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© Copyright 2019 OSIsoft, LLC© Copyright 2019 OSIsoft, LLC
Gopal GopalKrishnan, P.E.
OSIsoft, LLC.
Oct. 2019
OT/IT Integration
Regional Seminars
Mumbai, INDIA
EMPOWER YOUR ANALYTICS WITH OPERATIONAL DATA
2019 OSISOFT MUMBAI SEMINAR
© Copyright 2019 OSIsoft, LLC
OT/IT Integration - Takeaways
• Automate/Change existing business process– Small amounts of data
– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo• What, Why, How… with use cases
– People, Process, Technology
• Cloud based machine learning, Enterprise data lake … – Large amounts of data
– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …• What, Why, How… with use cases
OT=Operations Technology
IT=Information Technology
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© Copyright 2019 OSIsoft, LLC
OT/IT Integration - Takeaways
• Automate/Change existing business process– Small amounts of data
– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo• What, Why, How… with use cases
– People, Process, Technology
• Cloud based machine learning, Enterprise data lake … – Large amounts of data
– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …• What, Why, How… with use cases
OT=Operations Technology
IT=Information Technology
3
© Copyright 2019 OSIsoft, LLC
The Modern PI System
PI Asset Framework
Analysis
Notifications
Event Frames
PI Data Archive
PI Visualization
Suite
PI ProcessBook
PI DataLink
PI Vision
PI
Inte
rfaces &
PI
Connecto
rs
PI Server
PI Integrators &
PI System Access
1. Connect to relevant sources
2. Collect and archive data
3. Assign context (asset-based)
4. Add Analytics logic
6. Visualize
5. Alert and notify
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API
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PI Data Access family of products
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Business Integration – What?
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Business Integration – What (Data, Event, Visual)
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Business Integration – Why
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Maintenance & Reliability - Video
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SAP ERP Process Orders
Process Recipes
Customer Product
Orders
Manufacturing Scheduling
(FST)
Plant floor Process Orders
Goods Issue
Goods Receipt
Material
Inventory Manufacturing Execution
Manufacturing Operations Data Management
Mate
rials
Mo
ve
me
nt
Quality
Management
Inspection Lots
Warehouse Receiving
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Integration with Production Planning/Management System
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To Do List – Work Management
• Create a watch list – early warning system
• Equipment usage – run hours, tons processed,
start/stop cycles…
• Equipment condition alerts – filter clogged, heat-
exchanger fouled, motor vibration high…
• Notify the asset owner – with links to details
• Create a report – across asset and production
events
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San Francisco Public Utility Commission – Pump run hours
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Colorado Spring Utilities – Motor run hours
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Filter differential pressure
over 3 months
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Filter clogging, Heat exchanger fouling…
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Air heater tube plugging at a coal
power plant over 450 days Oxygen analyzer (dual sensor) drift
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Air heater tubes plugging, Oxygen analyzer drift…
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Motor vibration alert calculations
1919
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Web Service
Delivery ChannelPI SystemPI Notifcations
SAP
Maximo
Infor
Oracle EAM
…
…
Enablon
(EHS)Script
or
Middleware
Events
Work Order
(PI Alerts - Event Frame)
RunHours
(Totalizer)
PUSH
PULL
PUSHPUSH
PULL or
PUSH
PULL or
PUSHPUSH
Application Middleware=BizTalk, TIBCO, WebSphere…
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PI System to External Systems
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Report across asset events
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Equipment display & SAP WorkOrder info in PI Vision
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OT/IT Integration - Takeaways
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• Automate/Change existing business process
– Small amounts of data
– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo
• What, Why, How… with use cases
– People, Process, Technology
• Cloud based machine learning, Enterprise data lake, …
– Large amounts of data
– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …
• What, Why, How… with use cases
OT=Operations Technology
IT=Information Technology
© Copyright 2019 OSIsoft, LLC
The Modern PI System
PI Asset Framework
Analysis
Notifications
Event Frames
PI Data Archive
PI Visualization
Suite
PI ProcessBook
PI DataLink
PI Vision
PI
Inte
rfaces &
PI
Connecto
rs
PI Server
PI Integrators &
PI System Access
1. Connect to relevant sources
2. Collect and archive data
3. Assign context (asset-based)
4. Add Analytics logic
6. Visualize
5. Alert and notify
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Integrate OT & IT Data with Data Management
OT data Enterprise data
Asset Analytics Enterprise Analytics
CLEANSE
AUGMENT SHAPE
TRANSMIT
PULL
PUSH
PI Integrators
Translate OT data to IT systems
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OSIsoft has a multi-cloud strategy for
repeatable patterns with major cloud vendors
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PLC
SCADA
DCS
Data
Lake
Data
WarehouseData
Hub
Business
Intelligence
PI Server
PI Integrator for Business Analytics
Streaming
Analytics
Primary Network ingress
Machine
Learning
Streaming &
ML Insights
DataScience
On-Prem
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PLC
SCADA
DCS
Data
Lake
Data
WarehouseData
Hub
Business
Intelligence
PI Server
PI Integrator for Business Analytics
Streaming
Analytics
Machine
Learning
Virtualized PI System
Primary Network ingress
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PLC
SCADA
DCS
Data
Lake
Data
WarehouseData
Hub
Business
Intelligence
PI Server
PI Integrator for Business Analytics
Streaming
Analytics
Machine
Learning
0
1
1
1
1
1
0
1
0
1
0
1
0
1
0
1
1
0
1
1
IoT Devices
Secondary
Network
ingress
Architecting for IoT
Primary Network ingress
1 1 1 1 0 1 0 1 0 1 0 1 0 1 1
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Customer Success Stories with Microsoft Azure ML (Machine Learning)
Deschutes used machine
learning to improve their
brewery processes
• Saving up to 72 hours
per batch
• Deferring an $8 million
upgrade
Deschutes Brewery
Expanded production
capacity limits
• Used machine learning
to identify major drivers
for reaction times
• 6 weeks – total time to
value
Lonza Specialty
Ingredients
Enable Subject Matter
Experts with tools and best
practices
✓ Process optimization
✓ Improved
maintenance
✓ Energy management
✓ Predictive operations
✓ And more…
https://www.osisoft.com/presentations/rcip--data-analytics-and-manufacturing-process-optimization/
https://www.osisoft.com/presentations/brewing-beer-the-smart-way/
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Customer Success Stories in AWS
Gas demand forecasting
TransCanada
Self-service analytics and
data lakes
Georgia Pacific
Running PI System
workloads in AWS
TEPCO
https://www.osisoft.com/presentations/transcanada-s-journey-to-advanced-analytics---integrating-transcanada-s-pi-af-with-aws-machine-learning/
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The OSIsoft PI System & SAP
Operations data combined
with ERP for advanced
analytics and data science
SAP Hana IoT Integrator
by OSIsoft
• Digital Boardroom
• SAP Data Hub
• Mobile Experience
SAP Analytics Cloud
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Marathon Oil
Customer Success Story
The PI System collects
700,000 data points with
1400 updates per second
System of Record for
Operational Data
Over 100,000 PI System
data points are fed every
five minutes into SAP
Hana
OT Data, Enterprise
Analytics
• Automated data prep
• Agile application
development
• Optimized E&P
processes
Simplified Processes
https://www.osisoft.com/presentations/the-pi-system-and-sap-hana--operating-at-the-speed-of-business/
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Other Cloud Integrations
Development in Progress - Preview
Google Cloud Platform
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OT/IT Integration - Takeaways
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• Automate/Change existing business process
– Small amounts of data
– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo
• What, Why, How… with use cases
– People, Process, Technology
• Enterprise data lake, Cloud based machine learning…
– Large amounts of data
– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …
• What, Why, How… with use cases
OT=Operations Technology
IT=Information Technology
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Thank You
© Copyright 2019 OSIsoft, LLC
Next Steps:
>Your OT/IT integration use cases
>PI Workshop
>https://learning.osisoft.com/
>https://pisquare.osisoft.com/ (Community & Developer)