P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž...

16
PROCESSING OF GLUTEN-FREE FERMENTED BEVERAGES BASED ON MALTED PSEUDOCEREALS Matjaž DEŽELAK a , Martin ZARNKOW b , Thomas BECKER b in Iztok Jože KOŠIR a a Slovenian Institute of Hop Research and Brewing, Žalec, Slovenia b Technische Universität München, Freising, Germany Vera Johanides 2 – Biotechnology in Croatia by 2020 Zagreb, 10. maj 2013

Transcript of P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž...

Page 1: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

PROCESSING OF GLUTEN-FREE FERMENTED

BEVERAGES BASED ON MALTED PSEUDOCEREALS

Matjaž DEŽELAKa, Martin ZARNKOWb, Thomas BECKERb in Iztok Jože KOŠIRa

a Slovenian Institute of Hop Research and Brewing, Žalec, Slovenia

b Technische Universität München, Freising, Germany

Vera Johanides 2 – Biotechnology in Croatia by 2020

Zagreb, 10. maj 2013

Page 2: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

INTRODUCTION

Celiac disease

estimated worldwide prevalence: 1% of the general population

typical malabsorption syndrome: chronic diarrhea, weight loss, abdominal distension, fatigue

treatment: adherence to a strict gluten-free diet progressive clinical improvement, healing of the intestinal mucosa

gluten-free diet (GFD): unbalanced intake of fat, protein, carbohydrates, minor nutrients

poor nutrient status: unsatisfying quality of the commercial gluten-free products, scarce food choices available in the market

non-celiac patients vs. GFD: reducing body weight, improving insulin sensitivity, reducing inflammation

Page 3: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

INTRODUCTION

Buckwheat

amino acid: well-balanced, high content of essential

fat: approx. 80% unsaturated vitamine: thiamine, riboflavin, pyridoxine,

vitamine E minerals: slightly higher to cereals bioactive components: fagopyritols, β-

sitosterol, campesterol and glycosides of quercetin, apigenin, luteolin

http://www.grainscanada.gc.ca/buckwheat-sarrasin/bsm-mbs-eng.htmhttp://www.the-gluten-free-chef.com/image-files/quinoa-grain.jpg

Quinoa

amino acid: well-balanced, high content of essential

fat: >75% unsaturated vitamine: thiamine, riboflavin, folic acid,

vitamine E minerals: approx. 2x higher to cereals bioactive components: glycosides of

kaempferol and quercetin

Page 4: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESEARCH IDEA & HYPOTHESES

Beer:

world's most widely consumed alcoholic beverage

the third-most popular drink overall, after water and tea

probably the oldest fermented beverage

Idea: preparation and characterization of a gluten-free and healthy beer-like beverage from malted buckwheat and quinoa

Hypotheses:

satisfactory brewing properties

higher amount of metal cations, di- and trisaccharides, amino acids

specific profile of volatile compounds

at least acceptable sensory perception

Page 5: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

TECHNOLOGICAL PROCEDURES

Malting: buckwheat and quinoa methods optimized at TUM, WZW, BGT

Mashing: decoction (buckwheat) or infusion (quinoa,

barley) method addition of commercial enzyme preparations

(Novozymes, Denmark)

Hopping: H. H. Tradition (final bitternes 18 EBC) wort boiling 90 min (final extract 10%)

Fermentation: 10 L, 14°C Saccharomyces pastorianus TUM 34/70

Conditioning: 16 °C (2 days), 0 °C (12 days)

Bottling: 0.5 L amber bottles with crown caps

Page 6: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

ANALYTICAL PROCEDURES

Brewing attributes: Analytica EBC MEBAK

Metal cations: Analytica EBC (AAS)

Sugars: HPLC, ion-exclusion column, RID

Amino acids: HPLC, OPA & Fmoc, 18C RP column, FLD

Volatile compounds: distillation, GC, capillary FFAP column, FID

Sensory analysis: after 3 months at 4°C trained pannel of 8 valuers

Page 7: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESULTS Malt: attribute barley buckwheat quinoa

moisture [%w] 4,25 4,5 7,4

extract [%w] 80,9 62,8 37,7

viscosity 1,56 mPas 3,01 mPas 1,874 mPas

saccharification normal > 20 min > 20 min

pH 5,65 4,57 6,38

total protein [%dw] 10,8 13,0 16,2

soluble protein [%protein] 0.48 0.54 1.39

free amino nitrogen [%] / 0.10 0.22

attribute barley buckwheat quinoa

extract [%w] 10,04 10,36 10,49pH 5,92 5,77 4,49viscosity [mPas] 1,13 2,07 1,61free amino nitrogen [%] 0.11 0.16 0.31 iodine value 0.39 0.670 2.345

Wort:

Beverage

:

attribute barley buckwheat quinoa

pH 4,72 4,80 4,50ekstract [%] 3,59 3,42 5,91ethanol [% vol] 4,30 3,79 3,28fermentability[%] 64,53 63,12 45,72total soluble nitrogen [mg/L] 1281 970 4026free amino nitrogen [mg/L] 217 302 2609

Brewing attributes

Page 8: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESULTS

Fe Cu Zn Mn ∑0

1

2

3

4

5

6

barley buckwheat quinoa

mg/L

MC wort

Metal cations (MC)

Fe Cu Zn Mn ∑0

1

2

3

4

5

6barley buckwheat quinoa

mg/L

MC beverage

Fe Cu Zn Mn ∑0

20

40

60

80

100

120

barley buckwheat quinoaMC grain

mg/kg

MC BA BW QU

Fe1116.0

7632.18 14.83

Cu 105.82 11.70 26.22

Zn 600.00 365.85 24.72

Mn 28.14 12.50 1.91

amount of beverage containing RDI [L]

Page 9: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESULTS Sugars (OH)

DP3 DP2 Suc Glc Fru ∑0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

barley buckwheat quinoaOH wort

g/L

DP3 DP2 Suc Glc Fru ∑0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

barley buckwheat quinoaOH beverage

g/L

Page 10: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESULTS

.0

20406080

100120140

BA BW QU

AA wort - CV

Amino acids (AA)

.0

500

1000

1500

2000

BA BW QU

mg/L

AA beverage - sum

.0

50

100

150

200

250

300

BA BW QU

AA beverage - CV

.0

200

400

600

800

1000

1200

BA BW QU

mg/L

assimilated AA

Glu Asn Arg Val Phe Leu Ala Lys0

2

4

6

8

10

12

14barley

%

Glu Ala Arg His+ Gly

Val05

10152025303540

buckwheat

Thr Ser Asn Leu0

5

10

15

20

25

30quinoa

Thr Val Met Trp Phe Ile Leu Lys Ʃ rel.0

5

10

15

20

25

30

35

40

%

essential

≥ 70% of assimilated AA

.0

500

1000

1500

2000

2500AA wort - sum

BA BW QU

Page 11: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESULTS Volatile compounds (VC)

acet

alde

hyde

ethy

l ace

tate

met

hano

l

1-pr

opan

ol

iso-a

myl

ace

tate

2&3-

met

hyl b

utan

ol

2-ph

enyl

ethy

l ace

tate

2-ph

enyl

eth

anol ∑

0

20

40

60

80

100

120

140

160

180

barley buckwheat quinoaVC - wort

acet

alde

hyde

ethy

l ace

tate

met

hano

l

1-pr

opan

ol

iso-a

myl

ace

tate

2&3-

met

hyl b

utan

ol

2-ph

enyl

ethy

l ace

tate

2-ph

enyl

eth

anol ∑

0

20

40

60

80

100

120

140

160

180

barley buckwheat quinoaVC - beverage

Page 12: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

RESULTS Sensory analysis (SA)

odour

purity of taste

full bodytingling feeling

quality of bitternes

3

3.4

3.8

4.2

4.6BW QU

odour purity of taste

full body tingling feeling

quality of bitternes

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

buckwheat quinoaSA – SD

total total SD0

0.51

1.52

2.53

3.54

4.5

buckwheat quinoaSA – total mark + SD

Page 13: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

CONCLUSIONS

GENERAL: Gluten-free beer-like beverages from malted buckwheat and quinoa have

very good commercial potential as a healthy functional drinks

DRAWBACKS:

The use of commercial enzyme preparations

High cost of grains

Page 14: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

FURTHER WORK

the use of different yeast strains

the impact of successive exploitation of a single starter

culture on beverage and yeast properties

breeders and growers should focus on grains with higher

enzymatic content

promotion and rising awarnes about pseudocereals benefits

Page 15: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

THIS WORK WAS SUPPORTED BY…

Page 16: P ROCESSING OF G LUTEN - FREE F ERMENTED B EVERAGES B ASED ON M ALTED P SEUDOCEREALS Matjaž DEŽELAK a, Martin ZARNKOW b, Thomas BECKER b in Iztok Jože.

THANK YOU…

…FOR YOUR ATTENTION!

Vera Johanides 2 – Biotechnology in Croatia by 2020

Zagreb, 10. maj 2013