Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic...

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© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 1/19 Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) Retrofit kit number 51 19 2 364 672 Front aerodynamic components 51 19 2 364 673 Rear aerodynamic components 51 19 2 364 723 Matt black rear diffuser 51 62 2 284 954 M Performance high-gloss black rear spoiler 18 30 2 287 155 M Performance chrome diesel tailpipe finisher 18 30 2 287 154 M Performance chrome petrol tailpipe finisher Installation time The installation time is approx. 2.5 hours. This may vary depending on the condition of the vehicle and the equipment in it. The installation time shown does not include any time spent on programming / coding. The calculation of the total costs for the programming time must be factored into the calculation of retrofitting costs (no invoicing via warranty). Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by au- thorised BMW service companies. These installation instructions are intended for use by qualified specialist staff trained on BMW vehicles with the relevant expert knowledge. All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations. If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for mechanical work and 1.0 hour for electrical work. To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support team via the Aftersales Assistance Portal (ASAP). Quote the following information: Chassis number, Retrofit kit part number, A detailed description of the problem, And any work already carried out. Do not archive the hard copy of these installation instructions since daily updates are provided via ASAP! Pictograms ! Denotes instructions that draw your attention to dangers. Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text.

Transcript of Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic...

Page 1: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 1/19

Original BMW Accessories.Installation Instructions.Aerodynamic Components Retrofit KitBMW X5 (F15)

Retrofit kit number51 19 2 364 672 Front aerodynamic components51 19 2 364 673 Rear aerodynamic components51 19 2 364 723 Matt black rear diffuser51 62 2 284 954 M Performance high-gloss black rear spoiler18 30 2 287 155 M Performance chrome diesel tailpipe finisher18 30 2 287 154 M Performance chrome petrol tailpipe finisher

Installation timeThe installation time is approx. 2.5 hours. This may vary depending on the condition of the vehicle and theequipment in it.The installation time shown does not include any time spent on programming / coding.The calculation of the total costs for the programming time must be factored into the calculation of retrofittingcosts (no invoicing via warranty).

Important informationThese installation instructions are primarily designed for use within the BMW dealership organisation and by au-thorised BMW service companies.These installation instructions are intended for use by qualified specialist staff trained on BMW vehicles with therelevant expert knowledge.All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and workinstructions, in a rational order, using the prescribed tools (special tools) and observing current health and safetyregulations.

If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours formechanical work and 1.0 hour for electrical work.To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support teamvia the Aftersales Assistance Portal (ASAP).Quote the following information:– Chassis number,– Retrofit kit part number,– A detailed description of the problem,– And any work already carried out.Do not archive the hard copy of these installation instructions since daily updates are provided via ASAP!

Pictograms! Denotes instructions that draw your attention to dangers.

Denotes instructions that draw your attention to special features.

Denotes the end of the instruction or other text.

Page 2: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 2/19

Installation informationSome of the installation steps are shown only on the left-hand side of the car, proceed in the same way on theright-hand side of the car.All affected components must be at room temperature when they are being installed.The areas being bonded must be completely dry, clean and free from wax or grease.All pictures show LHD cars; proceed accordingly on RHD cars.

The car may be driven after approx. 12 hours and may be taken through a car wash after approx. 48 hours. 

Ordering instructionsTo install the aerodynamic components, Betalink (for instructions and part number, see EPC) and six retainingclamps (for instructions and part numbers, see EPC) must also be ordered.

Special tools requiredNone

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Table of contents

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Section Page1. Front aerodynamic components parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. M Performance high-gloss black rear spoiler parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Rear aerodynamic components parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Matt black rear diffuser parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. M Performance chrome tailpipe finisher parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. Installing the front aerodynamic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8. Fitting the M Performance high-gloss black rear spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9. Installing the rear aerodynamic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

10. Fitting the M Performance chrome tailpipe finisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

11. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

12. Template CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Page 4: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

1. Front aerodynamic components parts list

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A

C F GD E

B

F15 0101 A

LegendA Front add-onB Grained frontC Blind rivet (8 x)D Expanding rivet (2 x)E Sleeves (8 x)F Blind rivet (2 x)G Wheel arch blind rivet (8 x)

Page 5: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

2. M Performance high-gloss black rear spoiler parts list

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CA

CB CC CD

F15 0130 A

LegendCA Rear spoilerCB Cleaning padCC Betalink (not supplied)CD Template (AI03 only)

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3. Rear aerodynamic components parts list

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Primer

KJ L M N O P

H H

I

F15 0102 A

LegendH Left/right flapI Grained rearJ Wheel arch blind rivet (8 x)K Hexagon screw (2 x)L Screw M5 (4 x)M Shim (4 x)N Plastic washer (4 x)O Adapter (2 x)P 3M primer pad

Page 7: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

4. Matt black rear diffuser parts list

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Q

SR T

F15 0125 A

LegendQ Rear diffuserR Raymond clip (4 x)S Blind rivet (6 x)T Retaining clamps (6 x, not included in the parts kit, see EPC)

Page 8: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

5. M Performance chrome tailpipe finisher parts list

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F15 0120 A

DC

DA DB

LegendDA Left-hand chrome tailpipe finisherDB Right-hand chrome tailpipe finisherDC Clamping ring (2 x)

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6. Preparatory work

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The following components must be removed first of all ISTA No.

None ---

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7. Installing the front aerodynamic components

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 10/19

1

23

22

F15 0104 A

Front add-on section A can be painted in thecar colour, as per the customer's wishes.  

Remove the front apron as per ISTA ....Keep the screws as they will be reused later.Remove the trim lower section (3).Remove the original grille (1) and PDC sensors (2).

A

B

F15 0105 A

Installing the front aerodynamic components: Placefront add-on section A on grained front B and en-gage in the clip channel.

Ensure correct clipping in the clip channel. 

1

C C

F15 0106 A

Fit blind rivets C into to the front aerodynamic com-ponents (1).

1 D

A

B

ø 5 mm

F15 0107 A

Drill holes for the expanding rivets through front add-on section A and grained front B (1) and then insertexpanding rivet D.

Page 11: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

7. Installing the front aerodynamic components

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2

1

C

2F15 0108 A

Engage the front aerodynamic components (1) in theoriginal channel on the front apron (2).

Ensure that the parts are correctly engaged inthe clip channel. 

Insert left and right blind rivets C.

122

F15 0109 A

Insert the original grille (1) and PDC sensors (2).Then fit the front apron onto the car using the origi-nal screws.

To screw on the underbody, see the next step. 

1

2E

F15 0110 A

Fit the front apron (1) onto the underbody using theoriginal screws (2) and additional sleeves E.

If front aerodynamic components are being in-stalled, the M Performance high-gloss black rearspoiler must also be fitted as described in Sec-tion 8 "Fitting the M Performance high-glossblack rear spoiler". 

Page 12: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

8. Fitting the M Performance high-gloss black rear spoiler

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1

F15 0101 V

The areas being bonded (1) must be completelydry, clean and free from wax or grease. Rear spoiler CA can be painted in the car colour,as per the customer's wishes. 

Clean the surface (1) with cleaning pad CB.

Note the ventilation time of 5 min. 

CA

1F15 0097 V

The centre of rear spoiler CA is marked with acut-out. 

Mark the centre of rear spoiler CA using a suitableadhesive strip (1).

CA

3

12

19.3 cm

F15 0131 A

Only AI01 and AI02Template CD is located at the end of thisEBA. 

Print out template CD and cut out along the contour.For AI01, AI02 and AIXXMeasure the centre of the brake light (3) using a suit-able tool (x = 19.3 cm) and mark with adhesive tape(1) and (2).Position rear spoiler CA on the edge of the tail gateso that markings (1) and (2) form a single line.

11

CD

CA

F15 0132 A

Place template CD on the centre markings.Template CD must lie following the contours onM Performance rear spoiler CA and at the upperedge of the brake light.  

Mark the upper edges of M Performance rear spoilerCA using suitable adhesive tape (1).

Page 13: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

8. Fitting the M Performance high-gloss black rear spoiler

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 13/19

CA

1 1

1CC

F15 0099 V

Remove the adhesive backing films on rear spoilerCA just enough to form small tabs (1).Apply Betalink CC inside and along the adhesivebacking films as shown.

CA1

33

2 44

CA

CD

F15 0133 A

Position rear spoiler CA using template CD on theedge of the tail gate.Centre rear spoiler CA using adhesive tape (1) and(2) and the top, previously marked adhesive strips (3)(not visible in the image).Gradually remove all adhesive backing films (4) fromthe centre outwards.

Press rear spoiler CA firmly and repeatedly ontothe tailgate. Remove any Betalink CC that escapes immedi-ately using a suitable implement. 

Page 14: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

9. Installing the rear aerodynamic components

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 14/19

1

F15 0118 A

Flaps H and rear diffuser Q can be painted inthe car's colour in line with the customer's wish-es. 

Remove the rear lower section of the rear apron (1)and keep the screws.

For cars with N57 or N55 engine, the tailpipemust be switched to an 8-cylinder tailpipe, asdescribed in Section 10 "Fitting the M Perfor-mance chrome tailpipe finisher", before thenext step is carried out.  

Q

I

SQ

F15 0114 A

Engage rear diffuser Q in grained rear I in the clipchannel and ensure it is engaged correctly!Connect rear diffuser Q with grained rear I usingblind rivets S.

R

Q

S

F15 0115 A

Attach Raymond clips R between blind rivet S andthe last engagement of rear diffuser Q as an addi-tional securing mechanism.

F15 0126 A

1

1 1

TPush retaining clamp T onto the lugs (1) and presson firmly using a suitable tool until the springs on theleft and right are lying flat and generating pre-ten-sion.

Page 15: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

9. Installing the rear aerodynamic components

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 15/19

Primer1

P

F15 0116 A

To install side flaps H, the areas (1) (not grained)must be cleaned and pre-treated with primer P.

Note the ventilation time of at least 5 minutes. 

H

M

M N

N

L

F15 0117 A

Fit flaps H on the side on the aerodynamic compo-nents.Fit flaps H at the embossed area provided and thensecure using M5 screw L, shim M and plastic washerN.Proceed in exactly the same way on the oppositeside.Remove the all-round backing film of the adhesivetape.After removing the backing film, press on the flapsfirmly and repeatedly.

1

F15 0118 A

Fit the rear aerodynamic components (1) to the car inthe original clips channel.

Ensure they are clipped in correctly. If neces-sary, hold the rear apron to provide counterpres-sure. 

1

O

1

K F15 0119 A

Fit the rear aerodynamic components (1) using theoriginal screws. Insert adapter O and hexagon screwsK and tighten them.Secure the original wheel arches using blind rivets J.

Page 16: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

10. Fitting the M Performance chrome tailpipe finisher

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 16/19

2

3

x

1F15 0087 V

Only for cars with N57 engineSupport the rear silencer before separating itusing suitable means. 

Using suitable tools, mark and cut the tailpipe (1) atthe line (2) with a distance of x = 83 mm from theend wall of the silencer (3).Remove the tailpipe (1) and deburr the edges on therear silencer.

2

3

1

x

F15 0088 V

Only for cars with N55 engineUsing suitable tools, mark and cut the tailpipe (1) atthe line (2) with a distance of x = 60 mm from theend wall of the silencer (3).Remove the tailpipe (1) and deburr the edges on therear silencer.

DA

DC

F15 0121 A

For all carsThe lock on clamping ring DC must face the di-rection of travel. 

Place clamping ring DC on left chrome tailpipe fin-isher DA, aligning the ring lock at 90° to the groove.Align clamping ring DC flush with the end of chrometailpipe finisher DA.

DA

F15 0122 A

1

Place chrome tailpipe finisher DA on the cut-offtailpipe (1).For design Basic/Pure Experience/Pure Excel-lence/Pure Extravagance onlyFit the bumper as per ISTA No. 51 12 160.

Page 17: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

10. Fitting the M Performance chrome tailpipe finisher

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 17/19

DA

DC

F15 0123 A

For all carsCheck the position of tailpipe finisher DA relative tothe bumper, re-averaging and re-aligning as neces-sary.Then tighten clamping ring DC to 55 ± 8 Nm.

1

DA

F15 0124 A

During installation and while driving (thermal ex-pansion of the exhaust system), care must betaken to ensure that tailpipe finisher DA doesnot extend beyond the rear apron (1) (danger ofburning!). 

Page 18: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

11. Concluding work and coding

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 18/19

The retrofit system does not require programming / coding.– Conduct a brief test– Conduct a function test– Re-assemble the car in a logical manner

Page 19: Original BMW Accessories. · Original BMW Accessories. Installation Instructions. Aerodynamic Components Retrofit Kit BMW X5 (F15) ... Remove the adhesive backing films on rear spoiler

12. Template CD

© BMW AG, Munich 01 29 2 364 725 07/2015 A/Z 2.2 19/19