OrionLX - NovaTech · 2016-10-12 · 4 | novatech OrionLX Design Goals The OrionLX and OrionLXm...

OrionLXAn Overview of the OrionLX Product Line

TM

The Best Substation Automation Platform Out There Is in Here

The OrionLX Family of Substation Automation Platforms

perform an expanding array of automation and security

applications in electric utility substations, with minimal setup

and maintenance. A single OrionLX can replace multiple legacy

boxes in a substation, reducing hardware, design, wiring, and

panel costs. Orion is the automation platform of choice for

more U.S. utilities than any competing product.*

*Newton Survey 2010, 2012

Table of Contents

02 Introduction

04 Products

06 Enhancements

08 Applications

10 Distributed I/O

Table of Contents

02 Introduction

04 Design Features

06 Hardware

08 Evolutionary

Improvement

10 Applications

12 I/O Modules

14 People Behind the

Products

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OrionLX Design Goals

The OrionLX and OrionLXm borrow design features from rugged

protective relays, modular PLCs, powerful PCs, diagnostic test

sets, and secure routers. The result is a rugged platform that can

reliably take on a range of automation tasks.

orionlx overview | 5

Rugged

Meets ANSI C37.90.1 2002 Fast Transient on I/O and power supplies and ANSI C37.90.2 1995 RFI to 35 volts per meter. Direct fiber optic is available on serial communication ports and Ethernet port. Designed to operate over -40°C to 70°C without heaters, fans, or moving parts.

Flexible & Modular

Both hardware and software are modular. Communication cards can be switched or added, software options and protocols can be added quickly and easily in the field. Toolsets for logic, HMI development, and points mapping provide the flexibility to meet the needs of multiple applications.

Standard PC Tools

Includes a large solid state memory, SQL-compliant relational database, web technology, and standard tools for file transfer, diagnostics, and time management.

UtilitySpecific

Includes functions for breaker controls, counters, accumulators, Local/Remote, and momentary-change-detect. Includes support for both legacy utility protocols (Modbus, CDC, Conitel, etc.) and new international standards (IEC 61850, IEC 60870, and DNP3).

Built-in Diagnostics

Includes a built-in protocol analyzer to view all messages, plus extensive diagnostic LEDs, internal health monitoring, and time diagnostics. Commissioning tools include points blocking and forcing functions.

Built-in NERC CIP Security

Comes equipped with built-in security, including strong passwords, remote authentication, encrypted protocols (OpenVPN, HTTPS, SSH, SFTP), firewall and syslog.

OrionLXm (top), OrionLX (bottom)

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Hardware Features

An OrionLX can be configured with wide-range redundant

power supplies, a fiber optic Ethernet port, a Multimedia

Board with VGA port, and any combination of RS-232, RS-485,

and fiber communication cards. The OrionLXm is a physically

smaller OrionLX designed for applications requiring fewer

connections and less space, including smaller distribution

substations, OEM and pole-top RTU applications. All OrionLXm

connections and diagnostic LEDs are on the front face, and

universal mounting options include panel, 19” rack, or DIN-rail.

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KAIZENGINEERING

The Kaizen philosophy of

evolutionary improvement is central

to the OrionLX product family.

By simplifying complexity while

extending capability, the OrionLX

provides flexibility and value in

substation automation applications.

Some of the latest innovations

include:


High Performance CPU

The optional OrionLX High Performance CPU provides two to three times more speed and processing power than the standard OrionLX CPU. It is intended for larger automation applications, notably transmission substation applications with large SCADA databases, extensive math and logic, many webpages and encryptions.

Relay Data Retrieval Simplified

NovaTech currently provides over 200 pre-engineered SEL® “point pick lists” (or “Default Files”) to simplify the process of selecting points from SEL® relays. When new SEL® relay models are introduced, NovaTech Engineering, or the user, creates a new Default File for that specific new relay model. Relay Helper is including in the SEL® Master protocol (order code #14).

Intuitive PLC-Like Programming

IEC 61131-3 is the international standard for programmable logic controller (PLC) programming languages and specifies the syntax, semantics and display for five languages. Multiple language support in IEC 61131-3 enables the control program developer to select the language that is best suited to a particular task.

VGA Touchscreen Monitor

A rugged VGA Touchscreen Monitor is available for the OrionLX, eliminating the need for a substation PC and its inherent software and Cyber Security hassles. Webpages served from the OrionLX, and applications supported by the OrionLX (terminal mode, screen capture, text editing, etc) can be viewed on this VGA Touchscreen when OrionLX is equipped with the optional Multimedia Board. Note this monitor works both as a touchscreen monitor and with a keyboard/mouse at the same time.

Multimedia Board

The OrionLX Multimedia Board (MMB) allows direct connection of VGA video, a USB keyboard, and a third Ethernet port to the OrionLX, eliminating the need for a costly Substation PC and its associated NERC CIP headaches. Traditional Substation PC-based HMIs are one of the most expensive components in a substation automation system due to increased hardware, software, training and maintenance requirements. The MMB together with Orion WEBserver HMI and Direct Video, all costs are reduced.

Secure Web-based SCADA in Your Hands

Orion WEBserver is a web-based SCADA and local HMI solution that uses open-source web technologies to build interactive screens accessible from standard web browsers. A browser can connect to an Orion and view data from connected IEDs and RTUs. Displays can range from a single text-based screen to detailed substation one-line drawings with multiple password protected drill-down screens for viewing IED data or establishing a pass-through connection with the IED. WEBserver has pre-configured pages for Data Archiving/Sequence of Events Recording, Alarm Annunciation, one-line diagrams, IED faceplates, control screens, alarms, trending, and communications diagnostics.


The optional OrionLX High Performance CPU provides two to three times more speed and processing power than the standard OrionLX CPU. It is intended for larger automation applications, notably transmission substation applications with large SCADA databases, extensive math and logic, many webpages and encryptions.


NovaTech provides over 400 pre-engineered “point pick lists” to simplify access of data from protective relays and other IEDs, including over 200 lists for SEL® relays. The “Relay Helper” feature automatically identifies new SEL relay models and auto-creates new pick lists. Relay settings files, fault records and Comtrade files can be accessed by Orion and securely transferred out from the substation.


IEC 61131-3 is the international standard for programmable logic controller (PLC) programming languages and specifies the syntax, semantics, and display for five languages. Multiple language support in IEC 61131-3 enables the control program developer to select the language that is best suited to a particular task.


A rugged VGA Touchscreen Monitor is available for the OrionLX, eliminating the need for a substation PC and its inherent software and Cyber Security hassles. Webpages served from the OrionLX, and applications supported by the OrionLX (terminal mode, screen capture, text editing, etc) can be viewed on this VGA Touchscreen when OrionLX is equipped with the optional Multimedia Board. Note this monitor works both as a touchscreen monitor and with a keyboard/mouse at the same time.

Multimedia Board

The OrionLX Multimedia Board (MMB) allows direct connection of VGA video, a USB keyboard, and a third Ethernet port to the OrionLX, eliminating the need for a costly Substation PC and its associated NERC CIP headaches. Traditional Substation PC-based HMIs are one of the most expensive components in a substation automation system due to increased hardware, software, training and maintenance requirements. The MMB together with Orion WEBserver HMI and Direct Video, all costs are reduced.


Orion WEBserver is a web-based SCADA and local HMI solution that uses open-source web technologies to build interactive screens accessible from standard web browsers. A browser can connect to an Orion and view data from connected IEDs and RTUs. Displays can range from a single text-based screen to detailed substation one-line drawings with multiple password protected drill-down screens for viewing IED data or establishing a pass-through connection with the IED. WEBserver has pre-configured pages for Data Archiving/Sequence of Events Recording, Alarm Annunciation, one-line diagrams, IED faceplates, control screens, alarms, trending, and communications diagnostics.


The optional OrionLX High Performance CPU provides two to three times more speed and processing power than the standard OrionLX CPU. It is intended for larger automation applications, notably transmission substation applications with large SCADA databases, extensive math and logic, many webpages, and encryption.


NovaTech currently provides over 200 pre-engineered SEL® “point pick lists” (or “Default Files”) to simplify the process of selecting points from SEL relays. OrionLX Relay Helper simplifies the Default File creation process by automating the extraction of SEL relay “ID” and “DNA” from any new relay models. Using these data, Relay Helper automatically creates a new complete and accurate Default File.


IEC 61131-3 is the international standard for programmable logic controller (PLC) programming, specifying the syntax, semantics, and display for five languages. This enables the control program developer to select the language best suited to a particular task.


A rugged VGA touchscreen monitor is available for the OrionLX, eliminating the need for a substation PC and its inherent software and Cyber Security hassles. Webpages served from the OrionLX, and applications supported by the OrionLX (terminal mode, screen capture, text editing, etc.) can be viewed on this VGA touchscreen when OrionLX is equipped with the optional Multimedia Board. This monitor works both as a touchscreen monitor and with a keyboard/mouse at the same time.

Multimedia Board

The OrionLX Multimedia Board (MMB) provides direct connections to a VGA monitor, USB keyboard, and USB mouse in support of substation HMI applications. This eliminates the need for a costly substation PC and its associated NERC CIP compliance headaches. Traditional substation PC-based HMIs are one of the most expensive components in a substation automation system due to high hardware, software, licensing, training, and maintenance costs. With the MMB and Orion WEBserver HMI, all costs are reduced.


OrionLX WEBserver is a web-based SCADA and local HMI solution that uses open-source web technologies to build interactive screens accessible from standard web browsers. A browser can connect to an OrionLX and view data from connected IEDs and RTUs. Displays can range from a single text-based screen to detailed substation one-line drawings with multiple password protected drill-down screens for viewing IED data or establishing a pass-through connection with the IED. WEBserver has pre-configured pages for Data Archiving/Sequence of Events Recording, Alarm Annunciation, one-line diagrams, IED faceplates, control screens, alarms, trending, and communications diagnostics.

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The OrionLX family performs the functions of multiple single-

purpose boxes in the electric utility substation, reducing cost

and complexity. Both the OrionLX and OrionLXm can connect

to nearly any substation device in its native protocol, perform

advanced math and logic, and securely present the source or

calculated data to any number of clients in their own protocol.

This enables the OrionLX Family to perform a continuously

expanding number of applications in the utility substation.

Multiple Functions, Minimal Headaches

Pole Top Remote Terminal Unit (RTU)

Alarm Annunciator Remote Terminal Unit (RTU)

orion overview | 11

Sequence Of Events Recorder

Data Archival ApplianceSubstation Data Server

Renewables Integration Processor

Distribution Automation (DA) Controller

NERC CIP Password, Configuration and Remote

Access Management

NERC CIP Cyber Secure Gateway

Protective Relay Communication Processor

Substation Human Machine Interface (HMI)

Shore PowerWeb-Based SCADA for Small Utilities

Math & Logic Processor

Learn More!

For more information on our applications, please visit novatechweb.com/substation-automation/orion-applications

for a library of short videos covering each application.

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NovaTech offers three models of substation-hardened I/O

modules. All are designed to reliably operate over a wide

temperature range (-40oC to 70oC) in electrical substations, and

to withstand high levels of electrical noise from fast transients,

electrostatic discharge, and radio frequencies. All operate with

common substation battery voltages: 24V dc, 48V dc, and 125V dc.

No conversion relays are required. Discrete inputs and analog

transducer inputs are electrically isolated from each other,

ensuring compatibility in retrofit applications. All outputs

are relay-grade, suitable for directly operating switches, and

energizing breaker trip coils. Discrete inputs quickly sense state

changes and are provided with filters for use in 1ms SOE time-

stamping applications.

Rugged and Flexible I/O for Substations


High Density I/O

The Bitronics® 878 High Density I/O (HDIO)provides up to 56 combinations of digital inputs, digital outputs, and transducer inputs in a compact 3RU package. All I/O is accessible via DNP3 TCP, IEC 61850 or Modbus TCP (copper or fiber), or serial DNP3 or Modbus (RS-232 or RS-485) for substation equipment monitoring. The 878 also includes on-board Boolean Logic.

Distributed Discrete I/O

The Orion DDIO is a distributed I/O device with discrete inputs and outputs: 24-in, 16-in/8-out and 8-in/16-out. All I/O is accessible via DNP3 serial (RS-232, RS-485 or ST fiber) or DNP3 TCP (10/100 copper). All configuration is through built-in webpages. Security features include password, firewall, and encrypted protocols. Flexible mounting options include 19” rack mount, panel mount, or DIN rail.

Distributed Combination I/O

The Orion DCIO is a distributed combination I/O device with eight (8) discrete inputs, eight (8) discrete outputs, and eight (8) transducer inputs (selectable per circuit +/-2mA, +/-10V, 4-20mA). All I/O is accessible via DNP3 serial (RS-232, RS-485, or ST fiber) or DNP3 TCP (10/100 copper). All configuration is through built-in webpages. All other features are the same as the DDIO.

Left: Orion DDIO (top), Orion DCIO (bottom) Right: Bitronics 878 HDIO

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NovaTech products are designed with decades of expertise

and backed by a professional staff dedicated to your

satisfaction. In addition to outstanding product support,

we offer a full range of design, development, fabrication,

installation, and training services to meet your

automation and engineering needs.

How Can We Help?

Graphics Development

Customized HMI graphics developed using the open source Inkscape graphics package are available in addition to an existing library of standard one-lines, IED faceplates, and other screens.

Cabinetry & Packaging

Full service cabinetry and custom enclosure design, fabrication, and testing available for substation equipment monitoring, cabinet or pole-top RTUs, and other applications.

Applications Engineering

NovaTech products are built to make the end application easier, and our experienced and professional staff can help you implement even the most ambitious automation schemes on time and on budget.

Training &Conferences

We offer on-site and classroom instruction in the use of our products and broader topics like Cyber Security. Meet your fellow users and learn from NovaTech experts at one of our ongoing technical symposium user events - visit our website for upcoming dates and locations.


The Orion Substation Automation Platform leverages three

decades of experience in integrating and automating utility

substations and gas pipelines. The lessons learned over hundreds

of projects – and the challenges of applying less-than-optimal

products – led us to design an automation platform that could

perform the functions of multiple devices: RTUs, HMIs, Logic

Processors, Security Gateways, Protective Relay Communications

Processors, and more in a single, easily-configured box. Today,

Orion leads the industry with seamless solutions to acquire

substation data and move it to the right people, at the right time,

in the right format. One hundred new users have adopted Orion

for their substation automation tasks in the past three years.

The Orion Design Team

novatechweb.com

Copyright © 2015 NovaTech, LLC. All rights reserved. All brand and product names mentioned in this document are trademarks of their respective owners. NovaTech is a registered trademark of NovaTech, LLC. Bitronics is a registered trademark of Bitronics, LLC. OrionLX is a trademark of NovaTech, LLC. SEL is a registered trademark of Schweitzer Engineering Laboratories, Inc. The information in this literature is subject to change without notice and is not to be construed as a warranty. 022615

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OrionLX - NovaTech · 2016-10-12 · 4 | novatech OrionLX Design Goals The OrionLX and OrionLXm...

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