Otc - Suckerrods_12!04!27 Final
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Transcript of Otc - Suckerrods_12!04!27 Final
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BlueRodsTMPremium Sucker Rods
Ezequiel FernndezTechnical Sales Sucker Rods
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Tenaris Sucker Rods: Highlights
Complete range of sucker rods and related accessories Proprietary steel grades
Fully integrated manufacturer: steel casting, rolling & finishing
Innovative product development
BlueRodTM HolloRodTM Series
Steel Casting Hot Rolling Fini
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Sucker Rod Stocking Point
Sucker Rods Production Fa
Villa Mercedes,Argentina
Pindamonhangaba,Brazil
Veracruz, Mexico
Campina, Romania
Tenaris Sucker Rods: Our Growth
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Tenaris Sucker Rods: Our Growth
1320
26
9
10 10 10
6 11
2313
13
2003 2005 2011 2012 2013
Romania
Mexico
Brazil
Argentin
13
29
41
60
71
[MM
Feet]
26 26
Sucker rods production capacity has expanded, reaching 71 million
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Tenaris Sucker Rods: Product Line
Industry standardsAPI RodsHigh Strength Rods
IndustrAPI RodsHigh Str
X-Torque
BeamPumping
ProgrP
Wide range of products
Tenaris proprietarydesignsBlueRodTM D AlloyBlueRodTM KD Steel
Tenaris designsHolloRodBlueRodT
BlueRodT
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BlueRodTM: Main features
Tapered trapezium thread profile.
Diametrical interference with flank-to-flank contact.
Improved stress distribution along the thread profile.
Higher load capacity due to reduced pin make uppretension.
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BlueRodTM: Main features
API Thread BlueRodTM Thread
API ThreadPrincipal Stress
BlueRodTM
Principal Stress
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BlueRodTM: Field experience
More than 100 wells installed
Over 3.5 years of working tim
Up to 15 million cycles
New experiences in North Am
- 15 wells installed
- 10 in USA
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BlueRodTM: Field experience
% Test Wells
Handle HighLoads
ReduceInterventions
IncreaseProduction
Pumping unit
Depth ft
Pump
Production (BPD)
SPM / RPM
Goodman API D (sf 0.9)
Torque (lb*ft)
Failures/year
38%912-365-168 to1280-427-192
2276 to 9679
1.75 to 2.25"
264 to 912
9.6 to 8.5
95% to 212%
na
2 to 0
28%
912-365-168 to1280-427-192
5905 to 9186
1.75 to 2.75"
270 to 993
3.5 to 9.2
75% to 180%
na
3 to 0
12%
912-365-168 to1280-427-192
2700 to 6899
2.25 to 2.75"
503 to 1132
6.7 to 9.3
100% to 170%
na
2 to 0.7
Main GoalsApplications
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Field experience in North America
Location: Regina, Canada
Product: BlueRodTM D(4142) Steel
Location: North Dakota, United States
Product: BlueRodTM KD(4320) Steel
Customer: Hess Corporation
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BlueRodTM KD(4320) Steel Hess Corpo
Pumping unit: Rotaflex 1100
Product: Grade KD BlueRodTM, 76 Taper.
Rod Loading: 212%(SF 0.9)API Grade D
Pump bore: 2.25
Pump depth: 9,049 ft (m)
Flow rate: 437 bpd (m3/d)
Strokes per minute: 3.6 SPM
Stroke length: 306
Well characteristicsSPM 3.6
Bore 2.25
United States
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BlueRodTM KD(4320) Steel Hess Corpo
Date RunningTime Cause
18-Aug-06 - unknown8-Feb-07 174 7/8 pin12-Jul-07 154 1" pin3-Mar-08 235 unknown6-Aug-08 156 pump29-Oct-09 449 pump8-Sep-10 314 7/8 pin @ 515017-Jun-11 282 7/8 pin @ 402511-Aug-11 55 7/8 pin @ 3900
Intervention History
9 ALS failures in 5 years. 56% connection failures.
Average time between failures 27 Rod-Tubing wear. Presence of H2S.
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BlueRodTM KD(4320) Steel Hess Corpo
Performance Comparison
API EL Sucker RodsPerformance
Premium ConnectioExpectation
Analyzed Period5.0 years
(Aug 2006 March 2012)New installatio
March 2012
Rods Failures 5 Rod failures -
Rod Failure Rate 1 failures per year -
Other Interventions 3 (Pump / others) 3 (Pump / other
Maximum Flow Rate 437 BPD 437 BPD
Average SuckerRod Life
270 days Over 270 days to set up a Up to 10MM = 1080 days.
Observations pump 2.25 pump 2.25
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BlueRodTM D(4142) Steel
Pumping unit: C456-256-144
Product: Grade D BlueRodTM, 76 Taper.
Rod Loading: 130%(SF 0.9)API Grade D
Pump bore: 2.75
Pump depth: 3,350 ft (1,021 m)
Flow rate: 800 bpd (m3/d)
Strokes per minute: 7.4 SPM
Stroke length: 144
SPM 7.4
Bore 2.75
Canada
Well characteristics
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BlueRodTM D(4142) Steel
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BlueRodTM D(4142) Steel
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BlueRodTM D(4142) Steel
API HS Sucker Rod Premium Conne
Analyzed Period1 year
(Dec 2008 Dec 2009)2.6 yea
(Dec 2009 M
Interventions 2 connection failures 0 rod fail
Rod Failure Rate 2 per year 0 failure pe
Other interventions Regular maintenance Regular main
Maximum Flow Rate 600 BPD 780 BP
Average Sucker Rod Life 6 months 32 mont
Observations Frequent connection failures Over 10 MM cycles w
Performance Comparison
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BlueRodTM premium sucker rods have demonstrated out
performance where rod pumping was impossible before
Conclusions
Our customers have successfully tested the BlueRodTM inmore than 100 w
BlueRodTM has proven to be reliable in the most demanding applications, underhigh loads ortorque,reducing failure rates, down time andincreasinproduction.
Our understanding of the market and customers needs led us to developBlueRodTM KD which is actually being tested at212% of a regular grade D r
By being close to our end-users, Tenaris consolidates its presence in Nortand the rest of the world.