Overcoming Development Challenges for LAIIdrugdeliveryexperts.com/wp-content/uploads/2015/03/... ·...

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Overcoming Development Challenges for LAII

Transcript of Overcoming Development Challenges for LAIIdrugdeliveryexperts.com/wp-content/uploads/2015/03/... ·...

Page 1: Overcoming Development Challenges for LAIIdrugdeliveryexperts.com/wp-content/uploads/2015/03/... · Overcoming Development Challenges ... Agenda • Background and Overview of Lubrizol

Overcoming Development Challenges for LAII

Page 2: Overcoming Development Challenges for LAIIdrugdeliveryexperts.com/wp-content/uploads/2015/03/... · Overcoming Development Challenges ... Agenda • Background and Overview of Lubrizol

© 2019 The Lubrizol Corporation.2

Agenda

• Background and Overview of Lubrizol Life Science Health

• Long-Acting Drug Delivery Market Overview

• Trends in LAII

• Our Experience in LAII

• Case Studies• Implantable Systems• Long-Acting Injectables

• Introducing the Microsphere Feasibility Program

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© 2020 The Lubrizol Corporation.3

The Health business of LLS serves the medical device and pharmaceutical industries

Lubrizol Life Science (LLS) Health

41%

26%

26%

7%

North America EuropeAsia/ME Latin America

$7Billion

2019 Lubrizol Global Revenue The Evolution of Lubrizol Life Science

Berkshire Hathaway

fka BFGoodrich

“The Particle Sciences acquisition further expands Lubrizol’s pharmaceutical development & manufacturing capabilities, providing full service drug product solutions to the market for a variety of dosage forms.”

- Barbara Morgan, Ph.D. General Manager

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© 2020 The Lubrizol Corporation.4

Excipients: inventors and suppliers of polyacrylic acid polymers (Carbopol®, Noveon® AA-1, Pemulen™) and thermoplastic polyurethane (Pathway™)

Drug Product Development:contract developers of complex drug products, including insoluble and sterile drug products and drug-eluting systems/devices

Drug Product Manufacturing: GMP contract manufacturers of clinical trial and commercial drug products

Pharma Segment Overview

Service offerings along the value chain provides simplification of supply chainBuilt for sustainability - A Berkshire Hathaway Company

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© 2020 The Lubrizol Corporation.5

• Founded 1991 as SunSmart (nanoparticle zinc oxide)• Spun out into a pharmaceutical CDMO (Particle Sciences) in

2004 and acquired by Lubrizol in 2015• Located in Bethlehem, PA, ~50,000 sq ft integrated facility,

90+ employees• Full service CDMO including commercial production and

traditional CMC services• Wide range of dosage forms, specialize in complexity• 7,000+ sq. ft. of GMP production suites: sterile, non-sterile,

and high potency • FDA registered, DEA licensed

CDMO Snapshot

Serve a range of clients from small venture-backed firms & not-for-profits to the world’s largest pharma and biotech companies

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© 2020 The Lubrizol Corporation.6

• Analytic method development and validation

• Pre-formulation & formulation• Preclinical and clinical trial

material production

• Quality/Regulatory CMC support

• Physical characterization• Stability testing• Commercial manufacturing

CDMO End-to-End Product Services

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© 2020 The Lubrizol Corporation.7

• Drug delivery across variety of dosage forms

• Capabilities for complexity • Insoluble compounds• Drug-eluting devices• Long-acting injectables

• Multiple technologies• Micro/Nanoparticulates• Solid solutions

• Proprietary Modeling Capabilities / QbD Integration

“Innovation requires a thoughtful balance of having the curiosity to investigate with the resilience to solve complicated problems.”

- Robert Lee, Ph.D. President

Unique Expertise

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© 2020 The Lubrizol Corporation.8

Product TypesPotency

High Low

Aqueous Solubility

< 1 µg/mL 1 - 10 µg/mL > 10 µg/mL

Development Stage Molecular Weight

Small Large / Biologic

Route of Delivery

Parenteral Ocular

Mucosal / Topical Oral and Other

Regulatory Path

NDA 505(b)(2) ANDA OTC

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© 2020 The Lubrizol Corporation.9

• Comprehensive suite of services • Method development • Physical characterization• Forced degradation • Commercial validation • Long-term stability testing

• Methods - assays, related substances, in vitro release, encapsulation efficiency

• Extensive experience with a variety of APIs (small and large molecules) and sample preparation techniques

• Separation (Reverse phase HPLC, SEC, etc.) and detection (diode array, UV-Vis, mass spec, etc.)

Analytical Core Strengths

Expertise in Method Development for Complex Dosage Forms

- Method development life cycle

- Data integrity assurance

- 21CFR, Part 11 compliance

Development

Transfer

Validation

https://lubrizolcdmo.com/service/analytic/

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© 2020 The Lubrizol Corporation.10

Developmental Studies:• Homogeneity via Raman

• Forced degradation• MSn structure

elucidation• API / Drug Product• API / Excipient

compatibility via• DSC• HPLC

ICH Stability

Over 90 moleculesprocessed in the past 18 months

Standard ICH & Custom Programs:• Long-term & accelerated (T/RH

controlled chambers)• 25 °C/60% RH• 30 °C/65% RH • 40 °C/75% RH

• Controlled low humidity for semi-permeable conditions

• Photostability• Stress stability

• 50 °C/85% RH • Freeze / Thaw

https://lubrizolcdmo.com/service/ich-stability-testing/

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© 2020 The Lubrizol Corporation.11

Commercial Production

“Building on our success in drug development and clinical trial manufacturing, we approach commercial manufacturing with a launch mentality and a first-time-right goal every day.”

- Barbara Morgan, Ph.D. General Manager

Processing Rooms Utilities

Foundational g g Equipment*

Dedicated QC Laboratory

Purpose built, flexible facility

*Client specific dedicated equipment available on demand

• 6,000 ft2 Production / Area Space

• 500 ft2 Grade C Flexible Space / Processing Room

• 320 ft2 Grade A Filling Room• Grade A Lyophilizer Loading /

Unloading Room

• WFI• Clean Steam• Clean Compressed Air• Clean Compressed

Nitrogen• Process Waste System

• Analytical Testing• Purified Water System Testing• Raw Materials and

Component Testing• Environmental Testing• TOC Testing

• Bausch Model 515 Filler, in-line weight checker (50 vials/minute)

• (RABS) Isolation Technology• Millrock 120 ft2 lyophilizer

(capacity: 25,000 10mL vials)

https://lubrizolcdmo.com/service/commercial-manufacturing/

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Long-Acting Drug Delivery:Market Overview

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© 2020 The Lubrizol Corporation.13

Long-Acting Drug Delivery

Implantable SystemsVaginal Rings

Subcutaneous Implants

Depot InjectionsBioresorbable MicrospheresBioresorbable Suspensions

In situ-Forming Gels/Implants

OtherLA Oral Dosage FormsCombination Products

(Medical Devices)

All use a polymer system to provide controlled and/or targeted delivery of drugs

https://lubrizolcdmo.com/therapeutic-area/long-acting-drug-delivery/

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© 2020 The Lubrizol Corporation.14

Long-Acting Drug Delivery

Route of Administration

Implant Injection Oral Other

Dosing Frequency Once every 30+ days Once every 7+ days Various

Enabling Technologies

HMEIMCryo-milling

MicrospheresBioabsorbable

polymersHomogenization MicrofluidizationLyophilization

HMEIMCryo-milling

Various

Example(s) Vaginal ringSubcutaneous implant

Bioresorbable microspheres

Bioresorbable suspension

Gastro-retentive pill Steroid-eluting pacemaker leads

Sterile Productshttps://lubrizolcdmo.com/therapeutic-area/long-acting-drug-delivery/

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© 2020 The Lubrizol Corporation.15

Our LA Experience – Past 5 Years

25+Implantable

Systems

12+Depot

Injections

10+Drug-Eluting Med. Devices

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Growth in R&D Funding

Growth in 505(b)(2) Utilization01

02

• Increased grant funding, partnerships to drive:

• Improved patient compliance

• Drug delivery in low/middle income countries

What We’ve Seen in LAII

Increased Clarity on Complex

Generic ANDAs

03

• Use of novel formulation technologies andexcipients

• Interest in lifecycle management

• Need for CDMOs with flexibility in formulation approach and excipient selection

• FDA programs driving renewed interest in long-acting injectables

• Improved guidance is lowering barrier for applicants

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© 2020 The Lubrizol Corporation.17

• Supplier of highly customizable Pathway™ TPU Excipients

• Relationship with Corbion for bioabsorbable polymers (e.g., PLGA)

• Number of projects with silicone, EVA, PCL, client-provided proprietary polymers, etc…

Polymer Agnostic

Technology Agnostic

• Implants: hot melt extrusion, coextrusion, injection molding, cryo-milling, high-shear mixing

• Depot Injections: sterile liquid and powder filling, lyophilization, homogenization, microfluidization, TFF

• Solubility Enhancement: nanomilling, spray drying, LyoCells®

More shots at goal increases your chances of success!https://lubrizolcdmo.com/service/formulation-and-drug-delivery-technologies/

https://www.corbion.com/biomedical/products/polymers-for-drug-delivery

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Implantable System

Case Studies

Vaginal Rings

Subcutaneous Implants

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© 2020 The Lubrizol Corporation.19

Implantable SystemsNon-infringing generic NuvaRing

• EMA generic• Details: Develop a ring with modified design and/or

excipients to enable approval in Europe (similar to 505(b)(2))

• Our Role: Full development, including scale-up and tech transfer back to client for commercial production

Biodegradable implant for subcutaneous delivery of NCE

• NDA• Details: Tech transfer of proprietary process for GMP

manufacturing to support phase IIa clinical trial • Our Role: Tech transfer and manufacturing

https://lubrizolcdmo.com/dosage-forms/implantable-devices/

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© 2020 The Lubrizol Corporation.20

• Objective: Enable the delivery of two APIs with different partition coefficients and solubility

• Purpose: Contraception / HIV Prevention• Dosage Form: Vaginal Ring• Design: Reservoir• APIs: Tenofovir (TFV) and

Levonorgestrel (LNG)• Polymers: Pathway™ Hydrophobic

and Pathway Hydrophilic™• Duration: 90+ days in vitro

Photo courtesy of the Kiser lab.

Del ivery of Mult iple APIs from a Pathway™ TPU Reservoir System

Clark, J.T., et al., Engineering a segmented dual-reservoir polyurethane intravaginal ring for simultaneous prevention of HIV transmission and unwanted pregnancy. PLoS One, 2014. 9(3): p. e88509

LNG

LLS Health supplied the polymer and performed Phase I clinical trial manufacturing.Currently being scaled for Phase II clinical trials.

TFV

https://www.lubrizol.com/Life-Sciences/Products/Pathway-TPU-Excipients

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Long-Acting Injectable

Case Studies

Bioresorbable Suspensions

Bioresorbable Microspheres

In situ-Forming Gels/

Implants

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© 2020 The Lubrizol Corporation.22

Edit Title

B ioresorbable SuspensionsSubcutaneous bioresorbable gel depot

• 505(b)(2)• Details: Biologic with injectable polymeric system • Our Role: Formulation optimization, scale-up, GLP

and GMP manufacturing, eventually commercial production

• Status: scaling and taking client into GLP toxicology study

Intramuscular microparticle• ANDA• Details: Intramuscular depot formulation with

complicated IP landscape• Our Role: Design through BE and commercial production

via aseptic nanomilling• Status: In discussions with potential client for commercial manufacturing

https://lubrizolcdmo.com/dosage-forms/microparticle-depots/

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© 2020 The Lubrizol Corporation.23

Microsphere Depot InjectionsBiodegradable microsphere w/ surface modification for intravitreal injection

• NDA, ROA: Ophthalmic• Details: Production, modification, and fill/finish of

lyophilized microparticle• Our Role: Tech transfer, clinical production of 8x200 g

batches, commercial scaling to 2 kg powder batch• Status: currently in Ph II clinical trial

Biodegradable microsphere containing octreotide for generic Sandostatin LAR® Depot filing

• ANDA, ROA: Intramuscular• Details: RLD requires a large volume of flammable solvent

and a specially-designed facility to manufacture• Our Role: Designed a proprietary manufacturing process that

bypasses large volume of flammable solvent• Status: developed and in negotiations with potential partners for

commercializationhttps://lubrizolcdmo.com/dosage-forms/microparticle-depots/

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Microsphere Feasibil ity ProgramFor long act ing injectables

Select Polymers for Screening

Develop a target product profile and design a

screening study using best-in-class PURASORB®

polymers.

Manufacture Microspheres

Generate small batches of microspheres

containing your API for characterization.

Characterize MicrospheresIdentify promising formulation(s) and

determine a route forward for optimization and scale-up.

LLS Health is a leading solutions provider for long-acting injectables, and we are prepared to take your project into scale-up and GMP manufacturing.

12 weeks

https://lubrizolcdmo.com/service/microparticle-microsphere-development-long-acting-injectables/

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LLS Health: The Preferred CDMO for Complex Drug Products

Drug delivery across a variety of dosage forms

Capabilities for complexity

Polymer and technology agnostic

From concept to commercialization, we deliver!

https://lubrizolcdmo.com/

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Rob LeePresidentCDMO [email protected] with me on LinkedIn!

Thank You!Learn more at www.LubrizolCDMO.com

Nick DiFrancoMarket ManagerLong-Acting Drug [email protected] with me on LinkedIn!