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Part NumberL

W(Electric Power)

V (Voltage)

ElectricPower Density (W/cm2 ) Unit PriceType No.

MCDH

1 1000 10 100

0.13

18.002 2000 20 22.503 3000 30

20028.30

4 4000 40 34.005 5000 50 40.50

Part Number L(m)

T

(mm)

Unit Price

Type W(mm) Qty. 1~19

MCAT 20 20 0.25 7.0050 15.00

MCTF 25 10 0.23 43.0050 87.00

MCTFG 25 10 0.18 33.0050 66.00

Part NumberL W(ElectricPower)

V (Voltage)

ElectricPowerDensity (W/cm2 )

Unit PriceType No. MRBH MRBHF

MRBHMRBHF

1 1000 100 100

0.5

51.30 76.502 2000 200 97.70 139.103 1000 100

20056.30 84.20

4 2000 200 106.70 152.605 3000 300 159.30 234.90

Type

HeatResistanceTemperatureSurface Main Body Adhesive Part

(1) MCAT Aluminum Glass Cloth Acrylic AdhesiveMaterial150C(2) MCTF Fluoro Resin(PTFE) Silicon Adhesives200C(3) MCTFG FluoroResin (PTFE)Glass Cloth Silicon Adhesives200C

Type

Element LeadWireLeadWireFilm

MRBH Glass Cloth Nickel(Ni)Glass LeadMRBHF GlassCloth(Fluorine Coating)Copper(Cu)Fluorine Lead

Pipe Size TemperatureDifferencebetweenPipe TemperatureandExternalAtmosphericTemperature

A B 10C 20C 30C 40C 60C 80C15 1/4 4.0 8.1 12.1 16.1 24.4 32.620 1/2 4.6 9.2 13.9 18.5 27.6 36.925 1 5.4 10.6 16.0 21.4 32.0 42.832 1 1/4 6.3 12.5 18.8 24.9 37.5 50.140 1 1/2 6.9 13.7 20.5 27.5 41.3 54.950 2 8.1 16.1 24.2 32.2 48.4 64.565 2 1/2 9.5 19.1 28.6 38.3 57.2 76.480 3 10.9 21.6 32.5 43.4 65.0 86.6100 4 13.2 26.6 39.9 53.3 79.6 126.5150 6 18.2 36.5 54.8 73.1 109.5 145.9200 8 23.3 46.5 69.6 92.9 139.1 185.5250 10 28.1 56.3 84.4 112.5 168.8 225.0

Pipe Size TemperatureDifferencebetweenPipe TemperatureandExternalAtmosphericTemperature

A B 10C 20C 30C 40C 60C 80C15 1/4 2.7 5.6 8.4 11.3 16.9 22.520 1/2 3.1 6.2 9.4 12.5 18.8 25.525 1 3.5 7.0 10.6 14.1 21.1 28.132 1 1/4 4.0 8.0 12.0 16.0 24.1 32.140 1 1/2 4.4 8.6 13.0 17.3 26.0 34.750 2 5.0 9.9 14.9 19.7 29.9 39.865 2 1/2 5.7 11.5 17.3 23.1 34.5 46.080 3 6.4 12.9 19.2 25.6 38.5 51.2100 4 7.6 15.4 23.0 30.8 46.0 61.4150 6 10.2 20.4 30.6 40.9 61.1 81.5200 8 12.8 25.4 38.1 50.9 76.1 101.5250 10 15.1 30.4 45.5 60.8 91.0 121.4

Item MCAT MCTF MCTFGOperating Temperature ( C) 150 200 200Tensile Strength (N/cm) 24 108 330Elongation (%) 12.5 20.0 4.7 Adhesive Strength (N/25mm Width) 16 10 12.9

1877 1878

Code Heaters/Ribbon Heaters Guide

Code Heaters/Heat Resistance Tapes/Ribbon Heaters

Heat GeneratorNichrome Wire

Silicon RubberOuter Sheath

Nichrome Wire

Glass Cloth

Nichrome Wire

Glass ClothHeat Generator

Outer Sheath

Heat Generator

Outer Sheath

Fluorine Coating

Ribbon Heater

P

P=L2n n=

L12L22

(D)2

D

Length of Pipe: L2

Length of Heater: L1

n: No. of Winds

W

1

TL

40 40 10

6

. 5

2

. 5

1000

L

Heat-Generating Part Lead WireSleeve

Cord Heater

Heat-RetentionCabinet

2 0

L 4010Lead Wire (500)

For 200V

For 100V

Element

2String for Attachment

Ribbon Heater

Heating Flask

Cord Heater

Features Excel in heat resistance as the sheathing of the heater is silicon rubber. As the heater is of cord shape, it can be tted in any type of shape. Maximum Operating Temperature is 180C.

Basic Structure This is a heater integrating a heat generating body with the silicon rubber.

Basic Structure Diagram

Mounting Method Install directly onto piping. As an example to secure the heater, heat resisting aluminum tape can be used. (Fig.1)

Cord HeaterHeat Resisting Tape

(Fig. 1)

Cautions Do not let heater run idle in a tmosphere. It may cause re and break the

wire. Ensure the heater is closely contacted with a heated object whenusing. Do not install by overlapping the heater.

Make sure to connect wire terminals with attention to contact condition. Do not use over the rated voltage(V). When the heater is removed from the heat generating body, make sure that

the power is turned off. In addition, do not touch the heater immediatelyafter the power is turned off.

Use the temperature controller for safety.Selection Method (Cord Heaters, Ribbon Heaters and Silicon Belt Heaters)Determine the heat quantity(W) required for the heater.Calculate with the following formula by using the heat insulating thickness,size of piping,temperature of piping

and temperature difference with the external atmospheric temperature.(Refer to Fig.2, table 1 and 2)

Heat Quantity Required for The Heater(W)=Number of Watt per 1m of Pipe(W/m)xLength of Pipe(m)

Ex.) The case of heating a piping to 30C with size of 15A(1/4B), length of 1 m (heat insulating thickness is 25 mm,external atmospheric temperature is 20C). From Table 1, heat insulating thickness of 25 mm,piping size of 15A(1/4B), temperature difference between piping temperature(30C)and external atmospherictemperature(20C)is 10C , the No. of watt per 1m of piping is 4.0(W/m). Therefore :

Heat Quantity Required for The Heater (W)=4.0 (W/m)x1 (m)=4.0WHeat-retention Thickness

HeaterHeat-retentionMaterial OuterSheath

(Fig. 2)

Ribbon Heater

Features Standard Type Excel in heat resistance as the sheathing of the heater is glass cloth. As the heater is of belt shape, it can be tted in piping or tank easily. Maximum operating Temperature is 350C.

Basic Structure This is a heater that has glass cloth covering the heat generating body.

As for the uorine coating type, the heat generating body is covered with

glass cloth by uorine coating.Basic Structure Diagram

How to Mount After winding over a pipe, fasten the heater with the mounting strap.

Fluorine Coating Type As the uorine coating has been ap plied on the glass cloth sheathing, du st raise is

controlled. Also, heat resistance is excellent. As the heater is of belt shape, it can be tted in piping or tanks easily. Maximum operating Temperature is 200C.

Cautions Do not let heater run idle in atmosphere. It may cause re and break the wire.

Ensure the heater is closely contacted with a heated object when using. Prevent the use of heaters from getting wet by water, oil or humidity, as the surface is

glass cloth sheathing. Do not install by overlapping the heater. Make sure to connect terminals with attention to contact condition. Do not use over the rated voltage (V). When the heater is removed from the heat generating body, make sure that the power is

turned off. In addition, do not touch the heater immediately after the power is turned off. Use the temperature controller for safety.

Method to Determine the No. of Winding (Cord Heater, RibbonHeater and Silicon Belt Heater)

Cord Heaters MCDH(100V,200V/Single-Phase)

Lead Wire : Copper (Cu)Lead Wire Film : Silicon Rubber

Peel off backing paper to adhere it to an object after peeling off thebacking paper. (MCAT only)Wipe off oil and dust on the mating surface before adhering.

Can be cut with a utility knife

Characteristic Values of Heat Resistance Tapes (Listed values are not guaranteed values but reference values.)

Ribbon Heaters MRBHMRBHF (Fluorine Coating Type)(100V, 200V/Single-Phase)

Plug is attached to MRBH,MRBHF1 2 (for 100V).

Table 1 When heat-retention thickness is 25mm Unit : W/m (Number of Watt per 1m of Pipe) Table 2 When heat-retention thickness is 50mm Unit : W/m (Number of Watt per 1m of Pipe)

Element :Silicon Rubber Sleeve :Silicon Rubber

L dimension is in meters.

(2)

(1)

(3)

HeatResistingTapes

Theadhesives trengthmeansthe 180degreepeeling strength.(Whenadheredto 304Stainless Steel)

Part Number

MCDH2

8

Volume Discount RateQuantity 1 2~

Rate Price List 5%

A at charge of $13.50 fo r 3 or more identical pieces.

P.92Express B $5.00/piece

Part Number

MCAT206 Volume Discount RateQuantity 1~19 20~

Rate Price List 5%

Part Number

MRBH5

Volume Discount RateQuantity 1 2~

Rate Price List 5%

8 A at charge of $13.50 fo r 3 or more identical pieces.

P.92Express B $5.00/piece

Request a quotation for orders over 3 of MRBHF.

Non-Returnable P.92

Forlarger quantityorders "Days toShip" maydifferfrom publishedcatalogterm.P.91

Forlarger quantityorders "Days toShip" maydifferfrom publishedcatalogterm.P.91Non-Returnable P.92

Non-Returnable P.92

Forlarger quantityorders "Days toShip" maydifferfrompub lishedcatalogterm.P.91