Our Profile Fiscal Year 2014 Transforming Know-How into ... · MV Switchgear . LV Switchgear & ......

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Transforming Know-How into Solutions.

Our Profile Fiscal Year 2014

© Siemens AG 2014 All rights reserved. EM TR LPT STW

Structure

1. Overview and History Siemens Transformers

2. Facts and Figures Siemens AG Österreich- Transformers Weiz

3. Product and Service Portfolio Siemens AG Österreich- Transformers Weiz

4. References Siemens AG Österreich- Transformers Weiz

5. Business excellence Siemens Transformers


Siemens Transformers The Business Units of Energy Management

Medium Voltage & Systems

Low Voltage & Products

Transmission Solutions

Transformers High Voltage Products

Bild

Energy Automation

Smart Grid Solutions & Services

Air & Gas Insulated MV Switchgear

LV Switchgear & busbar trunking systems

Generator Switchgear

Storage, grid coupling and sub–sea solutions, e-houses

LV Protection, switching, measuring & monitoring devices

LV distribution boards /systems

MV vacuum circuit breakers, contactors & interrupters

High-Voltage, Direct-Current Transmission (HVDC)

Reactive Power Compensation / FACTS

Turnkey Grid Access Solutions

Solutions for Gas- and Air-insulated Switchgear (GIS, AIS)

Gas-insulated lines (GIL)

Power Transformers

Distribution Transformers

Special Purpose Transformers

Traction Transformers

Phaseshifter Transformers

TLMTM

Transformer Components

Circuit Breakers

Disconnectors and Earthing Switches

Hybrid Switchgear

Instrument Transform.

Surge Arresters

Coils

Bushings

Gas-Insulated Switchgear (GIS-Systems)

Grid automation

Grid protection

Communication devices

Power quality

Sensors

Grid control center

Grid applications

Meter data management

Data analytics

Software solutions

Integration services

Asset services

Automation Electrification Digitalization

#1 market position

#2 market position

#2 market position

#3 market position

#3 market position

#1 market position

#2 market position


Siemens Transformers At all Levels of Transmission and Distribution

Generator Step-Up Transformers HVDC Transformers

Phase Shifters System and System-

Interconnecting Transformers Shunt and

Series Reactors

Special Transformers for Industrial Applications Line Feeder Transformers

Liquid immersed DTs for Distribution networks

Voltage Regulators

Liquid DTs and CRTs for Infrastructure Solutions

Traction Transformers for Mobility Applications

Unit Auxiliary Transformers

Static VAR FACTS Transformers

• Online-Monitoring • Consulting & Expertise • Condition Assessment &

Diagnostics • Maintenance & Lifecycle

Extension • Spare Parts &

Accessories • Repair & Retrofit • Transport, Installation &

Commissioning

• Wind, solar and hydro power integration

• Offshore and onshore solutions

• Applications for Smart grid and distributed power generation

Grid Access Solutions

TLM - Transformer Lifecycle Management

Renewable Energy

Solutions


Siemens Transformers Business Overview

• Transformers market is currently growing by ~3% p.a. driven by USA, China and India

• Global trends towards Energy efficiency improvement (e.g. via HVDC) and grid interconnections

• Siemens Transformers is in no. 2 position worldwide

• 20 manufacturing locations in 14 countries worldwide, including Brazil, China, Germany, India, Russia and USA

• Global service setup with focus on Europe and USA

• Approximately 8.000 employees worldwide

• Manufacturing capacity approximately 280 GVA (max.)

Power Transformers (≤ 1.300MVA / ≤ 1.100kV) • Generator step-up transformers (GSU) • System interconnecting transformers (NET) • Phase shifters • Special transformers for industrial applications • HVDC converter transformers • Line feeders for rail system power supplies • Shunt and series reactors

Distribution Transformers • Liquid-immersed transformers (≤ 30MVA / ≤ 72,5kV) • Cast-resin transformers GEAFOL (≤ 50MVA / ≤ 72,5kV) • Voltage regulators

Traction transformers for rail vehicles (≤ 10MVA / ≤ 50kV)

Transformer Lifecycle Management (TLM)

Power Transformers Traction Transformers TLM Distribution Transformers

Portfolio Key figures

Market 2013 – 2019


Siemens Transformers Merged strengths – our history

1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 Est. in

1903

1883

1904

1921

1960

1836

1892

1920

1912

1894

Siemens Schuckert

EV Trafo

Transformatoren

VEB Transformatoren- und Röntgenwerk

Transformers

ELIN AG

Ferranti

Packard Ferranti-Packard Transformers

Transformers

ELIN-Union AG

Elektrobau AG

Csepel Transformers

Energy PTD

http://upload.wikimedia.org/wikipedia/de/5/5c/Siemens-Schuckert-Logo.svg


Siemens Transformers has a global footprint of 20 locations in 14 countries

Locations

~2,000 km ~2,000 km

Mexico

Guanajuato

USA

Jackson

Tenjo

Colombia

Canada

Trois-Rivieres

Trento

Italy

Kirchheim

Germany

Nuremberg

Germany

Linz

Austria

Weiz

Austria

Nuremberg

Germany

Budapest

Hungary

Zagreb

Croatia

Kalwa

India

Voronezh

Russia Brazil

Jundiai Dresden

Germany

Karachi

Pakistan

China

Jinan

China

Wuhan

China

Guangzhou

EM TR

EM TR – Overview and history


Structure


2. Facts and Figures Siemens AG Österreich-Transformers Weiz


4. References Siemens AG Österreich-Transformers Weiz



Siemens AG Österreich-Transformers Weiz Weiz, Austria

Austria

Member of the European Union

Population … 8.507.786

Area … 83.878 km² Federal States… 9

Plant Weiz

Since … 1892

Employees … 1153

Area … 54.300m²


Siemens AG Österreich-Transformers Weiz Company History

2012

2007

2005

2003

2000

1990

1988

1959

1922

1892

“ELIN Aktiengesellschaft für Elektrische Industrie”

“Franz Pichler Werke” – First Transformer

“ELIN Union AG für Elektrische Industrie”

Transformer Division was established

“ELIN Transformatoren GmbH”

“VA TECH ELIN Transformatoren GmbH & Co.”

VA TECH ELIN Transformatoren is one of two competence centers of VA TECH Transformers worldwide

Integration into SIEMENS

“SIEMENS Transformers Austria GmbH & Co. KG”

“SIEMENS Aktiengesellschaft Österreich – Transformers Weiz”


Siemens AG Österreich-Transformers Weiz Mission Statement

Strategic partner for our customers

Utmost performance by motivated & qualified employees

Customer oriented, ecological & economical solutions

Technology leader through innovation


Siemens AG Österreich-Transformers Weiz Milestones in Development

1892 1965 1986 1996 2005 2009 2012 2014

1965 : 400 kV Transformer (Sweden)

1951 : 230 kV Transformer (Austria)

1986 : 975 MVA Transformer (USA)

1989 : 765 kV – BIL 2050 Transformer (USA)

1892: “Franz Pichler” First Transformer

1996 : 1300 MVA Transformer (USA)

1993 : 650 MVA / 525 kV / ±24°Phase Shifter (USA)

1965 : 800 kV Transformer (USA)

2007 : 1200 MVA / 400 kV / ±24°±32 Taps Phase Shifter (Germany)

2008 : 133 MVAr / 765 kV Single Phase Shunt Reactor (South Africa)

2012 : 100 MVA / 735 kV Single Phase SVC Transformer (Canada)

2005 : 420 MVA / 345 kV - 57 dB(A) Transformer (USA)

2014 : 1200 MVA / 410 / 410 ± 20°(No Load) ± 32 steps

Phase Shifter(Poland)


Siemens AG Österreich-Transformers Weiz Figures (app.) – FY 2014

Distribution Transformers

Power Transformers and Shunt Reactors

Order Intake

Turn Over

Production Area

Production Capacity in MVA

Employees (September 2014)

Employees (Office)

Employees (Workshop)

Apprentices *) incl. temp. Staff 1177

FY 2013

*) incl. temp. Staff 1153

974*

€ 313 Mio

€ 353 Mio

47.200

54.300 m²

7.200

40.000

361

544

69

FY 2014

969*

€ 330 Mio

€ 331 Mio

47.300

54.300 m²

7.300

40.000

359

547

63


Siemens AG Österreich-Transformers Weiz Annual Production in MVA overall

0

10000

20000

30000

40000

50000

60000

07 08 09 10 11 12 13 14 15

TARG

ET


Siemens AG Österreich-Transformers Weiz Markets FY 2014

54% 5%

20%

2%

19%

N/M East Africa

Europe Austria

Americas Asia/Australia

Order Intake (€ 330 Mio) Turn Over (€ 331 Mio)

39%

12% 14%

9%

26%


Siemens AG Österreich-Transformers Weiz Markets FY 2014 – LPT only

48%

28%

2%

4%

18%

1%

Europe

USA

Asia/Australia

N/M East Africa Austria

Canada

Order Intake (€ 204,4 Mio) Turn Over (€ 203,5 Mio)

25%

39%

4%

18%

12%

2%


Structure


2. Facts and Figures Siemens AG Österreich- Transformers Weiz, Austria

3. Product and Service Portfolio Siemens AG Österreich-Transformers Weiz




Siemens AG Österreich-Transformers Weiz Products

Generator Step Up Transformers

Substation Transformers (Multiwinding- & Autotransformers)

Single- & Dualtank Symmetric &

asymmetric Phase Angle

(Adjustable) Shunt Reactors

Seriesreactors

Power Transformers Phase Shifting Transformers Reactors Distribution

Transformers

1ph and 3ph up to 1,300 MVA / 765 kV

1ph and 3ph up to 1,200 MVA / 765 kV

1ph up to 150 MVAr / 765 kV 3ph up to 250 MVAr / 765 kV

1ph and 3ph up to 20 MVA / 72,5 kV

Standard Distribution Transformers

Special Applications (Renewables, Industry, etc.)


Siemens AG Österreich-Transformers Weiz Service

Transformer Lifecycle Management (TLM)


STW total delivered MVA and number of units worldwide

*) based on a 40 year lifetime

Total delivered MVA from

1937 to date

Currently installed capacity

suitable for commercial

service

642.000

561.161

MVA

3.005

4.035

Total number of currently installed units suitable for

commercial service

Total number of units delivered

from 1937 to date

Number of Units

In the period from 1937 to date, STW has supplied to 72 different countries and through the deployment of supervisors STW has been physically present in almost

all of these countries.


Siemens AG Österreich-Transformers Weiz Service

Repair & Retrofit Spare Parts & Accessories Transport

On site repair Consulting

Engineering service

Advice & recommendations for preventive, curative and corrective actions

Diagnostic training

Custom-tailored workshop

Commissioning


Structure


2. Facts and Figures Siemens AG Österreich- Transformers Weiz, Austria





Siemens AG Österreich-Transformers Weiz Reference for Generator Step Up Transformer

Generator Step Up Transformer

Customer

Destination

Rating

Key Features Short circuit test on model transformer Replacement of old transformer under very limited

space and timely conditions

EDF, France

Nuclear Power Plant Cattenom and Creil Delivery 2010-2012 (4 units)

570 MVA, single-phase GSU 405/20 kV




Customer

Destination

Rating

Key Features Two LV high current bushings per phase (current

17.6 kA) Special cooling design for temperature-control on

LV turret

Exelon, USA

Quad Cities/Dresden Power Station Delivery 2006-2008 (4 units)

1100 MVA, three-phase GSU 362/18 kV


Siemens AG Österreich-Transformers Weiz Reference for Autotransformer

Autotransformer

Customer

Destination

Rating

Key Features 232 tons per heavy part with dry air Total weight fully assembled 390 tons per unit.

ESKOM, South Africa

Big Horn Substation and others Delivery 2007-2013 (12 units)

800 MVA, three-phase AUT 400/275/22 kV


Siemens AG Österreich-Transformers Weiz Reference for Phase Shifting Transformer

Phase Shifting Transformer

Customer

Destination

Rating

Key Features Phase Angle ±40°

4 tanks max. 306t transportation weight each (excl. oil)

Used for Power Flow Control between Slovenia and Italy.

ELES, Slovenia

Divača Substation Delivery 2010

1200 MVA, three-phase PST 400/400 kV


Siemens AG Österreich-Transformers Weiz Reference for Phase Shifting Transformer

Phase Shifting Transformer

Customer

Destination

Key Features ONAN / ODAF Single Phase PST Bank incl. Spare Biggest unit ever to cross below the Alps by

using the 9-mile Gotthard railroad tunnel

ALPIQ, Switzerland

Lavorgo Station Delivery 2011

Rating 800 MVA PST 420/√3 // 247/√3 // 33 kV, ±9.6°


Siemens AG Österreich-Transformers Weiz Reference for Shunt Reactor

Single Phase Shunt Reactor

Customer

Destination

AEP, USA

Rockport and others Delivery 2005 through 2013 (36 units)

Rating

Key Features ONAN Low Loss Design Full Type Tests

100 MVAr SHR 765/√3 kV


Siemens AG Österreich-Transformers Weiz Reference for Series Reactor

Series Reactor

Customer

Destination

Singapore Power, Singapore

Tembusu Substation Delivery 2013 (3 units)

Rating

Key Features First Series-Reactor in Singapore

500 MVA three-phase CLR 230 kV


Siemens AG Österreich-Transformers Weiz Reference for Renewable Energy – Transformer for Wind Turbines

Transformer for Wind Turbines

Customer

Destination Siemens Wind Power / Dong Energy

Windfarm Anhold, Denmark Delivery 2013 (111 units)

Rating

Key Features Hermetically sealed with rubber bag Filling with ester Midel 7131® (biodegradable) Nomex® high temperature insulation Fully aluminium windings Zincflake coating system acc. C5M (marine

standard) with 240 µm layer thickness KFAF cooling (forced liquid / forced air) Installation inside the wind turbine

4 MVA Ratio 33000 / 690 V




Customer

Destination KWD GmbH

Hydro Power Plant Dientenbach, Austria Delivery 2011 (1 unit)

Rating

Key Features Expansion tank design Low loss design Sound pressure level 45 dB(A) only @ 0,3 m Zincflake coating system with 210 µm layer

thickness Fully type tested (Noise level, Heat run test,

Lightning impulse test, partial discharge test)

6300 kVA Ratio 30200 / 6300 V


Siemens AG Österreich-Transformers Weiz Reference for Transformer for 24-pulse Drive Application

Transformer for 24-pulse Drive Application

Customer

Destination Mutanda Mining Group

Congo Delivery 2013 (2 units)

Rating

Key Features Vector group D+7,5°y11d0 and D-7,5°y11d0 Conservator hermetically sealed (rubber bag) Cable boxes IP54 Zincflake coating system acc. C5M marine

standard with 240 µm layer thickness Fully equipped with CT’s for differential

protection (3 pcs. CT’s HV side, 12 pcs. CT’s LV side) Special protection devices

5500 kVA Ratio 22000 / 4 x 2200 V


Structure


2. Facts and Figures Siemens AG Österreich- Transformers Weiz





For us, excellence is leadership in quality, environmental care, health and safety

Source: E T TR BE

Therefore, we continuously work to live excellent business processes …

… because excellence in processes leads to operational excellence

… because good processes are prerequisite to achieve customer satisfaction

Our Management Policy and Business Charter build the basic framework


Excellence in processes is standardization, harmonization and continuous process improvement

Source: E T TR BE

Our objectives:

Business Process Management (BPM)

Comprises process management of all processes within the defined company structure

Focuses on clearly structured process presentation

Targeted control of Business, Management and Support Processes

Created value for customers, employees, and business partners through efficient and effective processes

Standardization of processes for us is an important success factor

https://workspace2.ww007.siemens.net/content/10008081/images1/Logos/BPM.bmp


The holistic and integrated process house approach is our way to realize process excellence

Source: E T TR BE

Transformer Process House (TPH)

TPH provides the standardized processes to all departments and factories.

TPH is the basis for a common language and terminology in all units of E T TR.


Our manufacturing processes in operation

A strong global network of highly

experienced engineers (>500) Proven standard design or

Individual mechanical and electrical design to customers requirements

State of the art design processes using CAE* methods, pre-testing algorithms and latest results of our R&D departments and materials and high voltage laboratories

Fully automated core cutting Stacked cores with GOES steel Manual core stacking up to 350

tons according to customer requirements and product type

Manual laying of windings for optimal materials handling with perfect results according to product type

Layer or disc windings with copper or aluminum conductors

Winding processing including pressing and pre-drying

Inhouse insulation workshops

CAE : Computer Aided Engineering e.g. finite elements analysis

1) Transformer design 2) Core building 3) Winding shop



Inhouse lead preparation Arranging winding, core, lead and

other components (e.g. tap changers) to active parts up to 400 tons

Complex active part assembly in desert climate chambers for highest manufacturing quality

Assembly area with equipment up

to 400 tons of total weight capacity to unify tank and active part

Sophisticated vacuum and oil filling processes with final filtration

High tech test field suitable to test units up to 800 kV

Full compliance with any existing international standard

Guaranteed functionality of all devices

4) Active part 5) Final assembly 6) Testing



We check and handle the complete transport procedure from our manufacturing facility to the customer on site

Long experience with first class transportation partners for rail, water and road all over the world

Deep knowledge and experience in installing and commissioning our products worldwide (incl. nuclear power plant certification)

Customer trainings in the factory and on site

Highest level of EHS-regulations (zero harm culture)

Strong global network of experts from14 countries for unparalleled expertise and every-time and every-place support

TLM* with condition assessment, diagnostics, online monitoring, repair and retrofit

Facilities and experience with Siemens and competitor products

*TLM : Transformer Lifecycle Management

7) Transport 8) Commissioning 9) Service & Repairs


Experienced Workforce Periodic and standardized training Competence management

Modern and reliable equipment Highest quality Fast and flexible

Standardized Production Processes World wide production standards Clear commitment to EHS (zero harm culture)

Environmental Friendly Production Avoid energy wasting processes Energy recycling

Siemens Production System Lean production Continuous improvement

Excellence in operation – this is our quality

Source: E T TR BE

We believe in quality to be the primary lever for products and solutions with exceptionally successful innovations.


All our locations are ISO 9001, ISO 14001 and OHSAS 1801 certified


Environmental Portfolio audited and approved by Ernst&Young since 2011

Source: E T TR BE

Our Profile Fiscal Year 2014 Transforming Know-How into ... · MV Switchgear . LV Switchgear & ......

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