owners manual

max pwc

mcl 1200-l- mcl 1200-r

1200 LB Capacity Cantilever

maxdock.com

Read entire manual carefully before attempting to assemble, install, or operate your new lift.

Copyright 2015 - Max Manufacturing, Inc. ALL RIGHTS RESERVED

INSTRUCTION MANUAL - WARNINGS AND PRECAUTIONS

CAUTION:

It is highly recommended that your new lift be assembled by a Max Manufacturing Certified, professional installer. If you are not a Max Manufacturing Certified, professional installer, or a skilled mechanic, please contact your local dealer or Max Manufacturing to be referred to a professional who can assist. It is the responsibility of the installer or skilled mechanic to determine if he or she posesses the proper knowledge, skills, and tools to properly and safely assemble and/or install your new Max Lift. Never exceed the stated capacity of the lift. The capacity includes dry-weight of watercraft, engine, fuel, all batteries, and any accessories or gear. Never allow any persons or pets in, on, or around lift while operating. Failure to assemble or install properly may cause the lift to function improperly or pose a risk of personal injury or property damage. Failure to comply with the procedures and precautions presented in this manual voids any warranty and may result in personal injury or death. Failure to comply with the information contained in this manual waives any rights against Max Manufacturing in regards to property damage or personal injury related to the improper assembly or installation of the lift. The information contained in this manual may change at any time without notice, and does not imply a warranty or guarantee of any kind. For any questions, please contact your local dealer, or Max Manufacturing at 517 990 9180 before proceeding.

Tools Necessary for Assembly: (1) 7/16" Ratchet and Socket and/or Wrench (2) 9/16" Ratchets and Sockets and/or Wrenches (2) 3/4" Ratchets and Sockets and/or Wrenches (1) Small Mallet or Hammer (1) Tape Measure or equivalent - for Bunk or Leg Adjustments

SAFETY FIRST - PLEASE READ AND ADHERE TO ALL WARNING LABELS ON LIFT:

INSTRUCTION MANUAL - HARDWARE PACKAGES

NOTES:

Reference Number Part Number: Description: Quantity:1 44-11331 Welded Tower Assembly - Port Side 12 44-11332 Welded Tower Assembly - Starboard Side 13 33-11468 PWC Lift Spreader Bar Bow Hinge Stop 14 44-11292 PWC Lift Stern Lock-Out Lower Tower Beam 15 44-11284 PWC Lift Hardware Bag "B" 16 44-11285 PWC Lift Hardware Bag "C" 17 22-11317 (RH - SHOWN) or 22-11316 (LH) Dutton-Lainson 1200 LB Capacity Brake Winch 18 44-11338 PWC Lift Leg Assembly 4

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INSTRUCTION MANUAL - STEP 1: ASSEMBLING THE TOWERS AND SPREADER BARS

A - Assemble the Forward Spreader Bar / Hinge Stop (3) into pockets in Frame (1 and 2). B - Secure Stern Spreader Bar Assembly (4) onto Frame (1 and 2). PWC Lift can be purchased in a RH or LH configuration. Winch comes pre-assembled onto the frame. Do not over-tighten hardware. Legs come pre-assembled into the frame.

NOTES:

Reference Number Part Number: Description: Quantity:1 44-11343 PWC Lift Hinge Assembly 22 44-11286 PWC Lift Hardware Bag "D" 13 44-11341 Right Multi-Position Extension Arm 24 44-11342 Left Multi-Position Extension Arm 25 44-11287 PWC Lift Hardware Bag "E" 16 33-11139 Part of 44-11283 - PWC Lift Hardware Bag "A" - PWC Lift Pulley Bar Mount RH 17 33-11138 Part of 44-11283 - PWC Lift Hardware Bag "A" - PWC Lift Pulley Bar Mount LH 1

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INSTRUCTION MANUAL - STEP 2: ASSEMBLING THE HINGES AND HINGE EXTENSIONS

A - Bolt Hinges (1) onto Frame as shown. Insert PVC bushings from inside as shown. B - Hinges Inserts (3 and 4) come pre-assembled - be sure to place them on lift as shown. C - Bolt Pulley Bar Mounts (6 and 7) onto forward hinge using hardware from 44-11287 (5). Note placement and orientation. Note orientation of the Right and Left Multi-Position Extension Arms (3 and 4). Most applications use the lowest setting, as shown. DO NOT OVERTIGHTEN the 1/2" x 6" Hex Bolt from 44-11286 - Hinge MUST be able to pivot freely. Do tighten enough to engage the Nylon Lock Nut.

NOTES:

Reference Number Part Number: Description: Quantity:1 33-11177 Lift Pulley Bar Tube 12 44-11282 Portion of 44-11283 - PWC Lift Hardware Bag "A" 23 44-11288 PWC Lift Hardware Bag "F" 14 44-11289 PWC Lift Hardware Bag "G" 1

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INSTRUCTION MANUAL - STEP 3: ASSEMBLING THE PULLEY BAR

A - Slide the Pulley Bar Arms (2) onto the Pulley Bar (1). B - Insert pulley sheave with bronze bearing (22-11180) into the pulley bar (1). C - Assemble the remaining hardware. DO NOT OVERTIGHTEN the 3/8" x 1-3/4" Hex Bolts from 44-11289 - Pulleys MUST be able to pivot freely. Tighten enough to engage the Nylon Lock Nut.

NOTES:

Reference Number Part Number: Description: Quantity:1 See Step 3 Assembled Pulley Bar with Pulley Bar Arms 12 44-11290 PWC Lift Hardware Bar "H" 13 44-11340 PWC Lift Bunk 24 44-11291 PWC Lift Hardware Bag "I" 1

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INSTRUCTION MANUAL - STEP 4: ASSEMBLING THE PULLEY BAR AND BUNKS TO THE HINGES

A - Secure the Assembled Pulley Bar from Step 3 onto the Hinge as shown. B - Assemble the Bunks onto the Hinges as shown. Note orientation, with the short end toward the towers, and the longer overhang toward the rear of the lift. Adjust to fit the PWC as necessary once lift is complete. Note the orientation of the assembled Pulley Bar with Pulley Bar Arms. DO NOT OVERTIGHTEN any of the hardware - All must be able to pivot freely. Tighten enough to engage the Nylon Lock Nut.

NOTES:

Reference Number Part Number: Description: Quantity:1 22-11317 (RH - Shown) or 22-11316 (LH) Dutton-Lainson 1200 LB Capacity Brake Winch 12 55-11168 Max MCL1200 PWC 30" Aluminum Wheel Assembly Complete W/Hub & Hardware 13 22-11550 Dutton-Lainson Cable Keeper Hardware with Spring 1

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INSTRUCTION MANUAL - STEP 5: ROUTING THE CABLE AND ASSEMBLING THE WINCH

A - Route Cable down the Frame, through the Pulley Bar, and up the opposite Frame to the Winch as shown. Be sure that it passes below the hardware in the pulley bar, so as not to rub on the bolts and shorten the cable life. B - Secure the Cable to the Winch as shown. Refer to Dutton-Lainson manual for more information. C - Attach the Wheel to the Winch, install spring - small end toward outside - and retaining nut. Do not over-tighten the retaining nut on the Wheel (part of 3), as this may cause the lift to function improperly.

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INSTRUCTION MANUAL - ORIENTATIONS PAGE

Common Installation:

MCL 1200-L

Optional: Left Hand- and Right Hand - Winches - See Diagram

MCL 1200-R

Legs Come Pre-Assembled

INSTRUCTION MANUAL - INSTALLATION AND OPERATING PROCEDURES

INSTALLATION INSTRUCTIONS: WARNING: Failure to follow these instructions may result in personal injury or property damage.

Wear protective gear (including gloves, safety glasses, and protective clothing). It is HIGHLY RECOMMENDED that installation is performed by a MAX-CERTIFIED professional installer.

Verify all components are present. If any parts are missing, or appear damaged, do not attempt to assemble or install the lift. Contact your local dealer for replacements. The following instructions are intended as a general guideline only. Actual site conditions and installation practices may vary.

1) Measure water depth where lift is to be placed at each foot pad. 2) Adjust the lift legs to approximate height. The watercraft should float onto the bunks of the lift freely, and allow enough lift travel to lift the watercraft completely out of the water. 3) Move the lift into the desired location. This can be done by sliding, floating, or a specialized barge service. 4) Level the lift to within 2" on any corner by adjusting any of the four legs necessary. CAUTION: In order for the lift to operate safely and properly, it must be level and placed securely on the lake bed. If not installed correctly, the lift could tip or slide during operation, causing personal injury or property damage. 5) Properly setting the bunks is a critical step. Failure to properly set the bunks for the watercraft could cause severe damage. Refer to the watercraft's trailer or manufacturer's specifications for proper location of bunks. 6) Load the watercraft on the lift, approximately centering the weight of the watercraft on the lift. The watercraft is often heavier at the stern. Use the lift to hoist the watercraft completely out of the water. If the lift shows any signs of shifting or settling, or the bunks do not fit the watercraft properly, immediately lower the lift and repeat Steps 4-6. 7) After successfully loading and lifting the watercraft, remove the watercraft and repeat steps 4-6 to confirm that the lift is still level and secure.

OPERATING INSTRUCTIONS: CAUTION: Never exceed the stated weight capacity of the lift; this can cause serious bodily injury or property damage.

Never operate the lift with anyone on, under, or around the lift - including persons in the watercraft. In order to safely operate the lift, the following procedures must be followed: 1) Make sure that the bunks are far enough below the water that the watercraft can float freely into position. 2) Center the weight of the watercraft on the lift before raising the cradle. Many watercraft are heavier in the stern. 3) Turn the wheel in the direction of the arrow (clockwise) to raise the lift. Do not raise the cradle by turning the wheel counterclockwise. Doing so will cause mechanical failure, possibly resulting in serious injury, property damage, or death. Do not operate the lift with anyone in, on, or around the lift. Any mechanical failure, including cable failure, can cause serious injury or death. If the wheel begins spinning uncontrollably, do not attempt to stop the wheel as this could cause serious injury. 4) Slowly turn the wheel to raise the cradle. Verify that the hull of the watercraft is properly positioned on the bunks. If it is not, lower the cradle and realign the watercraft. Once the watercraft is positioned correctly, raise the cradle until the watercraft is clear of the water. Raise to desired height, taking note of any settling or movement of the lift. If the lift appears to be settling or moving, immediately lower the watercraft and adjust the lift as detailed in the Installation Instructions, Step 4. 5) The lift may settle over time, and may require periodic adjustment. If this occurs, refer to Step 4 of the Installation Manual. 6) When leaving the watercraft on the lift for extended periods of time, be sure to raise the cradle well clear of the water to prevent waves from striking the hull or cradle. In severe conditions, this may damage the lift or the watercraft. CAUTION: DO NOT RAISE THE LIFT BEYOND THE UPPER LIMIT OR INTO ANY CANOPY THAT MAY BE INSTALLED ON THE LIFT. Doing so may cause severe damage to the watercraft or lift. DO NOT LOWER THE CRADLE TO THE POINT THAT THE CABLE BECOMES SLACK. This can cause the cable to wind poorly on the winch, resulting in premature cable wear and poor operation. Lower the cradle only slightly below the point that the watercraft floats freely. Then turn the wheel to raise the cradle slightly which will secure the brake on the winch. A clicking sound should occur when raising the cradle. See winch manual for further operation and maintenance information. 7) Cover the watercraft or remove drain plug while watercraft is on the lift. Collecting rainwater may increase the amount of weight on the lift, possibly exceeding the capacity of the lift. If ice formation is possible, remove watercraft and lift from the water. Ice can severly damage the watercraft and lift.

INSTRUCTION MANUAL - MAINTENANCE PROCEDURES

Maintenance Instructions: Monthly: Check cables for frays, corrosion, or breaks at least monthly. A broken cable can cause severe damage to the watercraft or lift, and may cause serious injury or death. Spring and Autumn: Properly maintaining your lift is vital for safe operation and will help ensure the lift will provide many years of service. Your local dealer can assist in recommending a Max-Certified professional to assist if needed. 1) Inspect all hardware for damage, wear, or loosening. Tighten or replace as necessary. 2) Inspect the pulleys, winch, and pivot points, as well as the frame, cradle, and hinges for bent parts, cracks, or any damage or unusual wear. 3) Check that the cradle is level with the frame of the lift. Cables may stretch and/or the lift may settle over time. See Installation Instructions or contact your Max-Certified professional to properly adjust the lift. 4) Lubricate the winch and wheel threads according the the manufacturers specifications. DO NOT LUBRICATE BRAKE PADS. This will cause the brake to fail Lubricate cable where it spools around the drum before first use with an environmentally friendly marine grease. Lubricate annually thereafter. 5) Check and lubricate pulleys so that they turn freely.

INSTRUCTION MANUAL - WARRANTY INFORMATION

10/5/2 Year MAX Manufacturing Certificate of Limited Warranty Type: Vertical or Cantilever. Use: Boat, Pontoon, Personal Watercraft. Sold after 1/1/2012.

MAX Manufacturing warrants the aluminum extruded material for the period of 10 years against splitting, cracking, and/or delaminating.Buyer is responsible for maintaining the lift per proper care guidelines. Lifts sold in northern climates or any climate where freezing conditions may occur must be removed from water during months where freezing conditions exist. Lift should be stored on dry land to prevent freeze damage during these periods. Buyer is also responsible to keep all drain holes free and clear of debris to allow proper drainage to prevent water from freezing inside lift extrusions. Failure to allow proper drainage may permit water to freeze inside these components and damage the extrusions. Freeze damage is not covered under this warranty.

10-YEAR LIMITED WARRANTY - MAX Manufacturing warrants the fabrication, machining, and aluminum welds for a period of 10 years.

5-YEAR LIMITED WARRANTY - MAX Manufacturing warrants the All-In-One Winch / Electric Motor Combination for a period of 5 years.

2-YEAR LIMITED WARRANTY - MAX Manufacturing warrants the pulleys, cables, and winches for a period of 2 years.

Lifts must be warranty registered within 28 days of customer purchase to activate and qualify for the Max Manufacturing limited warranty. Activate online at www.maxdock.com/warranty or mail or fax warranty card attached in this manual. Processing instructions are provided on the card.

EXCLUSIONS TO / OR REASONS FOR VOIDING WARRANTY:

1) Adding any aftermarket lift motor (Electric, AC, DC, or Wheel-Driven) to any MAX lift voids the warranty. 2) Misuse or abuse of products, products not used for their intended purpose, overloading of lift, items not installed properly or holes drilled in components that may weaken structure or any other product altering changes made after the lift leaves the MAX Manufacturing facility. 3) Acts of God (Example: Tornadoes, storms, earthquakes, strong hail, flooding, etc.) 4) Wearable Items are not covered by this warranty, including bunks, wood products, carpeted products.

Warranty Claims must be submitted to MAX Manufacturing within 30 days of product failure. Your MAX authorized dealer must be notified of the claim. Customer must provide proof of purchase and may be asked to provide pictures of defective item or part. Upon review of information, if claim is found to be a warranty related issue, MAX

Manufacturing will repair or replace item at its preference. No warranty will be honored or reimbursed if work is performed before MAX authorization of warranty claim is accepted. Buyer is responsible for delivery of defective part to MAX Manufacturing, 1300 Falahee RD., Jackson, MI 49203 or other MAX authorized repair center at buyer's

expense once warranty claim is approved for repair or replacement by MAX Manufacturing.

All incidental or consequential damages are also excluded under this warranty. At no time will the amount due ever exceed the purchase price of the lift. There are no expressed or implied warranties other than items covered in this document. This warranty is not transferable. This warranty is constructed and interpreted with the laws that apply to the

State of Michigan.

WARRANTY CLAIM PROCESS

T O R E G I S T E R B Y F A X , P L E A S E S E N D C O M P L E T E D

F O R M S T O : 5 1 7 - 9 9 0 - 9 1 8 1

Y O U M A Y A L S O R E G I S T E R O N L I N E : M A X D O C K . C O M / W A R R A N T Y

C L I C K O N : W A R R A N T Y R E G I S T R AT I O N

INSTRUCTION MANUAL – WARRANTY REGISTRATION FORM

C u s t o m e r I n f o r m a t i o n : PLEASE PRINT CLEARLY

Name(s): Today's Date:

Mailing Address: Email Address:

City, State, Zip Code:

Phone: Alternate Phone:

Lift Location Address:

D e a l e r I n f o r m a t i o n : Dealer Purchased From: Purchase Date:

B o a t I n f o r m a t i o n :

Make: Model: Dry Weight:

L i f t I n f o r m a t i o n : PLEASE CHECK ONE MODEL

MCL1200 MCL 3624 MVL25088 MVL30108 MVL30122 MVL40122 MVL50122 MVL60122 MVL70122

S e r i a l # W i n c h M o d e l : (Example DCRA)

P L E A S E C O M P L E T E F O R M A N D M A I L O R I G I N A L , A L O N G W I T H A C O P Y O F T H E B I L L O F S A L E T O :

M A X M A N U F A C T U R I N G2 0 5 W A T T S R D .

J A C K S O N , M I 4 9 2 0 3