P250WJDU - Doosan Portable Power

PARTS MANUAL

COMPRESSOR MODEL

P250WJDUCode: ~

Utility EquipmentP.O. Box 868 - 501 Sanford AveMocksville, N.C. 27028www.irutilityequipment.com

Book 22904759 Revision C (12/06)

Doosan

Disclaimer

Doosan

New Stamp

1 - 1

TABLE OF CONTENTS

TITLE PAGE Section B - COMPRESSOR PARTS

FRAME COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2FRAME COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3FRAME COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4ENGINE COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5ENGINE COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6ENGINE COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7COOLING COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8COOLING COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9COOLING COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10OIL TEMP BYPASS VALVE ASM. Prior to S/N 355498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11OIL TEMP BYPASS VALVE ASM. Begin with S/N 355498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13AIR END COMPLETE Prior to S/N 341755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14AIR END COMPLETE Begin with S/N 341755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16UNLOADER VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18UNLOADER VALVE ASSEMBLY cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19AIR SERVICE COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20SEPARATOR TANK COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21SEPARATOR TANK COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22SEPARATOR TANK COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23ELECTRIC START-RUN VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24CENTRAL DRAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25CENTRAL DRAINS cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26AIR INTAKE COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27AIREND AIR CLEANER ASM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28ENGINE AIR CLEANER ASM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-29FUEL TANK COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30REMOTE FILTERS COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-31REMOTE FILTERS COMPLETE cont’d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32REMOTE FILTERS COMPLETE cont’d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-33AIR and OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-34AIR and OIL PIPING cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-35AIR and OIL PIPING cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36AIR and OIL PIPING cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37AIR and OIL PIPING cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38AIR and OIL PIPING cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-39AIR and OIL PIPING for ELECT START RUN VALVE OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40INSTRUMENT COTROL PANEL without START RUN VAVLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41INSTRUMENT COTROL PANEL without START RUN VAVLE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42BATTERY and MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44WIRING DIAGRAM cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45WIRING DIAGRAM cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46ENCLOSURE COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47ENCLOSURE COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48ENCLOSURE COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49ENCLOSURE COMPLETE cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50ACOUSTIC PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51ACOUSTIC PANELS cont’d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52DECAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53DECAL LOCATION cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54DECAL LOCATION cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-55

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TABLE OF CONTENTS

TITLE PAGE

Section A - Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll-Rand Company parts for your compressor.

Ingersoll-Rand Company can bear no responsibility for injury or damages resultingdirectly from the use of non-approved repair parts.

Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com.

Special order parts may not be included in this manual. Contact the Mocksville Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

B - 1

Section B - COMPRESSOR PARTS

B - 2

FRAME COMPLETE

22904759_cp02_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36890457 Frame 1B 36890515 Corner, Vert Street Cab 1C 36890523 Corner, Vert Street Bed 1D 36890564 Frame, Door Lower 1E 36890556 Frame, Door Lower 1F 36890671 Frame, Door Upper 1G 36890663 Frame, Door Upper 1H 22329114 Rear Door 1J 22329122 Front Door 1L 36890622 Bracket, Engine Oil/Fuel 1N 36890465 Bridge, Cooler 1P 36890572 Seal, Door Long 9Q 36877587 Rivets, 3/16" DIA 46

B - 3

FRAME COMPLETE cont’d

22904759_cp02_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESR 36895746 Nutsert, Hex M8 8S 35279025 Screw, Tapping M08-1.25 X 20 50T 36890580 Seal, Door Short 1U 36890499 Corner, Vert Curb Cab 1V 36890507 Corner, Vert Curb Bed 1W 36891810 Hinge, Door 2X 36793602 Latch, Front Door 1Y 36797652 Screw, Tapping M06-1.0 X 12 8Z 36794816 Rivet, .187 Dia. 8

A1 36865293 Bumper, Rubber 14A2 36894210 Pan, Fuel Tank 1A3 35114081 Clamp, Rubber Coated 2A4 36797652 Screw, Tapping M6-1.0 X 12 2

B - 4

FRAME COMPLETE cont’d

22904759_cp02_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA5 35140409 Foam 32”A6 36896785 Plug 1A7 22333843 Rear Fork Tube Cover 1A8 22329163 Front Louver Assembly 1 Incl. Items A9, A10, A12A9 22343529 Front Louver Acoustical Foam 5

A10 22334874 Front Louver Crossmember 5A11 22331151 Rear Louver Assembly 1 Incl. Items A12 thru A14A12 36877587 Rivet 30A13 22334882 Rear Louver Crossmember 9A14 22343537 Rear Louver Acoustical Foam 9A15 22319867 Latch Rear Door 2

B - 5

ENGINE COMPLETE

22904759_cp04_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22302046 Engine 1 Prior to S/N 342112

22382683 Engine 1 Begin w/ S/N 342112B 54471651 Bracket, Front Engine 2D 36888055 Screw, Hex Flange HD M12-1.75 X 30 6F 36500197 Isolator 2G 35279025 Screw, Tapping M08-1.25 X 20 8H 35304047 Nut, Hex Nyloc M12-1.75 2J 96739958 Screw, Hex M12-1.75 X 70 2K 54429295 Washer, Snubber 2L 36892461 Spacer, Fan 1M 36878171 Fan 1

B - 6

ENGINE COMPLETE cont’d

22904759_cp04_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 95934998 Washer, Flat 4Q 36881563 Muffler 1R 35851377 U-Bolt 1S 95923322 Nut, Hex Lock 3/8-16 2T 36796845 Clamp, Muffler 2U 95935227 Screw, Hex 5/16-18 x 1 1/4 2V 95929782 Nut, Hex 5/16 - 18 2W 35209048 Clamp, Saddle 1X 36775690 Pipe, Exhaust Tail 1Y 36880839 Bracket, Muffler 1Z 36877223 Support, Air Cylinder 1

B - 7

ENGINE COMPLETE cont’d

22904759_cp04_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA2 35328467 Bearing, Rod end 2A3 96701461 Screw, Hex M06-1.0 x 25 2A4 36769032 Nut, Hex Lock M06-1.0 2A5 35592435 Cylinder, Pneumatic 1A6 95923074 Nut, Hex Jam 5/16-24 2A7 54429295 Washer Flat 2

A10 54471669 Bracket, Isolator 2~ 36881696 Element, Engine Oil filter AR~ 36534659 Element, Engine Fuel Filter AR

B - 8

COOLING COMPLETE

22904759_cp06_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36889780 Cooler, Oil 1B 36889772 Radiator 1C 36890473 Orifice, Fan 1D 36891158 Hose, Radiator Bottom 1E 36891141 Hose, Radiator Top 1F 35221662 Clamp 4G 35291384 Elbow, 90° 1.31-12 x -16 JIC 2H 22287247 Tube, Oil Cooler -16 JIC 1J 22287254 Tube, Oil Cooler -16 JIC 1K 35356468 Connector, Straight 1.06-12 x -16 JIC 2L 54716360 Guard, Fan 1

B - 9

COOLING COMPLETE cont’d

22904759_cp06_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 54414420 Valve, Oil Temperature By-Pass 1 Prior to S/N 355498

22558944 Valve, Oil Temperature By-Pass 1 Begin w/ S/N 355498N 36890481 Bracket, Oil Bypass 1Q 36884948 Bottle, Coolant Recovery 1T 35360775 Tubing, 5/16” 38U 36881886 Nut, Hex Flange M08-1.25 10V 35279025 Screw, Tapping M08-1.25 X 20 7W 35294768 O-Ring 2X 96702055 Screw, Hex M08-1.25 X 20 8Y 36797652 Screw, Tapping M06-1.0 X 12 6Z 36895746 Nutsert, Hex M08 19

B - 10

COOLING COMPLETE cont’d

22904759_cp06_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA3 35221662 Clamp, Rubber Coated 1A4 36769560 Cap, Radiator 1A5 35221639 Clamp, Hose 1A6 36878221 Grommet, Radiator Hose 2A7 35294750 Elbow, 90° 1-1/16-12 X -12 JIC 1A8 35613041 Plug, Hole 2A9 36786382 Screw, Hex M8-1.25 X 70 2

A10 95644019 Reducer 1A11 95992632 Elbow, 45° 1.31 SAE X 1” Tubing 1

B - 11

OIL TEMP BYPASS VALVE ASM. Prior to S/N 355498

22904759_cp08_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES~ 54414420 Assy, Oil Temp Bypass ValveA 35288448 Ball 1B 36782019 Element, Thermal 1C 36788172 Seal, U-Type 1D 36876779 Cover, Bypass Valve, Machined 1E 54414305 Housing, Oil Temp Bypass Valve 1F 54414677 Orifice, Oil 1G 95022307 O-ring 1H 96702659 Screw, Hex M08-1.25 x 25 4J 35379940 Spring 1

B - 12

OIL TEMP BYPASS VALVE ASM. Begin with S/N 355498

22904759_cp08_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES~ 22558944 Assy, Oil Temp Bypass ValveA 35288448 Ball 1B 35318708 Element, OTBV 1C 36788172 Seal, U-Type 1D 36876779 Cover, Bypass Valve, Machined 1E 54414305 Housing, Oil Temp Bypass Valve 1F 54414677 Orifice, Oil 1G 95022307 O-ring 1H 96702659 Screw, Hex M08-1.25 x 25 4J 35379940 Spring 1

B - 13

AIREND ASSEMBLY

22904759_cp14_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95989695 Adapter, Straight Tube 1/2-20 1B 93481570 Tube Assembly, 5/16” 1 Prior to S/N 341755

22373377 Tube, Rear Bearing Feed 1 Begin w/ S/N 341755C 95052387 Union, Tube Fitting -4 JIC X -5 JIC 1 Prior to S/N 341755

95219697 Connector, Male 1/4 NPT X -5 JIC 1 Begin w/ S/N 341755D 95951646 Tee, Tube Fitting -12 JIC 1 Prior to S/N 341755

35330117 Tee, Male Run -12 JIC 1 Begin w/ S/N 341755E 96739693 Adapter, M26-1.5 X -12 JIC Swivel 1G 93186278 Reducer, -12 JIC X -4 JIC 1 Prior to S/N 341755

95944633 Bushing, 1/4 NPT X 3/4 NPT Begin w/ S/N 341755H 95986014 Connector, Female Swivel 7/16-20 1 Prior to S/N 341755

95998001 Coupling, 3/4 NPT X 1.56” Begin w/ S/N 341755J 35373976 Tee, Male Branch 1/4 NPT x 3/8 Tube 1K 35296409 Connector, 1-7/8-12 x -24 JIC 1L 22287221 Tube, A/E Discharge 1M 36766756 Muffler, Orifice 0.140 1N 95944906 Elbow, 90° Union -24 JIC x -24 JICP 22287189 Tube, A/E Injection Oil -12 JIC

B - 14

AIR END COMPLETE Prior to S/N 341755

22904759_cp10_A_05/06

B - 15

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54755087 Coupling 1B 54755111 Bushing, Hex 1C 54471685 Bracket, A/e Support 1D 96701503 Screw, Hex M16-2.0 X 90 1E 95935052 Washer, Flat 1F 22287155 Bracket, A/E Mounting 1G 35358274 Screw, Socket Head M16-2.00 X 25 4H 95376943 Screw, Socket Set 3/8-16 X 1/4” 1J 36880995 Screw, Hex Flange M10-1.5 X 30 8K 90544772 O-Ring 1L 35588532 Flange, Unloader Inlet 1M 36889202 Gasket, Unloader 1N 54436845 Unloader Assembly 1P 35282292 Tubing 14”Q 35316587 Adapter, Barbed 1/8” NPT 1R 36769289 Key, Coupling 1S 54471057 Isolator, Rubber 1T 35327212 Washer, Snubber 1U 96704630 Nut, Nyloc M16-2.0 1V 54390943 Airend 1W 96708201 Screw, Socket Head M10-1.50 X 80 8X 35323542 Adapter, Barbed 1/8” NPT 1Y 35323450 Stud, M16-2.0 X 55 4Z 96701750 Nut, Hex M16-2.0 4

A1 35279025 Screw, Tapping M08-1.25 X 20 6A2 39317599 Seal, Double Element 1A3 39317581 Seal, Single Element 1A4 96720545 Screw, Socket Head M16-2.0 X 35 4 Prior to S/N 341402

35358274 Screw, Socket Head M16-2.0 X 25 4 Begin w/ S/N 341402A5 35377621 Clamp, Spring 2A6 36766756 Muffler, Orifice 0.140 1A7 35114545 Tee, Street 1/4” NPT 1A8 35283464 Elbow, 90° 1/4” NPT X -4 JIC Swivel 2A9 35369347 Connector, Male 1/4” NPT X 3/8” Tube 1B1 35588318 Gasket, Unloader Inlet 1B2 96702048 Screw, Hex M08-1.25 X 16 4B3 93481455 Gasket, A/e Discharge 1B4 54413042 Plate, Discharge 1B5 54390950 Adapter, CF90 A/E 1B6 95944666 Elbow, Street 90° 1/4” NPT 1B7 95944690 Tee, Street 1/4” NPT 1

B - 16

AIR END COMPLETE Begin with S/N 341755

22904759_cp10b_A_05/06

B - 17

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54755087 Coupling 1B 54755111 Bushing, Hex 1C 54471685 Bracket, A/e Support 1D 96701503 Screw, Hex M16-2.0 X 90 1E 95935052 Washer, Flat 1F 22287155 Bracket, A/E Mounting 1G 35358274 Screw, Socket Head M16-2.00 X 25 4H 95376943 Screw, Socket Set 3/8-16 X 1/4 1J 36880995 Screw, Hex Flange M10-1.5 X 30 8K 90544772 O-ring 1L 35588532 Flange, Unloader Inlet 1M 36889202 Gasket, Unloader 1N 54436845 Unloader Assembly 1P 35282292 Tubing 14”Q 35316587 Adapter, Barbed 1/8” NPT 1R 36769289 Key, Coupling 1S 54471057 Isolator, Rubber 1T 35327212 Washer, Snubber 1U 96704630 Nut, Nyloc M16-2.0 1V 54390943 Airend 1W 96708201 Screw, Socket Head M10-1.50 X 80 8X 35323542 Adapter, Barbed 1/8” NPT 1Y 35323450 Stud, M16-2.0 X 55 4Z 96701750 Nut, Hex M16-2.0 4

A1 35279025 Screw, Tapping M08-1.25 X 20 6A2 39317599 Seal, Double Element 1A3 39317581 Seal, Single Element 1A4 35358274 Screw, Socket Head M16-2.0 X 25 4A5 35377621 Clamp, Spring 2A6 36766756 Muffler, Orifice .140 1A7 35114545 Tee, Street 1/4” NPT 1A8 35283464 Elbow, 90° 1/4” NPT X -4 JIC Swivel 2A9 35369347 Connector, Male 1/4 NPT X 3/8” Tube 1B1 35588318 Gasket, Unloader Inlet 1B2 96702048 Screw, Hex M08-1.25 X 16 4 Prior to S/N 368294

96702816 Screw, Hex M08-1.25 X 16 4 Begin w/ S/N 368294B3 93481455 Gasket, A/e Discharge 1B4 54413042 Plate, Discharge 1B5 54390950 Adapter, CF90 A/E 1B7 95944690 Tee, Street 1/4” NPT 1

B - 18

UNLOADER VALVE ASSEMBLY

22904759_cp12_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35318013 Housing Bushing 1B 35317205 Washer 1C 35322767 Piston Spring 1D 35318005 Piston Bushing 2E 35588193 Piston Unloader 1F 35317197 Diaphragm 1G 35321603 Spring 1H 35317239 Piston Washer 1J 35321595 Capscrew 1K 35836949 Piston Cover 1L 35271162 Screw 4M 96702287 Screw 6

B - 19

UNLOADER VALVE ASSEMBLY cont’d

22904759_cp12_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESN 35833227 Piston Housing 1P 35588300 Piston Gasket 1Q 35591122 Valve Plate 1R 54425335 Unloader Body 1S 35278555 Plug 1T 35318914 Pin Spring 1U 35317213 Unloader Pin 1V 35289057 Plug 1W 35278589 O-ring 1X 35279959 O-ring 1

35088798 Repair Kit AR

B - 20

AIR SERVICE COMPLETE

22904759_cp16_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22287171 Tube, Service 1B 95219861 Elbow, 90° Tube 1.25” NPT x -20 JIC 1C 35114545 Tee, Street 1/4” NPT 1D 95048914 Nipple, 1/4” NPT X 7/8” 1E 35279777 Elbow, 90° Swivel 1-5/8 -12 X -20 JIC 1H 36923928 Nozzle Sonic 0.453 1J 95953378 Elbow, 90° 1-1/4” NPT 1K 95916268 Nipple, Long 1.25 x 8” 1 Prior to S/N 341755

95992897 Nipple, Long 1.25 x 9” 1 Begin w/ S/N 341755M 36785277 Clamp, Saddle 1N 36881076 Valve, WYE 1R 35279942 O-Ring 3S 95944666 Elbow, Street 90° 1/4” NPT 1T 35324839 Valve, Ball 1/4” NPT 1

B - 21

SEPARATOR TANK COMPLETE

22904759_cp18_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22287163 Tank, Separator 1B 39831888 Element, Separator 1D 36781227 Tube, Scavenge 1F 35579630 Plug, Hex 1 5/8-12 w/ O-Ring 1G 36891083 Gage Assembly, Oil Level 1 Incl’s Item SH 36877793 Screw, Hex Flange M12-1.75 X 40 8J 36890317 Fitting, Scavenge 1 Prior to S/N 348258

35329309 Fitting, Lenz Tube 1 Begin w/ S/N 348258K 95944708 Tee, Street 1/2“ NPT 1L 35325224 Valve, Safety 1M 95955993 Connector, Tube 1-5/16 - 12 X 1-5/16 - 12 1N 35294750 Elbow, 90° 1-1/16-12 X -12 JIC 1

B - 22

SEPARATOR TANK COMPLETE cont’d

22904759_cp18_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 35246438 Hose, Discharge 1Q 35279025 Screw, Tapping M08-1.25 X 20 4R 35279942 O-Ring 1S 36891489 Pointer Assembly, Rotating 1T 95928230 Plug, Hex 1/4” NPT 1U 95431292 Elbow, 90° 1-7/8-12 X -24 JIC 1V 22287197 Tube, Separator Tank/OTBV 1 Prior to S/N 341896

35227909 Hose Assembly, -16 JIC 1 Begin w/ S/N 341896W 35283506 Hose Assembly, -8 JIC 1X 35322379 Valve, Blowdown 1Y 36766772 Orifice 0.062 1Z 35114545 Tee, Street 1/4” NPT 1

B - 23

SEPARATOR TANK COMPLETE cont’d

22904759_cp18_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA1 95048914 Nipple, 1/4” NPT X 7/8” 3A2 36854149 Regulator, Pressure 1A4 35365774 Reducer, Tube -12 JIC X -8 JIC 1A5 35369354 Elbow, 90° Male 1/4” NPT x 3/8” Tube 1A6 95944666 Elbow, Street 90° 1/4” NPT 1A7 95930301 Reducer, Hex 1/4” NPT X 1/8” NPT 1A8 95954194 Tee, 1/4” NPT 1A9 35369347 Connector, Male 1/4” NPT X 3/8” Tube 1

A10 36766756 Muffler, Orifice 0.140 1A11 36840437 Valve, 0.062 Inline Orifice/Check 1A12 36891547 Elbow, 90° Male 1/8” NPT X 1/8” Tube 1

B - 24

ELECTRIC START-RUN VALVE

22904759_cp19_A_12/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36892669 Bracket, Solenoid Valve 1B 36843142 Valve, Solenoid 1C 95940748 Reducer, Bushing 3/8 NPT X 1/4 NPT 2D 35369354 Elbow, 90° Male 1/4” NPT x 3/8” Tube 2E 95928982 Screw, Hex 1/4-20 X 3/4” 2F 35369347 Connector, Male 1/4” NPT X 3/8” Tube 3G 35114545 Tee, 1/4” NPT 1H 35356484 Tubing, 3/8” OD Synflex ~ See Lengths AboveJ 22090278 Switch, Rocker 1K 35307685 Wire, Brown 14 AWG 36”L 35360916 Wire, Orange 14 AWG 36”M 36844520 Connector, Female 1/4” Insulated 2N 35306141 Connector, Male 1/4” Insulated 2

B - 25

CENTRAL DRAINS

22904759_cp20_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35294735 Elbow, 90° 3/4" NPT X -12 JIC 1B 35323807 Hose, Engine Oil Drain 1C 95220844 Clamp, Hose 3 9/16"D 35114081 Clamp, Hose 1 1.06E 36891067 Tube, Radiator Drain 1F 35279025 Screw, Tapping M08-1.25 X 20 6G 36891588 Bracket, Drain Piping 2H 36892479 Hose, .50 ID 15"J 36892172 Hose, Drain Connector 1K 95220851 Clamp, Worm Gear 2

B - 26

CENTRAL DRAINS cont’d

22904759_cp20_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 35285451 Union, -8 JIC Bulkhead 3M 35283506 Hose Assembly, -8 JIC 1N 35294750 Elbow, 90° 1-1/16-12 X -12 JIC 1P 36891208 Wrench, Plate 1Q 95257325 Cap, Hex Tube 3/4-16 3R 36891042 Tube, Fuel Drain 1S 95730172 Cap, Hex Tube 1.06-12 1T 95332599 Connector, Bulkhead 1.06-12 1V 35365774 Reducer, Tube -12 JIC X -8 JIC 1

B - 27

AIR INTAKE COMPLETE

22904759_cp22_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36862829 Engine Air Cleaner Assembly 1B 35585009 Band, Air Cleaner 2C 36889608 Screw, Hex Flange M8-1.25 X 16 4D 36881886 Nut, Hex Flange M8-1.25 4E 22287148 Bracket, Engine Air Filter Mounting 1F 35279025 Screw, Tapping M08-1.25 X 20 4G 22287205 Hose, Engine Air Intake 1H 35314996 Clip 1J 35374073 Clip 1K 35165802 Clamp 2L 22287122 Elbow, Rubber 180° 1M 22287130 Bracket, Airend Air Cleaner 1N 36879492 Screw, Hex Flange M12-1.75 X 25 2O 54471826 Air End Air Cleaner Assembly 1

B - 28

AIREND AIR CLEANER ASM.

22904759_cp24_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54479811 Body, Air Cleaner 1B 35393719 Cap, Plug 1C 35393669 Clip, Retaining 3D 35393677 Valve, Dust Ejector 1E 54471834 Element, Primary 1F 54415393 Cover Assembly 1G 54471842 Element, Safety 1 Optional

B - 29

ENGINE AIR CLEANER ASM.

22904759_cp26_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35388883 Body, Air Cleaner 1B 35326032 Cover, Air Cleaner 1C 35388891 Valve, Vacuator 1D 36876423 Element, Air Cleaner 1E 35291475 Nut, Air Cleaner 1F 36790277 Capnut, Air Cleaner 1

B - 30

FUEL TANK COMPLETE

22904759_cp28_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36889939 Tank, Fuel 1B 36890200 Sender, Fuel Level 1C 36885564 Cap, Fuel 1D 35361849 Gasket, Fuel Sender 1E 36892156 Standpipe Assembly, Pickup 1F 35384577 Bushing, Nitrile 2G 36892164 Standpipe Assembly, Return 1H 95916532 Screw, Filister SLTD HD #10-32 X 1/2” 5J 35322460 Union, Barbed Tube 1K 95220851 Clamp, Hose 2L 35363498 Hose, Fuel * See Lengths AboveM 35296342 Clamp, Wormgear 6N 36892172 Hose, Drain Connector 1P 35225093 Clamp, 1/2" Support 3Q 35279025 Screw, Tapping M08-1.25 X 20 1R 36767051 Foam, Closed Cell 5S 36845493 Filter, Fuel 1T 92368687 Screw, Tapping M06-1.0 X 14 1

B - 31

REMOTE FILTERS COMPLETE

22904759_cp30_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36897387 Oil Filter Assembly 1

36897445 Head, Filter 136897353 Element, Compressor Oil Filter 1

B 36534659 Element, Engine Fuel Filter 1C 36881696 Element, Engine Oil Filter 1D 36891968 Tube, Oil Fill 1E 35294750 Elbow, 90° 1-1/16-12 X -12 JIC 2F 22287189 Tube, A/E Injection Oil -12 JIC 1G 95951646 Tee, Tube Fitting -12 JIC 1 Prior to S/N 341755

35330117 Tee, Male Run -12 JIC 1 Begin w/ S/N 341755H 36889350 Line, 90° Fuel 4J 35363498 Hose, 5/16" Fuel * See Length Above

B - 32

REMOTE FILTERS COMPLETE cont’d

22904759_cp30_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESK 35296342 Clamp, Worm Gear 6L 36889947 Bulb, Fuel Primer 1M 35323864 Hose Assembly, -12 JIC 1N 36890895 Hose, Oil Fill 1P 35221662 Clamp, Hose 2Q 36891109 Adapter, Engine Oil Fill 1R 35114057 Clamp, Support 1S 35376953 Screw, Hex M10-1.50 x 20 1T 36879195 Nut, Hex Flange M10-1.50 1V 36890168 Dipstick, Remote Mount 1W 35114081 Clamp, Support 2

B - 33

REMOTE FILTERS COMPLETE cont’d

22904759_cp30_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESX 35300771 Screw, Tapping M06-1.0 x 20 1Y 96702055 Screw, Hex M08-1.25 X 20 2Z 95934998 Washer, Flat 2

A1 36894160 Gasket, Engine Oil Fill 1A2 36895472 Connector, Fuel Filter 3A3 22287262 Bracket, Oil Fill Support 1A4 96702279 Screw, Hex M10-1.5 x 20 1A5 36895977 Reducer, Fuel Line 1A6 35279025 Screw, Tapping M08-1.25 X 20 2

B - 34

AIR and OIL PIPING

22904759_cp32_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35356484 Tubing, Synflex 3/8”2 35324839 Valve, Ball 1/4” NPT3 95953378 Elbow, 90° 1-1/4” NPT4 36923928 Nozzle, Sonic Orifice5 35369347 Connector, Male 1/4” NPT X 3/8” Tube6 22287171 Tube Assy, Service Air7 36781227 Tube Assy, Oil Scavenge8 35370386 Elbow, 90° Male 1/8” NPT x 3/8” Tube9 35369354 Elbow, 90° Male 1/4” NPT x 3/8” Tube

10 22287197 Tube, Separator Tank/OTBV Prior to S/N 34189635227909 Hose Assembly, -16 JIC Begin w/ S/N 341896

11 36766756 Muffler, Orifice 0.14012 35279777 Elbow, 90° Swivel 1-5/8 -12 X -20 JIC13 22287247 Tube, Oil Cooler -16 JIC

B - 35

AIR and OIL PIPING cont’d

22904759_cp32_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES14 95928230 Plug, Hex 1/4” NPT15 95944690 Tee, Street 1/4” NPT .16 35373976 Tee, Male Branch 1/4 NPT x 3/8 Tube17 95431292 Elbow, 90° 1-7/8-12 X -24 JIC18 35246438 Hose, Discharge19 95219861 Elbow, 90° Tube 1.25” NPT x -20 JIC20 35358662 Hose Assy, -4 JIC21 95916268 Nipple, Long 1.25 x 8” Prior to S/N 341755

95992897 Nipple, Long 1.25 x 9” Begin w/ S/N 34175522 36840437 Valve, 0.062 Inline Orifice/Check23 36766772 Orifice 0.06224 54414420 Valve, Oil Temperature By-Pass Prior to S/N 355498

22558944 Valve, Oil Temperature By-Pass Begin w/ S/N 35549825 35322379 Valve, Blowdown

B - 36


22904759_cp32_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES26 35325224 Valve, Safety27 36854149 Regulator, Pressure28 95944708 Tee, Street 1/2“ NPT29 22287254 Tube, Oil Cooler -16 JIC30 35294750 Elbow, 90° 1-1/16-12 X -12 JIC31 54764964 Switch, Shutdown w/ O-Ring32 35356468 Connector, Straight 1.06-12 X -16 JIC33 36891083 Gage Assembly, Oil Level34 95992632 Elbow, 45° 1.31 SAE X 1” Tubing35 95935599 Coupling, Female 1/8” NPT X 3/4” 36 36890317 Fitting, Scavenge Prior to S/N 348258

35329309 Fitting, Lenz Tube Begin w/ S/N 34825837 36881076 Valve, WYE38 35579630 Plug, Hex 1 5/8-12 w/ O-Ring

B - 37


22904759_cp32_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES39 35279942 O-Ring40 95944666 Elbow, Street 90° 1/4” NPT41 95954194 Tee, 1/4” NPT42 95667341 Nipple, Close 1/4” NPT X 7/8”43 36891547 Elbow, 90° Male 1/8” NPT X 1/8” Tube44 36891562 Tubing, 1/8” Synflex 45 35283506 Hose Assembly, -8 JIC46 35285451 Union, -8 JIC Bulkhead47 95257325 Cap, Hex Tube 3/4-1648 35323864 Hose Assembly, -12 JIC49 22287189 Tube, A/E Injection Oil -12 JIC50 36897445 Head, Filter51 35287556 Plug, Hex 9/16-1852 36897353 Element, Compressor Oil Filter

B - 38


22904759_cp32_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES53 95930301 Reducer, Hex 1/4” NPT X 1/8” NPT54 35291384 Elbow, 90° 1.31-12 X -16 JIC55 35294750 Elbow, 90° 1-1/16-12 X -12 JIC56 35283464 Elbow, 90° 1/4” NPT X -4 JIC Swivel57 96739693 Adapter, M26-1.5 X -12 JIC Swivel58 95951646 Tee, Tube Fitting -12 JIC 1 Prior to S/N 341755

35330117 Tee, Male Run -12 JIC 1 Begin w/ S/N 34175559 95986014 Connector, Female Swivel 7/16-20 1 Prior to S/N 341755

95998001 Coupling, 3/4 NPT X 1.56” Begin w/ S/N 34175560 93186278 Reducer, -12 JIC X -4 JIC 1 Prior to S/N 341755

95944633 Bushing, 1/4 NPT X 3/4 NPT Begin w/ S/N 34175561 93481570 Tube Assembly, 5/16” 1 Prior to S/N 341755

22373377 Tube, Rear Bearing Feed 1 Begin w/ S/N 34175562 95989695 Adapter, Straight Tube 1/2-20

B - 39


22904759_cp32_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES63 35316587 Adapter, Barbed 1/8” NPT64 35377621 Clamp, Spring65 35282292 Tubing66 35323542 Adapter, Barbed 1/8” NPT67 35296409 Connector, 1-7/8-12 x -24 JIC68 22287221 Tube, A/E Discharge69 95944906 Elbow, 90° Union -24 JIC x -24 JIC70 95052387 Union, Tube Fitting -4 JIC X -5 JIC Prior to S/N 341755

95219697 Connector, Male 1/4 NPT X -5 JIC Begin w/ S/N 34175571 552A10S073P Reducer, Straight -16 JIC X -12 JIC72 35365774 Reducer, Tube -12 JIC X -8 JIC73 95955993 Connector, Tube 1-5/16 - 12 X 1-5/16 - 1274 35114545 Tee, Street 1/4” NPT

B - 40

AIR and OIL PIPING for ELECT START RUN VALVE OPTION

22904759_cp34_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35356484 Tubing, Synflex 3/8”5 35369347 Connector, Male 1/4” NPT X 3/8” Tube7 36781227 Tube Assy, Oil Scavenge9 35369354 Elbow, 90° Male 1/4” NPT x 3/8” Tube11 36766756 Muffler, Orifice 0.14022 36840437 Valve, 0.062 Inline Orifice/Check27 36854149 Regulator, Pressure36 36890317 Fitting, Scavenge Prior to S/N 348258

35329309 Fitting, Lenz Tube Begin w/ S/N 34825841 95954194 Tee, 1/4” NPT42 95667341 Nipple, Close 1/4” NPT X 7/8”53 95930301 Reducer, Hex 1/4” NPT X 1/8” NPT74 35114545 Tee, Street 1/4” NPT75 95940748 Bushing, Hex 1/4 NPT X 3/8 NPT76 36843142 Valve, Solenoid

TMcInnis

Note

There is a Up-Grade Kit to install this option.Part no is 44007722. Comes with installation instructions

B - 41

INSTRUMENT COTROL PANEL without START RUN VAVLE

22904759_cp36_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54749601 Frame, WW Instrument Panel 1B 22171680 Panel, Instrument 1C 22171698 Decal, WW Instrument Panel 1D 54766704 Meter, Electronic Hour 1E 22054159 Nut, Plastic #4-40 2F 22127385 Switch, Ignition 1G 35604065 Gauge 1H 95935599 Coupling, Female 1/8” NPT X 3/4” 1J 36891547 Elbow, 90° Male 1/8” NPT X 1/8” Tube 1K 22134118 Knob, Start 1L 22199079 Adapter, Switch 1M 22107478 Hinge, Control Panel 1N 36897380 Door, Instrument Panel 1

B - 42

INSTRUMENT COTROL PANEL without START RUN VAVLE cont’d

22904759_cp36_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 22070494 Screw, Plastic Tapping 8Q 36920486 Rivet, Aluminum 6R 36877587 Rivet, Aluminum 4S 22058291 Gauge ASM., 4-IN-1 1T 35607829 Eyebolt 2U 95935029 Washer, Flat 2V 36772028 Washer, Plastic 2W 35607837 Spring 2X 95923298 Nut, Hex 1/4"-20 2Y 54774112 Module, 2-Light Warning 1Z 54774096 Gauge, Fuel 1 Prior to S/N 368445

35604099 Gauge, Fuel 1 Begin with S/N 368445

B - 43

BATTERY and MOUNTING

22904759_cp38_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36844264 Battery 1B 35516582 Cable, Positive Battery 1C 36892685 Cable, Negative Battery 1D 36853257 Angle 1E 36890648 Tray, Battery 1F 35130293 Screw, Tapping 3/8-16 X 3/4" 1G 36860005 J-Bolt 2H 36853265 Washer, Plastic 2J 35144492 Nut, Lock 1/4-20 2K 35225093 Clamp, 1/2" Support 2 Prior to S/N 362372

35225077 Clamp, 11/16" Support 2 Begin with S/N 362372L 36783488 Strap, Ground 1M 35279025 Screw, Tapping M08-1.25 X 20 5

B - 44

WIRING DIAGRAM

22904759_cp40_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESB 36844264 Battery 1

CF1 36792083 Fuse, 20 A 1D1 35676169 Diode 1D3 35676169 Diode 1D4 35676169 Diode 1D5 35676169 Diode 1D6 35676169 Diode 1D7 35676169 Diode 1G 36124881 Alternator 1

FG 54774096 Gauge, Fuel 1 Prior to S/N 36870535604099 Gauge, Fuel 1 Begin with S/N 368705

FS 22058531 Sender, Fuel 1 Combined in 1 Lamp ModuleH 54766704 Hourmeter 1

IL1 54774112 Low Oil Press Indicator Lamp 1 Combined in 2 Lamp ModuleIL2 54774112 Low Oil Press Indicator Lamp 1 Combined in 2 Lamp ModuleLFS 22058531 Switch, Low Fuel 1 Combined in 1 Lamp Module

B - 45

WIRING DIAGRAM cont’d

22904759_cp40_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 36120649 Starter 1

PS1 54747935 Switch, Engine Oil Pressure 1R2 54368048 Relay, Start Protect 1R3 54368048 Relay, Start Inhibit 1R4 54368048 Relay, Fuel Solenoid 1R5 54368048 Relay, Fuel Shutdown 1R6 54368048 Relay, Crank 1R7 54368048 Relay, High Engine Temp 1S1 92086719 Switch, Key 1

22134118 Knob, Start 1SV1 36125409 Solenoid, Fuel 1TS1 54764964 Switch, Alarm (A/E High Temp) 1 Prior to S/N 375300

36865756 Switch, Alarm (A/E High Temp) 1 Between S/N 375300 & 37555739404165 O-Ring AR Between S/N 375300 & 37555722823199 Switch, Alarm (A/E High Temp) 1 Begin w/ S/N 375557

TS2 54764956 Switch, Alarm (Dischg High Temp) 1 Prior to S/N 37530035596436 Switch, Alarm (Dischg High Temp) 1 Begin w/ S/N 375300

TS3 36893055 Switch, High Engine Temp 1W1 22060321 Harness, Engine Control 1W2 22828016 Adapter, Temp. Switch 2 Begin w/ S/N 375300

B - 46

WIRING DIAGRAM cont’d

22904759_cp42_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESATS 35372457 Airend Temp SenderETH 35367739 Manual Ether Start

35377266 Automatic Ether StartETS 35372457 Engine Temp Sender Prior to S/N 341896

54593843 Engine Temp Sender Begin with S/N 341896GEN 36852622 Generator, 4.5 KWGL 36852622 Gauge Lights

35333236 Bulb, IncandescentIL3 22061493 Low Oil Press Indicator Lamp Combined in 4 Lamp ModuleIL4 22061493 High Engine Temp Indicator Lamp Combined in 4 Lamp ModuleIL5 22061493 High A/E Temp Indicator Lamp Combined in 4 Lamp ModuleIL6 22061493 High A/E Temp Indicator Lamp Combined in 4 Lamp Module

OPS 36870608 Oil Pressure SenderPB1 ~ Push Button Switch Included in OptionSV2 ~ Tachometer Included in OptionTAC 22060198 Solenoid, EtherTS4 ~ Switch, Block Temp. Ether Included in OptionVS1 36847838 Switch, Air Filter RestrictionVS2 36847838 Switch, Air Filter RestrictionW3 22074843 Harness, Gauge Illumination OptionW4 36842839 Harness, Air Filter Restr. OptionW5 36842821 Harness, Manual Cold Start Option

B - 47

ENCLOSURE COMPLETE

22904759_cp44_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36890531 Stringer, Cab Side 1B 36890549 Stringer, Bed Side 1C 36890762 Panel, Roof CLR End 1D 36891414 Channel, Roof Connector 1E 36890838 Panel, Roof 1F 36890739 Panel, Upper Engine Bed 1G 36890721 Panel, Lower Engine Bed 1H 36890812 Box, Air Inlet Bed 1J 36890747 Panel, Filter End Bed 1K 22287213 Bulkhead, Rear Bed 1

B - 48

ENCLOSURE COMPLETE cont’d

22904759_cp44_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 36890713 Panel, Cooler End Bed 1M 36891745 Stringer, Lift Beam 1N 36891729 Member, Lift Beam Rear 1P 36891737 Member, Lift Beam Front 1Q 36891760 Eye, Lift Beam 2R 35368216 Foam ~ See Length AboveS 36890796 Bulkhead, Rear Cab 1T 36890473 Orifice, Fan 1U 36890705 Panel, Filter End Cab 1V 36890770 Box, Air Inlet Cab 1

B - 49


22904759_cp44_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESW 36892982 Spacer 1X 92304450 Screw, Hex Cap M12-1.75 x 50 1Y 36786218 Lanyard 2Z 36890697 Panel, Upper Engine Cab 1

A1 36890689 Panel, Lower Engine Cab 1A2 36890655 Panel, Cooler End Cab 1A3 36895746 Nutsert, Hex M08 51A4 36877587 Rivet 15A5 35279025 Screw, Tapping M08-1.25 X 20 73A6 36892677 Latch, Trigger 4

B - 50


22904759_cp44_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA7 36861383 S-Hook 4A8 35279413 Cover, Roof Access 1A9 36879492 Screw, Hex Flange M12-1.75 X 25 5

36881712 Screw, Hex Flange 1/2-13 X 1.0” 2B1 36879203 Nut, Hex Flange M12-1.75 7B2 36877793 Screw, Hex Flange M12-1.75 X 40 4B3 36892206 Cap, Vinyl 4B4 22095533 Bracket, Relay Mounting 1B5 36797652 Screw, Tapping M06-1.0 X 12 2B6 35271170 Screw, Hex M8-1.25 X 40 2

B - 51

ACOUSTIC PANELS

22904759_cp52_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22338529 Panel, Acoustic St. Door 1B 22338511 Panel, Acoustic CRB Door 1C 36892925 Panel, Acoustic BHD Cab eng 1D 22338636 Panel, Acoustic Exhaust Plenum 1E 22338628 Panel, Acoustic Fork Truck Plt 2F 22338545 Panel, Acoustic Cab Cooler 1G 22338552 Panel, Acoustic Cab Lwr Eng. 1H 22338560 Panel, Acoustic Cab Upper Eng. 1J 22338578 Panel, Acoustic Cab Fltr End 1K 36892776 Panel, Acoustic Cab Air Box 1L 22338586 Panel, Acoustic Bed Lwr Eng 1

B - 52

ACOUSTIC PANELS cont’d

22904759_cp52_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 22338545 Panel, Acoustic Bed Cooler End 1N 22338602 Panel, Acoustic Bed Fltr End 1P 36892834 Panel, Acoustic Bed Air Box 1Q 22338610 Panel, Acoustic Bed Upper Eng 1R 36892883 Panel, Acoustic Oil Cooler Top 1S 36892909 Panel, Acoustic Center Roof 1T 36892917 Panel, Acoustic End Roof 1U 22287239 Panel, Acoustic BHD Bed Side 1V 36892941 Panel, Acoustic BHD Ctr Upper 1W 36892933 Panel, Acoustic BHD Cab Fltr 1X 36892891 Panel, Acoustic 1

B - 53

DECAL LOCATION

22904759_cp46_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54568779 Decal, Rotating Fan 2B 54568761 Decal, Hot Press Fluid 1C 54629902 Decal, Combination 3-part 1E 54568787 Decal, Improper Operation 1F 36514602 Decal, Noise Emission 1

B - 54

DECAL LOCATION cont’d

22904759_cp48_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22099311 Decal, Operating Instructions 1B 22108617 Card, Standard Wiring 1C 22108641 Card, Option Wiring 1D 54568753 Decal, Battery Gas 1E 54604970 Decal, Oil Fill 1F 54568795 Decal, High Pressure Air 1G 54629977 Decal, Central Drains 1H 22389886 Plate, Serial Number 1J 36794816 Rivet 2

B - 55

DECAL LOCATION cont’d

22904759_cp50_A_05/06

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54568779 Decal, Rotating Fan 1B 54604962 Decal, Radiator Fill Hot 1C 54625207 Decal, Diesel Fuel 1

B - 56

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

i - 1

~ ........................B-4622054159 ...........B-4122058291 ...........B-4222058531 ...........B-4422060198 ...........B-4622060321 ...........B-4522061493 ...........B-4622070494 ...........B-4222074843 ...........B-4622090278 ...........B-2422095533 ...........B-5022099311 ...........B-5422107478 ...........B-4122108617 ...........B-5422108641 ...........B-5422127385 ...........B-4122134118 ...........B-41..........................B-45

22171680 ...........B-4122171698 ...........B-4122199079 ...........B-4122287122 ...........B-2722287130 ...........B-2722287148 ...........B-2722287155 ...........B-15..........................B-17

22287163 ...........B-2122287171 ...........B-20..........................B-34

22287189 ...........B-13..........................B-31..........................B-37

22287197 ...........B-22..........................B-34

22287205 ...........B-2722287213 ...........B-4722287221 ...........B-13..........................B-39

22287239 ...........B-5222287247 .............B-8..........................B-34

22287254 .............B-8..........................B-36

22287262 ...........B-3322302046 .............B-522319867 .............B-422329114 .............B-222329122 .............B-222329163 .............B-422331151 .............B-422333843 .............B-422334874 .............B-422334882 .............B-422338511 ...........B-5122338529 ...........B-51

22338545 ..........B-51..........................B-5222338552 ..........B-5122338560 ..........B-5122338578 ..........B-5122338586 ..........B-5122338602 ..........B-5222338610 ..........B-5222338628 ..........B-5122338636 ..........B-5122343529 ............B-422343537 ............B-422373377 ..........B-13..........................B-3822382683 ............B-522389886 ..........B-5422558944 ............B-9..........................B-12..........................B-3522823199 ..........B-4522828016 ..........B-4535088798 ..........B-1935114057 ..........B-3235114081 ............B-3..........................B-25..........................B-3235114545 ..........B-15..........................B-17..........................B-20..........................B-22..........................B-24..........................B-39..........................B-4035130293 ..........B-4335140409 ............B-435144492 ..........B-4335165802 ..........B-2735209048 ............B-635221639 ..........B-1035221662 ............B-8..........................B-10..........................B-3235225077 ..........B-4335225093 ..........B-30..........................B-4335227909 ..........B-22..........................B-3435246438 ..........B-22..........................B-3535271162 ..........B-1835271170 ..........B-5035278555 ..........B-1935278589 ..........B-19

35279025 ............ B-3............................ B-5............................ B-9.......................... B-15.......................... B-17.......................... B-22.......................... B-25.......................... B-27.......................... B-30.......................... B-33.......................... B-43.......................... B-4935279413 .......... B-5035279777 .......... B-20.......................... B-3435279942 .......... B-20.......................... B-22.......................... B-3735279959 .......... B-1935282292 .......... B-15.......................... B-17.......................... B-3935283464 .......... B-15.......................... B-17.......................... B-3835283506 .......... B-22.......................... B-26.......................... B-3735285451 .......... B-26.......................... B-3735287556 .......... B-3735288448 .......... B-11.......................... B-1235289057 .......... B-1935291384 ............ B-8.......................... B-3835291475 .......... B-2935294735 .......... B-2535294750 .......... B-10.......................... B-21.......................... B-26.......................... B-31.......................... B-36.......................... B-3835294768 ............ B-935296342 .......... B-30.......................... B-3235296409 .......... B-13.......................... B-3935300771 .......... B-3335304047 ............ B-535306141 .......... B-2435307685 .......... B-2435314996 .......... B-27

35316587 ...........B-15...........................B-17...........................B-3935317197 ...........B-1835317205 ...........B-1835317213 ...........B-1935317239 ...........B-1835318005 ...........B-1835318013 ...........B-1835318708 ...........B-1235318914 ...........B-1935321595 ...........B-1835321603 ...........B-1835322379 ...........B-22...........................B-3535322460 ...........B-3035322767 ...........B-1835323450 ...........B-15...........................B-1735323542 ...........B-15...........................B-17...........................B-3935323807 ...........B-2535323864 ...........B-32...........................B-3735324839 ...........B-20...........................B-3435325224 ...........B-21...........................B-3635326032 ...........B-2935327212 ...........B-15...........................B-1735328467 .............B-735329309 ...........B-21...........................B-36...........................B-4035330117 ...........B-13...........................B-31...........................B-3835333236 ...........B-4635356468 .............B-8...........................B-3635356484 ...........B-24...........................B-34...........................B-4035358274 ...........B-15...........................B-1735358662 ...........B-3535360775 .............B-935360916 ...........B-2435361849 ...........B-3035363498 ...........B-30...........................B-3135365774 ...........B-23...........................B-26...........................B-39

i - 2

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE35367739 ...........B-4635368216 ...........B-4835369347 ...........B-15..........................B-17..........................B-23..........................B-24..........................B-34..........................B-40

35369354 ...........B-23..........................B-24..........................B-34..........................B-40

35370386 ...........B-3435372457 ...........B-4635373976 ...........B-13..........................B-35

35374073 ...........B-2735376953 ...........B-3235377266 ...........B-4635377621 ...........B-15..........................B-17..........................B-39

35379940 ...........B-11..........................B-12

35384577 ...........B-3035388883 ...........B-2935388891 ...........B-2935393669 ...........B-2835393677 ...........B-2835393719 ...........B-2835516582 ...........B-4335579630 ...........B-21..........................B-36

35585009 ...........B-2735588193 ...........B-1835588300 ...........B-1935588318 ...........B-15..........................B-17

35588532 ...........B-15..........................B-17

35591122 ...........B-1935592435 .............B-735596436 ...........B-4535604065 ...........B-4135604099 ...........B-42..........................B-44

35607829 ...........B-4235607837 ...........B-4235613041 ...........B-1035676169 ...........B-4435833227 ...........B-1935836949 ...........B-1835851377 .............B-636120649 ...........B-4536124881 ...........B-4436125409 ...........B-45

36500197 ............B-536514602 ..........B-5336534659 ............B-7..........................B-3136766756 ..........B-13..........................B-15..........................B-17..........................B-23..........................B-34..........................B-4036766772 ..........B-22..........................B-3536767051 ..........B-3036769032 ............B-736769289 ..........B-15..........................B-1736769560 ..........B-1036772028 ..........B-4236775690 ............B-636781227 ..........B-21..........................B-34..........................B-4036782019 ..........B-1136783488 ..........B-4336785277 ..........B-2036786218 ..........B-4936786382 ..........B-1036788172 ..........B-11..........................B-1236790277 ..........B-2936792083 ..........B-4436793602 ............B-336794816 ............B-3..........................B-5436796845 ............B-636797652 ............B-3............................B-9..........................B-5036840437 ..........B-23..........................B-35..........................B-4036842821 ..........B-4636842839 ..........B-4636843142 ..........B-24..........................B-4036844264 ..........B-43..........................B-4436844520 ..........B-2436845493 ..........B-3036847838 ..........B-4636852622 ..........B-4636853257 ..........B-4336853265 ..........B-4336854149 ..........B-23..........................B-36..........................B-40

36860005 .......... B-4336861383 .......... B-5036862829 .......... B-2736865293 ............ B-336865756 .......... B-4536870608 .......... B-4636876423 .......... B-2936876779 .......... B-11.......................... B-1236877223 ............ B-636877587 ............ B-2............................ B-4.......................... B-42.......................... B-4936877793 .......... B-21.......................... B-5036878171 ............ B-536878221 .......... B-1036879195 .......... B-3236879203 .......... B-5036879492 .......... B-27.......................... B-5036880839 ............ B-636880995 .......... B-15.......................... B-1736881076 .......... B-20.......................... B-3636881563 ............ B-636881696 ............ B-7.......................... B-3136881712 .......... B-5036881886 ............ B-9.......................... B-2736884948 ............ B-936885564 .......... B-3036888055 ............ B-536889202 .......... B-15.......................... B-1736889350 .......... B-3136889608 .......... B-2736889772 ............ B-836889780 ............ B-836889939 .......... B-3036889947 .......... B-3236890168 .......... B-3236890200 .......... B-3036890317 .......... B-21.......................... B-36.......................... B-4036890457 ............ B-236890465 ............ B-236890473 ............ B-8.......................... B-4836890481 ............ B-936890499 ............ B-336890507 ............ B-3

36890515 .............B-236890523 .............B-236890531 ...........B-4736890549 ...........B-4736890556 .............B-236890564 .............B-236890572 .............B-236890580 .............B-336890622 .............B-236890648 ...........B-4336890655 ...........B-4936890663 .............B-236890671 .............B-236890689 ...........B-4936890697 ...........B-4936890705 ...........B-4836890713 ...........B-4836890721 ...........B-4736890739 ...........B-4736890747 ...........B-4736890762 ...........B-4736890770 ...........B-4836890796 ...........B-4836890812 ...........B-4736890838 ...........B-4736890895 ...........B-3236891042 ...........B-2636891067 ...........B-2536891083 ...........B-21...........................B-3636891109 ...........B-3236891141 .............B-836891158 .............B-836891208 ...........B-2636891414 ...........B-4736891489 ...........B-2236891547 ...........B-23...........................B-37...........................B-4136891562 ...........B-3736891588 ...........B-2536891729 ...........B-4836891737 ...........B-4836891745 ...........B-4836891760 ...........B-4836891810 .............B-336891968 ...........B-3136892156 ...........B-3036892164 ...........B-3036892172 ...........B-25...........................B-3036892206 ...........B-5036892461 .............B-536892479 ...........B-2536892669 ...........B-2436892677 ...........B-49

NUMERICAL INDEX


i - 3

36892685 ...........B-4336892776 ...........B-5136892834 ...........B-5236892883 ...........B-5236892891 ...........B-5236892909 ...........B-5236892917 ...........B-5236892925 ...........B-5136892933 ...........B-5236892941 ...........B-5236892982 ...........B-4936893055 ...........B-4536894160 ...........B-3336894210 .............B-336895472 ...........B-3336895746 .............B-3............................B-9..........................B-49

36895977 ...........B-3336896785 .............B-436897353 ...........B-31..........................B-37

36897380 ...........B-4136897387 ...........B-3136897445 ...........B-31..........................B-37

36920486 ...........B-4236923928 ...........B-20..........................B-34

39317581 ...........B-15..........................B-17

39317599 ...........B-15..........................B-17

39404165 ...........B-4539831888 ...........B-2154368048 ...........B-4554390943 ...........B-15..........................B-17

54390950 ...........B-15..........................B-17

54413042 ...........B-15..........................B-17

54414305 ...........B-11..........................B-12

54414420 .............B-9..........................B-11..........................B-35

54414677 ...........B-11..........................B-12

54415393 ...........B-2854425335 ...........B-1954429295 .............B-5............................B-7

54436845 ...........B-15..........................B-17

54471057 ..........B-15..........................B-1754471651 ............B-554471669 ............B-754471685 ..........B-15..........................B-1754471826 ..........B-2754471834 ..........B-2854471842 ..........B-2854479811 ..........B-2854568753 ..........B-5454568761 ..........B-5354568779 ..........B-53..........................B-5554568787 ..........B-5354568795 ..........B-5454593843 ..........B-4654604962 ..........B-5554604970 ..........B-5454625207 ..........B-5554629902 ..........B-5354629977 ..........B-5454716360 ............B-854747935 ..........B-4554749601 ..........B-4154755087 ..........B-15..........................B-1754755111 ..........B-15..........................B-1754764956 ..........B-4554764964 ..........B-36..........................B-4554766704 ..........B-41..........................B-4454774096 ..........B-42..........................B-4454774112 ..........B-42..........................B-44552A10S073P ....B-3990544772 ..........B-15..........................B-1792086719 ..........B-4592304450 ..........B-4992368687 ..........B-3093186278 ..........B-13..........................B-3893481455 ..........B-15..........................B-1793481570 ..........B-13..........................B-3895022307 ..........B-11..........................B-1295048914 ..........B-20..........................B-2395052387 ..........B-13..........................B-39

95219697 .......... B-13.......................... B-3995219861 .......... B-20.......................... B-3595220844 .......... B-2595220851 .......... B-25.......................... B-3095257325 .......... B-26.......................... B-3795332599 .......... B-2695376943 .......... B-15.......................... B-1795431292 .......... B-22.......................... B-3595644019 .......... B-1095667341 .......... B-37.......................... B-4095730172 .......... B-2695916268 .......... B-20.......................... B-3595916532 .......... B-3095923074 ............ B-795923298 .......... B-4295923322 ............ B-695928230 .......... B-22.......................... B-3595928982 .......... B-2495929782 ............ B-695930301 .......... B-23.......................... B-38.......................... B-4095934998 ............ B-6.......................... B-3395935029 .......... B-4295935052 .......... B-15.......................... B-1795935227 ............ B-695935599 .......... B-36.......................... B-4195940748 .......... B-24.......................... B-4095944633 .......... B-13.......................... B-3895944666 .......... B-15.......................... B-20.......................... B-23.......................... B-3795944690 .......... B-15.......................... B-17.......................... B-3595944708 .......... B-21.......................... B-3695944906 .......... B-13.......................... B-39

95951646 ...........B-13...........................B-31...........................B-3895953378 ...........B-20...........................B-3495954194 ...........B-23...........................B-37...........................B-4095955993 ...........B-21...........................B-3995986014 ...........B-13...........................B-3895989695 ...........B-13...........................B-3895992632 ...........B-10...........................B-3695992897 ...........B-20...........................B-3595998001 ...........B-13...........................B-3896701461 .............B-796701503 ...........B-15...........................B-1796701750 ...........B-15...........................B-1796702048 ...........B-15...........................B-1796702055 .............B-9...........................B-3396702279 ...........B-3396702287 ...........B-1896702659 ...........B-11...........................B-1296702816 ...........B-1796704630 ...........B-15...........................B-1796708201 ...........B-15...........................B-1796720545 ...........B-1596739693 ...........B-13...........................B-3896739958 .............B-5

i - 4

NUMERICAL INDEX


WORD INDEX

ii - 1

AAdapter

Barbed 1/8” NPT . . . . . . . . . . . . B-15, B-17, B-39CF90 A/E . . . . . . . . . . . . . . . . . . . . . . B-15, B-17Engine Oil Fill . . . . . . . . . . . . . . . . . . . . . . . .B-32M26-1.5 X -12 JIC Swivel . . . . . . . . . . B-13, B-38Straight Tube 1/2-20 . . . . . . . . . . . . . . B-13, B-38Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-41Temp. Switch . . . . . . . . . . . . . . . . . . . . . . . .B-45

Air End Air Cleaner Assembly . . . . . . . . . . . . . . .B-27Airend . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15, B-17Airend Temp Sender . . . . . . . . . . . . . . . . . . . . . .B-46Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-44Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-43Assy

Oil Temp Bypass Valve . . . . . . . . . . . B-11, B-12Automatic Ether Start . . . . . . . . . . . . . . . . . . . . .B-46

BBall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11, B-12Band

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . .B-27Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-43Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-44Bearing

Rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Body

Air Cleaner . . . . . . . . . . . . . . . . . . . . . B-28, B-29Bottle

Coolant Recovery . . . . . . . . . . . . . . . . . . . . . .B-9Box

Air Inlet Bed . . . . . . . . . . . . . . . . . . . . . . . . .B-47Air Inlet Cab . . . . . . . . . . . . . . . . . . . . . . . . .B-48

BracketA/E Mounting . . . . . . . . . . . . . . . . . . . B-15, B-17A/e Support . . . . . . . . . . . . . . . . . . . . . B-15, B-17Airend Air Cleaner . . . . . . . . . . . . . . . . . . . .B-27Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . .B-25Engine Air Filter Mounting . . . . . . . . . . . . . .B-27Engine Oil/Fuel . . . . . . . . . . . . . . . . . . . . . . . .B-2Front Engine . . . . . . . . . . . . . . . . . . . . . . . . . .B-5Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6Oil Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . .B-9Oil Fill Support . . . . . . . . . . . . . . . . . . . . . . .B-33Relay Mounting . . . . . . . . . . . . . . . . . . . . . . .B-50Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . .B-24

BridgeCooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

BulbFuel Primer . . . . . . . . . . . . . . . . . . . . . . . . . .B-32Incandescent . . . . . . . . . . . . . . . . . . . . . . . .B-46

BulkheadRear Bed . . . . . . . . . . . . . . . . . . . . . . . . . . .B-47Rear Cab . . . . . . . . . . . . . . . . . . . . . . . . . . .B-48

BumperRubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

Bushing1/4 NPT X 3/4 NPT . . . . . . . . . . . . . . .B-13, B-38Hex . . . . . . . . . . . . . . . . . . . . . . . . . . .B-15, B-17Hex 1/4 NPT X 3/8 NPT . . . . . . . . . . . . . . . B-40Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30

CCable

Negative Battery . . . . . . . . . . . . . . . . . . . . . B-43Positive Battery . . . . . . . . . . . . . . . . . . . . . . B-43

CapFuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30Hex Tube 1.06-12 . . . . . . . . . . . . . . . . . . . . B-26Hex Tube 3/4-16 . . . . . . . . . . . . . . . . .B-26, B-37Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50

CapnutAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . B-29

Capscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18Card

Option Wiring . . . . . . . . . . . . . . . . . . . . . . . B-54Standard Wiring . . . . . . . . . . . . . . . . . . . . . B-54

ChannelRoof Connector . . . . . . . . . . . . . . . . . . . . . . B-47

Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8, B-27Hose . . . . . . . . . . . . . . . . . . . . .B-10, B-25, B-32Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6Rubber Coated . . . . . . . . . . . . . . . . . . .B-3, B-10Saddle . . . . . . . . . . . . . . . . . . . . . . . . . .B-6, B-20Spring . . . . . . . . . . . . . . . . . . . .B-15, B-17, B-39Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32Worm Gear . . . . . . . . . . . . . . . . . . . . .B-25, B-32Wormgear . . . . . . . . . . . . . . . . . . . . . . . . . . B-30

Clamp1/2" Support . . . . . . . . . . . . . . . . . . . .B-30, B-4311/16" Support . . . . . . . . . . . . . . . . . . . . . . B-43

Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28

Connector1-7/8-12 x -24 JIC . . . . . . . . . . . . . . . .B-13, B-39Bulkhead 1.06-12 . . . . . . . . . . . . . . . . . . . . B-26Female 1/4” Insulated . . . . . . . . . . . . . . . . . B-24Female Swivel 7/16-20 . . . . . . . . . . . .B-13, B-38Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . B-33Male 1/4 NPT X 3/8” Tube . . . . . . . . . . . . . B-17Male 1/4 NPT X -5 JIC . . . . . . . . . . . .B-13, B-39Male 1/4” Insulated . . . . . . . . . . . . . . . . . . . B-24Male 1/4” NPT X 3/8” Tube . . . B-15, B-23, B-24, B-34, B-40Straight 1.06-12 X -16 JIC . . . . . . . . . . . . . B-36Straight 1.06-12 x -16 JIC . . . . . . . . . . . . . . . B-8Tube 1-5/16 - 12 X 1-5/16 - 12 . . . . . .B-21, B-39

CoolerOil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

WORD INDEX

ii - 2

CornerVert Curb Bed . . . . . . . . . . . . . . . . . . . . . . . . .B-3Vert Curb Cab . . . . . . . . . . . . . . . . . . . . . . . . .B-3Vert Street Bed . . . . . . . . . . . . . . . . . . . . . . . .B-2Vert Street Cab . . . . . . . . . . . . . . . . . . . . . . . .B-2

Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . B-15, B-173/4 NPT X 1.56” . . . . . . . . . . . . . . . . . B-13, B-38Female 1/8” NPT X 3/4” . . . . . . . . . . . B-36, B-41

CoverAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . .B-29Bypass Valve

Machined . . . . . . . . . . . . . . . . . . . B-11, B-12Roof Access . . . . . . . . . . . . . . . . . . . . . . . . .B-50

Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . .B-28Cylinder

Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7

DDecal

Battery Gas . . . . . . . . . . . . . . . . . . . . . . . . . .B-54Central Drains . . . . . . . . . . . . . . . . . . . . . . . .B-54Combination 3-part . . . . . . . . . . . . . . . . . . . .B-53Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . .B-55High Pressure Air . . . . . . . . . . . . . . . . . . . . .B-54Hot Press Fluid . . . . . . . . . . . . . . . . . . . . . . .B-53Improper Operation . . . . . . . . . . . . . . . . . . .B-53Noise Emission . . . . . . . . . . . . . . . . . . . . . . .B-53Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-54Operating Instructions . . . . . . . . . . . . . . . . .B-54Radiator Fill Hot . . . . . . . . . . . . . . . . . . . . . .B-55Rotating Fan . . . . . . . . . . . . . . . . . . . . B-53, B-55WW Instrument Panel . . . . . . . . . . . . . . . . . .B-41

Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-44Dipstick

Remote Mount . . . . . . . . . . . . . . . . . . . . . . .B-32Door

Instrument Panel . . . . . . . . . . . . . . . . . . . . .B-41

EElbow

45° 1.31 SAE X 1” Tubing . . . . . . . . . B-10, B-3690° 1.31-12 X -16 JIC . . . . . . . . . . . . . . . . . .B-3890° 1.31-12 x -16 JIC . . . . . . . . . . . . . . . . . . .B-890° 1/4” NPT X -4 JIC Swivel . . B-15, B-17, B-3890° 1-1/16-12 X -12 JIC .B-10, B-21, B-26, B-31, B-36, B-3890° 1-1/4” NPT . . . . . . . . . . . . . . . . . . B-20, B-3490° 1-7/8-12 X -24 JIC . . . . . . . . . . . . B-22, B-3590° 3/4" NPT X -12 JIC . . . . . . . . . . . . . . . . .B-2590° Male 1/4” NPT x 3/8” Tube B-23, B-24, B-34,

B-4090° Male 1/8” NPT X 1/8” Tube B-23, B-37, B-4190° Male 1/8” NPT x 3/8” Tube . . . . . . . . . . B-3490° Swivel 1-5/8 -12 X -20 JIC . . . . . .B-20, B-3490° Tube 1.25” NPT x -20 JIC . . . . . .B-20, B-3590° Union -24 JIC x -24 JIC . . . . . . . .B-13, B-39Rubber 180° . . . . . . . . . . . . . . . . . . . . . . . . B-27Street 90° 1/4” NPT . . . . B-15, B-20, B-23, B-37

ElementAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . B-29Compressor Oil Filter . . . . . . . . . . . . .B-31, B-37Engine Fuel Filter . . . . . . . . . . . . . . . . .B-7, B-31Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . B-31Engine Oil filter . . . . . . . . . . . . . . . . . . . . . . . B-7OTBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28Separator . . . . . . . . . . . . . . . . . . . . . . . . . . B-21Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Engine Air Cleaner Assembly . . . . . . . . . . . . . . B-27Engine Temp Sender . . . . . . . . . . . . . . . . . . . . B-46Eye

Lift Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Filter

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30Fitting

Lenz Tube . . . . . . . . . . . . . . . . .B-21, B-36, B-40Scavenge . . . . . . . . . . . . . . . . .B-21, B-36, B-40

FlangeUnloader Inlet . . . . . . . . . . . . . . . . . . .B-15, B-17

Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4, B-48Closed Cell . . . . . . . . . . . . . . . . . . . . . . . . . B-30

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Door Lower . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Door Upper . . . . . . . . . . . . . . . . . . . . . . . . . . B-2WW Instrument Panel . . . . . . . . . . . . . . . . . B-41

Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Front Louver Acoustical Foam . . . . . . . . . . . . . . B-4Front Louver Assembly . . . . . . . . . . . . . . . . . . . . B-4Front Louver Crossmember . . . . . . . . . . . . . . . . B-4Fuse

20 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44

GGage Assembly

Oil Level . . . . . . . . . . . . . . . . . . . . . . .B-21, B-36Gasket

A/e Discharge . . . . . . . . . . . . . . . . . . .B-15, B-17Engine Oil Fill . . . . . . . . . . . . . . . . . . . . . . . B-33Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . B-30Unloader . . . . . . . . . . . . . . . . . . . . . . .B-15, B-17Unloader Inlet . . . . . . . . . . . . . . . . . . .B-15, B-17

WORD INDEX

ii - 3

Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-41Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42, B-44

Gauge ASM.4-IN-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-42

Gauge Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-46Generator

4.5 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-46Grommet

Radiator Hose . . . . . . . . . . . . . . . . . . . . . . . .B-10Guard

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

HHarness

Air Filter Restr. Option . . . . . . . . . . . . . . . . .B-46Engine Control . . . . . . . . . . . . . . . . . . . . . . .B-45Gauge Illumination Option . . . . . . . . . . . . . .B-46Manual Cold Start Option . . . . . . . . . . . . . . .B-46

HeadFilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-31Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-37

High A/E Temp Indicator Lamp . . . . . . . . . . . . . .B-46High Engine Temp Indicator Lamp . . . . . . . . . . .B-46Hinge

Control Panel . . . . . . . . . . . . . . . . . . . . . . . .B-41Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

Hose.50 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-255/16" Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .B-31Discharge . . . . . . . . . . . . . . . . . . . . . . B-22, B-35Drain Connector . . . . . . . . . . . . . . . . . . . . . .B-25Drain Connector . . . . . . . . . . . . . . . . . . . . . .B-30Engine Air Intake . . . . . . . . . . . . . . . . . . . . .B-27Engine Oil Drain . . . . . . . . . . . . . . . . . . . . . .B-25Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-30Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-32Radiator Bottom . . . . . . . . . . . . . . . . . . . . . . .B-8Radiator Top . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

Hose Assembly-12 JIC . . . . . . . . . . . . . . . . . . . . . . . . B-32, B-37-16 JIC . . . . . . . . . . . . . . . . . . . . . . . . B-22, B-34-8 JIC . . . . . . . . . . . . . . . . . . . . B-22, B-26, B-37

Hose Assy-4 JIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-35

Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-44Housing

Oil Temp Bypass Valve . . . . . . . . . . . B-11, B-12Housing Bushing . . . . . . . . . . . . . . . . . . . . . . . . .B-18

IIsolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

Rubber . . . . . . . . . . . . . . . . . . . . . . . . B-15, B-17

JJ-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-43

KKey

Coupling . . . . . . . . . . . . . . . . . . . . . . .B-15, B-17Knob

Start . . . . . . . . . . . . . . . . . . . . . . . . . .B-41, B-45

LLanyard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49Latch

Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49

Latch Rear Door . . . . . . . . . . . . . . . . . . . . . . . . . B-4Line

90° Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . B-31Low Oil Press Indicator Lamp . . . . . . . . . .B-44, B-46

MManual Ether Start . . . . . . . . . . . . . . . . . . . . . . B-46Member

Lift Beam Front . . . . . . . . . . . . . . . . . . . . . . B-48Lift Beam Rear . . . . . . . . . . . . . . . . . . . . . . B-48

MeterElectronic Hour . . . . . . . . . . . . . . . . . . . . . . B-41

Module2-Light Warning . . . . . . . . . . . . . . . . . . . . . B-42

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6Orifice .140 . . . . . . . . . . . . . . . . . . . . . . . . . B-17Orifice 0.140 . . . . . B-13, B-15, B-23, B-34, B-40

NNipple

1/4” NPT X 7/8” . . . . . . . . . . . . . . . . . .B-20, B-23Close 1/4” NPT X 7/8” . . . . . . . . . . . . .B-37, B-40Long 1.25 x 8” . . . . . . . . . . . . . . . . . . .B-20, B-35Long 1.25 x 9” . . . . . . . . . . . . . . . . . . .B-20, B-35

NozzleSonic Orifice . . . . . . . . . . . . . . . . . . . . . . . . B-34

Nozzle Sonic 0.453 . . . . . . . . . . . . . . . . . . . . . . B-20Nut

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . B-29Hex 1/4"-20 . . . . . . . . . . . . . . . . . . . . . . . . . B-42Hex 5/16 - 18 . . . . . . . . . . . . . . . . . . . . . . . . B-6Hex Flange M08-1.25 . . . . . . . . . . . . . . . . . . B-9Hex Flange M10-1.50 . . . . . . . . . . . . . . . . . B-32Hex Flange M12-1.75 . . . . . . . . . . . . . . . . . B-50Hex Flange M8-1.25 . . . . . . . . . . . . . . . . . . B-27Hex Jam 5/16-24 . . . . . . . . . . . . . . . . . . . . . B-7Hex Lock 3/8-16 . . . . . . . . . . . . . . . . . . . . . . B-6Hex Lock M06-1.0 . . . . . . . . . . . . . . . . . . . . . B-7Hex M16-2.0 . . . . . . . . . . . . . . . . . . . .B-15, B-17Hex Nyloc M12-1.75 . . . . . . . . . . . . . . . . . . . B-5Lock 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . B-43Nyloc M16-2.0 . . . . . . . . . . . . . . . . . . .B-15, B-17Plastic #4-40 . . . . . . . . . . . . . . . . . . . . . . . . B-41

NutsertHex M08 . . . . . . . . . . . . . . . . . . . . . . . .B-9, B-49Hex M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

WORD INDEX

ii - 4

OOil Filter Assembly . . . . . . . . . . . . . . . . . . . . . . .B-31Oil Pressure Sender . . . . . . . . . . . . . . . . . . . . . .B-46Orifice

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8, B-48Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11, B-12

Orifice 0.062 . . . . . . . . . . . . . . . . . . . . . . . B-22, B-35O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-45O-Ring . . . . . . . . . . . . . . . . . . . B-9, B-15, B-20, B-22O-ring . . . . . . . . . . . . . . . . . . B-11, B-12, B-17, B-19O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-37

PPan

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3Panel

Acoustic . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-52Acoustic Bed Cooler End . . . . . . . . . . . . . . .B-52Acoustic Bed Lwr Eng . . . . . . . . . . . . . . . . .B-51Acoustic BHD Bed Side . . . . . . . . . . . . . . . .B-52Acoustic BHD Cab eng . . . . . . . . . . . . . . . . .B-51Acoustic BHD Cab Fltr . . . . . . . . . . . . . . . . .B-52Acoustic BHD Ctr Upper . . . . . . . . . . . . . . . .B-52Acoustic Cab Air Box . . . . . . . . . . . . . . . . . .B-51Acoustic Cab Cooler . . . . . . . . . . . . . . . . . . .B-51Acoustic Cab Fltr End . . . . . . . . . . . . . . . . . .B-51Acoustic Cab Lwr Eng. . . . . . . . . . . . . . . . . .B-51Acoustic Cab Upper Eng. . . . . . . . . . . . . . . .B-51Acoustic Center Roof . . . . . . . . . . . . . . . . . .B-52Acoustic CRB Door . . . . . . . . . . . . . . . . . . . .B-51Acoustic End Roof . . . . . . . . . . . . . . . . . . . .B-52Acoustic Exhaust Plenum . . . . . . . . . . . . . . .B-51Acoustic Fork Truck Plt . . . . . . . . . . . . . . . . .B-51Acoustic St. Door . . . . . . . . . . . . . . . . . . . . .B-51Cooler End Bed . . . . . . . . . . . . . . . . . . . . . .B-48Cooler End Cab . . . . . . . . . . . . . . . . . . . . . .B-49Filter End Bed . . . . . . . . . . . . . . . . . . . . . . . .B-47Filter End Cab . . . . . . . . . . . . . . . . . . . . . . . .B-48Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . .B-41Lower Engine Bed . . . . . . . . . . . . . . . . . . . .B-47Lower Engine Cab . . . . . . . . . . . . . . . . . . . .B-49Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-47Roof CLR End . . . . . . . . . . . . . . . . . . . . . . .B-47Upper Engine Bed . . . . . . . . . . . . . . . . . . . .B-47Upper Engine Cab . . . . . . . . . . . . . . . . . . . .B-49

Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1Pin Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-19Pipe

Exhaust Tail . . . . . . . . . . . . . . . . . . . . . . . . . .B-6Piston Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .B-18Piston Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18Piston Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . .B-19Piston Housing . . . . . . . . . . . . . . . . . . . . . . . . . .B-19Piston Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18Piston Unloader . . . . . . . . . . . . . . . . . . . . . . . . .B-18Piston Washer . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18

PlateDischarge . . . . . . . . . . . . . . . . . . . . . .B-15, B-17Serial Number . . . . . . . . . . . . . . . . . . . . . . . B-54

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4, B-19Hex 1 5/8-12 w/ O-Ring . . . . . . . . . . .B-21, B-36Hex 1/4” NPT . . . . . . . . . . . . . . . . . . .B-22, B-35Hex 9/16-18 . . . . . . . . . . . . . . . . . . . . . . . . B-37Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

Pointer AssemblyRotating . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22

Push Button Switch . . . . . . . . . . . . . . . . . . . . . . B-46

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8Rear Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Rear Fork Tube Cover . . . . . . . . . . . . . . . . . . . . . B-4Rear Louver Acoustical Foam . . . . . . . . . . . . . . . B-4Rear Louver Assembly . . . . . . . . . . . . . . . . . . . . B-4Rear Louver Crossmember . . . . . . . . . . . . . . . . . B-4Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

-12 JIC X -4 JIC . . . . . . . . . . . . . . . . .B-13, B-38Bushing 3/8 NPT X 1/4 NPT . . . . . . . . . . . . B-24Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . B-33Hex 1/4” NPT X 1/8” NPT . . . . .B-23, B-38, B-40Straight -16 JIC X -12 JIC . . . . . . . . . . . . . . B-39Tube -12 JIC X -8 JIC . . . . . . . .B-23, B-26, B-39

RegulatorPressure . . . . . . . . . . . . . . . . . .B-23, B-36, B-40

RelayCrank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45Fuel Shutdown . . . . . . . . . . . . . . . . . . . . . . B-45Fuel Solenoid . . . . . . . . . . . . . . . . . . . . . . . B-45High Engine Temp . . . . . . . . . . . . . . . . . . . B-45Start Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . B-45Start Protect . . . . . . . . . . . . . . . . . . . . . . . . B-45

Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4, B-49

.187 Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . B-42

Rivets3/16" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54

WORD INDEX

ii - 5

SScrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18

Filister SLTD HD #10-32 X 1/2” . . . . . . . . . .B-30Hex 1/4-20 X 3/4” . . . . . . . . . . . . . . . . . . . . .B-24Hex 5/16-18 x 1 1/4 . . . . . . . . . . . . . . . . . . . .B-6Hex Cap M12-1.75 x 50 . . . . . . . . . . . . . . . .B-49Hex Flange 1/2-13 X 1.0” . . . . . . . . . . . . . . .B-50Hex Flange HD M12-1.75 X 30 . . . . . . . . . . .B-5Hex Flange M10-1.5 X 30 . . . . . . . . . . B-15, B-17Hex Flange M12-1.75 X 25 . . . . . . . . . B-27, B-50Hex Flange M12-1.75 X 40 . . . . . . . . . B-21, B-50Hex Flange M8-1.25 X 16 . . . . . . . . . . . . . . .B-27Hex M06-1.0 x 25 . . . . . . . . . . . . . . . . . . . . . .B-7Hex M08-1.25 X 16 . . . . . . . . . . . . . . . B-15, B-17Hex M08-1.25 X 20 . . . . . . . . . . . . . . . . B-9, B-33Hex M08-1.25 x 25 . . . . . . . . . . . . . . . B-11, B-12Hex M10-1.5 x 20 . . . . . . . . . . . . . . . . . . . . .B-33Hex M10-1.50 x 20 . . . . . . . . . . . . . . . . . . . .B-32Hex M12-1.75 X 70 . . . . . . . . . . . . . . . . . . . . .B-5Hex M16-2.0 X 90 . . . . . . . . . . . . . . . . B-15, B-17Hex M8-1.25 X 40 . . . . . . . . . . . . . . . . . . . . .B-50Hex M8-1.25 X 70 . . . . . . . . . . . . . . . . . . . . .B-10Plastic Tapping . . . . . . . . . . . . . . . . . . . . . . .B-42Socket Head M10-1.50 X 80 . . . . . . . B-15, B-17Socket Head M16-2.0 X 25 . . . . . . . . B-15, B-17Socket Head M16-2.0 X 35 . . . . . . . . . . . . .B-15Socket Head M16-2.00 X 25 . . . . . . . B-15, B-17Socket Set 3/8-16 X 1/4 . . . . . . . . . . . . . . . .B-17Socket Set 3/8-16 X 1/4” . . . . . . . . . . . . . . .B-15Tapping 3/8-16 X 3/4" . . . . . . . . . . . . . . . . . .B-43Tapping M06-1.0 X 12 . . . . . . . . . B-3, B-9, B-50Tapping M06-1.0 X 14 . . . . . . . . . . . . . . . . .B-30Tapping M06-1.0 x 20 . . . . . . . . . . . . . . . . . .B-33Tapping M08-1.25 X 20 B-3, B-5, B-9, B-15, B-17, B-22, B-25, B-27, B-30, B-33, B-43, B-49Tapping M6-1.0 X 12 . . . . . . . . . . . . . . . . . . .B-3

SealDoor Long . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Door Short . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3Double Element . . . . . . . . . . . . . . . . . B-15, B-17Single Element . . . . . . . . . . . . . . . . . . B-15, B-17U-Type . . . . . . . . . . . . . . . . . . . . . . . . B-11, B-12

SenderFuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . .B-30Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-44

S-Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-50Solenoid

Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-46Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-45

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-49Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

Spring . . . . . . . . . . . . . . . . . . B-11, B-12, B-18, B-42Standpipe Assembly

Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-30Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-30

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-45Strap

Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-43

StringerBed Side . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47Cab Side . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47Lift Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48

StudM16-2.0 X 55 . . . . . . . . . . . . . . . . . . .B-15, B-17

SupportAir Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

SwitchAir Filter Restriction . . . . . . . . . . . . . . . . . . . B-46Alarm (A/E High Temp) . . . . . . . . . . . . . . . . B-45Alarm (Dischg High Temp) . . . . . . . . . . . . . B-45Block Temp. Ether . . . . . . . . . . . . . . . . . . . B-46Engine Oil Pressure . . . . . . . . . . . . . . . . . . B-45High Engine Temp . . . . . . . . . . . . . . . . . . . B-45Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45Low Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24Shutdown w/ O-Ring . . . . . . . . . . . . . . . . . . B-36

TTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46Tank

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30Separator . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

Tee1/4” NPT . . . . . . . . . . . . . B-23, B-24, B-37, B-40Male Branch 1/4 NPT x 3/8 Tube . . . .B-13, B-35Male Run -12 JIC . . . . . . . . . . .B-13, B-31, B-38Street 1/2“ NPT . . . . . . . . . . . . . . . . . .B-21, B-36Street 1/4” NPT . . B-15, B-17, B-20, B-22, B-35, B-39, B-40Tube Fitting -12 JIC . . . . . . . . .B-13, B-31, B-38

TrayBattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43

TubeA/E Discharge . . . . . . . . . . . . . . . . . . .B-13, B-39A/E Injection Oil -12 JIC . . . . . .B-13, B-31, B-37Fuel Drain . . . . . . . . . . . . . . . . . . . . . . . . . . B-26Oil Cooler -16 JIC . . . . . . . . . . . .B-8, B-34, B-36Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-31Radiator Drain . . . . . . . . . . . . . . . . . . . . . . . B-25Rear Bearing Feed . . . . . . . . . . . . . . .B-13, B-38Scavenge . . . . . . . . . . . . . . . . . . . . . . . . . . B-21Separator Tank/OTBV . . . . . . . . . . . .B-22, B-34Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20

Tube Assembly5/16” . . . . . . . . . . . . . . . . . . . . . . . . . .B-13, B-38

Tube AssyOil Scavenge . . . . . . . . . . . . . . . . . . .B-34, B-40Service Air . . . . . . . . . . . . . . . . . . . . . . . . . B-34

Tubing . . . . . . . . . . . . . . . . . . . . . . .B-15, B-17, B-391/8” Synflex . . . . . . . . . . . . . . . . . . . . . . . . . B-373/8” OD Synflex . . . . . . . . . . . . . . . . . . . . . B-245/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9Synflex 3/8” . . . . . . . . . . . . . . . . . . . . .B-34, B-40

WORD INDEX

ii - 6

UU-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6Union

-8 JIC Bulkhead . . . . . . . . . . . . . . . . . B-26, B-37Barbed Tube . . . . . . . . . . . . . . . . . . . . . . . . .B-30Tube Fitting -4 JIC X -5 JIC . . . . . . . . B-13, B-39

Unloader Assembly . . . . . . . . . . . . . . . . . . B-15, B-17Unloader Body . . . . . . . . . . . . . . . . . . . . . . . . . .B-19Unloader Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-19

VValve

0.062 Inline Orifice/Check . . . . B-23, B-35, B-40Ball 1/4” NPT . . . . . . . . . . . . . . . . . . . B-20, B-34Blowdown . . . . . . . . . . . . . . . . . . . . . . B-22, B-35Dust Ejector . . . . . . . . . . . . . . . . . . . . . . . . .B-28Oil Temperature By-Pass . . . . . . . . . . . B-9, B-35Safety . . . . . . . . . . . . . . . . . . . . . . . . . B-21, B-36Solenoid . . . . . . . . . . . . . . . . . . . . . . . B-24, B-40Vacuator . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-29WYE . . . . . . . . . . . . . . . . . . . . . . . . . . B-20, B-36

Valve Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-19

WWasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18

Flat . . . . . . . . . . . . . B-6, B-15, B-17, B-33, B-42Plastic . . . . . . . . . . . . . . . . . . . . . . . . . B-42, B-43Snubber . . . . . . . . . . . . . . . . . . . B-5, B-15, B-17

Washer Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Wire

Brown 14 AWG . . . . . . . . . . . . . . . . . . . . . . .B-24Orange 14 AWG . . . . . . . . . . . . . . . . . . . . . .B-24

WrenchPlate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-26

ZPanel

Acoustic Bed Air Box . . . . . . . . . . . . . . . . . .B-52Acoustic Bed Fltr End . . . . . . . . . . . . . . . . . .B-52Acoustic Bed Upper Eng . . . . . . . . . . . . . . .B-52Acoustic Oil Cooler Top . . . . . . . . . . . . . . . .B-52

©2006 Ingersoll Rand Company, Printed in the USA

Ingersoll Rand CompanyUtility Equipment

P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028

P250WJDU - Doosan Portable Power

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