PAC ControlLogix Systems Spares - Isaac Newton …eng/ops/spares/PAC_SparesList.pdf · 5=...

PAC ControlLogix Systems

Spares

PAC’s Spares Modules Date: 12-Dic-2014

Carlos Martin 12/12/14 of 17

TABLE OF CONTENTS

1 PAC’S OVERVIEW SYTEMS………………………………………..3-14

1.1 PFIP Overview……………………………………………………..…..3

1.1.1 PFIP Configuration Rack…………………………………………….4-5

1.2 A&G Box and ACAM Overview………………………………..…….6

1.2.1 A&G Box and ACAM Configuration Rack…………………………7-9

1.3 ISIS and ISISP Overview………………………………………….…..10

1.31 ISIS and ISISP Configuration Rack……………………………….....11-12

1.4 WHT Dome Shutters Control Overview (Not Completed)……………13-14

2 SPARE PAC’S MODULES AND LOCATION………………………15-17

3 DOCUMENTATION LINKS…………………………………………..17



1 PAC’S OVERVIEW SYTEMS

1.1 PFIP Overview

PLC

connector

plate

VRVT cards

PSU

24v&5v

Control Room

PFIP&ADC Speakers

Mains 230V AC

Ethernet

Configuration

Rack

ADC

ADI&ADO PFIP

Junction Box

Alpha cable

55pins connector

Signal Steps +Dir

Status: Home, -limit,

+limit

Lemo Existing cables

AC Mains

VRVT Sensors

Audio Signals

LVS

Lemo Existing cables

AC Mains

ABS encoders

Audio Signals

LVS

55pins Alpha

Cable

ENG

RSVIEW32

ICS Observer

control UNIX



1.1.1 PFIP Configuration Rack

Front view PLC configuration rack

1= PLC modules

2= 24V PSU 2Amps TRACO Power switching power supply model TXL 025-05S

3= 5V PSU 5 Amps TRACO Power switching power supply model TXL 035-15S

4= Input mains, fuses and distribution block.

3Amps fuses.

5= Penny+Giles electronics condition cards (model EM10-I and EM10-V)

6= 24V and 5V fuses and distribution block.

24V Fuse= 1Amps

5V Fuse= 2Amps

7= Existing LEMO connectors.

8= 55pins alpha cable

9= Relay board to switch between temperature and humidity, this part is not used due

a problem with the humidity sensor. The idea was to uses the same PLC

analogical input and switch between both.

10= Two Ethernet cables connections.

2 3

5

4 6

1

7

8

9

10



PLC RACK

PSU Slot 0 Slot 7

Modules List

ControlLogix Rack-series B 10Slots

Power Supply

Slot 0 1756-L61 ControlLogix5561 Controllers Slot 1 Ethernet/IP Bridge Module 1756-ENBT, RSview32 and RSlogix5000

Slot 2 Relay Output 1756-OW16I, Multiplexer control and driver control.

Slot 3 AMCI Stepper AMCI3204, 4 Channel Stepper Module, with limits and home

switches.

Slot 4 TTL Inputs modules 1756-IG16, ADI ABS encoder and others inputs signals.

Slot 5 TTL Inputs module 1756-IG16, ADO ABS encoder and others inputs signals.

Slot 6 Analog Input 1756-IF8, Analog Inputs for the VRVT and Hum/Tem sensors.

Slot 7 MVI56-GEC, Generic ASCII Ethernet Interface Module.



1.2 A&G Box and ACAM Overview

A&G Box Junction Box

A&G Box

INSTRUMENT

A B C D

SM

DB

ox

A P

L1

SM

DB

ox

B P

L2

SM

DB

ox

C P

L3

SM

DB

ox

D P

L4

Sig

na

ls P

L5

Stepper Power Amplifier Rack

+

Elect. Signal Conditioning Card

+

PSU 24V and 5V Sensors & Enc.

SK

6

SK

7

SK

8

SK

9

SK

10

PSU 24V

Motors

PSU 48V

MotorsSK20

SK21

SK19To Spare Motor

SK18To Spare Motor

SK

16

SK

15

SK

14

SK

13

SK

12

SK

11

SK

17

SK

22

SK

23

SK

24

SK

25

SK

26

SK

27

SK

28

Comparison

Lamps

SK

29

D’ 25 Pins

Chassis Local

PLC#1Chassis Remote

PLC#2

SK

30

SK

31

SK

32

SK

33

AF

O L

VD

T

TF

O L

VD

T

AG

R L

VD

T

AG

T A

BS

En

co

de

r

AFO LVDT PL127

AGR LVDT PL130

TFO LVDT PL110

AGT ABS Encoder PL122

Comp. Lamps Signal

Conditioning Card

Monitor PSU’s Signal

Conditioning CardSK

5

SK

3

SK

1

ACAM

See ACAM Code drawing:SQ.026

PS

U’s

Sig

na

ls

Sig

na

ls

Sig

na

ls

Sig

na

ls

Sig

na

ls

PS

U’s

Created By: Carlos Martin

Date: 28/04/2010

Title: A&G Box General Block Diagram

Code drawing: SQ.042



1.2.1 A&G Box and ACAM Configuration Rack

Pro

ce

ss

or

Lo

gix

55

61

Eth

ern

et

PS

U

SS

I

En

co

de

rs

An

alo

g M

od

ule

IF8 8C

H

Inc

rem

en

tal E

nc

od

er

0 1 2 3 4 5 6 7 8 9D

igita

l Inp

uts

TT

L

Dig

ital O

utp

ut

TT

L

Sp

are

AM

CI3

20

4#

1

AM

CI3

20

4#

2

PS

U

AM

CI3

20

4#4

AM

CI3

20

4#3

AM

CI3

20

4#5

0 1 2 3 4 5 6 7 8 9

Dig

ital In

pu

ts M

od

ule

#1

10

—3

0v

dc

Dig

ital O

ut

Re

lay

Mo

du

le#

1

Dig

ital O

ut

Re

lay

Mo

du

le#

2

ControlLogix CHASSIS 1 “PLC1” ControlLogix CHASSIS 2 ‘Remote’ “PLC2”

Eth

ern

et

Dig

ital In

pu

ts M

od

ule

#2

10—

30

v d

c

Distribution of PLC Modules (A&G Box and ACAM)

Ethernet Switch

Computer Computer

Engineering

Interface

RSview32

Observing

Interface

Eth

ern

et

AS

CII

Dig

ital O

ut

Re

lay

Mo

du

le#

3

Remember the Ethernet Switch

has to be configure:

Filter IGMP disable to enable

Multicasting communications

PLC Local or Chassis 1

PLC Remote or Chassis 2



Module distribution for Chassis 1 Local “PLC1”

Slot Module

Name

Description

--- PSU Chassis power Supply

0 Processor Logix5561 Processor Logix5561 with 2Mbytes of memory

1 1756-ENBT

Ethernet

Bridge Ethernet communication Module

2 AMCI 7264 SSI ControlLogix SSI 4 Channel (A&G Box, autotheta ABS

ROC17 Encoder)

3 Analog IF8 Analog Input Module (A&G Box LVDT’s + ACAM

Temperature sensor)

4 MVI56-GEC

Ethernet ASCII

ASCII Ethernet module, communication with ICS.

5 1756SC-CTR8 8 Channel Incremental Module or 4 Differential inputs

(ACAM Incremental Encoder)

6 1756-IB32 32 Digital Inputs (ACAM + A&G Box)

Digital Module#1

7 1756-OW16I 16 Digital output relay (ACAM + A&G Box)

Relay Module#1

8 AMCI 3204#1 Stepper

Module

4 Channel stepper module controller, also contains

digital inputs for home and limits switches.

Module#1 ACAM

Stepper motors. (There is one spare channel)

9 Spare 1 Spare Slot



Module distribution for Chassis 2 Remote “PLC2”

Slot Module

Name

Description


0 1756-ENBT

Ethernet


1 AMCI#2 3204 Stepper 4 Channel stepper module controller, also contains


Module#2 (A&G Box)



Module#3 (A&G Box)



Module#4 (A&G Box)



Module#5 (A&G Box)

5 1756-IB32 32 Digital Inputs (Only A&G Box)

Digital Module#2

6 1756-OW16I 16 Digital output relay (A&G Box)

Relay Module#2

7 1756-OW16I 16 Digital output relay (A&G Box)

Relay Module#3

8 1756-IG16 TTL Input Digital TTL Input module (Calibration Lamps status)

9 1756-OG16 TTL

Output

Digital TTL Output module (Calibration Lamps Driver)



1.3 ISIS and ISISP Overview

ISISP

mechanisms

ISIS

mechanisms

Cable Distribution and JunctionBox

&

Stepper Amplifiers

&

Electronics Conditioning Cards

ISISP Stepper

Amplifier Rack

PAC#2

Or

Remote

PAC#1

Or

Local

Computer Computer

Engineering

Interface

RSview32

Observing

Interface

Ethernet Switch

Eth

ern

et

Mo

du

le

16

1.7

2.6

.20

2

Eth

ern

et

AS

CII

Mo

du

le

Eth

ern

et

Mo

du

le

16

1.7

2.6

.17

ISIS & ISISP General Diagram

CMP 2011/12/07

Code Drawing: DRG#01

Remember the Ethernet Switch has to be configure:

Filter IGMP disable to enable Multicasting communications



1.3.1 ISIS and ISISP Configuration Rack

Pro

ce

ss

or

Lo

gix

55

61

Eth

ern

et

PS

U

Sp

are

An

alo

g M

od

ule

IF8 8C

H

Inc

rem

en

tal E

nc

od

er

0 1 2 3 4 5 6 7 8 9

An

alo

g O

utp

ut

OF

4

AM

CI3

20

4#

1

PS

U

AM

CI3

20

4#

3

AM

CI3

20

4#

2

AM

CI3

20

4#

4

0 1 2 3 4 5 6 7 8 9

Dig

ital In

pu

ts M

od

ule

#1

10

—3

0v

dc

Dig

ital O

ut

Re

lay

Mo

du

le#

2

ControlLogix CHASSIS 1 ‘Local’ “PAC_ISIS#1” ControlLogix CHASSIS 2 ‘Remote’ “PAC_ISIS#2”

Eth

ern

et

Distribution of PLC Modules (ISIS & ISISP)

Ethernet Switch

Computer Computer

Engineering

Interface

RSview32

Observing

Interface

Eth

ern

et

AS

CII

Dig

ital O

ut

Re

lay

Mo

du

le#

3

Remember the Ethernet Switch has to be configure:

Filter IGMP disable to enable Multicasting communications

Dig

ital In

pu

ts M

od

ule

#2

10

—3

0v

dc

Dig

ital In

pu

ts M

od

ule

#3

10

—3

0v

dc

Dig

ital O

ut

Re

lay

Mo

du

le#

1

Sp

are

Sp

are

CMP 2011/12/07

Code Drawing: DRG#02

Chasis 1 and 2



Module distribution for Chassis 1 Local “PAC1”

Slot Module

Name

Description


0 Processor Logix5561 Processor Logix5561 with 2Mbytes of memory, The serial port is

used to read the Ferranti encoders

1 1756-ENBT

Ethernet


2 Spare Spare slot (Future SSI Module)

3 Analog IF8 Analog Input Module (ISIS LVDT’s )

4 MVI56-GEC

Ethernet ASCII

ASCII Ethernet module, communication with ICS.

5 1756SC-CTR8 8 Channel Incremental Module or 4 Differential inputs

(ISIP incremental encoders counter)

6 1756-IB32 32 Digital Inputs

Digital Module#1

7 1756-IB32 32 Digital Inputs

Digital Module#1

8 1756-OG16/A TTL Output

16 Digital TTL Outputs

9 1756-OF4 Analog Ouput module to control slit jaws

Module distribution for Chassis 2 Remote “PAC2”

Slot Module

Name

Description


0 1756-ENBT

Ethernet


1 AMCI#2 3204 Stepper 4 Channel stepper module controller, also contains digital inputs for

home and limits switches.

Module#1



Module#2



Module#3



Module#4

5 1756-OW16I 16 Digital output relay

Digital Module#1


Relay Module#2


Relay Module#3

8 Spare Slot

9 Spare Slot



1.4 WHT Dome Shutters Control Overview (Not Completed)

Top ShutterVFD#1

ABS Enc.M#1

Bra

ke#1

Bra

ke#2

Top ShutterVFD#2

ABS Enc.M#2

Bra

ke#1

Bra

ke#2

ABS Enc.M#1 ABS Enc.M#2

Bottom ShutterVFD#2

Bottom ShutterVFD#1

Ethernet

PAC ControlLogix 5561 CPU I/O Modules

Master Slave Master Slave

Po

siti

on

Vel

oci

ty F

eed

bac

k

Po

siti

on

Vel

oci

ty F

eed

bac

k

Po

siti

on

Vel

oci

ty F

eed

bac

k

Po

siti

on

Vel

oci

ty F

eed

bac

k

General Schematics WHT Dome Top and Bottom Shutters General Control

Dig

ital

Ou

t C

on

tro

l Lik

e Em

erge

ncy

Sto

p

Dig

ital

Ou

t C

on

tro

l

Dig

ital

Ou

t C

on

tro

l

Dig

ital

Ou

t C

on

tro

l Lik

e Em

erge

ncy

Sto

p

D. O

ut

Ctr

l Lik

e Em

erge

ncy

Sto

p

D. O

ut

Ctr

l Lik

e Em

erge

ncy

Sto

p

Temp & Hum Sensors

Analog Module

Local Control PanelMode Operate Select Key

Emergency Stop etc.

At the Control RoomEngineering Interface for Remote

or Status/Alarm Control

Computer

RSView32

MonitorHIM

MonitorHIM

MonitorHIM

MonitorHIM

Status from Mirror Cover Sent/Received by msg’s usingthe Dome PLC at the Control Room or cmd. using PLCIO

Au

xilia

ry M

oto

r#1

Bra

ke#3

Au

xilia

ry M

oto

r#2

Bra

ke#3

ABS Encoder

Micro Drive

Electrical Motor

Brake Wheel

Gear Box

Bottom Shutter Machinery#1

Main Drive

Electrical Motor

Rope Drum

VFD#1

PAC ControlLogix 5561 CPU And

I/O Modules

Ethernet Switch

3~ Phases

3~ Phases

VFD#2Encoder Clock/Data

SSI Signal Encoder Clock/Data

SSI Signal

Shutter Limits Switches

Temperature &

Humidity Sensors

Rise and LowerMain Drive

PSU 24VDigital Input

Monitor

Micro Drive

Electrical Motor

Brake Wheel

Gear Box

Bottom Shutter Machinery#2

Main Drive

Electrical Motor

Rope Drum

PSU

24V

PSU

24V

Mains UPS

Mains UPS

Mains 3 Phases from Dome Power Panel

PSU 24V Terminal

WireLess

Mains 3 Phases from Dome Power Panel

Reset Input to PAC

Reset Input to PAC

To Enc. Electronics Reset 1&2

Brake Resistor 1 Brake Resistor 2

1 2

Thermal Overload RelayTo PAC Digital Input

Thermal Overload RelayTo PAC Digital Input

Digital Input 1&2 Thermal Overload Relay

Digital Inputs

Analog Inputs

Output Relay Control Like Emergency StopOutput Relay Control Like Emergency Stop

Local Control PanelMode Operate Select Key

Emergency Stop

WHT Dome Bottom Shutter PAC and Variable Frequency Drive Control

Digital I/O

MonitorHIM

MonitorHIM

Old SystemControl for Micro

Drive

Old SystemControl for Micro

Drive

Warning Sound Alarm when the Shutter is Closing o Opening

At the Control RoomEngineering Interface for Remote or Status

Control

Computer

RSView32

Status from Mirror Cover Sent/Received by msg’s usingthe Dome PLC at the Control Room or cmd. using PLCIO



PLC Rack

VFD’s Rack

2 SPARE PAC’S MODULES AND LOCATION

Module

Description

Reference S/N F/W

REV

Location Note

ControlLogix

Chassis

1756-A10/ B 0044EC7D - Test Focal Station

Test PAC controller

ControlLogix

Chassis

1756-A10/ B xxxxxxxxx - Aluminizing area PAC spares

cabinet

Chassis PSU 1756-PA72/ C - - Test Focal Station Test PAC controller

Chassis PSU 1756-PA72/ C - - Aluminizing area PAC spares

cabinet

ControlLogix CPU 1756-L61 B

Logix5561

008E0806 20.012 Test Focal Station

Test PAC controller

ControlLogix CPU 1756-L61 B

Logix5561

0073CAD8 20.012 Aluminizing area PAC cabinet

Ethernet Module 1756-ENBT/A 006246DE 6.006 Aluminizing area PAC cabinet

Ethernet Module 1756-EN2T 00AFEFFB 10.007 Test Focal Station Test PAC controller

Ethernet Module 1756-ENBT/A 00903A06 6.004 Aluminizing area PAC spares

cabinet

Prosoft Ethernet

ASCII Module

MVI56 00007ED3 1.002 Test Focal Station Test PAC controller

Communication

SERCOS fibre

Interface 8 Axis

1756-M08SE/B 200DD2C5 4.003 Aluminizing area PAC spares

cabinet

For test purposes

Spectrum Control

Counter

1756sc-CTR8

0F000306 1.11 Aluminizing area PAC spares

cabinet

8 Channel single end, or 4

differential and quadrature

mode. (Incremental Encoders)

AMCI SSI Module AMCI 7264 10070739 Aluminizing area PAC spares

cabinet

4 channels SSI interface



AMCI SSI Module AMCI 7264 10080301 Aluminizing area PAC spares

cabinet

4 channels SSI interface

Analog Input

Module

1756-IF8/A 004C201F 1.5 Aluminizing area PAC spares

cabinet

8 Channels analog inputs or 4

Channels differencial analog

inputs

Analog Input

Module

1756-IF8/A 0063E6BA 1.5 Aluminizing area PAC spares

cabinet



inputs

Analog Input

Module

1756-IF8/A 0063E6C7 1.5 Aluminizing area PAC spares

cabinet



inputs

Analog Output

module

1756-OF4/A 004B2B29 1.5 Aluminizing area PAC spares

cabinet

4 Channels analog output

Stepper Module AMCI 3204 10080414 Aluminizing area PAC spares

cabinet

4 Channels stepper controller

modules


cabinet


modules


cabinet


modules

DC Digital Inputs

Module

1756-IB32/B 00638359 3.5 Aluminizing area PAC spares

cabinet

DC Input 32 Points 24VDC

10-31.2 DC 5.5mA

DC Digital Inputs

Module 24V

1756-IB32/B 006383B9 3.5 Aluminizing area PAC spares

cabinet

DC Input 32 Points 24VDC

10-31.2 DC 5.5mA

DC Digital Inputs

Module TTL

1756-IG16/A C006CD0C 3.2 Aluminizing area PAC spares

cabinet

DC Input 16 Points TTL

DC Digital Inputs

Module TTL

1756-IG16/A C008E37B 3.2 Aluminizing area PAC spares

cabinet

DC Input 16 Points TTL

DC Digital Output

Module TTL

1756-OG16/A C00DC13D 3.2 Aluminizing area PAC spares

cabinet

DC Output 16 Points TTL



DC Digital Output

Module TTL

1756-OG16/A C00DC14E 3.2 Aluminizing area PAC spares

cabinet

DC Output 16 Points TTL

Digital Output

Module Relay

1756-OW16I/A C00D8C16 3.2 Aluminizing area PAC spares

cabinet

Output 16 Points Relay

Digital Output

Module Relay

1756-OW16I/A C00C9F89 3.2 Aluminizing area PAC spares

cabinet


Digital Output

Module Relay

1756-OW16I/A C00D8F8B 3.2 Aluminizing area PAC spares

cabinet


3 DOCUMENTATION LINKS

PFIP https://bscw.ing.iac.es/bscw/bscw.cgi/97447

A&G Box and ACAM https://bscw.ing.iac.es/bscw/bscw.cgi/181031

ISIS & ISISP https://bscw.ing.iac.es/bscw/bscw.cgi/211234

Dome Shutters https://bscw.ing.iac.es/bscw/bscw.cgi/325107

https://bscw.ing.iac.es/bscw/bscw.cgi/97447




PAC ControlLogix Systems Spares - Isaac Newton …eng/ops/spares/PAC_SparesList.pdf · 5=...

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Transcript of PAC ControlLogix Systems Spares - Isaac Newton …eng/ops/spares/PAC_SparesList.pdf · 5=...