Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers...

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Our Introduction Who are we?

Transcript of Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers...

Page 1: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Our Introduction

Who are we?

Page 2: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Our Foundry and Headquarters India, Ludhiana

Page 3: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Our Introduction

Headquarter in India, Ludhiana Production of Investment Casting Sandcasting (SAJJAN) Centrifugal Casting (SAJJAN)

A family owned company Part of SAJJAN Group Founded: 1935

TÜV Rheinland ISO 9001: 2015, AD2000 and PED

Standards of quality

Page 4: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Billson´s History Development and career path

1935

Ein Teil der SAJJAN Gruppe

Billson Stainless PVT Limited is a part of SAJJAN Group , founded in year 1935.

1970

SAJJAN –Supplier for Industries

Production of Castings for industries like: •Forge-Industry •Textile-Industry •Ironmongery-Industry

Page 5: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Supplier for fireresistant materials

Heatresistant Castings Supplier for forge-industry, rolling-mills, foundries and galvanising-factories. Fire-Bricks •Heatresistant

•Non-corrosive •Wear-free

1990

1998

Page 6: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

First orders for Export in northamerican area.

•ISO 9001:2000 Certifcate. •Production of Investment Casting during lost wax casting process. •Expanding of Labor (chemical analysis) •Expanding of own CNC machining. •Expanding of grindling shop.

Exports for heatresistant castings and centrifugal castings to the west of Europe: •Germany •Scandinavia

Westeuropäischer Markt

2006

2009 North-American Market: Canada

Page 7: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Quality and Standards

• ISO 14001 Und 18001

Foundation of a company in the USA called Billson.

The American Dream

2014

2017

Page 8: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

•ISO 9001:2015 •PED und AD 2000 •Expanding of machining fabrication

2019

2018

2018

Opening of first German Brand Office.

First branch in Germany in order to provide better correspondence between customers in the European area.

Page 9: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Facts and Figures

Facts to know

Page 10: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

We are working with following industries:

Page 11: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Facts about Headquarters Facts about our Workers Capacities

Facts and Figures

Expansearea: approx. 50.000 m²

40 Conventional and 46 CNC Machines

3000 KW Connection Value

450 Workers

Permanently employed (no contractors)

Qualified labour

Sandcastings: 140 Tons per Month

Investment Castings: 80 Tons per Month

Centrifugal Castings: 65 Tons per month

Page 12: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Engineering Investment Casting Processing Quality Control

We take responsibilty! From day one the objective had been customer satisfaction!

Page 13: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Engineering Our Services

Optimization and Design of sample and serial parts

Development in 2D und 3D

Production of Tools

• Own constructionteams • Casting simulations • 3D Engineering

• Drawings in 2D und 3D • 3D Models (.stp Datei) • Cooperation with customer

• Own Tool-Making • Less costs • Less risks for customer

Page 14: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Castings in Lost Wax Casting Process

Economic Production

Quantity and Dimensions

Investment Casting Production with highest quality

• Investment Casting • Over 90 different alloys • According to DIN EN - ASTM - BS

• Own Heattreatment • Surfacetreatment • Machining

• Badgets (if it´s customers wish) • Consignment stock

Page 15: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece
Page 16: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Production of Tools Everything is done inhouse

Page 17: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Wax Injection

Page 18: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Investment Castings with highest Quality demands.

Page 19: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Processing Foundry with biggest machinery of CNC Machines in

Heattreatment

CNC Machining

Surfacetreatment

Page 20: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

•Complete Machining in own headquarters. •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece from 10 grams to 50kg+ in lost wax casting + Feinguss •Within size of 500mm x 500mmx 300

Newest Technology

Page 21: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Quality Control Accuracy down to the smallest details!

Measurement

Reports

Time-Saving and Efficient

• Optical Measurement • Manual Measurement

• Chemical Analysis • Mechanical Reports • Certificates 3.1 + 3.2

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Own Laboratory

• • Spectral Analysis • X-Ray • optical/mechanical Measurement • Mechanical Testing • Tensile and notched bar impact testing

Page 23: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Close cooperation with our customers during samples and series production

Dialogue

Page 24: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Logistics

Strong Partners in Logistics

Seafreight approx. 7 weeks

Airfreight approx. 7 days

Prices DAP to factory Sample shipments

Page 25: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Billson goes green Billson contributes to protection of the environment.

• Natural gas for Heat Treatment • Water Conditioning • Waste Management

• 800 KW Solar Electricity • Reduction of carbon emissions and air pollution

Environmentalism

Energy

Page 26: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Team Spirit

• Annual Assembly of Company

• Awards for Workers

• Sport Events

• Charity

Page 27: Our Introduction - GIFA · •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece

Thank you for your attention