ORLACO

2012

Welcome!

ORLACO – a brief overview

ORLACO

organisation

ORLACO

products

ORLACO

solutions

• Overview

• Focus

• Departments

• Capacity

• Customers

• Cameras

• Cables

• Monitors

• Product quality assurance

• Product specials

• Radar

• ISO 5006 under Machine directive 2008-42

• Enhance operator visibility

ORLACO – a brief overview

>20 years of experience, family owned private company

ISO 9001: 2000 certified, planned 2012: TS 16949

ISO 14001: 2004 certified

Own R&D and Production of Camera’s, Cables & Monitors based in the

Netherlands

Orlaco has own offices in North America, Germany, Denmark, Japan, France

and Singapore

Distributors world wide who can give support

>140 employees

ORLACO references: Available upon request

ORLACO – four main focusses

Heavy Equipment

• Mining

• Earthmoving and road construction

Cranes

Forklifts

On-road trucks

ORLACO – special markets

Maritime

Military

Emergency vehicles

Product Development

In-house product development

Design collaboration with OEM

Product Development: Testing equipment

Climate room

• Temperature -75 ..+180C, humidity control, advanced computer control.

Ingress protection testing

• IPX7 testing

• IPX8 testing (to be agreed with customer)

Electrical measurements

• EMC preparation

NOTE:

Tests e.g. EMC, RT&T,FCC and EX are mainly executed at third parties like TÜV, KEMA,

DARE and\or Nemko.

Test results made available to Orlaco by our current OE customers

Assembly plant

ORLACO – key products

Input Throughput Output

ORLACO key product: camera

•Operating temp: -40˚C to +85˚C

•Color CMOS technology >70dB, <2.5lux

•IP69K (DIN 40050-9) waterproof due to over-pressurized

housing

•Shock & Vibration resistant, random vibration 20..2000hz,

15G + 26G steptesting

•Heater 2,4W, Pulse Width Modulated, activated from +20°C

to -40°C.

•Direct connect to Bat+: 10V/Dc..30V/Dc

Tested following relevant standards: Radiated immunity,

Emission, BCI, RF injection, Burst Surge DC ports, ESD.

ORLACO key product: Cables and Plugs

Cables and plugs: moulded IP69K

waterproof plugs, high pressure

wash resistant

ORLACO key product: RLED monitor

•Operating temp. between -40˚ to +85˚C.

•IP67 according IEC 60529

•10-60V/Dc input power

•Shockproof 9.8G IEC 60068-2-27.

•EMC 100V/m immunity.

•Power supply protected against: -Inductive kickbacks, -Load dumps, -Over- / under voltage.

•Possibility to mirror camera image and set marker line per camera

•Automatic Brightness Control.

•Custom made design possible.

Product quality

APPROVALS

• Electromagnetic compatibility

in compliance with 72/245/EC, 95/54/EC

• Mirror directive

2003/97/EC, 2005/27/EC

COMPLIANCE

• ISO 16001:2008 Earth-moving machinery -- Hazard detection systems and

visual aids -- Performance requirements and tests

• ISO 5006:2006 Earth-moving machinery -- Operator's field of view -- Test

method and performance criteria

Product quality: ISO 16001 vs ORLACO specs

Description ISO16001 Orlaco

Monitor control

Auto switching &

not manual

standby

Auto switching &

not manual

standby

Operating Temp. -30˚C / +60˚C -40˚C / +85˚C

Shock & Vibration 10G 15G

Waterproof IP67 IP69K

TV Lines 200 400

Recovery Time 1,5 sec 1,0 sec

Product quality: EMC

ISO13766 Orlaco

30 V/m Immunity for

Sub Assembly

100V/m Radiated

Immunity

(ISO11452-2)

100 V/m for functions

that control machine

movement

Bulk Current Injection: ISO11452: >75mA

Power Transients: ISO7637, Testpulses Vs= <-500V and >100V

ESD operational: 8kV Direct/15kV Air Discharge

Including tests for radiated, conductive & far field emissions standards

Product quality: Plug & Play, downwards compatible

Flexible Plug & Play system: 1 or up to 4 camera’s possible

ORLACO and vision solutions in Mining

+

Example Off-highway haul trucks with ORLACO

frontcam, sidecam and radar

Off-highway haul truck with ORLACO rearview and

radar

Common incidents / accidents in the mining industry

Vehicle-to-vehicle

Vehicle-to-people

Vehicle-to-infrastructure

ORLACO products play a key role in reducing these incidents. When

properly installed and with good instructions ORLACO delivers:

Increased safety

Reduced equipment damage

Increased productivity

Better ergonomics for operator

Customer requirements and ORLACO solutions

ORLACO solutions

Operator visibility

Allround view with help of cameras to implement ISO 5006 / 16001

Mitigate more that 90% of all incidents

Stand alone system; little maintenace; minimum investment

&

Proximity warning

Short and long range radar

Stand alone system combined with CCTV; minimum investment

Radar always in combination with ORLACO camera/monitor

Mining equipment: blind spots and ISO 5006

Mining equipment: blind spots and ISO 5006

Camera coverage ISO5006

Red line around the machine should be visible from the

operator’s point of view.

The red line is at 1m from the machine at height = 1.5m

Usage of camera’s is in most cases necessary

ORLACO solutions: the importance of side view

Not only rear-view, cameras are also used for side-view as on this haul truck as the mirrors do not give the operator a good view of the truck’s surroundings.

Off-highway haul trucks and visibility

The operator is faced with huge blind areas around the vehicle. Mirrors are only part of the solution. ORLACO’s allround viewing system provides the operator with optimal viewing and the machine is compliant to ISO5006.

Off-highway haul trucks and visibility

With ORLACO cameras – good operator vision to the rear and front

ORLACO solutions: locating the camera’s

Camera’s located on dump trucks: •Cam#1: Forward Travel – Front View •Cam#2: Reverse Travel – Rear View •Cam#3: Left Turning - Driver’s Side View •Cam#4: Right Turning – Right Side View

Front- C#1

Blind Side C#4

Drivers Side C#3

Rear C#2

Front view

Goal •Eliminate blind spot (5-10m on large dump truck). •Each side of the front of the vehicle should be seen, including the entry to the stairway. •View of 8 meters should be seen to assist in viewing potential road hazards / debris that could damage the tyres / vehicle. * Always consult end-user to clarify desired view.

Installing the front view camera

Location The most front end

of the vehicle.

Rear view

Goal •Eliminate rear blind spot. •Load placement – assistance with backing to berm. •Prevent tyre damage by detecting rocks before reversing. •Confirm load completion / tray empty – resulting in reduced cycle time, increased productivity. •Keeping the berm intact. * Always consult end-user to clarify desired view.

Installing the rear view camera

Location Near the lights, back-up

sensor, etc. offers the best view as well as

protection.

Side view

Goal •Eliminate blind spot. •Assist with lining up truck with shovel during loading operations. •Assist with observing debris and other objects during reversing. •Should clearly see the front end of each tyre.

* Always consult end-user to clarify desired view.

Installing the side view camera

Location On the front end

corner of each side.

ORLACO and radar solutions

Orlaco’s RadarEye is your active

camera solution

ORLACO: The basic package

Suggestion of a basic package – rear view with radar – that covers Operator Visibility as well as Proximity Warning. The system is automatically switched on when the machine is put in reverse, e.g. for dump truck, loader, grader.

Contact ORLACO for customized advice on the use of radar on your machine.

ORLACO and radar solutions

Thank you for your attention!

Contact Orlaco: P.O. Box 193 3770 AD Barneveld The Netherlands Phone: +31 (0) 342 404 555 Fax: +31 (0) 342 404 556 Email: info@orlaco.com Web: www.orlaco.com