Overview of HORIBA Particle Technologies Final.ppt · 2012-04-13 · Microsoft PowerPoint -...
Transcript of Overview of HORIBA Particle Technologies Final.ppt · 2012-04-13 · Microsoft PowerPoint -...
© 2012 HORIBA, Ltd. All rights reserved.
Overview of HORIBA Particle TechnologiesSize, Shape, Zeta Potential, and Surface Area
Mark Bumiller &
Ian Treviranuswww.horiba.com/particle
© 2012 HORIBA, Ltd. All rights reserved.
Who are HORIBA?
I admit I had no ideaOmoshiro Okashiku
Headquartered in Kyoto, JapanFounded in 1945
We’ve come a long way
© 2012 HORIBA, Ltd. All rights reserved.
Scientific• Synergy of HORIBA and
HORIBA Jobin Yvon’s Technologies • Raman, Grating, and Fluorescence
Business SegmentsAutomotive Test Systems• Emission Measurement Systems (EMS)• Mechatronics Devices (MCT) • Test Automation Systems (TAS)
Process & Environmental• Environmental Systems• Environmental Regulation & Process Business
Semiconductor• Mass Flow Controller• In-situ Analysis• Synergy among HORIBA HQ, HORIBA STEC and
HORIBA Jobin Yvon’s Technologies
Medical• In-Vitro Diagnostic (IVD) Systems• Integration of HORIBA ABX’s
Technology & Marketing Know-How
© 2012 HORIBA, Ltd. All rights reserved.
Numbers at a glance
5,000+ employees worldwideFamily-operated Offices in Japan, France,
Germany, Austria, UK, Korea, China, India, Thailand, Singapore, Canada, Brazil, and USAFive business segments PSA is part of Scientific
$1.5B annual sales, growing
© 2012 HORIBA, Ltd. All rights reserved.
What we’ll talk about
LA-950Laser Diffraction
SZ-100Dynamic Light Scattering & Zeta Potential
CAMSIZER & CAMSIZER XTDynamic Image Analysis
PSA300Static Image Analysis
SA-9600Flowing Gas BET Surface Area
© 2012 HORIBA, Ltd. All rights reserved.
LA-950: Laser Diffraction
Particle size performance leaderNinth generationUltra durableLowest total cost of ownershipSuspension, emulsion, powder,
paste, gel10 nanometer – 3 mm
© 2012 HORIBA, Ltd. All rights reserved.
Dynamic Range 0.01 – 3000 µmWidest wet measurement rangeOnly system to measure 30 nm!
30 nm silica 40 nm latex
© 2012 HORIBA, Ltd. All rights reserved.
Low End Sensitivity
30, 40, 50, 70 nm latex standards overlay of individual runs
Shorter wavelength = better pattern
© 2012 HORIBA, Ltd. All rights reserved.
Large Particle Detection
q(
%)
Diameter(µm)
0
14
2
4
6
8
10
12
10.00 3000100.0 10000
100
10
20
30
40
50
60
70
80
90Coffee Results
Need exceptionally stable optical benchVertical design means no density limit
for dry
© 2012 HORIBA, Ltd. All rights reserved.
Smaller Sample Volume
5 ml 35 ml 100 ml
•Wide range of sample cells depending on application•High sensitivity keeps sample requirements at minimum•Powerful dispersion with 130W 20kHz ultrasonic probe
• High power, low freq. = faster deagglomeration
© 2012 HORIBA, Ltd. All rights reserved.
MiniFlow Accessory
Auto fill pump Circulation pump 30W ultrasonic40 mL volume Max. chemical resistance Auto rinse
Application Note 176: Minimizing Sample Quantity
© 2012 HORIBA, Ltd. All rights reserved.
Superior Dry Powder Feeder
Direct flow ofpowder down tocell rather thanturn 90o, thenaround plastic tube, no densityrestriction likehorizontal units, zero impact surfaces meansgood dispersionw/o comminution
Webinar TE016: Optimizing Dry Powder Measurements
© 2012 HORIBA, Ltd. All rights reserved.
Superior Dry Powder Feeder
Automatic control of sample feed rateLA-950 monitors amount of sample
supplied by the vibratory feeder. Automatic feed back control keeps constant mass flow rate of powder during measurementThis is CRITICAL
– More reproducible, robust– No ghost peaks– No cutting off results– Fewer headaches!
Unique to HORIBA
© 2012 HORIBA, Ltd. All rights reserved.
Software Automation
© 2012 HORIBA, Ltd. All rights reserved.
LA-950 Method Expert
Unique guided method developmentOptimize parameters Choose the best refractive index Create “one button” SOPs
© 2012 HORIBA, Ltd. All rights reserved.
What we’ll talk about
LA-950Laser Diffraction
SZ-100Dynamic Light Scattering & Zeta Potential
CAMSIZER & CAMSIZER XTDynamic Image Analysis
PSA300Static Image Analysis
SA-9600Flowing Gas BET Surface Area
© 2012 HORIBA, Ltd. All rights reserved.
SZ-100: Nanoparticle Analyzer Size: .3 nm - 8 µm
90° and 173° Zeta potential: -200 - +200 mV
Patented carbon coated electrodes
Molecular weight: 1x103 - 2x107 g/mol Optional titrator
•Nanoparticles•Colloids•Proteins•Emulsions•Disperison stability
© 2012 HORIBA, Ltd. All rights reserved.
-60
-50
-40
-30
-20
-10
0
10
20
30
40
50
60
2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
pH
Zeta potential/mV
Measures particle surface chargeHigh zeta potential = stableLow zeta = unstable, aggregate
Zeta Potential: Dispersion Stability, IEP
© 2012 HORIBA, Ltd. All rights reserved.
Zeta Potential Cells
-10
-5
0
5
10
15
20
0 2 4 6 8 10 12 14
pH
zeta
pot
entia
l
Gold coated electrodes (ruined) Carbon coated electrodes
IEP 3.4 nm protein 800 measurements with one cell
© 2012 HORIBA, Ltd. All rights reserved.
What we’ll talk about
LA-950Laser Diffraction
SZ-100Dynamic Light Scattering & Zeta Potential
CAMSIZER & CAMSIZER XTDynamic Image Analysis
PSA300Static Image Analysis
SA-9600Flowing Gas BET Surface Area
© 2012 HORIBA, Ltd. All rights reserved.
Two Approaches
Dynamic:particles flow past camera
Static:particles fixed on slide,stage moves slide
© 2012 HORIBA, Ltd. All rights reserved.
CAMSIZER: Image Analysis
High resolution size & shape Intelligent sieve correlationPatented dual capture30 micron – 30 millimeter
© 2012 HORIBA, Ltd. All rights reserved.
CAMSIZER XT: Fine Image Analysis
High resolution size & shapeExtends lower detection rangeCohesive & free-flowing powders,
suspensions1 micron – 3 millimeter
© 2012 HORIBA, Ltd. All rights reserved.
X-Jet Dry Powder Dispersion
Sample: PMMA Beads
Detection of oversized particles
8 10 12 140
10
20
30
40
50
60
70
80
90
Q3 [%]
CA10 Feed 450CA10 Feed 450CA10 T18 C 45CA10 T18 C 45CA10 T18F-A 4CA10 T18F-A 4CA10 T18F-B 4CA10 T18F-B 4
Cum
ulat
ive
Dis
trib
utio
n
Particle size [µm]
4 Samples:RedGreenBlueViolet
xc_min [µm]13 14 15 16 17 18
99.0
99.2
99.4
99.6
99.8
100.0
Q3 [%]
CA10 Feed 450kpa_xc_min_av.rdfCA10 T18F-B 450kpa_xc_min_av.rdfCA10 T18 C 450kpa_xc_min_av.rdfCA10 T18F-A 450kpa_xc_min_av.rdf
∆ ~ approx 0.5% Vol.
Red with oversized particlesGreen without oversizeBlue with oversized particlesViolet without oversize
© 2012 HORIBA, Ltd. All rights reserved.
Advantage of Image Analysis
Better Size Analysis due to Understanding of Particle Shape:Length, Width, Average Diameter
© 2012 HORIBA, Ltd. All rights reserved.
Shape Analysis
2
4P
ASPHT
max
min
Fe
c
xx
lw
lb
b/l0.4 0.5 0.6 0.7 0.80
10
20
30
40
50
60
70
80
90
Q3 [%]
Pharma-Product-1-30kPa-bonne-forme-_xc_min_009.rdfPharma-Product-1-30kPa_Vitesse-Adaption_xc_min_008.rdflactose-30kPa_xFemax_003.rdfPharma-Product-2-460_xc_min_008.rdf
SPHT0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90
10
20
30
40
50
60
70
80
90
Q3 [%]
Pharma-Product-1-30kPa-bonne-forme-_xc_min_009.rdfPharma-Product-1-30kPa_Vitesse-Adaption_xc_min_008.rdflactose-30kPa_xFemax_003.rdfPharma-Product-2-460_xc_min_008.rdf
Equivalent spherical diameter
Perimeter
Longest diameter
Shortest daimeter
Area
© 2012 HORIBA, Ltd. All rights reserved.
CAMSIZER Comparison
CAMSIZER CAMSIZER XTSize range 30 µm – 30mm 1 µm -3 mmShape analysis yes yesDetection of oversized particles yes yesImages / second 60 277Resolution CCD-Cameras 790,000 1,300,000
Comparison with sieving identical results possible identical resultspossible
Handling fast fast
Representative Sample Amounts yes, small and large amounts
yes, small and large amounts
© 2012 HORIBA, Ltd. All rights reserved.
What we’ll talk about
LA-950Laser Diffraction
SZ-100Dynamic Light Scattering & Zeta Potential
CAMSIZER & CAMSIZER XTDynamic Image Analysis
PSA300Static Image Analysis
SA-9600Flowing Gas BET Surface Area
© 2012 HORIBA, Ltd. All rights reserved.
Two Approaches
Dynamic:particles flow past camera
Static:particles fixed on slide,stage moves slide
© 2012 HORIBA, Ltd. All rights reserved.
Image Acquisition and enhancement
Thresholding
Image Processing
Measurements
Objective &camera
Subjective orautomatic
Decisions orblack box
Advantages:Quick size + shape infoStatistically validHigh resolutionParticle images
Disadvantages:ExpenseKnowing which numbers are important
Automated Microscopy
© 2012 HORIBA, Ltd. All rights reserved.
Case Study: Effect of Number Counted
0
5
10
15
20
25
0 200 400 600 800 1000 1200 1400 1600
d10 d50 d90
Number of particles required n*, = 0.05, p = 0.95 GSD n*(MMD) n*(Sauter) n*(MVD)
0.05 1.1 585 389 1311.15 1460 934 2941.2 2939 1808 528
1.25 5223 3103 8431.3 8526 4920 1247
1.35 13059 7355 17501.4 19026 10504 2363
1.45 26617 14457 30931.5 36007 19295 3956
1.55 47358 25093 49521.6 60811 31919 6092
© 2012 HORIBA, Ltd. All rights reserved.
Acilcular Separation:
Fiber Separation
© 2012 HORIBA, Ltd. All rights reserved.
What we’ll talk about
LA-950Laser Diffraction
SZ-100Dynamic Light Scattering & Zeta Potential
CAMSIZER & CAMSIZER XTDynamic Image Analysis
PSA300Static Image Analysis
SA-9600Flowing Gas BET Surface Area
© 2012 HORIBA, Ltd. All rights reserved.
SA-9600: BET Surface Area
Surface area affects:Dissolution, reaction, combustion, hydration
Fastest measurement timeDynamic (flowing gas) vs. static (volumetric)
QC: easy to use, high throughputLowest total cost of ownershipFull software controlTSA: 0.1 – 50 meter squared
© 2012 HORIBA, Ltd. All rights reserved.
Method Comparison
Dynamic (Flowing-Gas)
Faster Easy to use Increased sensitivity
to low SSA materials Higher throughput Lower operating costs Lower service costs
Static(Volumetric)
Slower Easy to use Low SSA longer
measurement times Lower throughput Higher operating costs Higher service costs
© 2012 HORIBA, Ltd. All rights reserved.
The SA-9600 Surface Area Analyzer
Out-gassing station
Analysis station
Liquid N2 bath
© 2012 HORIBA, Ltd. All rights reserved.
SA-9600 Surface Area Analyzer
0.1 - >2000 m2/gSingle or multi-point analysisOne or three station systemsSingle point: up to 30 analyses
per hourHigh value route to quick and
easy surface area analysis
© 2012 HORIBA, Ltd. All rights reserved.
To Learn More: www.horiba.com/particle
Receive news of updates
View application/technical notes (>130), webinars (>40), white papers.
Talk to us, ask questions
© 2012 HORIBA, Ltd. All rights reserved.
Danke
Gracias
Большое спасибо
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Tacka dig
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ありがとうございました
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