Owner's Manual & Assembly Instructions - Arrow Storage ... 714350111.pdf · Owner's Manual &...
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Transcript of Owner's Manual & Assembly Instructions - Arrow Storage ... 714350111.pdf · Owner's Manual &...
Model No. AR1012-C1 LW1012-A1VC1012-C1
Owner's Manual & Assembly Instructions SR01
Exterior Dimensions Interior Dimensions Door *Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Width Depth Height Width Depth Height Width Height
10' x 12' 121" x 143 1/4" 123 1/4" 145 3/4" 81 3/8" 118 1/4" 140 1/2" 80 1/8" 55 1/2" 60"
3,0 m x 3,6 m 307,3 cm x 363,9 cm 313,1 cm 370,2 cm 206,7 cm 300,4 cm 356,9 cm 203,5 cm 141,0 cm 152,4 cm
714350111
Storage Area: 115 Sq. Ft. 686 Cu. Ft. 10,7 m2 19,4 m3
BUILDING DIMENSIONS * Size rounded off to the nearest foot
CAUTION: SOME PARTS HAVE SHARP EDGES. CAREMUST BE TAKEN WHEN HANDLING THE VARIOUS PIECESTO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READSAFETY INFORMATION PROVIDED IN THIS MANUALBEFORE BEGINNING CONSTRUCTION. WEAR GLOVESWHEN HANDLING METAL PARTS.
Missing Parts, Questions on Assembly?Call: 1-800-851-1085 or
[email protected] not return to dealer, they are notequipped to handle your requests.
Owner's ManualBefore beginning construction, check local building codes regarding footings, locationand other requirements. Study and understand this owner's manual.Important information and helpful tips will make your construction easier and moreenjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain allappropriate information for your building model. Review all instructions before you begin,and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring: Your storage building must be anchored to prevent winddamage. A base is necessary to construct a square and level building. Anchoring andbase materials are not included with your building. We recommend the combined use ofan Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method ofsecuring your building to the ground (Available by mail order or at your local dealer) oryou may construct a base and anchoring system of your choice. Your assemblyinstructions provide information on a few methods commonly used to secure and levela storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for yourbuilding.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with thenumbers on the Parts List page.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Shed, LLC Customer Service Department1101 North 4th Street Breese, Illinois 62230
•Separate contents of the carton by the part number while reviewing parts list. The first few stepsshow how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These arepackaged within the carton. Note that extra fasteners have been supplied for your convenience.
BEFORE YOU BEGIN.... A2
1-800-851-1085 or [email protected]
Selecting and Preparing Your Site: Before assembly, you will want to decide ona location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure therewill be enough space at entrance for doors to open fully and enough space around the building tobe able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a base should be constructed andan anchoring system should be ready to use.
Watch the Weather: Be sure the day you select to install your building is dry and calm.Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assembleyour building. One person can position parts or panels while the other is able to handle thefasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for theconstruction of your building. Decide which method of anchoring and the type of base youwish to use in order to form a complete list of the materials you will need.
Base Preparation• Hammer and Nails• Spade or Shovel• Hand Saw / Power Saw• Lumber and/or Concrete
Optional Time-Savers• Wrench / Nut Driver• Electric / Cordless Drill• Square• String (for squaring frame)
Required• Work Gloves• Step Ladder• Utility Knife / Scissors• Pliers• Carpenter's Level• Tape Measure
Required• Eye Goggles• No. 2 Phillips Screwdriver(With Hardened Magnetic Tip)Note: A power screwdriver or vari-able speed drill with Phillips-tip at-tachment can speed assembly byas much as 40%.
PLAN AHEAD.... A3
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling variouspieces of your building since some containsharp edges. Please wear work gloves, eyeprotection and long sleeves when assemblingor performing any maintenance on your build-ing.
•Practice caution with the tools being used in theassembly of this building. Be familiar with theoperation of all power tools.
•Never concentrate your total weight on theroof of the building. When using a step laddermake sure that it is fully open and on evenground before climbing on it.
•Keep children and pets away from worksite toavoid distractions and any accidents whichmay occur.
•Do not attempt to assemble the building if partsare missing because any building left partiallyassembled may be seriously damaged by lightwinds. Call 1-800-851-1085 [email protected]
•Do not attempt to assemble the building on awindy day, because the large panels acting as a"sail", can be whipped about by the wind makingconstruction difficult and unsafe.
SAFETY FIRST.... A4
safety edge
safety edge
sharp edge
sharp edge
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area witha wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavyamounts of snow on roof can damage building making it unsafe to enter. In snow country,Roof Strengthening Kits are available for most Arrow Buildings for added protectionagainst heavy snow accumulation.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them fromsliding easily. Lubricate door track annually with furniture polish or silicone spray. Keepdoors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protectthe metal from being scratched by screws. Regularly check your building for loosescrews, bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with goodventilation will reduce condensation.
Other Tips....• Wash off inked part numbers on coated panels with soap and water.• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles andcorrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
CARE & MAINTENANCE.... A5 Web
ACCESSORIES.... A6 WEB
* Some drilling required to fit buildings without mid-wall bracing.
Model No. SS404• Makes 8" to 12" (20,3-30,5 cm) wide shelves in any length.• Brackets, braces, hardware included. Lumber is not included.
Model No. SS900-A• Grey color• 3 shelves• Holds up to 85 lbs. (38 kg) (even weight distribution)
Heavy-duty, galvanized steel shelf units help organize storagespace. They easily mount on the wall or sit on the floor. Fits allArrow buildings.*
SHELF UNITS
ATTIC KIT / WORKBENCH KITModel No. AT101Heavy-duty galvanized steel bars thatfit all 10' (3,0 m) wide Arrow buildings.They install quickly and easily tohelp organize space and createmore useable space as an attic orworkbench. Will hold up to 250 lbs.(113 kg) evenly distributed.
Some drilling required to fit buildings without mid-wall bracing.
Model No. AK100New concrete anchor system permitsanchoring any size Arrow buildingdirectly to a concrete slab. Each kitcontains heavy-duty, hot-dippedgalvanized steel corner gussets andperimeter clips which fit over the floorframe and lag bolt into a concrete slab.Full assembly instructions and a 1/4"masonary drill bit are included.
TOOL HANGING RACKModel No. TH100The perfect tool organizer. Twin25 1/2" (64,8 cm) steel channelsplus five heavy-duty snap-inhangers and a small tool holder forscrewdrivers, pliers, etc. Holdersslide along channel for fullyadjustable spacing. Great forgarage, basement, or the backof any door. Fits all Arrowstorage buildings.
ROOF STRENGTHENING(heavy snow load) KITSExtra roof beams and gable bracesdesigned for added protection againstheavy snow accumulation. Increasesthe strength of your roof by 50%.
ANCHOR KITSModel No. AK4Anchor Kit contains heavy-duty steelaugers, 60' (18 m) of steel cable and4 cable clamps. No digging or concretepouring, just insert cable under roof,over roof beams, into augers and twistaugers into the ground. For buildingslarger than 10'x9' (3,0 m x 2,6 m), use 2 kits.
FLOOR FRAME KITS
MODELS FB47410, FB5465, FB106-AFB109-A and FB1014-A
A simple new floor frame system made of heavy-duty, hot-dippedgalvanized steel. Use as base for plywood, sand or stone.
Model No. AK600Earth Anchor Kit anchors any sizeArrow building to the ground.Each kit contains heavy duty,hot-dipped galvanized steelcorner gussets and 4 earth anchors.
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8
16"/24"
40,6 cm/61,0 cm
The Base For Your Building
9
FRONT(DOOR)
FRONT(DOOR)
Base AQ09
Note: Finished Slab dimensions, with lumber removed.
OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB1014-A or 68387-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground.This kit should be used with one of the following:A. To support a plywood deck B. To be filled with sand. We recommend the combined use of1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials.These are the recommended materials for your base:● 2 x 4's (38 mm x 89 mm) Pressure Treated Lumber● 5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where it will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion.
If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided.● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)to provide good support for the building. The necessary materialsmay be obtained from your local lumber yard.
To construct the base follow instructions and diagram.Construct frame (using 10 penny galvanized nails)Measure 16"/24" (40,6 cm/61,0 cm) sections to constructinside frame (see diagram)Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION 3: Concrete Slab
The slab should be at least 4" (10,2 cm) thick. It must be level and flat to provide good support for the frame.The following are the recommended materials for your base.● 1 x 4's (19 mm x 89 mm) (will be removed once the concrete cures)● Concrete ● Sheet of 6 mil plastic● We recommend for a proper strength concrete to use a mix of: 1 part cement ● 3 parts pea sized gravel ● 2 1/2 parts clean sand
Prepare the Site/Construct a Base1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).2. Fill up to 4" (10,2 cm) in the square with gravel and tamp firm.3. Cover gravel with a sheet of 6 mil plastic.4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) lumber.5. Pour in concrete to fill in the hole and the frame giving a total of 4" (10,2 cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
Note: Platform/Slab will extend 9/16" (1,4 cm) beyond floor frame on all four sides. Seal this 9/16" (1,4 cm) of wood with a roofing cement (not included), or bevel this 9/16" (1,4 cm) of
concrete when pouring, for good water drainage.
121"307,3 cm 143 1/4"
363,9 cm
121"307,3 cm143 1/4"
363,9 cm
It is important that the entire floor frame be anchored after the building is erected.Below are recommended ways of anchoring.
Anchoring Down The Building
AnchoringA10
Arrow Anchoring Kit: (Model No. AK100 or 68383)Recommended for use with the concrete base.Contains: Corner gussets, perimeter clips, hardware,1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:1. For poured concrete slab or footing or patio blocks:Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.2. For Anchor Post of Concrete poured after building iserected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
Arrow Anchoring Kit: (Model No. AK4 or 60298)Recommended for use with any suggested base.Contains: 4 Anchors with Cable, Clamps andinstallation instruction.
Anchoring into Wood/Post:Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm)dia. holes provided in the frames for proper anchoring.
10
OVER THE BEAMSAND INTO THE GROUND
1. 2.
1. 2.
11
Remove from bag of screwsand save for the last step
67545Weather Stripping (1)
66382Lower Door Guide (4)
66183Roof Trim Cap(2 right & 2 left)
66045Handle (2)
66646Washer (445)
(12 sheets of 40)
65109#8-32 Acorn Nut (4)
(Packed with Screws)
67468Peak Cap (2)(Arrow Logo)
65004#8Ax5/16" (8 mm)
Screw (416)
65923#8-32x3/8" (10 mm)
Bolt (186)
65900A#10Bx1/2" (13 mm)
Black Screw (8)(Packed with Screws)
65103#8-32 Hex Nut (186)
Hardware SR11
6228Track Support (2)
66769Door Slide (4)
Parts List SR12
12
Assembly Part Part Quantity CheckKey No. Number Description in Carton List
1 8576 Right Gable 2 2 8577 Left Gable 2 3 10497 Horizontal Door Brace 4 4 7743 Roof Panel 6 5 9086 Right Roof Panel 2 6 9087 Left Roof Panel 2 7 10475 Right and Left Doors 2 8 9369 Door Jamb 2 9 9373 Front Wall Panel 210 6515 Wall Panel 1011 6514 Corner Panel 412 3719 Door Handle Brace 213 6278 Vertical Door Brace 214 6403 Door Track Splice 115 6014 Side Roof Trim 216 6015 Side Roof Trim 417 6868 Ridge Cap 118 6869 Ridge Cap 219 9366 Door Track 220 5986 Rear Wall Angle 221 10389 Rear Wall Channel 222 9365 Front Wall Channel 223 6635 Roof Beam Bracket 424 10397 Roof Beam 825 10390 Side Wall Channel 426 10394 Side Wall Angle 427 10392 Side Floor Frame 428 8936 Rear Floor Frame 229 9367 Front Floor Frame 230 9009 Gable Brace 231 9204 Roof Beam Brace 232 8934 Ramp 1
13
Assembly by Key No. SR13
3
3
3
3
78
7
98
109
10
10
1010
11
10
11
11
1110
10
10
12
10
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1914
13
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1921
20
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22
25
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2
1
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4
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4
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4
4
4186
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1816
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15
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231
2
30
30
2424
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24
2424
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24
31
31
The front floor frame is made up ofthree pieces. The side floor framesand the rear floor frame are made upof two pieces. The holes in thesepieces will align when the pieces arepositioned with correct amount ofoverlap. The illustrations below showthe proper overall length for the sides,rear and front. Proceed as follows:
1 Place the front floor frames asshown. Center the ramp, with drainholes facing outside, on top of the twofront floor frames. Join the frames byinserting eight screws.
2 Overlap the side floor frames andthe rear floor frames as shown. Theholes in these pieces will align whenthe pieces are positioned with cor-rect amount of overlap. See the illus-trations below for the proper overalllength of the side and rear floor frames.Join the frames by inserting four/fivebolts into each frame set as shown.
3 Double check the length of eachand set these pieces aside for lateruse.
Step 1SV14hw
● Parts Needed For ●Floor Frame Assemblies
●●●●● 8934 Ramp (1)●●●●● 9367 Front Floor Frame (2)●●●●● 8936 Rear Floor Frame (2)●●●●● 10392 Side Floor Frame (4)
14
9367
STEP
18934
9367
DRAIN HOLES FACEOUTSIDE
Front FloorFrame Assembly
119 3/8" 303,2 cm
893610392
9367
8934
9367
10392
10392
Side Floor Frame 141 5/8" 359,7cm
8936 8936
Rear Floor Frame 119 3/8"303,2 cm
STEP
2
STEP
3
141 5/8" 359,7 cm
141 5/8" 359,7 cm
119 3/8" 303,2 cm
Front & Rear
119 3/8" 303,2 cm
Sides
(8) (13)
Step 2SR15hw
15
● Parts Needed For ●Frame Assemblies
The main frame pieces reinforce thewalls. These pieces will later be in-stalled in the center and at the topedge of the side walls and the rearwall. Proceed as follows:
1 Overlap the rear wall channelpieces as shown in the figure andfasten the two pieces together witheight bolts as shown.
2 Make two side wall channels byoverlapping the side wall channelpieces as shown. Fasten each settogether with eight bolts as shown.
3 Overlap the rear wall anglepieces as shown in the figure andfasten them together with one bolt inthe center hole.
4 Make two side wall angles byoverlapping the side wall anglepieces as shown. Fasten each settogether with one bolt thru the sec-ond large hole from the end of eachpart.
5 Double check the length of eachand set these pieces aside for lateruse.
●●●●● 5986 Rear Wall Angle (2)●●●●● 10389 Rear Wall Channel (2)●●●●● 10390 Side Wall Channel (4)● ● ● ● ● 10394 Side Wall Angle (4)
STEP
1STEP
2
10389
10390 Side Wall Channels140 3/8" 356,6 cm
Rear Wall Angle118 1/8" 300,0 cm
5986
5986
10394Side Wall Angles
140 3/8" 356,6 cm
STEP
3 4
Rear Wall Angle 118 1/8" 300,0 cmSide Wall Angles 140 3/8" 356,6 cm (2 Assemblies)
STEP
5STEP
Rear Wall Channel118 1/8" 300,0 cm
10390
10389
10394
Rear Wall Channel 118 1/8" 300,0 cmSide Wall Channels 140 3/8" 356,6 cm (2 Assemblies)
(27)
16
The roof beams join the two gablesand support the roof panels. The mainroof beam is made up of four piecesoverlapped back to back at the cen-ter. The left and right roof beam as-semblies are made up of two pieces.Hint: These pieces are force-fitted,so you may have to press hard to jointhem together.
1 Place one end of a roof beaminside another roof beam so that thesix holes in each piece align. Makefour sets of roof beams by repeatingthis procedure. Do not insert boltsyet.
2 Take two of the pressed-togetherroof beams and join them as shownto form the main roof beam assembly.Hold the assembly together and fas-ten with 14 bolts. Build only oneDoubled Beam Assembly.
3 Fasten the other two pressed-together roof beams with eight boltsto make the left and right roof beamassemblies.
4 Double check the length of eachand set these pieces aside for lateruse.
Step 3SV16hw
● Parts Needed For ●Roof Beam Assemblies
●●●●● 10397 Roof Beam (8)
10397
STEP
1
10397
Assembled
142 3/8" 361,6 cm
Build one Doubled Main RoofBeam Assembly for Peak in Roof
EndView
142 3/8" 361,6 cm
Build two Single BeamAssemblies
STEP
2
STEP
3
142 3/8" 361,6 cm
(30)
17
NOTE:Door Track Splice (painted part)
Step 4A17hw
● Parts Needed For ●Door Track Assembly
●●●●● 6403 Door Track Splice (1)●●●●● 9366 Door Track (2)
66769
STEP
3STEP
4
END VIEW
STEP
1
9366
STEP
2
6403
9366
Long Legon Top
Short Legon Bottom
93669366
6403
66769
118 1/8" 300,0 cm
The door track assembly supportsthe sliding doors and reinforces thefront wall. It is made up of three pieces.
1 Using the door track splice,(painted), join the door track(galvanized) pieces end-to-end asshown.
2 Insert four screws from the under-side only.
Hint: The holes in the top side of thedoor track assembly are for fasteningthe gable to the top of the front wall ina later step.
3 Position door slides onto thelegs, from the end of door trackassembly, as shown in the end view.
4 Set this piece aside for later use.118 1/8" 300,0 cm
118 1/8" 300,0 cm
(4)
●●●●● Front Floor Assembly (1)●●●●● Side Floor Assembly (2)●●●●● Rear Floor Assembly (1)
● Parts Needed For ●
Floor FrameStep 5SW18hw
The floor frame must be squareand level or holes will not align.
18
1 Assemble the four corners of thefloor frame using two screws at eachcorner as shown. At the front cornersfasten bolts through fromthe bottom with nuts on top.
2 Measure the floor frame diago-nally. When the diagonal measure-ments are equal, the floor frame issquare.
NOTEIf using a wood platform or
concrete slab do not fasten thefloor frames to your base at this
time. You will anchor thebuilding after it is erected.
STEP
1
10392
RIGHTREAR
8936
Level
10392
RIGHTFRONT
9367
STEP
2
When Diagonal Measurementsare Equal the Floor Frameis Square.
FRONT
(8) (2)
1 Position a corner panel at thecorner of the floor frame as shown.The widest part of each corner panelmust be placed along the side of thebuilding for all four corners. Fastenthe corner panel to the floor framewith four screws.
Support the corner panel with a stepladder until a wall panel is attached.
2 Attach the front wall panels to thefront corner panels, as shown. A smallgap will exist between front wall paneland ramp.
3 Attach the wall panels to the rearcorner panels, as shown.
NOTEBe careful to install the correct
panel in each position as shown
●●●●● 6515 Wall Panel (2)●●●●● 9373 Front Wall Panel (2)●●●●● 6514 Corner Panel (4)Step 6
SR19hw
● Parts Needed For ●Corners
NOTEThe remainder of the building assemblyrequires many hours and more than one
person. Do not continue beyond this pointif you do not have enough time to com-
plete the assembly today. A partiallyassembled building can be severely
damaged by light winds.
4 Double-check the part numbers ofthe wall panels, before proceeding.
The floor frame must be square and level or holes will not align.
19
STEP
1
6515
9373 9373
6514
6514
REAR
FRONT
9373
Panels rest onframe as shown
6514
SIDE TOP VIEW
NarrowSide
6514
6515
Wide Side
STEP
3STEP
2
STEP
4 65146514
9373
6515
6515
6514
Washer
Crimped RibUnderneath
6514
SIDE
Each screw and bolt in the wallrequires a washer.
(38) (4)
CORRECT INCORRECT
●●●●● Rear Wall Channel Assembly (1)●●●●● Side Wall Channel Assembly (2)
● Parts Needed For ●Mid FramesStep 7
SR20hw
20
The mid frame pieces give rigidity tothe side and rear walls.
1 Fasten the rear wall channelacross the middle of the rear wallusing screws.
2 Fasten the side wall channelsacross the middle of the side panelsusing screws. Fasten overlaps inrear corners with bolts and nuts, attwo locations. See the figure.
NOTEThe wall channels behind the
front wall panels will be installedin a later step.
STEP
1
10390
10389
FRONT
2STEP
(24) (4)
●●●●● Door Track Assembly (1)●●●●● Rear Wall Angle Assembly (1)●●●●● Side Wall Angle Assembly (2)
● Parts Needed For ●
Top FramesStep 8SR21hw
21
The top frame pieces give rigidity tothe walls and provide a surface forattaching the gables which supportthe roof.
1 Fasten the rear wall angle acrossthe inside top of the rear wall usingscrews.
2 Fasten the side wall angles acrossthe inside top of the side panels us-ing screws. Side wall angles mustoverlap rear wall angle in corners.
3 Fasten the door track assembly(holes on top) across the top of thefront wall panels using screws. Seethe figure.
STEP
1
3STEP
9366
5986
FRONT
2STEP
10394
Long Legon Top
Openingfacing in
Short Legon Bottom
Wall AnglesMust FaceInsideBuilding
DOOR TRACK ASSEMBLY
(30)
●●●●● 6515 Wall Panel (8)● Parts Needed For ●
Wall PanelsStep 9SR22hw
22
Each wall panel has a crimped rib onone side. The crimped rib should gounder the rib of the panel that followsit.
1 Locate all of the wall panels andset each one alongside the building.
2 Fasten the wall panels at the topand bottom with screws.
3 Fasten the center of each panel tothe wall channel with screws.
4 Fasten overlapping ribs as before.
STEP
1
3STEP
4STEP
6515Bolt and nutdoes not gothru wallchannel atoverlap
Panels rest onframe as shown
6515
Crimped RibUnderneath 2
STEP
Detail ShowingCenter of PanelScrewed toWall Channel
Use bolts and nutsthru wall angleoverlap at the topof panel at rear.
(116) (13)
●●●●● 9369 Door Jamb (2)●●●●● 9365 Front Wall Channel (2)
● Parts Needed For ●Front Channel/Door JambStep 10
SO23hw
The door jambs reinforce the dooropening and provide an attractivetrim. Follow these steps for bothdoor jambs.
1 Fasten the front wall channelsin their positions between the end ofthe side wall channel and the cor-ner panel using screws. Do not puta screw in the hole at the end be-hind the door opening at this time.
2 Fasten a door jamb to the frontpanel with two bolts, nuts and acornnuts, as shown.
3 Fasten the center of the doorjamb to the front wall panel and thefront wall channel with two screws.
4 Fasten the top of the door jamb tothe door track with two screws. Dothe same for the bottom into frame.
Repeat steps 2 through 4 for theopposite door jamb.
23
Acorn Nut
Hex Nut
9369
FRO
NT
ScrewScrew
TOP VIEW
TOP VIEW
Door Track
9369
Front Wall Channel
Front Wall ChannelCross-SectionTop View
(2) bolts
Bolt
INSIDE OFBUILDING
9365
FRONT
TOP VIEW
Screw Screw
Door Track
STEP
4
STEP
3
STEP
2
STEP
1
Acorn Nut
(18) (4)
24
The gables go on top of the front andrear walls to support the roof beams.
NOTEThe gables are packed nestedtogether and might be mistakenas one piece. Carefully separate
them before continuing.
1 Attach the four roof beambrackets to the gables using twobolts, washers and nuts.
NOTEMounting leg of bracket mustface toward center of gable.
● Parts Needed For ●Gable AssembliesStep 11
SR24hw
●●●●● 8576 Right Gable (2)●●●●● 8577 Left Gable (2)●●●●● 6635 Roof Beam Bracket (4)
STEP
1
6635Roof Beam Brackets Washer
8577
8576
FRONT
6635Roof Beam Brackets
(8)
● Parts Needed For ●Gables/BracesStep 12
SR25hw
●●●●● Left Gable Assemblies (2)●●●●● Right Gable Assemblies (2)●●●●● 9009 Gable Brace (2)
25
1 Lift and fasten a right and leftgable, under angle at corner, to thedoor track with screws.
Hint: On the rear gable, use a boltand nut at the overlapping rear wallangle. On the front gable, leave out 2screws closest to center gable leg.
2 Join the left and right gablestogether with a gable brace using abolt in the second hole from the bot-tom only.
Repeat Steps 1 & 2 for the oppositeside of building.
3 Fasten the track supports to thefront gable assembly, as shown.
STEP
3
Track Supports 6228
STEP
1Gable
STEP
2
9009 Gable Brace
(32) (5)
● Parts Needed For ●Roof Beam//BracesStep 13
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●●●●● Roof Beam Assemblies (3)●●●●● 9204 Roof Beam Brace (2)
26
1 Wrap the weather stripping tapearound the two joined edges of theleft and right gables. See diagram.Cut the weather stripping to length.
2 Spread the two halves of the mainroof beam and fasten the roof beamto the gable brace of the front gable.
3 Fasten the other end of the mainroof beam to the gable brace of therear gable.
STEP
6
STEP
2
Roof Beam Brace 9204
STEP
7
9204 Roof Beam Brace
4 Fasten the single roof beam,small holes on top, as shown usingbolts and nuts.
5 Fasten a roof beam brace to themain roof beam behind the front gableby placing the tab on the end of thebrace between the roof beams. Alignthe tab with the second hole andfasten the brace with a bolt and nut.
6 Fasten the lower end of the roofbeam brace to the track supportwith a bolt and nut.
7 Fasten a roof beam brace be-tween the rear gable and the roofbeam at the first hole, as shown.
STEP
5
STEP
4
STEP
3
Roof Beam (Single)
STEP
1
Weather Stripping
Spread Two HalvesOf Roof Beams
Roof Beam (Double)
(16)
Step 14SR27hw
● Parts Needed For ●Right Roof Panel
●●●●● 9086 Right Roof Panel (1)
Installing the roof panels is best donewith a step ladder. Install the first roofpanel at the back right corner of thebuilding. Each screw and bolt in theroof requires a washer.
NOTEMeasure the building diagonallyagain and make adjustments to
make sure the building is squareand level. This will make the roof
panels fit better, and holes willalign. Don't anchor the floor frame.
NOTEIf a Roof Beef-Up Kit was
purchased, assemble prior toattaching the roof panels.
1 Locate the roof panels and find theright roof panel part number 9086.
2 Position the right roof panel at theback right corner and fasten to thegable with six bolts and nuts and roofbeams using eight screws. Do notfasten the lower end of the panel tothe side wall angle at this time.
27
Bolt(6)
STEP
2Nut
Washer
Gab
le9086 Right Roof Panel
1 2
34
5
(4) Screws
STEP
1
1
3
5
7
2
4
6
8
9086
90869087
9087
7743
7743
7743
7743
10 9
7743
7743
6
Hint: Follow the fastener sequence shown for proper alignment.
(8) (6)
1 Install a left roof panel 9087 at theleft rear corner of the roof.
3 Install two roof panels 7743 work-ing side to side. Do not fasten thelower end of the panels to the sidewall angles at this time. Continueweather stripping the ridge opening.
NOTENarrow roof panel crimped rib is
overlapped by wide rib ofadjacent panel where possible
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Step 15SR28hw
●●●●● 9087 Left Roof Panel (1)●●●●● 7743 Roof Panel (2)●●●●● 6869 Ridge Cap (1)
● Parts Needed For ●Ridge Cap & Panels
2 Cover the joint at the peak withweather stripping tape. Unroll thetape and press it down over the open-ing at the ridge as you install eachroof panel. Do not cut the tape at thistime.
4 Install the first ridge cap 6869 onthe completed roof section using boltsand nuts. Do not fasten the ends ofthe ridge cap at this time.
5 Fasten the roof panel ribs, peakcap and ridge cap together usingbolts and nuts.
Screws ToRoof Beam
Fasten AtOverlap With
Bolt
Fasten atOverlap With
Bolt
Screws ToRoof Beam
Do not fastenat this time
WeatherStripping
Tape
STEP
5
STEP
2
STEP
4
STEP
1
7743Roof Panel
STEP
3
7743
6869
9087 Left Roof Panel
(24) (12)
29
Step 16SR29hw
1 Install the second ridge cap 6868overlapping the first ridge cap whileinstalling two roof panels 7743. Hint:The bolts on the ridge cap need to beleft loose to move the ridge cap to theside and overlap the ribs of the nextroof panel. Continue weather strip-ping the ridge.
NOTEIf roof beam holes do not line up
with the roof panel holes, shift thebuilding from left to right.
If this does not help, your buildingmay not be level. Shim thecorners until holes line up.
● Parts Needed For ●Ridge Cap & Panels
●●●●● 7743 Roof Panel (2)●●●●● 6868 Ridge Cap (1)
Weather Stripping Tape6868
7743 Roof Panel
7743 Roof Panel
(16) (4)
Step 17SR30hw
30
● Parts Needed For ●Ridge Cap & Panels
●●●●● 6869 Ridge Cap (1)●●●●● 7743 Roof Panel (2)● ● ● ● ● 9087 Left Roof Panel (1)● ● ● ● ● 9086 Right Roof Panel (1)
1 Install the third ridge cap 6869overlapping the second ridge capwhile installing the remaining tworoof panels 7743. Hint: The bolts onthe ridge cap need to be left loose tomove the ridge cap to the side andoverlap the ribs of the next roof panel.Continue weather stripping the ridge.
2 Install the left 9087 and right roofpanel 9086 as you unroll the weatherstripping tape, and press it down.Fasten the lower end of the panels tothe side wall angles using screwsand washers.
3 Fasten the roof panel ribs, peakcap and ridge cap together usingbolts and nuts.
Peak Cap
STEP
2
STEP
27743
STEP
3
STEP
1
CutWeather Strippingand Fold Under
9087
77439086
6869
(72) (22)
31
1 Attach the side roof trim pieces tothe lower end of the roof panels oneach side of the building using screwsat each panel overlap.
NOTEA single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fin-ger, overbend the bottom flange ofthe side roof trim at the corner inwardenough so the right and left roof trimcaps fit onto right and left corners.
3 Fasten the roof trim caps to theside trim using a screw.
●●●●● 6015 Side Roof Trim (4)● ● ● ● ● 6014 Side Roof Trim (2)
● Parts Needed For ●Roof TrimStep 18
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Tuck FlangeInward to Fit
Inside ofRoof Trim Cap
STEP
2
Roof Trim Cap
STEP
3
STEP
1
6014
6015
6015
Roof Trim6014
6015
6015
(4) (8)
32
●●●●● 3719 Door Handle Brace (2)●●●●● 10475 Right and Left Doors (2)●●●●● 10497 Horizontal Door Brace (4)●●●●● 6278 Vertical Door Brace (2)
● Parts Needed For ●Door AssemblyStep 19
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The steps on this page tell how toassemble the right door. You willperform exactly the same proceduresfor the left door. Each bolt and screwin the door requires a washer. Pro-ceed as follows:
1 Attach the door handle brace andhandle to the door with 1 bolt asshown. Don't tighten the bolt yet.
2 Swing the door handle brace up tothe hole on the center of the door andinsert a screw.
3 Hold the vertical door braceagainst the center of the inside sur-face of the door and turn the screw tohold the vertical door brace and doorhandle brace in place. Fasten todoor above and below centerconnection using 2 screws.
4 Insert a second bolt in the doorhandle and tighten both bolts.
5 Put a horizontal door brace ontothe top edge and bottom edge andfasten with 1 bolt in the center.
6 Attach the lower door guides andbolts as shown.
7 Repeat steps 1 through 6 for theleft door.
STEP
STEP
5
4
STEP
3
10475 Right Door
66382
66382
1049766045
3719
10497
66382
END VIEWSHOWING:
HorizontalDoor Brace DOOR
WASHER
GUIDE
6278
6278
(4)(6) (12)
3719
10475Left Door
66045
660453719 10497
6278
66382
66382
STEP
1
STEP
2
STEP
6
10497
33
Step 20SQ33hw
● Parts Needed For ●Door Installation & Adjustment
●●●●● Right Door Assembly (1)●●●●● Left Door Assembly (1)
1 From inside the building, put thebottom of the right door assembly (onyour left when you are inside thebuilding) behind door jamb into thefront frame track.
2 Position the top of the door so thatthe holes in the door line up with theholes in the door slides.
3 Fasten the door to the door slidesusing two #10Bx1/2" (13 mm) screwsper door slide.
NOTEThe holes in the door slides allowyou to adjust the doors. Place the
door in the middle holes.
4 Repeat steps 1 through 3 for theleft door.
STEP
2
Horizontal Door Brace
STEP
1
Gable
STEP
3
#10Bx1/2" (13 mm) Screw
Door Slide
Adjustment Holes
Adjustment Holes AllowDoors to Meet Evenly
Along Their Length
Right Door Left Door STEP
4
Front Floor Frame Assembly
Door Track
Door Slide
Doo
r
Keep this Owner's Manual and Assembly Instructions for future reference.
(8)
Anchoring
Anchor your building at this time.
Floor Frame
If you have purchased a Floor Frame Kit you need to install it at this time.
34
Anchoring and Floor Frame XA34hw
SOME FACTS ABOUT RUSTRusting is a natural oxidizing process that occurswhen bare metal is exposed to moisture. Problemareas include screw holes, unfinished edges, orwhere scrapes and nicks occur in the protectivecoating through normal assembly, handling anduse. Identifying these natural rusting problem areasand taking some simple rust protection precautionscan help to stop rust from developing, or stop itquickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,inside and out.
2. Use all the washers supplied. In addition to pro-tecting against weather infiltration, the washers pro-tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free ofdebris and leaves which may accumulate and retainmoisture. These can do double damage since theygive off acid as they decay.
4. Touch up scrapes or nicks and any area of visiblerust as soon as possible. Make sure the surface isfree of moisture, oils, dirt or grime and then apply aneven film of high quality touch-up paint.
SOME FACTS ABOUT RUST XA35hw