Other Commercializable Vegetable Products

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    OTHERCOMMERCIALIZABLE

    PRODUCTS USINGVEGGIES

    OTHERCOMMERCIALIZABLE

    PRODUCTS USINGVEGGIES

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    PICKLED VEGETABLES

    PICKLED VEGETABLES

    Raw MaterialsCabbageCucumber-unpeeledRadish-peeled

    Sincamas-peeledCarrots

    Soy sauceWaterSugarGingerSili labuyo

    Ginger Sauce

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    PICKLED VEGETABLES

    PICKLED VEGETABLES

    Washing and Cutting

    SaltingWashing

    Slicing

    Addition of Sauce

    Draining

    Filling

    Process Flow

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    PICKLED CHAYOTEPICKLED CHAYOTE

    Raw MaterialsChayoteCarrotsRed pepperHot pepperGreen pepperNative onionsGinger

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    PICKLED CHAYOTEPICKLED CHAYOTE

    Washing and Cutting

    SaltingMixing

    Addition ofSolution

    Draining

    Packing

    Filling

    Process Flow

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    PICKLED PAPAYA

    Raw Materials

    Green papayaCarrotRed pepperGingersalt

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    Washing, Cutting / Shredding

    Salting

    Mixing

    Addition of Solution

    Draining

    Packing

    Filling

    Process Flow

    PICKLEDPAPAYA

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    Tips on:How to make your workenvironment safe How to Prepare Safe Food

    Food Safety & Quality Awareness SeminarAugust 2009

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    WHAT IS 5S ?

    JAPANESE ENGLISH EXPLANATION

    1.Seiri Sort Take out unnecessaryitems and dispose

    2.Seiton Systematize Arrange necessaryitems in good order foruse

    3.Seiso Sweep Clean your workplace

    4.Seiketsu Sanitize Maintain high standard ofhousekeeping

    5.Shitsuke Self-discipline Do things spontaneously

    without being told orordered

    Practice 5S

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    KEY POINTS IN THE IMPLEMENTATION OF5S1. Start small and easy, proceed slowly but

    steadily.2. Start with the most suitable S.

    3. Only 1 or 2 of the 3Ss are enough for theinitial practice not all 5Ss.

    4. Set simple, easily achievable and step-by-step targets.

    5. Everyones participation is important.

    6. Management should take leadership 5Smovement.

    7. Record improvements for comparison.

    8. Device schemes to stimulate awareness and

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    WHAT CAN YOU GAIN FROM 5S

    1. It makes your workplace morepleasant.

    2. It makes your work more efficient.

    3. It improves your safety.

    4. It improves quality of your work and

    your products.

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    Food is prepared food is consumed illness results

    Saliva from respiratorytract via coughingand/or sneezing

    Open cuts, sores

    and boils viahands

    Intestinal tract viahands contaminatedwith feces

    Infected eyes, ears;

    transient skinmicrobes

    Food Safety & Quality Awareness SeminarAugust 2009

    SOURCES OF CONTAMINATION

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    Personal hygiene and work habitsProfile of an IDEAL Food Handler

    Wears hairnet or hairWears hairnet or haircapcap

    Does not wear jewelriesDoes not wear jewelries

    during handling of foodduring handling of food

    Fresh/clean lookingFresh/clean lookingNo boils, cuts or woundsNo boils, cuts or wounds

    Wears clean clothing andWears clean clothing and

    apronapron

    Maintains short andMaintains short and

    clean fingernailsclean fingernails

    Wears clean andWears clean and

    comfortablecomfortablefootwearfootwear

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    Personnel Hygiene

    Personal cleanliness

    Food handlers should maintain a high degreeof cleanliness. Where appropriate wear:

    - outer garments including working shoes- head restraint

    - gloves in an intact, clean and sanitarycondition. It should be of impermeable

    material

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    A healthy food handler must be freefrom:

    - fever- sore throat with fever

    - visibly infected skinlesions ( boils, cuts)

    - discharges from the ear,eye or nose

    - jaundice

    - diarrhea

    - vomiting

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    Personal cleanliness

    Personnel should always wash theirhands for example:

    - at the start of food handling

    activity.- immediately after using he toilet.

    - after handling raw food or any

    contaminated material.

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    Source: Food Safety, Environmental Health Service, Health Department of Western Australia

    Proper Hand-WashingProper Hand-Washing

    TechniquesTechniques

    1. Use water as hot as the hands

    can comfortably stand (or use

    potable water)

    2. Moisten hands, soap

    thoroughly and lather to elbow

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    3. Scrub thoroughly using

    brush for nails, for 20seconds

    4. Rub hands together usingfriction for 20 seconds

    5. Be careful not to touch anything that

    re contaminates the hands beforereturning to work

    6. If necessary, use disinfectant tosanitize thoroughly with 70%alcohol or 30 ppm Chlorine

    Hand-Washing TechniquesHand-Washing Techniques

    Source: Food Safety, Environmental Health Service, Health Department of Western Australia

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    Source: Food Safety, Environmental Health Service, Health Department of Western Australia

    7. Rinse thoroughlyunder running water

    8. Dry hands, usingsingle service towels,tissue paper or hot airdryer

    Hand-Washing TechniquesHand-Washing Techniques

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    Personal behavior

    Personal effects such as jewelry,

    watches, pins should not be worn or

    brought to the food handling area;

    Personal effects and street clothingshould not be kept in food handling

    areas.

    Fingernails must not extend beyondthe fleshy tip of the finger.

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    Proper Time and Temperature

    Controls

    Food Safety & Quality Awareness SeminarAugust 2009

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    Food Safety & Quality Awareness SeminarAugust 2009

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    Safety in Handling Foods

    Preparation and Cooking

    - All products containing poultry, stuffedfoods & leftovers to be eaten hot: 1650F forminimum of 15 seconds

    - Cook all foods thoroughly.1. red meat is done when it is

    brown in color

    2. poultry when juices are clear;

    3. eggs when white and yolk is firm

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    Safety in Handling Foods

    Holding and Serving- Serving lines and self serve hot or cold

    bars should have sneeze guards

    - Self- service items should not beretained as left over unless it isindividually wrapped.

    - Verify equipment temperature settingsand calibration

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    Safety in Handling Foods

    Holding and Serving

    - hot holding or serving line items that fall below 1400Fshould be re-heated to 165oF or discarded if hourshas elapsed.

    - food that has been re-heated to 1650F shouldnot be retained for an additional 24 hours.

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    TIPS ON HOW TO PREPARE SAFE

    FOODS

    TIPS ON HOW TO PREPARE SAFE

    FOODS1.All equipment should be cleaned andsanitized before use.

    2. All ingredients for mixed salads, especially for

    eggs, meat, fish or potato salads, should bethoroughly chilled before preparation.

    3.Foods should be prepared as quickly as

    possible, keeping to a minimum the length oftime they are held at room temperature.

    Food Safety & Quality Awareness SeminarAugust 2009

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    4. Foods should be refrigerated at 45F orbelow, or heated to 140F or aboveimmediately after the preparation process.

    5. Foods should be stored in therefrigerator in shallow pans toexpedite cooling.

    TIPS ON HOW TO PREPARE SAFEFOODS

    Food Safety & Quality Awareness SeminarAugust 2009

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    6.Do not buy food with any of the followingsigns:

    Dented and / or rusted cans Leaking cartons,

    cans, bottles or containers Torn or ripped

    packaging Cracked or dirty eggs Products with molds, discoloration or

    infestation

    Products with loose vacuum packs Swollen chilled food packages and cans

    TIPS ON HOW TO PREPARE SAFEFOODS

    TIPS ON HOW TO PREPARE SAFEFOODS

    Food Safety & Quality Awareness SeminarAugust 2009

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    Assurance of food safety

    therefore, requires a

    concerted cooperation at all

    levels along the continuum inorder to achieve maximum

    consumer protection.

    Food Safety & Quality Awareness SeminarAugust 2009

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    The ChallengeThe Challenge

    Food safety is the responsibility everyoneand those who choose not to be part of

    the solution, becomes the problem.

    - AH Varnam

    Food Safety & Quality Awareness SeminarAugust 2009

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    Onward flow principle in a restaurant

    Waste roomWashing room

    Washing dishes

    Tinned

    vegetables

    Cold

    preparations

    and cutting

    Kitchen and hot preparation

    Vegetables

    and bulbs

    reserve

    Dried

    grocery

    Chilled

    room

    Cold

    room

    Air-lock Resting

    room

    Changing

    roomW.C.

    Returned

    from serving

    room

    Finished

    products

    Serving

    room

    Closed reception hall

    Deliveries

    Staff

    Food Safety & Quality Awareness SeminarA t 2009