OWNER'S MANUALclemcoindustries.com/images/pdfs/09336m.pdfOWNER'S MANUAL OCLEMCO INDUSTRIES CORP. ....

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Clemco Industries Corp. . One Cable Car Drive. Washington, MO 63090 Phone: 636/239-0300 . Fax: 636/239-0788 Email: [email protected] . www.clemcoindustries.com NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL The products described in this material, and the information relating to those products, is intended for knowledgeable, experienced users of abrasive blasting equipment. No representation is intended or made as to the suitability of the products described herein for any particular purpose or application. No representations are intended or made as to the efficiency, production rate, or the useful life of the products described herein. Any estimate regarding production rates or produc- tion finishes are the responsibility of the user and must be derived solely from the user's experience and expertise, and must not be based on information in this material. The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user. No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user in his selection, nor as to the compliance with regulations or standard practice of such combinations of components or products. Abrasive Blast Equipment is only a component of the range of equipment used in an abrasive blasting job. Other products may include an air compressor, abrasive, scaffolding, hydraulic wort< platforms or booms, paint spray equipment, dehumidification equipment, air filters and receivers, lights, ventilation equip- ment, parts handling equipment, specialized respirators, or equipment that while offered by Clemco may have been supplied by others. Each manufacturer and supplier of the other products used in the abrasive blasting job must be con- tacted for information, training, instruction and warnings with regard to the proper and safe use of their equipment in the particular application for which the equipment is being used. The information provided by Clemco is intended to provide instruction only on Clemco products. All operators must be trained in the proper, safe, use of this equipment. It is the responsibility of the users to familiarize themselves with, and comply with, all appropriate laws, regulations, and safe practices that apply to the use of these products. Consult with your employer about training programs and materials that are available. Our company is proud to provide a variety of products to the abrasive blasting industry, and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products. OWNER'S MANUAL OCLEMCO INDUSTRIES CORP. . StockNo.:09336 . Manual No.: 565-1183 . Date of Issue2/08/84 . Rev. A, 02/94

Transcript of OWNER'S MANUALclemcoindustries.com/images/pdfs/09336m.pdfOWNER'S MANUAL OCLEMCO INDUSTRIES CORP. ....

  • Clemco Industries Corp. . One Cable Car Drive. Washington, MO 63090

    Phone: 636/239-0300 . Fax: 636/239-0788

    Email: [email protected] . www.clemcoindustries.com

    NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTSAND THIS INFORMATIONAL MATERIAL

    The products described in this material, and the information relating to thoseproducts, is intended for knowledgeable, experienced users of abrasive blasting

    equipment.

    No representation is intended or made as to the suitability of the productsdescribed herein for any particular purpose or application. No representationsare intended or made as to the efficiency, production rate, or the useful life of theproducts described herein. Any estimate regarding production rates or produc-tion finishes are the responsibility of the user and must be derived solely fromthe user's experience and expertise, and must not be based on information inthis material.

    The products described in this material may be combined by the user in a varietyof ways for purposes determined solely by the user. No representations areintended or made as to the suitability or engineering balance of the combinationof products determined by the user in his selection, nor as to the compliancewith regulations or standard practice of such combinations of components or

    products.

    Abrasive Blast Equipment is only a component of the range of equipment usedin an abrasive blasting job. Other products may include an air compressor,abrasive, scaffolding, hydraulic wort< platforms or booms, paint spray equipment,dehumidification equipment, air filters and receivers, lights, ventilation equip-ment, parts handling equipment, specialized respirators, or equipment that whileoffered by Clemco may have been supplied by others. Each manufacturer andsupplier of the other products used in the abrasive blasting job must be con-tacted for information, training, instruction and warnings with regard to the properand safe use of their equipment in the particular application for which theequipment is being used. The information provided by Clemco is intended toprovide instruction only on Clemco products. All operators must be trained in theproper, safe, use of this equipment. It is the responsibility of the users tofamiliarize themselves with, and comply with, all appropriate laws, regulations,and safe practices that apply to the use of these products. Consult with youremployer about training programs and materials that are available.

    Our company is proud to provide a variety of products to the abrasive blastingindustry, and we have confidence that the professionals in our industry will utilizetheir knowledge and expertise in the safe efficient use of these products.

    OWNER'S MANUALOCLEMCO INDUSTRIES CORP. . Stock No.: 09336 . Manual No.: 565-1183 . Date of Issue 2/08/84 . Rev. A, 02/94

  • ORBITER I, ORBITER III Page 1

    H. Refer to Airless Pump Instruction Sheet for additionalsafety precautions.

    1.0 INTRODUCTION: ORBITER tools are designed to coatthe inside of pipe or tubing without the need to rotate pipe or tub-ing and to apply an even paint film thickness throughout.Generally, any type of coating may be used in this tool that can beairless sprayed. To obtain the best possible production, one manshould operate the Control Gun while another man pulls the toolthrough the pipe or tubing.

    I. Always maintain a distance of 10 feet from rotating headwhile paint is flowing.

    2.0 INSTALLATION: Assemble paint spray gun on ControlGun Assembly Bracket. Remove spray gun trigger bolt and insertspray gun body into bracket so that trigger bolt holes line up withbracket holes. Replace bolt to secure spray gun on both sides ofthe bracket. Guard screw must be removed prior to assembly inbracket. (See Figure 1.)

    1.1 NOTE: BE SURE TO CHECK WITH THE COATINGMANUFACTURER OR SUPPLIER ON THE SIZE SPRAY TIP TOBE USED FOR APPLYING THE TYPE OF COATING SPECIFIED.SPRAY TIP SIZES USED ON ORBITER ARE NORMALLYLARGER THAN TIP SIZES USED FOR HAND SPRAYINGAPPLICATIONS. IMPROPER SPRAY TIP MAY EFFECT SPEEDAND PAINT THICKNESS. THE ORBITER liS SUPPLIED WITHA .026 SPRAY TIP AS STANDARD. ORBITER III HAS A .036SPRAY TIP. ANY NORMAL AIR LESS PAINT SPRAY PUMPMAY BE USED WITH THE ORBITER TOOLS, HOWEVER, THEMINIMUM PRESSURE RATIO SHOULD BE 30:1. FOR BESTRESULTS, USE AN AIRLESS PUMP WITH A RATIO OF 45:1AND A CAPACITY OF 2.5 U.S. GALLONS PER MINUTE.SPRAY TIP IS LOCATED IN PAINT FEED TUBE ASSEMBLY ONTHE ORBITER TOOL. (SEE FIGURE 2, ITEM 14 AND FIGURE 4,

    ITEM 43).

    CompressedAir Fitting

    I

    Gun.:--I-Assembly Bracket

    Trigger Bolt-~

    PaintHoseFittingSpray Gun '"1.2 Air requirement for ORBITER is 15 CFM at 95 to 100 psig

    (400 Litre/Min at 7 BAR). Air requirement for ORBITER III is 22CFM at 95 to 100 psig (~ Utre/Min at 7 BAR). ORBITER I isdesigned to coat inner diameters from 4" to 6" (OOmm to155mm). ORBITER III handles 7" to 37" (1~mm to ~mm).

    GuardScrew

    Figure 1

    1.3 SAFETY WARNINGS 2.1 Unthread spray gun cap screw and insert paint hose con-nector. Reassemble cap screw onto gun ensuring that the tenongasket is included. (see Photo A1.)

    A. Before operating any part of the ORBITER system, besure to check all fittings and connections for tightness.Immediately replace any damaged or worn parts.

    B. Use only high pressure hose and fittings designed for usewith this equipment. Do not substitute any parts as it will voidwarranty and may be unfit for this application.

    C. Never exceed specified airless' pump or compressed airpressures.

    Keep hands clear of centering legs to prevent injury.D.

    E. Before making any adjustments, repairs, etC., shut-offairless pump and air compressor. Release fluid pressure from alllines.

    2.2 Connect high pressure paint hose to spray gun connectorand to ORBITER paint hose fming. (See Photo B1, B2 and 63.)Check that correct spray tip is in place and the in-line strainer isclean and in good condition. (See Photo 81, 82 and 83,1Tighten all high pressure paint hose fittings with a wrench.

    F. If disassembled from system, never point paint spray gunat any person. The high velocity paint is dangerous.

    G. Always engage spray gun safety lever when gun is not inuse.

  • ORBITER I, ORBITER III Page 2

    to suit specific applications. Various lengths may be connectedtogether to obtain desired overall length. Alriess spray pu~ per-fonnance and paint hose distance capability must be consideredwith regard to pressure drop in paint hose. Maximum air controlhose distance betWeen Orbiter and control gun assembly is 64 ft.(~m). (See Photo C1. C2 and C3.)

    2.3 Attach Air Control Hose to ORBITER air inlet port and Con-trol Gun Assembly air outlet port. Use care in attaching Air Con-trol Hose to avoid damaging a-rings. A drop of oil or greaseapplied to the O-rings wiD ease attach~t. If an O-ring Isdamaged, it must be replaced immediately to ensure proper seel.Air Control Hose is available in three lengths: 10 ft., 16 ft. and 32ft. (3m, Sm, and 10m). Hose is purchased separately in lengths

  • ORBITER I, ORBITER III Page 3

    2.4 Attach compressed air hose (not supplied) to threaded fit-ting located at the back of the Air Control Assembly. (See PhotoD.) Air inlet fitting is 1/4" pipe thread, but air hose I.D. shouldbe a minimum of 1/2" to ensure sufficient pressure and volume ofair is available to operate air motor and centering legs.

    reduce air pressure using the regulator. Adjustment of leg ten-sion may be necessary when approaching bends or protrusions inpipe. Adjustment pressure varies due to degree of bend, size ofprotrusion and diameter of pipe. If carriage fails to open fully, agentle lift on the ORBITER body will assist leg expansion. Inorder to operate carriage legs properly, the leg positioned on thebottom of the pipe must be set straight up and down. Whenviewing the ORBITER in the pipe, the carriage should appear inthe shape of a "Y". (See Photo E.)

    To retract carriage, close air valve lever3.5

    3.5.1 At this point. airless spray pump should be checked fortight fittings and proper pressure setting.

    3.5.2 Before inserting ORBITER into pipe, position rotating headinside a container and squeeze spray gun trigger. When satisfiedwith paint flow, pipe spraying may begin.

    3.6 Check pipe interior to ensure that it is clean and ready forcoating.

    3.7 Insert ORBITER into pipe making sure that one leg isdirectly on the bottom of the pipe. Extend carriage legs andcheck proper positioning of legs (See Photo E). Push ORBITERthrough pipe until rotating head is flush with the pipe edge on theopposite end. Always pull ORBITER through pipe. Avoidpushing tool back as carriage wheels will damage wet coating.Re-check carriage leg tension to be sure carriage can be pulled ata smooth and steady rate.,

    2.5 Connect high pressure paint hose from airless pump tohose fitting on sPray gun. (See Photo D.) Follow airless pumpmanufacturers instructions on setting up spray pump. Check allconnections for tightness.

    2.6 If using ORBITER III, centering legs supplied will beinstalled to work in diameters from 11" to 37" (200mm to950mm). To adapt the unit to cover r to 11" (100mm to2OOmm), remove outer section of legs and reattach wheels tinner section.

    Unit is now ready for test and operation,2.7

    3.0 OPERATION: Before starting actual painting, it isadvisable to operate the ORBITER without paint in order tobecome familiar with the handling of the unit.

    3.1 Turn on the Start/Stop Knob (Figure 6, Item 6) to checkthe spin of the rotating head.

    3.2 Set the air pressure on the pressure regulator at 100 psig (7BAR). See Figure 6, Item 2.

    3.3 The air valve lever (Figure 6, Item 9) operates the centeringcarriage. Be sure the carriage legs are clear of any obstaclesbefore turning the lever. Do not put hands on the carriage or itslegs when expanding or detracting the carriage legs. Seriousinjury may occur if fingers are caught between the legs.

    3.4 Air valve lever, when fully opened. expands legs untilforced against inner diameter of pipe. To relax tenSion of legs,

  • ORBITER I, ORBITER III Page 4

    3.8 Turn on Start/Stop Knob (Figure 6, Item 6) to spin rotatinghead. Squeeze spray gun trigger to begin paint flow. Releasetrigger immediately if carriage movement is interrupted. It iscritical that the operator pulling the ORBITER hose move the toolthrough pipe at an even rate to avoid excessive paint thickness.Speed of tool movement varies with pipe diameters. Small pipecan be painted faster than larger pipes. If two or more coats aredesired, allow each coat to dry sufficiently prior to applying thenext coat. Refer to paint manufacturers instructions for accuratedrying time.

    4.6 For smooth operation and long trouble free life of the spraygun apply oil through bore of closure screw (Figure 7, Item 17) byhaving removed screw (35) and pulled trigger (31). After fillingwith oil, bring trigger back to closed position, relocate screw (35)and tighten.

    4.7 Follow manufacturers instructions on cleaning airless spraypump.

    3.9 At the exit end of pipe, furnish a shield to captureoverspray as tool leaves the pipe. Use extreme care when remov-ing Orbiter from end of pipe. First, be sure no one is within 10feet of rotating head except the operator. Second, be carefulwhen handling the tool as it leaves the pipe. Legs may expandwhen disengaged from pipe. Release $pray gun trigger and shut-off rotating head knob when tool is removed from pipe.

    5.0 ASSEMBLY AND DISASSEMBLY OF PAINT SPRAYGUN.

    Paint Section. (See Figure 7.)5.1

    5.1.1 Disassembly: Remove retaining nut (1), connector (1a)and gasket (2), using open end wrench. Holding trigger in"OPEN" position unscrew valve seat (3) and remove gasket (4).Turn guide sleeve (15) to align threaded pin (14) with recess ingun body (10). Insert Allen-key in holes provided to rotate item(14) into position. Loosen set screw (14) by one revolution. Pullout needle (5) from front of gun. Using open end wrench,remove nut (12) and pull out inset (6) from front of gun. Shouldinset (6) bind, install extraction ring (34) over threaded part of in-set (6) and using retaining nut (1) pull out item (6). Remove, ifdamaged, gaskets (7) and (11). Unscrew packing screw (9) andpull out packing (8). Clean all parts in compatible solvent, inspectand replace.

    3.10 Tum off air compressor and relieve all fluid pressure fromthe system including airless spray pump.

    4.0 MAi,NTENANCE:

    4.1 When painting is finished, promptly clean the ORBITERcarefully. Do not allow paint to dry in any of the internalORBITER or spray gun parts. Place rotating head in a containerand run solution through paint hose. Turn on rotating head knobto allow solvent to flush out spray gun, paint hose, spray tip androtating head. When clear solvent is evident on the rotatinghead, tool has been cleaned sufficiently. Use only cleaningsolvents that are recommended by the paint manufacturer.

    5.1.2 Assembly: Insert packing (8) and packing screw (9). Donot tighten item (9) at this stage. Allow for item (7) and (11).Install inset (6) and nut (12), tighten. Introduce needle (5) fromforward end and secure with set-screw (14). Place gasket (4) on-to item (3). Holding gun in "OPEN" position, screw in valve seat(3) and tighten. Now tighten packing screw (9) slightly. Apply alight coat of grease to all parts before assembly. Use industrialvaseline or other acid-free grease.

    IMPORTANT WARNING

    NEVER SUBMERGE ORBITER TOOLS IN ANY TYPEOF SOLVENT. DAMAGE WILL OCCUR TO GASKETSAND SEALS.

    5.2 Pressure Section. (See Figure 7.4.2 Remove strainer housing (Figure 2, Item 13 and Figure 4.Item 44). disassemble and clean strainer with solvent. Reassem-ble making sure nylon ring seal is in place. Use pipe thread tapeto ensure a good seal when replacing strainer housing. Neverallow paint to dry anywhere in the system.

    5.2.1 Disassembly: As above, align threaded pin (14) andloosen, remove closure screw (17). Take out spring (16). Nowpush out guide sleeve (15) to the rear.

    5.2.2 Assembly: Grease guide sleeve (151 and spring (161 andinstall. Relocate closure screw (171 and tighten. Probe Allen - key(providedl through opening in closure screw (171 into threadedpin (181. Using threaded pin (181 adjust needle (51 so that anoticeable travel of the trigger (311 can be felt. Now tighten setscrew (141.

    4.3 Remove rotating head and clean internal cavity of disc withsolvent. Any build up of paint will have an adverse effect onuniform paint flow.

    4.4 Lubrication of the ORBITER is important. Daily, supply 5to 10 drops of lightweight oil through the air inlet on theORBITER. If air compressor is fitted with an oil mist lubricator,be sure the oil cup is full of lightweight oil (SAE 10, Mobile Spin-dle Oil No.1, Shell Spindle Oil 60 or equivalent).

    5.3 Handle. (See Figure 7.

    5.3.1 Disassembly: To removeand double nipple (24). Pull ofscrew (22) by one revolution,sleeve (20). Inspect and replace

    4.5 Use extra care on handling of air control hose. Sharpbends or crushed hose may damage the two internal hoses whichcould effect tool performance. Always store hose where it maybe kept as straight as possible. Replace protective caps on AirControl Hose to prevent damage to precision threads.

    5.3.2 Assembly: Assemble in reverse order.

    trigger guard. loosen screw (32)trigger guard (33). Loosen set-pull-off handle (21). Unscrewgaskets (19) and (23). if required.

  • ORBITER I, ORBITER III PageS

    Remedy:

    1. Check for paint build up or obstruction to legspreventing retraction.6.0 TROUBLESHOOTING

    6.1 Problem Rotating head does not spin when air isapplied.

    2. Check that exhaust port on air valve lever isnot blocked preventing air cylinder exhausting.

    Remedy: 3. Check air control hose for damage. Replace ifnecessary .

    1 Check air supply is connected to control gun.4. With air valve lever in off position, manually

    close carriage ensuring carriage legs and bodyare clear of obstructions. Do not put fingersor hands where thay can be trapped betweencarriage legs or Orbiter body. Serious injurycould result.

    2. Check that location of paint tube (Figure 2,Item 15 or Figure 4, Item 41) is not preventinghead rotation.

    3. Check that air control hose is not damaged.Replace if necessary.

    6.6 Problem: No paint flow from rotating head.6.2 Problem: Rotating head does not spin by hand.

    Remedy:Cause: Air motor seized due to lack of lubrication

    1. Check orifice in rotating head, spray tip,strainer, high pressure paint hose, and spraygun for blockages. Also if paint has beenallowed to dry on interior parts, disassembly -cleaning / replacement and reassembly may benecessary .

    Remedy: Disassemble Orbiter tool and replace or serviceair motor.

    6.3 Problem:,Rotating head spins too slowly.

    Remedy:2. Check if airless spray pump is operating cor-

    rectly. Follow separate manufacturers instruc-tions.

    1. Check air supply to control gun. See 1.0.

    2. Check air control hose for damage. Replace ifnecessary . 6.7 Problem:

    Remedy:

    Insufficient paint flow from rotating head.

    3. Check condition of exhaust air sintered filterson control gun. Disassemble - clean/replace.Reassemble.

    1 Pressure ratio/volume output of airless spraypump too low. Adjust pressure input to spraypump and use correctly sized airless spraypump. See 1.0.6.4 Problem: Centering carriage does not extend or does not

    extend fully out.

    2. Rotating head, strainer, spray tip may be par-tially clogged with dried paint/pigment par-ticles. Disassemble - clean - reassemble.

    Remedy:

    1 Lift Orbiter body to assist leg expansion. See3.3 and 3.4. 3. Spray tip may be sized too small for type of

    coating used. See 1.0.2. Check air supply is connected to control gun.

    6.8 Problem: Insufficient paint deposit on pipe internal.3. Check setting of air regulator on control gun.

    See 3.2. Cause: Speed of pull of Orbiter through pipe too fast.

    4. Check that air control hose is not damaged,Replace if necessary.

    Remedy: Try slower pull rate.

    6.9 Problem:5. Check legs for obstructions/paint build up.

    6. Check that bottom leg of centering carriage isstraight up and down. Cause:

    Too much paint deposit on pipe internal,resulting in paint running to bottom of pipeinternal.

    Speed of pull through pipe too slow.

    Remedy:6.5 Problem: Centering carriage does not retract when turn-

    ing air valve lever to off position. 1. Try faster pull rate.

  • ORBITER I, ORBITER III Page 6

    2. DBS~DBS~D B S 9:1)67DBS 93068DBS~DBS 9:J)70DBS 9:J)71DBS 9:J)72DBS 9:J)73DBS 9:J)74DBS 9:J)75DBS 9:J)76DBS 9:J)77DBS 93326

    Spray tip size too large for type of coatingused.

    3. Spray tip worn - disassemble and replace.4. Too high a pressure setting on airless pump.

    Reduce air input pressure to pump to reducepaint output pressure.

    6.10 Problem: Air leakage on air control hose couplings.

    Remedy:

    1. Replace O-ring seals on air control hose.

    CBS 9:J)79CBS 93281CBS 93278CBS 93282OBS~CBS 9D1OBS~CBS 93283OBS~CBS 93279

    7.0 REPLACEMENT PARTS

    7.1 ORBITER I Tool. Less Hoses and GunISeeFigure2.) 0 B 5 9:J)63

    (2) Impellerl ,., ~".~.(3) CageI ..~...,I dl4) Motoren ' """"""""""

    IS) locki ng screw I ,... ..:16) Ai Irmotor .,..,.""""""",,"...

    17) Tube I ... . . . . . . . . . . . . . ", ., 18) Screw I ".,;; 19) Cylinderl 110) O-ring 134.2 x 3.0)1 ,111) C ,.

    1OUping , ,...,...

    (12) 0-ring(34.2)( 3.0)1 ,..,;,....c

    (13) Strainer complete I (13a) Strainer I (13b) Nylonringl 114) Spray tip ISee spray tip selection list)

    115) Painttubel (15a) Nipplel 116) legw/Wheell ,.-.c '.c,.o:.

    117) leg lonly) I ,.; "..~:--,.,..Ce '118) Bean'ng I 0.,.."" ,.,..",..(19) P. I J

    In ..'.'.'."""""""""""

    120) Screwl (21) Nutl ,..",..".;"..

    122 Sh ft I) a "'."""""""""J','(23 B . I " ) eanng. . .. . . . ,..,. .,~~,.. . . . . . .

    Item Description Stock No.

    (1) Hub 1 OBS 9D4

  • ORBITER I, ORBITER III Page 7

    OBS 9:J8)OBS 9328)

    . OBL~

    . OBL 93257

    . OBL~

    . OBL~

    . OBL 93258

    . OBL ~1

    . OBL ~78

    . OBL~

    . OBL~

    . OBL Q73

    . OBL Q75

    . OBL~

    . OBL ~76

    . OBL 93259

    . OBL 93102

    . OBL 93104

    . OBL 93100

    . OBL~

    . OBL~

    . OBL~

    . OBL~

    . OBL~

    . OBL 93311

    . OBL 93312

    . OBL 93313

    . OBL 93314

    . OBL 93315

    . OBL 93316

    . OBL 93317

    . OBL 93318

    . OBL 93319

    . OBL 93320

    . OBL 93321

    . OBL 93322

    (24) WheelI (25) Ring I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    (-) Wheel kit for ORBITER ISet includes: 9D4 shaft, 93279 bearings,~wheel """"""""""""'" 0 B S 94(XX)

    7.2 ORBITER I Air Motor.ISeeFigure3.1

    . OBS 9:1)69

    Des 93284Des 93286Des 93286Des 93287Des 93288Des 93289Des 93291Des 93292Des 93293Des~Des 93294Des 93295Des 93296Des 93297

    (1) Casing I (2) Ball bearing I . . . . ..,.

    (3) Spacerl ~(4) Front plate I .;.(5) Keyl .,.(6) Rotorl ,(7) Bladel (8) Cytinderl (9) Rolipinl (10) Rearplatel (11) Ballbearingl... (12) O-ring (16.1 x 1.6) I

    (13) Spacerl (14) Snap ring I

    7.3 ORBITER III Tool. Less Hoses and GunISeeFigure4.) . OBS 93133

    OBl~OBl~OBl ~1OBl~OBl~OBl 93262OBl 932560 B l 932EK>

    (1) Hubnutlll ;~.(2) Head. front III . . . . ;...(3) Head,rearlll ,.(4) Hublll (5) Flangelll (6) Casinglll (7) Keylll (8) Airmotor, complete III

    (9) Motor housing III .. . . . . . . . . .: ' .(10) 0-ring(37.1 x 1.6)111 :...(11) O-ring (79.5 x 30)111 :~~..

    co"

    (12) O-ring (44.2 x 30)111 (13) O-ring (20.22 x 3.53)111 ~ ~..

    (14) Rodlll ' ' T."".'(15) Nutlll( 6 .

    1) Pistonlll (17) Rod III , (18) Cytinderlll :, (19) Coverlll ~...

    (20) Nutlll (21) 0-ring(12.1 x 1.6)111 (22) 0-ring(7.1 x 1.6)111 (23) Airtube,Bmm (11.34") III (24) Airtube, 150mm (5.91") III (25) Airtube, 310mm (12.2") III (26) Socket III. . . . . . . . . . . . . . . . . . . . . . . . .

    (27) Pin III . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    (28) Plate III (29) Nutlll , (30) Screw III , , (31) Tubelll ; (32) Connection body III . . . . .;, . ..:.. .

    (33) Innerarm ; (34) Outerarm '.'...'.""..."".'

    (35) Wheellll : " : (36) Screw III , , ~, (37) Plate III '..."..' i...:.., (38) Screw III .

    {39) Bushlnglll ,~...(40) Bushinglll (41) Painttubelll (42) T-piecelll (43) Spray tip (See spray tip selection list)

    ft.1}

    Figure 3

  • ORBITER I, ORBITER III Page 8

    OBl 93265OBl 93266OBl 93267OBl 93256OBl 93268OBl 93269OBl 93270OBl 93271OBl 932nOBl 93273OBl 93274OBl 93275OBl 93276OBl 93277OBl 9D)40 B l 93:J)5

    OBl9:J>76OBl 9:J>77OBl 93323OBl 93324OBl 93326

    (44) Strainer housing, complete III ...(45) Strainer III . . . . . . . . . . . . . . . . . . . . . . ..;..(46) Cover III . . . . . . . . . . . . . . . . . . . . . . . . . .. . .(47) Nut III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    (48) Nyionring (-) Rotating head kit for ORBITER III

    Includes: ~ Front head, ~1 Rearheadand~hub. (-) Wheel kit for ORBITER III

    Includes: 93318 Screw, 93319 Bushing,93315 Wheel, 93317 Plate, 93324 Nut. . . .

    DBl 94001

    OBL 94002

    7.4 ORBITER III Air Motor(See Figure 5.)

    m Bearinglll (8) Spacerlll (9) Ball bearing III . . . . . . .

    (10) Keylll (11) Spindlelll (12) Cylinder setter III (13) Ballbearinglll (14) Front plate III (15) Rollpinlll (16) Cylinderlll (17) Rotor III (18) Bladelll (19) Rearplatelll (20) a-ring (25.1 x 1.6) III

    (21) Spacerlll (22) Snap ring III

    . OBL 93260

    OBL~OBL 93261OBL 93262OBL 93263OBL 93264OBL 93255

    7.5 Control Gun Assembly.ISeeFigure6.) OBT 93131

    (1) Flangelll 12) Felt ring III . . . . . .

    (3) Casing III (4) Needle bearing III

    (5) Spacerlll (6) Snap ring III(1) Gauge OBT~

    Figure 4

  • ORBITER ORBITER III Page 9

    OBT ~1OBT 93DOBT 9m7

    (15) Silencer (-) O-ring (8.1 x 1.6).

    (-) 0-ring(11.1 x 1.6)

    7.6 Paint Spray Gun,(See Figure 7.1 .. OBG 931~

    OBGOBTOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBGOBG

    OBT~OBT~OBT~OBT !Km7OBT 9(S38OBT~OBT 90040OBT ~1OBT~0 B T 93:Jx>OBT ~1OBT~OBT~

    (2) Air regulator. . . . . .(3) Connection (4) Bushing (5) Coupling (6) Knob.. . . . . . . . . . .

    (7) Bracket (8) Bolt.. . . . . . . . . . . .

    (9) 3-wayvalve (10) Locking ring. . . . . .

    (11) Tightening ring (12) a-ring (22.1 x 1.6)

    (13) a-ring (22.1 x 1.6)

    (14) Housing

    (1) Capscrew 11 A) Connector for paint spray gun

    (2) Gasket (3) Valve seat (4) Gasket , (5) Valve needle. . . . ...

    . . ~... ,\.. ..(6) Inset (7) Gasket (8) packing ,

    (9) Packing screw (10) Body ,.

    (11) Gasket (12) Nut ,...

    (13) Pressure plug ; (14) Threaded pin. . . .. . . . ,

    (15) Guide sleeve ; (16) Sp rin g ,...

    (17) Closurescrew .(18) Threaded p tn ,.,.

    (19) Gasket "(20) SI eeve ., (21) Handle , (22) Threaded pin. . . . . . . . . .:;;t+

    (23) Gasket , (24) Double nipple. . . .. ... . ",~...

    T .(25) rigger screw. . . . . . . . ". '"(26) Washer ".-.:..(27) Trlggeraxle ,.".(28) Shoulder screw. . . . . . ,""'"(29) Safetylever : ;,(::K» Elastic washer. . . . . . . . . ... ;~

    .(31) Trigger ,.

    (32) Screw (33) Trigger guard. . . . . . . . , ,;

    (34) Extraction ring. . . . . . . " , ..

    (35) Screw "

    7.7 Common Parts

    OBT~0 B T 9C!t26

    OBT~OBT~OBT~OBT~OBT~OBT 93326OBT~OBT~OBT~OBT 93257OBT 93258OBT 932mOBT 93261OBT 93277

    (8)

    CONTROL GUN ASSEMBLYFigtJre 6

    -) Air control hose, 10 ft. (3.0m) -) Air control hose 16ft. (5.0m) .'.'..'

    -) Air control hose, 32ft. (10.0m) -) Paint hose, 11ft. (3.5m) -) Paint hose, 18ft. (5.5m) -) Paint hose, 34ft. (10.5m) ,...

    -) O-ring set, ORBITER III . . . . . . . . . . . .

    Set includes: Nylon ring. . . . . . . . . .

    O-ring (79.5 x 3.0) ..

    O-ring (44.2 x 3.0) ..

    O-ring (12.1 x 1.6) .

    O-ring (37.1 x 1.6) .

    O-ring (20.22 x 3.53)

    O-ring (7.1 x 1.6) ..

    Feltring O-ring (25.1 x 1.6) .

    9Dm9D)2QXS9:1)109:1)119:1)129:1)139:1)149:1)159:1)169:1)199:1)179:1)189:J>219:J)2O9:J)229:J>249::4)25939259:J)299::m>~9D1~9D79:m29:m193193931949:m)93195~9::m79:J)2893196

    93:I34

  • ORBITER I, ORBITER III Page 10

    OBT 93DOBT ~73OBT ~75OBT 93295OBT 9:m6

    O-ringI8.1 x 1.61 O-ringI11.1 x 1.61 -I Paint hose union, 1/4" BSP x 1/4" BSP

    -I Spraytip.O18orifice -I Spraytip.021orifice -I Spraytip.026orifice - 1 Spray tip .031 orifice. . . . c'.'. -~ .,.. " .

    - 1 Spray tip .006 orifice. . . . .,; ;;.;;c,...,1 S . 043 .f.- pray tip. on Ice " ,.;;;"

    OBT 933)60 B T 93:J)7OBT 93333OBT 932roOBT 93251

    OBT 9:J>78

    0 B T 9:JJ52

    OBT 93253

    OBT 93254

    (-IO-ringset,ORBITERI Set includes: O-ring (34.2 x 3.01

    O-ring (34.2 x 3.0)O-ring (16.1 x 1.6)

    Nylonring

    OBTOBTOBT

    -) O-ring set, Air Control Hose. . . . .Set includes: O-ring (22.1 x 1.6)

    O-ring (22.1 x 1.6)

    9:t3109:m3~1