P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L...

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Project Rep Firm Engineering Contractor P-SERIES VFD WITH BYPASS P-Series Bypass Submittal 1–40 HP (200~230 VAC) 1–125 HP (380~480 VAC), 3Ø Enclosed Bypass - UL Type 1 Standard Controls for Bypass & Local/Remote Operation Special Instructions: Compact vertical design preserves wall space Includes standard MMS disconnect, Hand/Off/ Auto & VFD/Off/Bypass switches Fireman’s override/smoke purge ready Choose from 2 or 3 contactor configurations UL 508C rating for maximum motor protection FEATURES AND OPTIONS Door mounted control options for manual speed potentiometer, LED pilot lights and more Input circuit breaker Optional installed input or output reactors Integrated electronic overload for full phase protection in bypass mode Panel space heaters available for ambient temperatures below 14°F Optional Features

Transcript of P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L...

Page 1: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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P-SERIES VFD WITH BYPASS

P-Series Bypass Submittal

1–40 HP (200~230 VAC) 1–125 HP (380~480 VAC), 3ØEnclosed Bypass - UL Type 1Standard Controls for Bypass & Local/Remote Operation

Special Instructions:

• Compact vertical design preserves wall space• Includes standard MMS disconnect, Hand/Off/

Auto & VFD/Off/Bypass switches• Fireman’s override/smoke purge ready• Choose from 2 or 3 contactor configurations• UL 508C rating for maximum motor protection

FEATURES AND OPTIONS

• Door mounted control options for manualspeed potentiometer, LED pilot lights and more

• Input circuit breaker• Optional installed input or output reactors• Integrated electronic overload for full phase

protection in bypass mode• Panel space heaters available for ambient

temperatures below 14°F

Optional Features

Page 2: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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P-Series VFD Bypass - 3-Phase, 200~230V

Standard duty (VT)

Bypass with Drive Isolation (3-Contactor Bypass Equivalent)

2-Contactor Bypass Line Reactor Options Disconnect Part-Number

Contactor Part-Number

HP kW Rating UL Type 1 UL Type 1 Installed 3% Installed 5%

1 1.9 CIE1-BYP001-P2/3 CIE1-BYP001-P2 VFD-KDRA25L VFD-KDRA25H CMS-32HI-6 MRC-9B

2 3 CIE1-BYP002-P2/3 CIE1-BYP002-P2 VFD-KDRA27L VFD-KDRA26H CMS-32HI-8 MRC-12B

3 4.6 CIE1-BYP003-P2/3 CIE1-BYP003-P2 VFD-KDRA28L VFD-KDRA28H CMS-32HI-13 MRC-12B

5 6.1 CIE1-BYP005-P2/3 CIE1-BYP005-P2 VFD-KDRB22L VFD-KDRB25H CMS-32HI-17 MRC-18B

7.5 5.5 CIE1-BYP007-P2/3 CIE1-BYP007-P2 VFD-KDRB23L VFD-KDRB26H CMS-32HI-26 MRC-32A

10 7.5 CIE1-BYP010-P2/3 CIE1-BYP010-P2 VFD-KDRD25L VFD-KDRD21H CMS-63HI-40 MRC-40A

15 11 CIE1-BYP015-P2/3 CIE1-BYP015-P2 VFD-KDRD24L VFD-KDRD22H CMS-63HI-50 MRC-50LA

20 15 CIE1-BYP020-P2/3 CIE1-BYP020-P2 VFD-KDRD26L VFD-KDRC22H CMS-63HI-63 MRC-65LA

25 18.5 CIE1-BYP025-P2/3 CIE1-BYP025-P2 VFD-KDRC22L VFD-KDRF28H CMS-100HI-75 MRC-75LA

30 22 CIE1-BYP030-P2/3 CIE1-BYP030-P2 VFD-KDRF24L VFD-KDRF25H CMS-100HI-100 MRC-100LA

40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA

P-Series VFD Bypass - 3-Phase, 380~480V

Standard duty (VT)

Bypass with Drive Isolation (3-Contactor Bypass Equivalent)

2-Contactor Bypass Line Reactor Options Disconnect Part-Number

Contactor Part-Number

HP kW Rating UL Type 1 UL Type 1 Installed 3% Installed 5%

1 2 CIE1-BYP001-P4/3 CIE1-BYP001-P4 VFD-KDRA8L VFD-KDRA8H CMS-32HI-2.5 MRC-9B

2 3.2 CIE1-BYP002-P4/3 CIE1-BYP002-P4 VFD-KDRA1L VFD-KDRA1H CMS-32HI-4 MRC-9B

3 4.8 CIE1-BYP003-P4/3 CIE1-BYP003-P4 VFD-KDRA2L VFD-KDRA2H CMS-32HI-6 MRC-9B

5 6.4 CIE1-BYP005-P4/3 CIE1-BYP005-P4 VFD-KDRA3L VFD-KDRA3H CMS-32HI-8 MRC-9B

7.5 5.5 CIE1-BYP007-P4/3 CIE1-BYP007-P4 VFD-KDRA4L VFD-KDRA4H CMS-32HI-13 MRC-12B

10 7.5 CIE1-BYP010-P4/3 CIE1-BYP010-P4 VFD-KDRA5L VFD-KDRA5H CMS-32HI-17 MRC-18B

15 11 CIE1-BYP015-P4/3 CIE1-BYP015-P4 VFD-KDRB2L VFD-KDRB2H CMS-63HI-26 MRC-22B

20 15 CIE1-BYP020-P4/3 CIE1-BYP020-P4 VFD-KDRB1L VFD-KDRC3H CMS-63HI-32 MRC-32A

25 18.5 CIE1-BYP025-P4/3 CIE1-BYP025-P4 VFD-KDRD1L VFD-KDRC1H CMS-63HI-40 MRC-40A

30 22 CIE1-BYP030-P4/3 CIE1-BYP030-P4 VFD-KDRD2L VFD-KDRE2H CMS-63HI-50 MRC-50LA

40 30 CIE1-BYP040-P4/3 CIE1-BYP040-P4 VFD-KDRC1L VFD-KDRF4H CMS-63HI-63 MRC-65LA

50 37 CIE1-BYP050-P4/3 CIE1-BYP050-P4 VFD-KDRF2L VFD-KDRF1H CMS-100HI-75 MRC-75LA

60 45 CIE1-BYP060-P4/3 CIE1-BYP060-P4 VFD-KDRF4L VFD-KDRF2H CMS-100HI-90 MRC-85LA

75 55 CIE1-BYP075-P4/3 CIE1-BYP075-P4 VFD-KDRF3L VFD-KDRH2H CMS-100HI-100 MRC-100LA

100 75 CIE1-BYP100-P4/3 CIE1-BYP100-P4 VFD-KDRH3L VFD-KDRH1H UTS250NNU FTU MRC-150LA

125 90 CIE1-BYP125-P4/3 CIE1-BYP125-P4 VFD-KDRH2L VFD-KDRG3H UTS400NNU FTU MRC-185A

OptionsPart Number Description

VFD-RPL* Run Pilot Light (Green Standard)

VFD-BPL* Bypass Pilot Light (Amber Standard)

VFD-FPL* Fault Pilot Light (Red Standard)

VFD-SPD Door Mounted Speed Potentiometer

VFD-EOL Solid-state Bypass Overload

* Select 24V or 120V based on package control voltage.For UL Type 1 select 24V. For UL Type 3R & 12 select 120V.

SIZING INFORMATION TABLE

P-Series Bypass Submittal

Part Number Description

CI-BN-COM BACnet communication card

CI-LWP-COM Lonworks communication card

CI-N2-COM N2 communication card

VFD-ABYP-R Drive auto bypass with relay

VFD-KPD/4X Door Mounted Keypad with Type 4X Cover

Page 3: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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P-Series Bypass Specifications

Output ratingsVoltage (V) Three phase, 200~230V, Three phase, 380~480V

Frequency (Hz) 0~120Hz

Input ratingsVoltage (V) Three phase, 200~230V (-15%, +10%), Three phase, 380~480V (-15%, +10%)

Frequency (Hz) 50~60Hz (±5%)Input Power Factor <.95 from no load to full load

Operation

Drive Efficiency >96%Control method V/F control, Sensorless vector control

Frequency setting resolution Digital reference: 0.01Hz (below 99Hz) & 0.1Hz (100Hz and over); Analog reference: 0.06Hz at 60HzFrequency setting accuracy Digital: 0.01% of maximum output frequency; Analog: 0.1% of maximum output frequency

V/F ratio Linear, Square, User V/FOverload capacity 1 minute at 120%, 10 seconds at 150% (with inverse characteristic proportional to time)

Torque boost Auto, Manual (0~15%)Multi-function input terminals Total 8 inputs (programmable)

Analog output 0~10V linear

Input signal

Operator control32-character LCD keypad, Terminals, ModBus-RTU communication Optional, ProfiBus-DP, DeviceNet, F-Net, BACnet, LonWorks

Frequency setting Analog: 0~10V, 4~20mA, additional port for Sub-Board (0~10V); Digital: Keypad, CommunicationStart signal Forward, Reverse

Multi-step operation Setting up to 17 speeds (using multi-function terminal)Multi-step

accel/decel time0.1~6000 seconds. Maximum 8 pre-defined steps using multi-function terminals

Operational functions

DC braking, Frequency limit, Frequency jump, Second motor function, Slip compensation, Reverse rotation prevention, Auto restart, Inverter bypass, Auto-tuning, Dual PID control

Emergency stop Stops output from inverterAuto operation Operates from internal sequence by setting multi-function terminal (5 way x 8 step)

Jog Jog operationFault reset Resets fault signal when protective function is active

Output signalOperational status

Frequency detection, Overload alarm, Stall, Overvoltage, Undervoltage, Inverter overheat, Run, Stop, Constant speed, Speed search, Fault output, Inverter bypass, Auto-operation sequence

Indicator Output frequency, Output current, Output voltage, DC voltage, Output torque (output voltage: 0~10V)

Protective functionsTrip

Overvoltage, Undervoltage, Overcurrent, Inverter overheat, Motor overheat, I/O phase loss, Fuse open, Ground fault, External fault 1, 2, Option fault, Overload, Speed command loss, Hardware fault, Communication error, etc.

Alarm Stall, Overload Temperature sensor fault

Operating environment

Ambient temperature -10°~40° C (50° C when derated 20%) or 14°~104° F (122° F when derated 20%)Storage temperature -20°~65° C or -4°~149.5° F

Humidity Less than 95% Relative Humidity maximum (non-condensing)Vibration Below 5.9m²/sec (=0.6g)

Altitude Below 1,000m (3,300ft): Derate VFD by 10% for every additional 1,000mApplication site Pollution degree 2. No corrosive gas, combustible gas, oil mist or dust

Specification Table

P-Series Bypass Submittal

Page 4: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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QTY Tag Part Number HP VoltageConfiguration Enclosure Line Reactor

SUBMITTED EQUIPMENT SCHEDULE

CIE1-BYP010-P4/3

P-Series Bypass Submittal

Part Number Anatomy

Enclosure Rating (Type 1 or 3R)

HP Rating (Select Motor HP)Bypass Contactor ConfigurationVoltage Rating (P2 equates 200-230V)

VFD-RPL* Run Pilot Light (Green Standard)

VFD-FPL* Fault Pilot Light (Red Standard)

VFD-HOA Hand/Off/Auto Switch

VFD-EOL Solid-State Bypass Overload

VFD-SPD Door Mounted Speed Potentiometer

VFD-KPD Door Mounted Keypad

VFD-KPD/4X Door Mounted Keypad with Type 4X Cover

CI-BN-COM BACnet Communication Card

CI-LWP-COM Lonworks Communication Card

CI-N2-COM N2 Communication Card

Control Options

Page 5: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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P-SERIES POWER WIRING

P-Series Bypass Submittal

SCHM-BYP40/P-PWR-V3

Page 6: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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P-SERIES SENSOR WIRINGMAIN POWER CIRCUITS DIAGRAM

P-Series Bypass Submittal

SCHM-BYP40/P-PWR-V3

Page 7: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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3-POLE CONTACTOR SPECIFICATIONS

COMPONENT SPECIFICATIONSThe following section details the various components’ sizing and ratings. To locate your component part numbers for the EMS reference the sizing information table above.

THREE POLE CONTACTORS

P-Series Bypass Submittal

*Minimum conduct current of auxiliary contactor is DC 17V 5mA**10A max, Not motor duty rated.

TypeFrame SizeTerminal TypeNumber of polesRated operation voltage, UeRated insulation voltage, UiRated frequencyRated impulse withstand voltage, UimpMax. operating rate in operating cycles per hour (AC3)

DurabilitytMechanical

Electrical

Currentandpower

AC-1, Thermal current A

tAC-3

200/240VkW

A

380/440VkW

A

500/550V kWA

690VkW

A

UL rating (50/60Hz)

Continuous current A

SinglePhase

110~120V HP220~240V HP

ThreePhase

200~208V HP220~240V HP440~4 80V HP550~600V HPNEMA size

Size and weight MRC Weight

Size (WxHxD)lbsin

MRD WeightSize (WxHxD)

lbsin

Auxiliary (standard)

AuxiliarySide mountFront mountt

MRC-32LA MRC-40LA40AFScrew3 pole690V1000V

50/60Hz8kV

1800 operations per hour12 mil. operations2 mil. operations

50 60

7.532

1140

1532

18.540

18.528

2232

18.520

2223

50 602 35 7.5

7.5 1510 1520 3025 301 —

0.88 lbs1.77 x 3.27 x 3.54 in

2.65 lbs1.77 x 3.27 x 4.61 in

1NO & 1NC MA-1

CA-2, CA-4

MRC-9A MRC-12B MRC-18B MRC-22B22AFScrew3 pole690V690V

50/60Hz6kV

1800 operations per hour15 mil. operations2.5 mil. operations

25 25 40 40

2.511

3.513

4.518

5.522

49

5.512

7.518

1122

47

7.512

7.513

1520

46

7.59

7.59

1518

25 25 32 320.5 0.75 1 21.5 2 3 32 3 5 7.53 5 7.5 7.55 7.5 10 10

7.5 10 15 1500 — 0 —

0.73 lbs1.77 x 2.89 x 3.39 in

1.12 lbs1.77 x 2.89 x 4.63 in

1NO & 1NCMA-1

CA-2, CA-4

Page 8: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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3-POLE CONTACTOR SPECIFICATIONS (CONT.)

P-Series Bypass Submittal

MRC-75LA MRC-85LA MRC-100LA100AF

Lug3 pole690V1000V

50/60Hz6kV

1800 operations per hour12 mil. operations2 mil. operations

110 135 160

2275

2585

30105

3775

4585

55105

3764

4575

5585

3742

4545

4565

110 135 1605 7.5 1015 15 2025 30 3030 40 4050 60 7560 75 75— 3 —

3.53 lbs 2.76 x 5.51 x 5.35 in

5.73 lbs2.76 x 5.51 x 6.78 in

1NO & 1NCMA-1

CA-2, CA-4

MRC-130LA MRC-150LA150AF

Lug3 pole690V1000V

50/60Hz8kV

1800 operations per hour5 mil. operations1 mil. operations

160 210

37130

45150

60130

75150

6090

70100

5560

5060

160 21010 1520 2540 4040 505 10075 75— 4

5.29 lbs3.74 x 622 x 5.13 in

1NO & 1NCMA-1

CA-2, CA-4

MRC-185A225AFScrew3 pole690V1000V

50/60Hz8kV

1800 operations per hour5 mil. operations1 mil. operations

230

55185

90185

110180

110120

23015306060150125—

11.91 lbs5.43 x 7.99 x 7.29 in

1NO & 1NCMA-1

CA-2, CA-4

MRC-50LA MRC-65LA40AFScrew3 pole690V1000V

50/60Hz8kV

1800 operations per hour12 mil. operations2 mil. operations

70 100

1555

18.565

2250

3065

3043

3360

3028

3335

70 1003 510 1520 2525 3040 5050 602 —

1.98 lbs2.17 x 4.17 x 4.69 in

2.65 lbs2.17 x 4.17 x 5.76 in

MA-1CA-2, CA-4

Page 9: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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UTS Series (FMU)Frame size Rated current ln ANumber of poles Rated operational voltage, Ue A VUL interupting rating kA

AC 50/60Hz

120V 240V 480V 600V

Reference standard

Available breaker types

Accessories

Weight 3-pole lbs (kg)

Basic dimension, WxHxD 3-Pole

UTS250 250AF

128-160, 160-200, 200-250 3

600NU

-653518

UL489Fixed thermal, fixed magnetic, FTU

Adjustable-thermal, fixed-mag-netic, FMU

Adjustable-thermal, Adjustable- magnetic (3 pole), ATU

AX - Auxiliary switchAL - Alarm switchSHT - Shunt tripUVT - Undervoltage tripEHU - Extended rotary handleFH - Flange handle

PL, PHL - Locking devices (removable, fixed)

MIT - Mechanical interlock device

4.49lbs (2.04kg)

4.13 x 7.48 x 3.44in (105 x 190 x 87.5mm)

UTS400 400AF

240-300, 320-4003

600NU

-653518

UL489Fixed thermal, fixed magnetic, FTU

Adjustable-thermal, fixed-mag-netic, FMU

Adjustable-thermal, Adjustable- magnetic (3 pole), ATU

AX - Auxiliary switchAL - Alarm switchSHT - Shunt tripUVT - Undervoltage tripEHU - Extended rotary handleFH - Flange handle

PL, PHL - Locking devices (removable, fixed)

MIT - Mechanical interlock device

13.89lbs (6.3kg)

5.51 x 11.42 x 4.33in (140 x 290 x 110mm)

MOLDED CASE CIRCUIT BREAKER SPECIFICATIONS

COMPONENT SPECIFICATIONSThe following section details the various components’ sizing and ratings. To locate your component part numbers for the EMS reference the sizing information table above.

UTS CIRCUIT BREAKER

Page 10: P-SERIES VFD WITH BYPASS - franklin-controls.com 40 30 CIE1-BYP040-P2/3 CIE1-BYP040-P2 VFD-KDRF25L VFD-KDRF26H UTS250NNU FTU MRC-130LA P-Series VFD Bypass - 3-Phase, 380~480V Standard

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Frame Size Part #

Rated operational

current Ie (A)

Magnetic release

operating current (A)

Branch Motor Protection (UL508)

1-phase [HP] (50/60Hz) 3-phase [HP] (60Hz) KAIC Ratings [kA]

115V 230V 200V 230V 460V 575V 240V 480V 600V

32AF

CMS-32HI-2.5 2.5 32.5 - 1/6 1/2 1/2 1 1.5 100 65 25

CMS-32HI-4 4 52 1/8 1/3 3/4 3/4 2 3 100 65 25

CMS-32HI-6 6 78 1/4 1/2 1 1.5 3 5 100 65 25

CMS-32HI-8 8 104 1/3 1 2 2 5 5 100 65 25

CMS-32HI-10 10 130 1/2 1.5 2 3 5 7.5 100 65 25

CMS-32HI-13 13 169 1/2 2 3 3 7.5 10 100 65 25

CMS-32HI-17 17 221 1 3 3 5 10 15 100 50 10

CMS-32HI-22 22 286 1.5 3 5 7.5 15 20 100 30 10

CMS-32HI-26 26 338 2 3 7.5 7.5 15 20 100 30 10

CMS-63HI-32 32 416 2 5 7.5 10 20 30 100 50 10

CMS-63HI-40 40 520 3 7.5 10 10 30 30 100 50 10

CMS-63HI-50 50 650 3 10 15 15 30 40 100 50 10

CMS-63HI-63 63 819 5 10 20 20 40 60 100 50 10

CMS-63HI-65 65 845 5 10 20 20 40 60 100 50 10

100AFCMS-100H-75 75 975 5 15 20 25 50 60 100 50 10

CMS-100H-90 90 1170 7.5 20 25 30 60 75 100 50 10

*Associated product part numbers can be found in the Sizing Information Table.

COMPONENT SPECIFICATIONSThe following section details the various components’ sizing and ratings. To locate your component part numbers for the EMS reference the sizing information table above.

(MCP) DISCONNECT

DISCONNECT SPECIFICATIONS

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A

B C

UL Type 1 P-Series Bypass H x W x D (A x B x C)

CIE1-BYP001-P4– CIE1-BYP015-P4/3

38.00”x 8.00” x 8.12” CIE1-BYP001-P2–CIE1-BYP010-P2/3

CIE1-BYP020-P4 –CIE1-BYP025-P4/3

50.12” x 9.97” x 8.70”CIE1-BYP015-P2–CIE1-BYP020-P2/3

CIE1-BYP030-P4–CIE1-BYP040-P4/3

56.89” x 12.17” x 9.97”CIE1-BYP025-P2–CIE1-BYP030-P2/3

UL Type 1 P-Series Bypass H x W x D (A x B x C)

CIE1-BYP050-P4– CIE1-BYP075-P4/3

44.25”x 23.52” x 14.82” CIE1-BYP040-P2-CIE1-BYP040-P2/3

CIE1-BYP100-P4–CIE1-BYP125-P4/3 50.00”x 33.15” x 16.7”

*All dimensions are in inches

UL Type 1 Dimensions - Frame 4 & 5

ENCLOSURE DIMENSIONSUL Type 1 Dimensions - Frame 1 to 3

P-Series Bypass Submittal

CB

A