring air inlet Long air inlet Big air inlet

560*270 1200*2180 800*500Maximum air cross space

0.11 0.24 0.26

-10Pa 990 2180 2380-20Pa 1398 3052 3306-30Pa 1728 3770 4084-40Pa 1998 4360 4721


aIr Inlet systeM

Deep trough cooling pad

• Removable frame, with nice appearance and reasonable depth.

• It can supply water without using water tank pool additionally. It’s installed with fi lter and pump, without vibration noise.

• Cooling Pad Specifi cation: 0.15m, two options. Each piece of curtain width is 0.6m, and there are three options of height, 1.5m, 1.8m and 2.0m.

• Frame: Aluminum alloy and PVC material, two options.

Deep trough cooling pad

• Removable frame, with nice appearance and reasonable depth.

• It can supply water without using water tank pool additionally. It’s installed with fi lter and pump, without vibration noise.

• Cooling Pad Specifi cation: 0.15m, two options. Each piece of curtain width is 0.6m, and there are three options of height, 1.5m, 1.8m and 2.0m.

• Frame: Aluminum alloy and PVC material, two options.

code No. Name Average Particle D Working Pressure Average Spray

EP03060000 SS.Steel nozzle 54um 35~45bar 100ml/min


Advantages:

1. 3 Layer insulation panels (FRP+PS+FRP), nice heat insulation effect.

2. Continuous EPDM foam sealing strip, strong sealing performance.3. Insulation performance is 8 times of the regular rolling curtain

when completely closed in winter.4. Designed with suffi cient reinforcing ribs to prevent panel door

from deformation and bad sealing caused by it.5. Each reinforcing rib is mounted with an adjustable pull arm, which

serves to shut the panel door tightly with only little strength.

• Clear the ventilation dead angle amount by cooling pad during

tunnel ventilation.• Clear large area of ventilation dead angle around side wall during

tunnel ventilation.• Better control of the fresh air fl ow and direction.• Saving 15% of the heating costs compared with regular rolling

curtains.• The opening amount can easily be adjusted by the climate

controller.

panel Door

Infrared thermography for 10 days. Chicken in cold winter. (with panel door)

Without panel door.

page 1 • layer cage catalogue · page 6 • layer cage catalogue page 7 • layer cage catalogue...

Documents

Transcript of page 1 • layer cage catalogue · page 6 • layer cage catalogue page 7 • layer cage catalogue...