Original operating instructions for Pneumatic Coilnailers€¦ · 6 Magazine 7 Tool nose with...

_____________________________________________________ PREBENA Wilfried Bornemann GmbH & CO. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01-0, Fax: +49 (0) 60 44 / 96 01-820

[email protected], www.prebena.de

Original operating instructions for Pneumatic Coilnailers

PREBENA 3X-CNW50

PREBENA 4X-CNZ45

PREBENA 5F-CNW65

PREBENA 7F-CNW90

PREBENA 9F-CNW100EPAL

Nr.

98683203

Foreword

This operating manual helps you in the

� proper,

� safe and

� effective

use of the following pneumatic coilnailers:

� 3X-CNW50

� 4X-CNZ45

� 5F-CNW65

� 7F-CNW90

� 9F-CNW100EPAL.

In this operating manual, these coilnailers are referred to as tackers for short.

We assume that every user of the tacker is familiar with the use of pneumatic equipment and the materials employed. Persons without this know-how must be instructed in the use of the tacker by an experienced user.

This operating manual is intended for the following persons:

� Persons who operate this tacker,

� Persons who clean this tacker, or

� Persons who dispose of this tacker.

Each of these persons must have been familiarised with and understood the content of this operating manual.

This operating manual forms an integral part of the product. Always store the operating manual together with the tacker. Pass on the operating manual if you resell the tacker or pass it on to other persons in any other way.

Table of Contents

Layout Features .......................................................................................... 5 General layout features ........................................................................... 5 Features of the danger warnings ............................................................ 5 Features of the warnings on material damage or environmental pollution5

Safety ........................................................................................................... 6 Intended use ........................................................................................... 6 Unauthorised use .................................................................................... 6 Avoid risk of fatal injuries ........................................................................ 7 Avoid explosion hazards ......................................................................... 7 Avoid injury risks ..................................................................................... 7 Avoid damage to the tacker .................................................................... 7

Description .................................................................................................. 8 Tacker overview ...................................................................................... 8 Scope of supply .................................................................................... 10 Product features of the tackers ............................................................. 11 Safety devices....................................................................................... 11 Accessories........................................................................................... 13 Data on the rating plate ......................................................................... 13

Preparing the tacker ................................................................................. 14 Unpacking the tacker ............................................................................ 14 Check condition .................................................................................... 14 Connect tacker to compressed air supply ............................................. 15 Open magazine..................................................................................... 17 Set nail length ....................................................................................... 19 Inserting nails ........................................................................................ 21 Close magazine .................................................................................... 22 Adjusting the vent ................................................................................. 22 Use of the stop on Type 4X-CNZ45 ...................................................... 23 Attaching the handle to Type 9F-CNW100EPAL .................................. 23 Use with a weight balancer ................................................................... 24 Check function ...................................................................................... 24

Using the tacker ....................................................................................... 25 Select firing setting ............................................................................... 25 Set nailing depth ................................................................................... 26 Adjusting Type 7F-CNW90 ................................................................... 27 Adjusting the nailing depth via the working pressure ............................ 27 Checking nailing depth ......................................................................... 28 Driving in nails ...................................................................................... 28

After use .................................................................................................... 30 Disconnect the compressed air supply ................................................. 30 Empty magazine ................................................................................... 31

Transporting and storing the tacker ....................................................... 31 Packing ................................................................................................. 31 Transporting ......................................................................................... 32 Storage ................................................................................................. 33

Servicing the tacker ................................................................................. 33 Cleaning housing and outer surfaces ................................................... 33 Oiling the tacker .................................................................................... 34

Malfunctions ............................................................................................. 34 Malfunctions in the transport of nails to the firing channel .................... 34 Other malfunctions ............................................................................... 35 Troubleshooting chart ........................................................................... 35

Ordering accessories............................................................................... 37 Re-ordering nails .................................................................................. 37 Ordering further accessories ................................................................ 38

Disposal of tacker .................................................................................... 38

Technical data .......................................................................................... 39

Manufacturer's address ........................................................................... 41

Guarantee ................................................................................................. 42

Index .......................................................................................................... 43

Layout Features

5

Layout Features

General layout features

Various elements in the operating manual are marked with specific layout features. This allows you to easily distinguish whether it is

� normal text, ● lists or � work steps that you are reading.

� Tips contain additional information, such as for example special instructions for effective use of the tacker.

Features of the danger warnings

All danger warnings in this operating manual have the same form. On the left you will find a symbol indicating the type of danger. To the right of this you will see a further symbol and a signal word indicating the severity of the danger. Under that you will find a description of the source of danger and instructions on how to avoid this danger.

DANGER Warnings with the word DANGER indicate hazards with an immediate impending risk of serious or even fatal injuries.

WARNING Warnings with the word WARNING warn of hazards that can lead to potentially serious or even fatal injuries.

CAUTION Warnings with the word CAUTION warn of hazards that can lead to potentially slight to moderate injuries.

Features of the warnings on material damage or environmental pollution

ATTENTION

These warnings warn of hazards that can lead to material damage or environmental pollution.

Safety

6

Safety

Observe and follow all the warnings and instructions in this operating manual and on the tacker when using the tacker. The spare parts list supplied with the tool forms an integral part of this operating manual.

Intended use

The 3X-CNW50, 5F-CNW65, 7F-CNW90 and 9F-CNW100EPAL tackers are intended for driving coilnails into wood. The 4X-CNZ45 tacker is intended for driving coilnails into roofing felt, bitumen shingles, insulating material and packagings. Use of the tackers with other materials is only permitted after consultation with the manufacturer. The intended use also includes compliance with the accident prevent regulations and the statutory regulations and standards in force at the place of use. Use in any other way is not considered an intended use and can result in material damage or even personal injury.

Unauthorised use

An unauthorised use constitutes in particular operation

� by persons without the necessary know-how in the use of tackers and the materials used,

� with the safety device bypassed,

� of tackers modified without the authorisation of the manufacturer,

� using other than original PREBENA coilnails, see page 37,

� in the trigger position "repeat firing"

- for work requiring movements over scaffolds, stairs, ladders or ladder-like constructions,

- for closing boxes or crates or for the attachment of transport locks.

PREBENA WILFRIED BORNEMANN GMBH & CO. KG accepts no liability for any damage resulting from any such unauthorised use.

Safety

7

Avoid risk of fatal injuries

� Never direct the tacker at people, animals or parts of their body.

� Only actuate the tacker when the tool nose is pressed against the workpiece.

� Do not allow children to play with packaging films - risk of suffocation.

� Ensure that the coilnails are not driven into power cables.

Avoid explosion hazards

� Do not use the tacker in areas with an explosion hazard.

� Never operate the tacker with oxygen or other explosive gases or gas mixtures.

� Do not expose the compressor to temperatures over 100° C.

Avoid injury risks

� Store the tacker out of the reach of children and other unauthorised persons.

� Always disconnect the tacker from the compressed air supply before transporting.

� Wear protective goggles, ear protectors and sturdy working clothes when working with the tacker.

� Hold the tacker in such a way that you cannot be injured by a possible recoil.

� Use the tacker when you are standing with a firm footing.

Avoid damage to the tacker

� Never open the housing of the tacker. Always leave repairs to qualified personnel.

� Do not use the tacker if it has been dropped or is damaged. Have it inspected by qualified personnel before putting it into use again.

Description

8

Description

Tacker overview

1 2 3 4

12

10

11

7

6

8

9

5

131415

Description

9

No. Explanation

1 Vent

2 Housing head (On Type 5F-CNW65, 7F-CNW90 and 9F-CNW100EPAL with thread for a hanging device)

3 Trigger lever

4 Handle

5 Connection for the compressed air hose

6 Magazine

7 Tool nose with trigger lock

8 Protective cover

9 Magazine lock

10 Adjusting wheel for adjusting the nailing depth (Type 3X-CNW50, 4X-CNZ45, 5F-CNW65, 7F-CNW90 only)

11 Thread for attachment of an additional handle (Typ 9F-CNW100EPAL)

12 Selector switch for setting the firing mode (Type 3X-CNW50, 4X-CNZ45, 5F-CNW65, 7F-CNW90 only)

13 Protective goggles

14 Allen key

15 additional handlef (Typ 9F-CNW100EPAL only)

Description

10

Scope of supply

3X-CNW50

The scope of supply of the 3X-CNW50 includes:

� Tacker

� Protective goggles

� One Allen key

� Plastic case

� Declaration of Conformity

4X-CNZ45

The scope of supply of the 4X-CNZ45 includes:

� Tacker


� Two Allen keys

� Plastic case


5F-CNW65

The scope of supply of the 5F-CNW65 includes:

� Tacker


� Two Allen keys

� Plastic case


7F-CNW90

The scope of supply of the 7F-CNW90 includes:

� Tacker


� Two Allen keys

� Metal case


9F-CNW100EPAL

The scope of supply of the 9F-CNW100EPAL includes:

� Tacker


� Two Allen keys

� One additional handle

� Metal case


Function

The 3X-CNW50, 5F-CNW65, 7F-CNW90 and 9F-CNW100EPAL tackers drive PREBENA coilnails individually into wood and packagings using compressed air. The 4X-CNZ45 tacker drives PREBENA roofing felt nails individually into roofing felt and bitumen shingles using compressed air. The 9F-CNW100EPAL tacker is used for manufacturing and repairing Europallets.

PREBENA compressors are used as the compressed air source. An overview of the compressors can be found from page 39.

An overview of the coilnails that can be used can be found from page 37.

Description

11

Product features of the tackers

All types

The tackers have the following common features:

� Firing protection � Silencer

3X-CNW50

The tacker has the following additional features:

� Recoil-free

� No-mar tip

� Single and bump firing

� Setting of the nailing depth

4X-CNZ45


� Recoil-free

� Quick loading system



� Adjustable spacer

� Rubber-coated device protection bracket

5F-CNW65




� Thread for a hanging device

7F-CNW90




� Thread for a hanging device

9F-CNW100EPAL


� Thread for a hanging device � Additional handle

Safety devices

Firing protection

The tacker is equipped with a firing protection device on the tool nose. The trigger is only enabled when the firing protection device is depressed.

Description

12

WARNING Danger of very serious injuries if the tacker is operated with defective or by-passed firing protection device.

� Use the tacker only with a fully functional firing protection device.

� Fire the tacker only when the tool nose is pressed firmly against the material.

Warning signs on the tacker

The following applications are not permitted with the trigger setting "repeat firing":

� Work requiring movements over scaffolds, stairs, ladders or ladder-like constructions, and

� Use for closing boxes or crates and for the attachment of transport locks.

The corresponding warning symbol (see below) is attached to the upper side of the tacker.

Two further stickers are attached alongside the rating plate. These have the following meaning:

Sticker Meaning

Wear ear protectors when using the tacker.

Wear protective goggles when using the tacker.

Read the operating manual before putting the tacker into operation.

Description

13

Accessories

The following accessories are available for the tackers:

All tackers

� Nails (see overview from page 37)

� PREBENA special nailer oil Z 200.10

� Oil atomizer Z 200.00

� 9 mm hose set Z 200.20

� Spiral hose Z 160.12

� Hose reel Z 180.00

5F-CNW65

� Hanger loop ET 99300122 � Weight balancer Z 110.32

7F-CNW90


9F-CNW100EPAL


Data on the rating plate

The rating plate is attached to the magazine or the housing. It contains the following information:

� Company name and country of origin,

� Type designation of the tacker,

� Type designation of the coilnails that may be used,

� The CE symbol (the product conforms to the standards listed in the Declaration of Conformity supplied),

� The inverted triangle (this triangle indicates that this tacker may only be operated with fully functional firing protection device).

Preparing the tacker

14


Unpacking the tacker

� Remove the tacker from the packaging.

� Remove all packaging materials, such as plastic films, filler material and the cardboard box.´

WARNING Do not allow children to play with plastic packaging films. Risk of suffocation!

� Do not allow children to play with plastic packaging films.

� Store the packaging materials out of the reach of children.

� Save the packaging material for later use.

� Keep the transport case for the transport of the tacker.

� The tacker may only be transported in the transport case.

Check condition

Warning

Risk of injury when using a damaged tacker or if accessories are not correctly attached.

� Check the condition of the tacker before every use

� Always ensure that the tacker is in a safe working condition.

� Check in particular the following points:

- The air hose must be undamaged.

- All parts of the tacker and all accessories must be securely attached.

- The safety devices must not be blocked or otherwise impaired in their function.

- The spring of the firing protection device must not be damaged.

- No parts of the tacker or the accessories may show visible signs of damage, such as scratches or dents.

� Scratches in the paintwork of the housing or magazine are not "damage".


15

� Do not connect a damaged tacker to a compressed air supply.

� Have a damaged tacker repaired by qualified personnel before putting it into operation.

Connect tacker to compressed air supply

The tacker can be connected to a compressor or compressed air system.

Operation with a compressor or compressed air system is only permitted under the following conditions:

� The working pressure of the compressor or compressed air system must not be more than 10% of the maximum working pressure of the tacker. Information on the working pressure of the tackers can be found in this chapter on page.

� If the compressed air system has a higher working pressure, a pressure control valve (pressure reducer) with downline pressure relief valve must be installed in the compressed air line.

� The compressed air must be filtered, dry and oiled with PREBENA special nailer oil.

� An air conditioner must be installed on the coupling side of the outlet ports for the compressed air line to the tacker. This should comprise

- Filter,

- Water trap and

- Oiler.

� If no oiler is installed, the length of the air line to the tacker must not exceed max. 10 metres. Otherwise pour three to five drops of PREBENA special nailer oil directly into the air inlet port of the tacker every day before starting work.

� The compressed air system must be able to maintain the working pressure even with the desired air consumption.

� The inside diameter of the air line must be at least 9 mm.

� The connection for the tacker must be fitted with a quick coupler with NW 7.2 and with an inside diameter of at least 6.5 mm.


16

CAUTION Operation on compressed air systems not satisfying the preconditions described above can result in damage to the tacker.

� Operate the tacker only on suitable compressed air systems.

� Operate the tacker only when it is in a safe working condition.

� Check the condition of the tacker (see page 14).

� Pull the plug out of the connection for the compressed air hose.

� Inspect the connection for the compressed air hose for foreign matter and soiling and clean, if necessary.

� Set the working pressure at the pressure regulator of the compressor to 5 - 8.3 bar.

WARNING Inadvertent firing during connection to the compressed air supply can result in serious or even fatal injuries.

� Never direct the tacker at people or animals.

� Empty the magazine before connecting.

CAUTION Damaged hoses can burst and result in injuries.

� Inspect the compressed air system and tacker for damage before connection.

� Connect the tacker only to a fully functional compressed air system.

ATTENTION

Damaged hoses can burst and and cause material damage due to the escaping compressed air.

� Inspect the compressed air system and tacker for damage before connection.

� Connect the tacker only to a fully functional compressed air system.


17

1

2

3

21

� Push the quick coupler (1) of the compressed air hose onto the connection (2) until it engages audibly.

� Check the working pressure at the pressure gauge of the compressor.

The maximum admissible working pressure for the tackers 3X-CNW50, 4X-CNZ45, 5F-CNW65, 7F-CNW90 und 9F-CNW100EPAL is 8.3 bar.

WARNING Risk of explosion if the maximum working pressure is exceeded.

� In this case immediately disconnect the compressed air hose from the tacker.

Open magazine

Type 3X-CNW50, 5F-CNW65 and 7F-CNW90

� To open the magazine, press the magazine catch (1) downwards in the direction of the arrow.

� Slide out the magazine lock to the left (2).

� Slide out the magazine to the right (3).


18

Type 9F-CNW100EPAL

� To open the magazine, press the magazine catch (1) upwards in the direction of the arrow.

� Slide out the magazine lock (2) to the left.

� Slide out the magazine (3) to the right.

Type 4X-CNZ45

The 4X-CNZ45 tacker is equipped with a quick loading system. By contrast with the other tackers, the magazine of the 4X-CNZ45 slides out automatically when the magazine lock is opened.

� To open the magazine, press the magazine catch (1) upwards in the direction of the arrow.

� Lift the magazine lock (2).

� The magazine (3) slides out automatically.

1

2

3

1 2 3


19

Set nail length

Type 3X-CNW50, 5F-CNW65, 7F-CNW90 and 9F-CNW100EPAL

Inside the magazine are two scales with centimetre and inch graduations. These scales indicate the selectable nail length in each case for the tacker.

� To use longer nails, pull the magazine shaft (1) out to the desired position.

� To engage the magazine disc (2) in the desired position, turn the magazine shaft (1) in clockwise direction up to the stop.

The magazine disc engages.

1 2

� To use shorter nails, pull the magazine shaft out slightly.

� Turn the magazine shaft in anti-clockwise direction.

� Push the magazine shaft into the desired position.

� To engage the magazine disc in the desired position, turn the magazine shaft in clockwise direction up to the stop.

The magazine disc engages.


20

Type 4X-CNZ45

Inside the magazine are two scales with centimetre and inch graduations. These scales indicate the selectable nail lengths in each case for the tacker.

� To use longer nails, grip the magazine shaft (1) at the handle (2).

� Pull the magazine shaft out to the desired position.

The magazine disc engages automatically.

21

� To use shorter nails, push the magazine shaft inwards.

� Push the magazine shaft into the desired position.

The magazine disc engages automatically.


21

Inserting nails

� In insert the nails into the magazine, place the coil onto the magazine shaft. The tips of the nails must thereby touch the magazine disc.

� Roll out the end of the coil until you can place the first nail into the guide (1).

� Place the first nail (2) into the guide.

1 2

� Ensure that the nails lie flat on the guide rail.

� Bend the coil slightly, if necessary.


22

Close magazine

� To close the magazine, push the magazine (1) inwards.

� Snap in the magazine lock (2).

� Press firmly against the magazine lock (3) until the magazine lock engages.

The magazine is closed.

Adjusting the vent

� To adjust the vent, turn the adjusting wheel (1) in the desired direction.

� Turn the vent so that the exhaust air is not directed at either yourself or other persons.

1

1

2

3


23

Use of the stop on Type 4X-CNZ45

The 4X-CNZ45 tacker is equipped with an adjustable stop. The stop is located on the underside of the magazine. A centimetre (3) and inch (2) scale is provided for adjustment.

� To adjust the stop (1), press the stop lock (4) in the direction of the arrow.

The stop engages at every centimetre and inch step.

� Push the stop into the desired position.

� Release the lock again.

The stop is adjusted.

1

2

3

4

Attaching the handle to Type 9F-CNW100EPAL

The 9F-CNW100EPAL tacker must be held with both hands. It is therefore equipped with an additional handle.

� To install the handle (1), please it onto the thread (2) on the housing of the tacker.

� Screw the handle firmly onto the thread in clockwise direction.

1

2


24

Use with a weight balancer

Tackers 5F-CNW65, 7F-CNW90 und 9F-CNW100EPAL can be used with a weight balancer. In order to attach the rope of the weight balancer to the tacker, a hanger loop has to be screwed into the thread in the housing head. The hanger loop (Article No. ET 99300122) can be obtained from PREBENA.

� To attach the loop (1) to the housing head, remove the rubber plug (2) from the thread.

� Screw the loop (1) firmly into the thread in clockwise direction.

Check function

To ensure the proper function of the tacker, proceed as follows:

ATTENTION

� Observe the danger warnings in chapter "Safety" from page 6.

� Press the tool nose of the tacker against a piece of wood at least ten centimetres thick.

� Fire the tacker (see chapter "Firing coilnails" on page 28).

� Check the following points:

- Firing occurs only when the firing safety device is depressed.

- Each time the tacker is fired, a coilnail must be driven into the piece of wood.

- The exhaust air must not be discharged towards your face.

� In order to obtain the desired nailing depth, adjust the working pressure of the compressor or the setting of the adjusting wheel (see page 26), if necessary.

� Repeat these steps, if necessary.

The tacker is now ready for operation.

2

1

Using the tacker

25

Using the tacker

Select firing setting

Type 3X-CNW50, 4X-CNZ45, 5F-CNW65 and 7F-CNW90)

The 3X-CNW50, 4X-CNZ45, 5F-CNW65 and 7F-CNW90 tackers can be set for single firing or for repeat firing. With the repeat firing setting, the trigger does not have to be pressed every time. Every firing of the tacker drives a nail into the material.

WARNING Inadvertent firing while changing the firing setting can lead to serious or even fatal injuries.

� Never direct the tacker towards yourself, other people or animals.

In particular, the trigger setting "repeat firing" must not be used for the following applications:

� for applications requiring movements with the tacker over scaffolds, stairs, ladders or ladder-like constructions,

� for closing boxes or crates, and

� for the attachment of transport locks.

� For these applications, set the selector switch to single firing.

Using the tacker

26

The selector switch for the firing setting is located on the trigger of the tacker. On the 3X-CNW50, 4X-CNZ45 and 7F-CNW90 tackers the selector switch is red, on the 5F-CNW65 tacker the selector switch is black.

To select the trigger setting, proceed as follows:

� Press out and hold the selector switch (1) on the trigger lever (1.).

The firing setting is marked on the trigger lever. Single firing is marked by "T", repeat firing by "TTT".

� Turn the selector switch to the desired position (2.).

The tip of the selector switch points towards the selected setting.

� Then allow the selector switch to engage.

The firing setting is selected.

Set nailing depth

Type 3X-CNW50, 4X-CNZ45 and 5F-CNW65

On the 3X-CNW50, 4X-CNZ45 and 5F-CNW65 tackers you can set the nailing depth of the coilnail by adjusting the adjusting wheel and by changing the working pressure of the compressor.

The following symbol can be found on the housing of the tacker:

The symbol indicates in which direction you have to turn the adjusting wheel to reduce or increase the nailing depth.

� To adjust the nailing depth, turn the adjusting wheel (1) in the desired direction.

1

Using the tacker

27

Adjusting Type 7F-CNW90

The nailing depth of Type 7F-CNW90 is determined by the position of the lower safety bracket. The higher you fit the lower safety bracket, the greater the nailing depth.

� To adjust the nailing depth, loosen socket-head screw (1).

� Move the lower safety bracket (2) vertically along the safety bracket (3) into the desired position.

� Tighten the socket-head screw firmly.

1 32

Adjusting the nailing depth via the working pressure

The nailing depth of the coilnailer into the material can be set by adjusting the working pressure. With higher working pressure, the nails are driven in deeper, with lower working pressure less deeply.

� Set the working pressure such that the desired nailing depth is just obtained. This offers the following advantages:

� You save energy (compressed air),

� You reduce the noise level, and

� You reduce the wear on the tacker.

To adjust the working pressure, proceed as follows:

� Hold the tacker so that the tool nose is facing downwards.

� Set the pressure at the pressure valve of the compressor.

� Observe the pressure gauge of the compressor.

Using the tacker

28

Checking nailing depth

� Press the tool nose against a wooden test block with the same characteristics as the material to be nailed.

� Check the setting with a single firing against the test material.

� Repeat these steps until the desired nailing depth is obtained.

Driving in nails

WARNING Risk of injury due to electric shock.

� Ensure that no electric cables can be hit before firing the coilnails.

WARNING During operation, injuries to the eyes or other injuries are possible caused by flying splinters.

� Wear protective goggles and appropriate protective clothing during work.

� Observe the prevailing accident prevention regulations.

WARNING Damage to your hearing is possible due to the loud working noise.

� Wear suitable ear protectors.

� Observe the prevailing noise protection regulations.

� Select the lowest possible working pressure.

WARNING Risk of injury from slipping nails, nails driven in too deeply or from tacker recoil.

� Use the tacker only on wooden materials.

� Ensure that the nailing depth is not larger than the thickness of the wood.

� Press the tacker firmly against the wood when firing.

Using the tacker

29

A severe recoil occurs if nails are driven into excessively hard workpieces or into other nails. This can cause the tacker to slip off the workpiece.

The nailing depth of the nails depends on the hardness and thickness of the wood and on the set working pressure.

� Ensure that no other persons are standing behind the wooden block.

� Then check the function of the tacker at low working pressure by firing once.

� Adjust the working pressure according to the hardness of the wood used.

The correct working pressure has been set when the desired nailing depth of the nails is obtained with the lowest possible pressure.

Fire tacker once

To fire the tacker once, proceed as follows:

� Set the selector switch to "T" (single firing) (see page 25).

� Position the tool nose of the tacker against the wood and press the tacker firmly against the wood.

� Press the trigger lever.

A nail is driven into the wood.

� Release the trigger lever.

� Lift the tacker off the wood.

� To drive in further nails, repeat these steps.

Fire tacker repeatedly

The tacker must not be used with the setting "repeat firing" in the following cases:

� For applications requiring movements with the tacker over scaffolds, stairs, ladders or ladder-like constructions,

� For closing boxes or crates, and

� For the attachment of transport locks.

� For these applications, set the selector switch to "T" (single firing).

Using the tacker

30

To fire the tacker repeatedly, proceed as follows:

� Check the setting by firing once.

� Lift the tacker off the wood.

� Adjust the desired nailing depth (see page 26), if necessary.

� Set the selector switch to "TTT" (repeat firing) (see page 25).

� Press the trigger lever.

WARNING Risk of injury from recoil and unintentional firing.

� Press the tacker firmly against the wood.

� Position the tool nose of the tacker against the wood and press the tacker briefly against the wood.

The nail is driven in.

� To drive in further nails, hold the trigger lever depressed.

� Move the tacker to the next desired nailing position.

� Press the tacker against the wood.

The next nail is driven in.

This process can be repeated as long as the trigger is held depressed and there are nails in the magazine.

After use

After use or prior to prolonged stoppages in work, carry out the following steps.

Disconnect the compressed air supply

� Switch off the compressor.

� Pull the quick coupler of the compressed air hose away from the handle.

The quick coupler is now released.

� Disconnect the compressed air hose from the connection of the tacker.

The compressed air contained in the tacker escapes audibly.

Using the tacker

31

Empty magazine

� Open the magazine as described from page 17.

� Remove the coil.

� Ensure that no wire residues remain in the magazine.

� Remove any wire residues, if necessary.

� Close the magazine as described from page 22.

Transporting and storing the tacker

Packing

Pack the tacker before storage or before transporting over the following distances:

� Distances of more than 10 m

� Routes across insecure ground

� Routes requiring an unusual body posture.

Carry out the following preparatory steps:

� Disconnect the tacker from the compressed air supply.

� Allow the pressure to be completely relieved from the tacker.

� Empty the magazine.

� If necessary, clean the compressed air connections to remove any foreign matter and soiling.

� Place the tacker into the transport case.

� Close the transport case and the latch for the lid.

Using the tacker

32

Transporting

The method of transport differs, depending on whether you have to transport the tacker over long or short distances.

Transport over short distances

Short distances are distances of not more than 10 metres.

WARNING Inadvertent firing can result in serious or even fatal injuries.

� Always disconnect the tacker from the compressed air supply before transporting.

� Carry the tacker only at the handle.

� Do not touch the trigger lever during transport.


ATTENTION

Banging or dropping the tacker can result in damage to the tool.

� Do not drop the tacker.

� Protect the tacker to prevent it banging against any obstacles.

� Carry the tacker at the handle with the tool nose facing towards the ground.

� Reconnect the compressed air supply only when you reach the new working location.

Transport over long distances

The following distances are regarded as "long distance" for the transport of the tacker:

� Distances of more than 10 m,

� Routes across insecure ground

� Routes requiring an unusual body posture.

To transport the tacker over long distances, proceed as follows:

� Pack the tacker in the transport case.

� Carry the transport case at the handle to the desired working location.

� Set the transport case down only in a horizontal position with the lid facing upwards.

Using the tacker

33

Storage

� Oil all metal parts of the tacker thinly with PREBENA special nailer oil.

� Pack the tacker in the transport case.

� Store the tacker at room temperature in a dry place protected from dust.

Servicing the tacker

The tacker may only be serviced by persons with the necessary know-how, abilities and experience. All work not described here must be carried out by the manufacturer's After-Sales Service or in the manufacturer's works.

WARNING Inadvertent firing during emptying of the magazine can result in serious or even fatal injuries.

� Disconnect the tacker from the compressed air supply before cleaning.


Cleaning housing and outer surfaces

ATTENTION

Unsuitable cleaning agents can cause damage to the tacker or the accessories.

� Use only a dry or slightly damp cloth or a cloth dampened with a mild soap solution.

Minor soiling

� Wipe off the housing of the tacker with a dry cloth.


Severe soiling

� Wipe off the housing of the tacker with a cloth dampened slightly with a mild soap solution.

� Then wipe off the housing with a cloth dampened slightly with tap water.

� Finally wipe the housing dry with a soft, dry cloth.


Using the tacker

34

Oiling the tacker

ATTENTION

Insufficient lubrication or the use of the wrong lubricants can cause damage to the tacker.

� Use only PREBENA special nailer oil.

� If no oiler is installed and the length of the compressed air line to the tacker is more than 10 metres, adequate lubrication is not assured.

� In this case pour two to five drops of PREBENA special nailer oil directly into the port for the compressed air source every day before starting work.

Malfunctions

WARNING Operation of a damaged or malfunctioning tacker can result in serious or even fatal injuries.

� Disconnect the tacker from the compressed air supply immediately in the event of a malfunction.


� Use the tacker again only when the malfunction has been remedied.

ATTENTION

The tacker may be damaged in the event of repairs by unauthorised persons.

� Ensure that repairs to the tacker are only carried out by the manufacturer.

Malfunctions in the transport of nails to the firing channel

If there is a malfunction in the transport of the nails from the magazine to the firing channel, proceed as follows:



� Clean the feed system with PREBENA pneumatic oil.

� Ensure that the feeder moves freely.

If this does not remedy the malfunction, please contact PREBENA-Service.PREBENA Service.

Using the tacker

35

Other malfunctions

If malfunctions occur in the tacker that cannot be remedied by cleaning and oiling, please contact PREBENA Service.

� Do not carry out repairs to the tacker yourself.

� Ensure that all malfunctions in the tacker are remedied by PREBENA Service.

Troubleshooting chart

The following chart shows possible malfunctions and the necessary measures.

Symptom Possible cause Remedy

Tacker loses air. The attachment screws are loose.

� Contact Service (see page 41).

A seal is defective. � Contact Service (see page 41).

Working pressure too high. Valve defective. � Disconnect the tacker immediately from the compressed air supply.


Working pressure set too high or tacker damaged.

� Reduce working pressure. If the problem continues to exist: � Disconnect the tacker

immediately from the compressed air hose.


Nails are not driven in completely.

Working pressure too low � Increase working pressure.

The driver tip of the tacker is worn.


Firing not possible. Working pressure too low.

� Increase the working pressure of the compressed air system to the maximum permissible working pressure (see page 15 and 27).

� Then fire several times.

Using the tacker

36

Symptom Possible cause Remedy

The moving parts are stuck with lubricant after prolonged storage.

� Clean the tacker and apply fresh oil.

� Set the maximum working pressure.

� Then fire several times. � If the tacker fires, set the

desired working pressure. � Otherwise contact Service

(see page 41).

Firing without a nail being driven in.

The magazine is soiled. � Clean the magazine.

Wrong nails loaded into the magazine.

� Empty the magazine. � Fill the magazine with

PREBENA nails (see page 37).

The tacker is not sufficiently lubricated.

� Pour PREBENA special nailer oil into the compressed air port used.

� Fire several times.

Working pressure too low.

� Increase working pressure.

The plunger with the driver does not return to its starting position after firing.


The firing process is not performed completely.


The driver is bent. � Contact Service (see page 41).

Ordering accessories

37


Accessories can be re-ordered from the manufacturer (see page 41). Use only original PREBENA accessories or accessories approved by PREBENA for use with the tacker.

Re-ordering nails

The tackers may only be used with the PREBENA coilnails illustrated on the rating plate.

3X-CNW50

Typ Drahtmaß Länge

CNW 22/32 BKRI – CNW22/50 BKRI NKRI ∅ 2,2 mm 32 mm – 50 mm

4X-CNZ45


CNZ 31/19 – CNZ 31/45 VZ ∅ 3,1 mm 19 mm – 45 mm

CNZ 31/19 – CNZ 31/45 NK ∅ 3,1 mm 22 mm – 45 mm

CNZ 31/25 RF ∅ 3,1 mm 25 mm

5F-CNW65


CNW 25/45 - CNW 25/65 BK ∅ 2,5 mm 45 mm - 65 mm

CNW 28/65 BK ∅ 2,8 mm 65 mm

CNW 25/45 - CNW 25/65 BKRI ∅ 2,5 mm 45 mm - 65 mm

CNW 28/65 BKRI ∅ 2,8 mm 65 mm

CNW 28/65 RFRILI ∅ 2,8 mm 65 mm

7F-CNW90


CNW 25/45 - CNW 25/65 BK ∅ 2,5 mm 45 mm - 65 mm

CNW 28/65 - CNW 28/80 BK ∅ 2,8 mm 65 mm – 80 mm

CNW 31/70 - CNW 31/90 BK ∅ 3,1 mm 70 mm - 90 mm

CNW 25/45 - CNW 25/64 BKRI ∅ 2,5 mm 45 mm – 65 mm

CNW 28/65 - CNW 25/75 BKRI ∅ 2,8 mm 65 mm - 75 mm

CNW 31/80 - CNW 31/90 BKRI ∅ 3,1 mm 80 mm – 90 mm

CNW 28/65 - CNW 28/80 RFRILI ∅ 2,8 mm 65 mm - 80 mm

9F-CNW100EPAL


CNW 33/90 BKRI-Epal ∅ 3,3 mm 90 mm


38

Ordering further accessories

All types

Art. No. Accessories

Z 200.10 Special oil for pneumatic nailers ½ litre

Z 200.00 Oil atomiser

Z 200.00 9 mm hose set

Z 160.12 Spiral hose

Z 180.00 Hose reel

5F-CNW65


Z110.32 Weight balancer, SWL 2.0 – 4.5 kg, Length 160 cm

ET 99300122 Hanger loop

7F-CNW90




9F-CNW100EPAL




Disposal of tacker

ATTENTION

Risk of environmental pollution if not disposed of correctly.

� Clean the tacker before disposal.

� Observe the applicable regulations for the disposal of oil.

Never throw the tacker or parts thereof into the normal domestic refuse. If you wish to dispose of the tacker, send it to PREBENA. PREBENA will ensure proper disposal of the tacker. The contact data can be found on page 41.

Technical data

39

Technical data

3X-CNW50

Tacker dimensions (L x W x H): 260 × 108 × 302 mm

Weight of tacker: 1.55 kg

Dimensions of transport case (L x W x H): 360 × 375 × 130 mm

Weight of transport case with contents: 3.06 kg

Working pressure: 5 – 8.3 bar

Air consumption: 0.73 l/nailing

Magazine type: coilnailer system

Firing system: single and bump firing with firing protection device

Nail types: PREBENA coilnails

Working temperature: –5° C to +45° C

Storage/transport temperature: room temperature

Vibration characteristic: 3.2 m/s²

Noise levels (to DIN 12549: 1999):

LWA,1s = 89 dB

LpA,1s = 83 dB

4X-CNZ45








Firing system: single and bump firing with firing protection device






LWA,1s = 96 dB

LpA,1s = 83 dB

Technical data

40

5F-CNW65

Tacker dimensions (L x W x H): 326 × 135 × 346.5 mm







Firing system: single firing with firing protection device






LWA,1s = 101 dB

LpA,1s = 88 dB

7F-CNW90














LWA,1s = 88 dB

LpA,1s = 101 dB

Technical data

41

9F-CNW100EPAL

Tacker dimensions (L x W x H): 338.3 × 153.2 × 417.8 mm








Nail types: PREBENA roofing felt nails



Vibration characteristic: 5.35m/s²


LWA,1s = 102.3 dB

LpA,1s = 89.3 dB

Manufacturer's address

PREBENA

Wilfried Bornemann GmbH & Co. KG

Befestigungstechnik

Seestraße 20–26

D-63679 Schotten

Telephone: +49 (0) 60 44 / 96 01-100

Telefax: +49 (0) 60 44 / 96 01-820

E-mail: [email protected]

Homepage: www.prebena.de

Guarantee

42

Guarantee

PREBENA offers 1 year guarantee from the date of sale on the product described under the following guarantee conditions. PREBENA guarantees the remedying – free of charge – of any faults attributable to material or manufacturing faults. Malfunctions or damage caused by improper use are not covered by the free guarantee.

Furthermore, only original PREBENA nails may be used; use of other products will void the product liability and hence also all claims under the guarantee. The guarantee does not cover wear parts such as e.g. O-rings, etc. It shall be at the discretion of PREBENA to observe the guarantee by replacement of the faulty part or by the supply of a new product. No further claims will be accepted.

In order to claim under the guarantee, the completed guarantee form with dealer's stamp and date of sale or an invoice containing the dates and information required on the guarantee form must be enclosed with the product.

Shipment: The product to which the claim relates must be packed carefully in order to avoid damage during transport and sent postage paid to PREBENA.

� Guarantee form

Model designation: Date of purchase:

Dealer: (Stamp)

Index

43

Index

A Accessories 38

Adjustment Vent 22

Air conditioner 15

Air hose 14

Applications 25

B Bitumen shingles 10

C CE symbol 13

Check Accessories 14 Exhaust air 24 Firing 24 Firing protection device 14 Function 24 Nailing depth 24, 28

Check condition Air hose 14 Safety devices 14 Visible damage 14

Compressed air hose Connect quick coupler 16

Compressed air supply Connect 15

Compressors 38

Connect Compressed air supply 15

Connection Compressed air hose 16

Quick coupler 15

D Description

Function 10 Product features 11 Scope of supply 9

Disposal 38

E Europallets 10

Exhaust air 22

F Firing 25, 28

Fault 35 Inadvertent firing 32 Mode 26 Repeated 29 Selector switch 9 Single 29

G GS symbol 13

Guarantee 42

H Housing head 24

I Injuries

Avoid 7 Protective equipment 7

Index

44

M Magazine 9

Close 22 Disc 19 Empty 31 Fill 17 Lock 22 Open 17 Shaft 19

Malfunctions After-Sales Service 34 Remedy 34

Manufacturer's address 41

N Nägel

Typen 37

Nail length 19, 20

Nailing 28

Nailing depth Adjusting wheel 9 Reduce 26

Nails Guide 21 Inserting 21 Ordering 37 Set length 19, 20

O Oiler 15

Operation 15 After use 30 Length of compressed air line

15 Materials 29 Preconditions 15 Preparation 14 Quick coupler 15 Remedying faults 34

Working pressure 15

Ordering Accessories 38 Nails 37

P Placing into storage 33

Prebena 41

Preparation Adjust stop 23 Attaching handle 23 Connect to compressed air

supply 15 Inserting nails 21 Weight balancer 24

Pressure reducer 15

Protective cover 9

Q Quick coupler 17

Connection 16

Quick loading system 11, 18

R Rating plate 13

Repairs 34

Repeat firing Restrictions 29

Roofing felt 10

Rubber plug 24

S Safety

Avoid injuries 7 Firing protection 11 Fundamental instructions 6

Index

45

Safety devices 11 Warning signs 12

Safety bracket 27

Safety devices Check condition 14

Selector switch 26

Service 33, 41

Setting Firing setting 25 Nailing depth 26, 27

Short distances 32

Stop Adjust 23 Scale 23

Stoppages in work 30

Storage 33

T Tacker

Carrying 32 Disposal 38 Pack in transport case 31 Preparation 14 Service 33 Storage 33

Tool nose 24

Transport Short distances 32

Transport case 10, 31

Trigger lever 9, 26

Troubleshooting 34

U Use

Unauthorised use 12

V Vent 9

W Warning signs 12

Water trap 15

Weight balancer 24

Working noise 28

Working pressure 15 Economic setting 27

_____________________________________________________ PREBENA Wilfried Bornemann GmbH & CO. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01-0, Fax: +49 (0) 60 44 / 96 01-820

[email protected], www.prebena.de

KONTECXT GmbH www.technische-dokumentation.de

Original operating instructions for Pneumatic Coilnailers€¦ · 6 Magazine 7 Tool nose with...

Documents

Transcript of Original operating instructions for Pneumatic Coilnailers€¦ · 6 Magazine 7 Tool nose with...