P14453: Dresser-Rand Compressor Bearing Dynamic Similarity Test Rig
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Transcript of P14453: Dresser-Rand Compressor Bearing Dynamic Similarity Test Rig
Rochester Institute of Technology 1
P14453: Dresser-Rand Compressor Bearing Dynamic Similarity Test Rig
System Design Review Action Items
October 5, 2013
Rochester Institute of Technology
Action Items from SDR
October 5, 2013 2
Generate more System Concepts Include Mechanical Solutions for Load Application Explore non-intuitive ideas Mix & Match various Drive Lines, Load Systems, & Motors
How do they interact with one another? Create System Sketches
Use these new concepts and expand PUGH Review new concepts with Guide and Primary Customer
Rochester Institute of Technology
Corrective Action
October 5, 2013 3
Team Meeting 10/06/2013: Expanded Morphological Chart Added System Function (Drive Line i.e. Torque Transmission) Generated 20 System Concepts (Concepts A through T) 8 of the 20 were identified as “Focus Concepts” Sketched the 8 “Focus Concepts”
MSD 10/08/2013: Perform PUGH Analysis on the 8 “Focus Concepts” (include the other
concepts if time permits) and PG II 1L Test Rig (Initial Datum) Review new system concepts with guide (Bill Nowak) and primary
Customer (Dr. Jason Kolodziej)
Rochester Institute of Technology
System Concept Summary
October 5, 2013 4
System Function Datum (PG II 1L) Concept A Concept B Concept C Concept D Concept E Concept F Concept G Concept H Concept I
Rotate Journal AC Motor AC Motor AC Motor DC Motor ICE Turbine Hydraulic DC Motor Turbine Hydraulic
Drive Line Direct EMA Hydraulic Pneumatic Piezoelectric Cam Hydraulic Spring & Crank Hydraulic & Crank
Pneumatic & Crank
Apply Load to Bearing Hydraulics Direct Vee Belt Gear Hydraulic Magnetic Chain Direct Flat Belt Timing Belt
Pressurize Oil Gerotor Pump Piston Pump Gear Pump Gear Pump Gear Pump Piston Pump Centrifugal Pump
Diaphragm Pump Gear Pump Piston Pump
Direct Oil To Bearing
Sleeve Slide Supply sleeve side sleeve side sleeve side sleeve side sleeve side Sleeve Side Shaft Side Sleeve Side Shaft Side
Monitor Film Thickness N/A Proximity Sensor Proximity Sensor Proximity Sensor Accelerometer Proximity Sensor Capacitance Ultrasonic Resistance Proximity Sensor
Monitor Vibration N/A Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer
Monitor Torque Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor
Monitor Oil Temp Thermocouple Thermocouple Thermocouple Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple
Provide Power Wall Outlet Wall Outlet Wall Outlet Wall Outlet Gas & Wall Outlet Wall Outlet Hydraulic Wall Outlet Gas & Wall
Outlet Wall Outlet
Install Bearing 2 Piece Housing 2 Piece Housing 2 Piece Housing 2 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing
Install Shaft Quick-Connect Chuck Fixed Fixed Collet Chuck Fixed Quick Connect Collet Chuck
Support Shaft Journal Bearings Tapered Roller Bearings
Tapered Roller Bearings
Tapered Roller Bearings Roller Bearings Tapered Roller
Bearings Roller Bearings Tapered Roller Bearings Roller Bearings Tapered Roller
Bearings
Rochester Institute of Technology
System Concept Summary (Cont.)
October 5, 2013 5
System Function Concept J Concept K Concept L Concept M Concept N Concept O Concept P Concept Q Concept R Concept S Concept T
Rotate Journal DC Motor AC Motor AC Motor DC Motor ICE Turbine Hydraulic DC Motor Turbine Hydraulic DC Motor
Drive Line EHA Spring & Crank EHA EMA Hydraulic EMA Pneumatic Hydraulic & Crank EHA Hydraulic & Crank Pneumatic & Crank
Apply Load to Bearing Direct Timing Belt Gear Vee Belt Timing Belt Gear Direct Chain Torque Converter Timing Belt Timing Belt
Pressurize Oil Centrifugal Pump Diaphragm Pump Gear Pump Piston Pump Centrifugal Pump Diaphragm Pump Gear Pump Piston Pump Centrifugal Pump Diaphragm Pump Gear Pump
Direct Oil To Bearing Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side
Monitor Film Thickness Accelerometer Proximity Sensor Capacitance Ultrasonic Resistance Proximity Sensor Accelerometer Proximity Sensor Capacitance Ultrasonic Resistance
Monitor Vibration Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer
Monitor Torque Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor
Monitor Oil Temp Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer
Provide Power Wall Outlet Wall Outlet Wall Outlet Wall Outlet Gas & Wall Outlet Gas & Wall Outlet Wall Outlet Wall Outlet Gas & Wall Outlet Wall Outlet Wall Outlet
Install Bearing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing
Install Shaft Fixed Quick Connect Collet Chuck Fixed Quick Connect Collet Chuck Fixed Quick Connect Collet
Support Shaft Roller Bearings Tapered Roller Bearings Roller Bearings Tapered Roller
Bearings Roller Bearings Tapered Roller Bearings Roller Bearings Tapered Roller
Bearings Roller Bearings Tapered Roller Bearings Roller Bearings
Rochester Institute of Technology
Focus Concept A
October 5, 2013 6
System Function Concept ARotate Journal AC Motor
Drive Line EMA
Apply Load to Bearing Direct
Pressurize Oil Piston Pump
Direct Oil To Bearing sleeve side
Monitor Film Thickness Proximity Sensor
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermocouple
Provide Power Wall Outlet
Install Bearing 2 Piece HousingInstall Shaft Chuck
Support Shaft Tapered Roller Bearings
Rochester Institute of Technology
Focus Concept B
October 5, 2013 7
System Function Concept BRotate Journal AC Motor
Drive Line Hydraulic
Apply Load to Bearing Vee Belt
Pressurize Oil Gear Pump
Direct Oil To Bearing sleeve side
Monitor Film Thickness Proximity Sensor
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermocouple
Provide Power Wall Outlet
Install Bearing 2 Piece HousingInstall Shaft Fixed
Support Shaft Tapered Roller Bearings
Rochester Institute of Technology
Focus Concept D
October 5, 2013 8
System Function Concept DRotate Journal ICE
Drive Line Piezoelectric
Apply Load to Bearing Hydraulic
Pressurize Oil Gear Pump
Direct Oil To Bearing sleeve side
Monitor Film Thickness Accelerometer
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermometer
Provide Power Gas & Wall Outlet
Install Bearing 2 Piece HousingInstall Shaft Collet
Support Shaft Roller Bearings
Rochester Institute of Technology
Focus Concept F
October 5, 2013 9
System Function Concept FRotate Journal Hydraulic
Drive Line Hydraulic
Apply Load to Bearing Chain
Pressurize Oil Centrifugal Pump
Direct Oil To Bearing Sleeve Side
Monitor Film Thickness Capacitance
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermometer
Provide Power Hydraulic
Install Bearing 1 Piece HousingInstall Shaft Fixed
Support Shaft Roller Bearings
Rochester Institute of Technology
Focus Concept J
October 5, 2013 10
System Function Concept JRotate Journal DC Motor
Drive Line EHA
Apply Load to Bearing Direct
Pressurize Oil Centrifugal Pump
Direct Oil To Bearing Sleeve Side
Monitor Film Thickness Accelerometer
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermometer
Provide Power Wall Outlet
Install Bearing 2 Piece HousingInstall Shaft Fixed
Support Shaft Roller Bearings
Rochester Institute of Technology
Focus Concept K
October 5, 2013 11
System Function Concept KRotate Journal AC Motor
Drive Line Spring & Crank
Apply Load to Bearing Timing Belt
Pressurize Oil Diaphragm Pump
Direct Oil To Bearing Shaft Side
Monitor Film Thickness Proximity Sensor
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermocouple
Provide Power Wall Outlet
Install Bearing 2 Piece HousingInstall Shaft Quick Connect
Support Shaft Tapered Roller Bearings
Rochester Institute of Technology
Focus Concept L
October 5, 2013 12
System Function Concept LRotate Journal AC Motor
Drive Line EHA
Apply Load to Bearing Gear
Pressurize Oil Gear Pump
Direct Oil To Bearing Sleeve Side
Monitor Film Thickness Capacitance
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermometer
Provide Power Wall Outlet
Install Bearing 1 Piece HousingInstall Shaft Collet
Support Shaft Roller Bearings
Rochester Institute of Technology
Focus Concept T
October 5, 2013 13
System Function Concept TRotate Journal DC Motor
Drive Line Pneumatic & Crank
Apply Load to Bearing Timing Belt
Pressurize Oil Gear Pump
Direct Oil To Bearing Sleeve Side
Monitor Film Thickness Resistance
Monitor Vibration Accelerometer
Monitor Torque Torque Sensor
Monitor Oil Temp Thermometer
Provide Power Wall Outlet
Install Bearing 2 Piece HousingInstall Shaft Collet
Support Shaft Roller Bearings