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Supply Chain Management“A Customer’s View”
The Johns Hopkins Health System
Presentation Outline1. Hopkins At-A-Glance
a) Vital Statsb) Hopkins of The Future
2. Operational Goals3. Supply Chain at Hopkins
a) Achieving “best in class” statusb) Performance metrics
4. Partnerships That Work5. Supply Chain Challenges and Opportunities
Hopkins At-A-Glance• Johns Hopkins Health System
– The Johns Hopkins Hospital• Acute Care – 921• Neonatal ICU – 36• Comprehensive Rehab – 14
– Johns Hopkins Bayview Medical Center• Acute Care – 318• Neonatal ICU – 25• Non-Acute Care – 369
– Howard County General Hospital• Acute Care – 200• Neonatal ICU – 18
– Johns Hopkins Community Physicians– Johns Hopkins Home Care Group
Hopkins At-A-GlanceHere’s What We Do Yearly Activity
Discharges 82,523Patient Days 414,144Pieces of Mail 12,000,000Pounds of Trash 12,000,000Miles of Cart Movement 146,000Meals Served 3,200,000Pounds of Linen 4,400,000Cleanable Square Feet 3,000,000
Supporting Our Future
Hopkins 2011
Vice President
Sr. Director Supply Chain
DirectorNutrition Svcs
Director Environmental Svcs
Director Special Services
AdministratorCommunity Health
ExecutiveAssistant
Manager Finance
Asst DirAfter Hours
Dir JHH MM
Dir JHBMC MM
Dir MDC
Dir Corp Purch/Shared Svcs
Asst Dir Inv Control
Products Nurse
Mgr Pat Svcs
Mgr Retail Svcs
Mgr Catering
Mgr Waste
Mgr Salvage
Mgr Mail
Mgr Patient Transport
Reprographics
Mgr Call Center
Vice President General Services (JHH)Vice President Supply Chain Management (JHHS)
Operational Goals
1. Have “our service equal our science”2. Achieve “best in class” status in the
healthcare field3. Fix what’s broken NOW
Supply Chain At HopkinsAchieving “best in class” Status• Consolidation of Procurement Process
$415,943,113JHHS
$270,355,757JHU
$686,298,871Combined
Supply Chain At HopkinsAchieving “best in class” Status• State of the art Receiving Facility
– Complete separation of clean and soiled activity
– Capacity to handle all incoming material – Re-routing of all truck traffic away from the
main buildings
Supply Chain At HopkinsAchieving “best in class” Status
• Facilities Redesign– We went from this……..
Supply Chain At HopkinsAchieving “best in class” Status
• Facilities Redesign– To this
Supply Chain At HopkinsAchieving “best in class” Status
• Distribution Challenges– Receiving center ¼ mile for main building– 2,000 carts or over 400 miles of distance daily– Variations in process
• Timing• Functions
– Supplies, Linen, Food, Trash
• Distribution Technology– AGV’s– Tugs– Towline
Supply Chain At HopkinsAchieving “best in class” Status
Supply Chain At HopkinsAchieving “best in class” Status
• Towline Working as Designed
Supply Chain At HopkinsAchieving “best in class” Status• Open vs. Closed Unit Supply Distribution
– Open wired shelving– Closed “biometric” cabinets
Supply Chain At HopkinsAchieving “best in class” Status• Offsite Distribution
– 50,000 square foot facility– 5 miles from main campus– Management
• In-House• Outsourcing
• Supply Chain Metrics
Supply Chain At HopkinsAchieving “best in class” Status
Johns Hopkins MDC Inventory Values
$0$500,000
$1,000,000$1,500,000$2,000,000$2,500,000$3,000,000$3,500,000$4,000,000
Janu
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Febr
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Mar
ch
April
May
June
July
Augu
stSe
ptem
ber
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ober
Nove
mbe
rDe
cem
berYear 2007 Year 2008
Johns Hopkins MDC Valuated Stock
0200,000400,000600,000800,000
1,000,0001,200,0001,400,0001,600,0001,800,000
Janu
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March
April
May
June July
Augus
tSep
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Johns Hopkins MDC Issues Vs. Receipts
$0$1,000,000$2,000,000$3,000,000$4,000,000$5,000,000$6,000,000$7,000,000
Janu
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Febr
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March
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MayJu
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Issue ReceiptsJohns Hopkins MDC
IssuesTurn Rates
22.2618.26
17.1117.68
32.46
18.4517.99
19.1016.03
19.11
0.005.00
10.0015.0020.0025.0030.0035.00
Janu
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March
April
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June July
Augus
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Johns Hopkins MDC Inventory Adjustments
-$1,000,000
-$500,000
$0
$500,000
$1,000,000
$1,500,000
Janu
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Febr
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Mar
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Apr
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May
June
July
Aug
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Sep
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Oct
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Nov
embe
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Dec
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Year 2007 Year 2008
712 Positive711 Negative
Johns Hopkins MDC % of Items Adjusted
0%20%40%60%80%
100%120%140%
Janu
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April
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June
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Johns Hopkins MDC Open Purchase Orders (PO's)
100 2 4 5
17 20
6149
92
0
20
40
60
80
100
Janu
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March
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Johns Hopkins MDC Excess Inventory +/-
-$500,000
$0
$500,000
$1,000,000
$1,500,000
$2,000,000Ja
nuar
y
Febr
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Mar
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April
May
June
July
Aug
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Sep
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Year 2007 Year 2008
Target: 18 Turns
Partnerships That Work
• On-site procurement support– Stock/Non-Stock Contracting
• Commodity/Functional Unit support– Product de-casing– Off hours deliveries
• On-site area management– Warehouse management– Low unit of measure distribution
Supply Chain Challenges and Opportunities
• Safety• Standardization
– Value Analysis Process• Supporting underutilized businesses• Staffing and Training
– Replenishing the pipeline