P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L...
Transcript of P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L...
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P-SERIES VFD WITH BYPASS
P-Series Bypass Submittal
1–40 HP (200~230 VAC) 1–125 HP (380~480 VAC), 3ØEnclosed Bypass - UL Type 1Standard Controls for Bypass & Local/Remote Operation
Special Instructions:
• Compact vertical design preserves wall space• Includes standard MMS disconnect, Hand/Off/
Auto & VFD/Off/Bypass switches• Fireman’s override/smoke purge ready• Choose from 2 or 3 contactor configurations• UL 508C rating for maximum motor protection
FEATURES AND OPTIONS
• Door mounted control options for manualspeed potentiometer, LED pilot lights and more
• Input circuit breaker• Optional installed input or output reactors• Integrated electronic overload for full phase
protection in bypass mode• Panel space heaters available for ambient
temperatures below 14°F
Optional Features
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P-Series VFD Bypass - 3-Phase, 200~230V
Standard duty (VT)
Bypass with Drive Isolation (3-Contactor Bypass Equivalent)
2-Contactor Bypass Line Reactor Options Disconnect Part-Number
Contactor Part-Number
HP kW Rating UL Type 1 UL Type 1 Installed 3% Installed 5%
1 1.9 CIE1-BYP001-P2/3 CIE1-BYP001-P2 VFD-KDRA25L VFD-KDRA25H CMS-32HI-6 MRC-9B
2 3 CIE1-BYP002-P2/3 CIE1-BYP002-P2 VFD-KDRA27L VFD-KDRA26H CMS-32HI-8 MRC-12B
3 4.6 CIE1-BYP003-P2/3 CIE1-BYP003-P2 VFD-KDRA28L VFD-KDRA28H CMS-32HI-13 MRC-12B
5 6.1 CIE1-BYP005-P2/3 CIE1-BYP005-P2 VFD-KDRB22L VFD-KDRB25H CMS-32HI-17 MRC-18B
7.5 5.5 CIE1-BYP007-P2/3 CIE1-BYP007-P2 VFD-KDRB23L VFD-KDRB26H CMS-32HI-26 MRC-32A
10 7.5 CIE1-BYP010-P2/3 CIE1-BYP010-P2 VFD-KDRD25L VFD-KDRD21H CMS-63HI-40 MRC-40A
15 11 CIE1-BYP015-P2/3 CIE1-BYP015-P2 VFD-KDRD24L VFD-KDRD22H CMS-63HI-50 MRC-50LA
20 15 CIE1-BYP020-P2/3 CIE1-BYP020-P2 VFD-KDRD26L VFD-KDRC22H CMS-63HI-63 MRC-65LA
25 18.5 CIE1-BYP025-P2/3 CIE1-BYP025-P2 VFD-KDRC22L VFD-KDRF28H CMS-100HI-75 MRC-75LA
30 22 CIE1-BYP030-P2/3 CIE1-BYP030-P2 VFD-KDRF24L VFD-KDRF25H CMS-100HI-100 MRC-100LA
40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA
P-Series VFD Bypass - 3-Phase, 380~480V
Standard duty (VT)
Bypass with Drive Isolation (3-Contactor Bypass Equivalent)
2-Contactor Bypass Line Reactor Options Disconnect Part-Number
Contactor Part-Number
HP kW Rating UL Type 1 UL Type 1 Installed 3% Installed 5%
1 2 CIE1-BYP001-P4/3 CIE1-BYP001-P4 VFD-KDRA8L VFD-KDRA8H CMS-32HI-2.5 MRC-9B
2 3.2 CIE1-BYP002-P4/3 CIE1-BYP002-P4 VFD-KDRA1L VFD-KDRA1H CMS-32HI-4 MRC-9B
3 4.8 CIE1-BYP003-P4/3 CIE1-BYP003-P4 VFD-KDRA2L VFD-KDRA2H CMS-32HI-6 MRC-9B
5 6.4 CIE1-BYP005-P4/3 CIE1-BYP005-P4 VFD-KDRA3L VFD-KDRA3H CMS-32HI-8 MRC-9B
7.5 5.5 CIE1-BYP007-P4/3 CIE1-BYP007-P4 VFD-KDRA4L VFD-KDRA4H CMS-32HI-13 MRC-12B
10 7.5 CIE1-BYP010-P4/3 CIE1-BYP010-P4 VFD-KDRA5L VFD-KDRA5H CMS-32HI-17 MRC-18B
15 11 CIE1-BYP015-P4/3 CIE1-BYP015-P4 VFD-KDRB2L VFD-KDRB2H CMS-63HI-26 MRC-22B
20 15 CIE1-BYP020-P4/3 CIE1-BYP020-P4 VFD-KDRB1L VFD-KDRC3H CMS-63HI-32 MRC-32A
25 18.5 CIE1-BYP025-P4/3 CIE1-BYP025-P4 VFD-KDRD1L VFD-KDRC1H CMS-63HI-40 MRC-40A
30 22 CIE1-BYP030-P4/3 CIE1-BYP030-P4 VFD-KDRD2L VFD-KDRE2H CMS-63HI-50 MRC-50LA
40 30 CIE1-BYP040-P4/3 CIE1-BYP040-P4 VFD-KDRC1L VFD-KDRF4H CMS-63HI-63 MRC-65LA
50 37 CIE1-BYP050-P4/3 CIE1-BYP050-P4 VFD-KDRF2L VFD-KDRF1H CMS-100HI-75 MRC-75LA
60 45 CIE1-BYP060-P4/3 CIE1-BYP060-P4 VFD-KDRF4L VFD-KDRF2H CMS-100HI-90 MRC-85LA
75 55 CIE1-BYP075-P4/3 CIE1-BYP075-P4 VFD-KDRF3L VFD-KDRH2H CMS-100HI-100 MRC-100LA
100 75 CIE1-BYP100-P4/3 CIE1-BYP100-P4 VFD-KDRH3L VFD-KDRH1H UTS250NNU FTU MRC-150LA
125 90 CIE1-BYP125-P4/3 CIE1-BYP125-P4 VFD-KDRH2L VFD-KDRG3H UTS400NNU FTU MRC-185A
OptionsPart Number Description
VFD-RPL* Run Pilot Light (Green Standard)
VFD-BPL* Bypass Pilot Light (Amber Standard)
VFD-FPL* Fault Pilot Light (Red Standard)
VFD-SPD Door Mounted Speed Potentiometer
VFD-EOL Solid-state Bypass Overload
* Select 24V or 120V based on package control voltage.For UL Type 1 select 24V. For UL Type 3R & 12 select 120V.
SIZING INFORMATION TABLE
P-Series Bypass Submittal
Part Number Description
CI-BN-COM BACnet communication card
CI-LWP-COM Lonworks communication card
CI-N2-COM N2 communication card
VFD-ABYP-R Drive auto bypass with relay
VFD-KPD/4X Door Mounted Keypad with Type 4X Cover
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P-Series Bypass Specifications
Output ratingsVoltage (V) Three phase, 200~230V, Three phase, 380~480V
Frequency (Hz) 0~120Hz
Input ratingsVoltage (V) Three phase, 200~230V (-15%, +10%), Three phase, 380~480V (-15%, +10%)
Frequency (Hz) 50~60Hz (±5%)Input Power Factor <.95 from no load to full load
Operation
Drive Efficiency >96%Control method V/F control, Sensorless vector control
Frequency setting resolution Digital reference: 0.01Hz (below 99Hz) & 0.1Hz (100Hz and over); Analog reference: 0.06Hz at 60HzFrequency setting accuracy Digital: 0.01% of maximum output frequency; Analog: 0.1% of maximum output frequency
V/F ratio Linear, Square, User V/FOverload capacity 1 minute at 120%, 10 seconds at 150% (with inverse characteristic proportional to time)
Torque boost Auto, Manual (0~15%)Multi-function input terminals Total 8 inputs (programmable)
Analog output 0~10V linear
Input signal
Operator control32-character LCD keypad, Terminals, ModBus-RTU communication Optional, ProfiBus-DP, DeviceNet, F-Net, BACnet, LonWorks
Frequency setting Analog: 0~10V, 4~20mA, additional port for Sub-Board (0~10V); Digital: Keypad, CommunicationStart signal Forward, Reverse
Multi-step operation Setting up to 17 speeds (using multi-function terminal)Multi-step
accel/decel time0.1~6000 seconds. Maximum 8 pre-defined steps using multi-function terminals
Operational functions
DC braking, Frequency limit, Frequency jump, Second motor function, Slip compensation, Reverse rotation prevention, Auto restart, Inverter bypass, Auto-tuning, Dual PID control
Emergency stop Stops output from inverterAuto operation Operates from internal sequence by setting multi-function terminal (5 way x 8 step)
Jog Jog operationFault reset Resets fault signal when protective function is active
Output signalOperational status
Frequency detection, Overload alarm, Stall, Overvoltage, Undervoltage, Inverter overheat, Run, Stop, Constant speed, Speed search, Fault output, Inverter bypass, Auto-operation sequence
Indicator Output frequency, Output current, Output voltage, DC voltage, Output torque (output voltage: 0~10V)
Protective functionsTrip
Overvoltage, Undervoltage, Overcurrent, Inverter overheat, Motor overheat, I/O phase loss, Fuse open, Ground fault, External fault 1, 2, Option fault, Overload, Speed command loss, Hardware fault, Communication error, etc.
Alarm Stall, Overload Temperature sensor fault
Operating environment
Ambient temperature -10°~40° C (50° C when derated 20%) or 14°~104° F (122° F when derated 20%)Storage temperature -20°~65° C or -4°~149.5° F
Humidity Less than 95% Relative Humidity maximum (non-condensing)Vibration Below 5.9m²/sec (=0.6g)
Altitude Below 1,000m (3,300ft): Derate VFD by 10% for every additional 1,000mApplication site Pollution degree 2. No corrosive gas, combustible gas, oil mist or dust
Specification Table
P-Series Bypass Submittal
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QTY Tag Part Number HP VoltageConfiguration Enclosure Line Reactor
SUBMITTED EQUIPMENT SCHEDULE
CIE1-BYP010-P4/3
P-Series Bypass Submittal
Part Number Anatomy
Enclosure Rating (Type 1 or 3R)
HP Rating (Select Motor HP)Bypass Contactor ConfigurationVoltage Rating (P2 equates 200-230V)
VFD-RPL* Run Pilot Light (Green Standard)
VFD-FPL* Fault Pilot Light (Red Standard)
VFD-HOA Hand/Off/Auto Switch
VFD-EOL Solid-State Bypass Overload
VFD-SPD Door Mounted Speed Potentiometer
VFD-KPD Door Mounted Keypad
VFD-KPD/4X Door Mounted Keypad with Type 4X Cover
CI-BN-COM BACnet Communication Card
CI-LWP-COM Lonworks Communication Card
CI-N2-COM N2 Communication Card
Control Options
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P-SERIES POWER WIRING
P-Series Bypass Submittal
SCHM-BYP40/P-PWR-V3
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P-SERIES SENSOR WIRINGMAIN POWER CIRCUITS DIAGRAM
P-Series Bypass Submittal
SCHM-BYP40/P-PWR-V3
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3-POLE CONTACTOR SPECIFICATIONS
COMPONENT SPECIFICATIONSThe following section details the various components’ sizing and ratings. To locate your component part numbers for the EMS reference the sizing information table above.
THREE POLE CONTACTORS
P-Series Bypass Submittal
*Minimum conduct current of auxiliary contactor is DC 17V 5mA**10A max, Not motor duty rated.
TypeFrame SizeTerminal TypeNumber of polesRated operation voltage, UeRated insulation voltage, UiRated frequencyRated impulse withstand voltage, UimpMax. operating rate in operating cycles per hour (AC3)
DurabilitytMechanical
Electrical
Currentandpower
AC-1, Thermal current A
tAC-3
200/240VkW
A
380/440VkW
A
500/550V kWA
690VkW
A
UL rating (50/60Hz)
Continuous current A
SinglePhase
110~120V HP220~240V HP
ThreePhase
200~208V HP220~240V HP440~4 80V HP550~600V HPNEMA size
Size and weight MRC Weight
Size (WxHxD)lbsin
MRD WeightSize (WxHxD)
lbsin
Auxiliary (standard)
AuxiliarySide mountFront mountt
MRC-32LA MRC-40LA40AFScrew3 pole690V1000V
50/60Hz8kV
1800 operations per hour12 mil. operations2 mil. operations
50 60
7.532
1140
1532
18.540
18.528
2232
18.520
2223
50 602 35 7.5
7.5 1510 1520 3025 301 —
0.88 lbs1.77 x 3.27 x 3.54 in
2.65 lbs1.77 x 3.27 x 4.61 in
1NO & 1NC MA-1
CA-2, CA-4
MRC-9A MRC-12B MRC-18B MRC-22B22AFScrew3 pole690V690V
50/60Hz6kV
1800 operations per hour15 mil. operations2.5 mil. operations
25 25 40 40
2.511
3.513
4.518
5.522
49
5.512
7.518
1122
47
7.512
7.513
1520
46
7.59
7.59
1518
25 25 32 320.5 0.75 1 21.5 2 3 32 3 5 7.53 5 7.5 7.55 7.5 10 10
7.5 10 15 1500 — 0 —
0.73 lbs1.77 x 2.89 x 3.39 in
1.12 lbs1.77 x 2.89 x 4.63 in
1NO & 1NCMA-1
CA-2, CA-4
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3-POLE CONTACTOR SPECIFICATIONS (CONT.)
P-Series Bypass Submittal
MRC-75LA MRC-85LA MRC-100LA100AF
Lug3 pole690V1000V
50/60Hz6kV
1800 operations per hour12 mil. operations2 mil. operations
110 135 160
2275
2585
30105
3775
4585
55105
3764
4575
5585
3742
4545
4565
110 135 1605 7.5 1015 15 2025 30 3030 40 4050 60 7560 75 75— 3 —
3.53 lbs 2.76 x 5.51 x 5.35 in
5.73 lbs2.76 x 5.51 x 6.78 in
1NO & 1NCMA-1
CA-2, CA-4
MRC-130LA MRC-150LA150AF
Lug3 pole690V1000V
50/60Hz8kV
1800 operations per hour5 mil. operations1 mil. operations
160 210
37130
45150
60130
75150
6090
70100
5560
5060
160 21010 1520 2540 4040 505 10075 75— 4
5.29 lbs3.74 x 622 x 5.13 in
1NO & 1NCMA-1
CA-2, CA-4
MRC-185A225AFScrew3 pole690V1000V
50/60Hz8kV
1800 operations per hour5 mil. operations1 mil. operations
230
55185
90185
110180
110120
23015306060150125—
11.91 lbs5.43 x 7.99 x 7.29 in
1NO & 1NCMA-1
CA-2, CA-4
MRC-50LA MRC-65LA40AFScrew3 pole690V1000V
50/60Hz8kV
1800 operations per hour12 mil. operations2 mil. operations
70 100
1555
18.565
2250
3065
3043
3360
3028
3335
70 1003 510 1520 2525 3040 5050 602 —
1.98 lbs2.17 x 4.17 x 4.69 in
2.65 lbs2.17 x 4.17 x 5.76 in
MA-1CA-2, CA-4
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UTS Series (FMU)Frame size Rated current ln ANumber of poles Rated operational voltage, Ue A VUL interupting rating kA
AC 50/60Hz
120V 240V 480V 600V
Reference standard
Available breaker types
Accessories
Weight 3-pole lbs (kg)
Basic dimension, WxHxD 3-Pole
UTS250 250AF
128-160, 160-200, 200-250 3
600NU
-653518
UL489Fixed thermal, fixed magnetic, FTU
Adjustable-thermal, fixed-mag-netic, FMU
Adjustable-thermal, Adjustable- magnetic (3 pole), ATU
AX - Auxiliary switchAL - Alarm switchSHT - Shunt tripUVT - Undervoltage tripEHU - Extended rotary handleFH - Flange handle
PL, PHL - Locking devices (removable, fixed)
MIT - Mechanical interlock device
4.49lbs (2.04kg)
4.13 x 7.48 x 3.44in (105 x 190 x 87.5mm)
UTS400 400AF
240-300, 320-4003
600NU
-653518
UL489Fixed thermal, fixed magnetic, FTU
Adjustable-thermal, fixed-mag-netic, FMU
Adjustable-thermal, Adjustable- magnetic (3 pole), ATU
AX - Auxiliary switchAL - Alarm switchSHT - Shunt tripUVT - Undervoltage tripEHU - Extended rotary handleFH - Flange handle
PL, PHL - Locking devices (removable, fixed)
MIT - Mechanical interlock device
13.89lbs (6.3kg)
5.51 x 11.42 x 4.33in (140 x 290 x 110mm)
MOLDED CASE CIRCUIT BREAKER SPECIFICATIONS
COMPONENT SPECIFICATIONSThe following section details the various components’ sizing and ratings. To locate your component part numbers for the EMS reference the sizing information table above.
UTS CIRCUIT BREAKER
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Frame Size Part #
Rated operational
current Ie (A)
Magnetic release
operating current (A)
Branch Motor Protection (UL508)
1-phase [HP] (50/60Hz) 3-phase [HP] (60Hz) KAIC Ratings [kA]
115V 230V 200V 230V 460V 575V 240V 480V 600V
32AF
CMS-32HI-2.5 2.5 32.5 - 1/6 1/2 1/2 1 1.5 100 65 25
CMS-32HI-4 4 52 1/8 1/3 3/4 3/4 2 3 100 65 25
CMS-32HI-6 6 78 1/4 1/2 1 1.5 3 5 100 65 25
CMS-32HI-8 8 104 1/3 1 2 2 5 5 100 65 25
CMS-32HI-10 10 130 1/2 1.5 2 3 5 7.5 100 65 25
CMS-32HI-13 13 169 1/2 2 3 3 7.5 10 100 65 25
CMS-32HI-17 17 221 1 3 3 5 10 15 100 50 10
CMS-32HI-22 22 286 1.5 3 5 7.5 15 20 100 30 10
CMS-32HI-26 26 338 2 3 7.5 7.5 15 20 100 30 10
CMS-63HI-32 32 416 2 5 7.5 10 20 30 100 50 10
CMS-63HI-40 40 520 3 7.5 10 10 30 30 100 50 10
CMS-63HI-50 50 650 3 10 15 15 30 40 100 50 10
CMS-63HI-63 63 819 5 10 20 20 40 60 100 50 10
CMS-63HI-65 65 845 5 10 20 20 40 60 100 50 10
100AFCMS-100H-75 75 975 5 15 20 25 50 60 100 50 10
CMS-100H-90 90 1170 7.5 20 25 30 60 75 100 50 10
*Associated product part numbers can be found in the Sizing Information Table.
COMPONENT SPECIFICATIONSThe following section details the various components’ sizing and ratings. To locate your component part numbers for the EMS reference the sizing information table above.
(MCP) DISCONNECT
DISCONNECT SPECIFICATIONS
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A
B C
UL Type 1 P-Series Bypass H x W x D (A x B x C)
CIE1-BYP001-P4– CIE1-BYP015-P4/3
38.00”x 8.00” x 8.12” CIE1-BYP001-P2–CIE1-BYP010-P2/3
CIE1-BYP020-P4 –CIE1-BYP025-P4/3
50.12” x 9.97” x 8.70”CIE1-BYP015-P2–CIE1-BYP020-P2/3
CIE1-BYP030-P4–CIE1-BYP040-P4/3
56.89” x 12.17” x 9.97”CIE1-BYP025-P2–CIE1-BYP030-P2/3
UL Type 1 P-Series Bypass H x W x D (A x B x C)
CIE1-BYP050-P4– CIE1-BYP075-P4/3
44.25”x 23.52” x 14.82” CIE1-BYP040-P2-CIE1-BYP040-P2/3
CIE1-BYP100-P4–CIE1-BYP125-P4/3 50.00”x 33.15” x 16.7”
*All dimensions are in inches
UL Type 1 Dimensions - Frame 4 & 5
ENCLOSURE DIMENSIONSUL Type 1 Dimensions - Frame 1 to 3
P-Series Bypass Submittal
CB
A