Ordering information SKF @ptitude Decision Support · For additional information on SKF Reliability...

SKF @ptitude Decision Supportwww.skf.com/cm5

SKF @ptitude Decision Support

For additional information on SKF Reliability Systems products, contact:

SKF Reliability Systems5271 Viewridge Court • San Diego, California 92123 USATelephone: +1 858-496-3400 • FAX: +1 858-496-3531

Web Site: www.skf.com/cm® SKF and @ptitude are registered trademarks of the SKF Group.• Oracle is a registered trademark of Oracle Corporation.• Microsoft, Windows and SQL Server are registered trademarks of Microsoft Corporation.• SAP NetWeaver is a registered trademark of SAP AG in Germany and in several other countries.• All other trademarks are the property of their respective owners.•

© SKF Group 2008The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.

SKF Patents include: #US04768380 • #US05679900 • #US05845230 • #US05854553 • #US05992237 •#US06006164 • #US06199422 • #US06202491 • #US06275781 • #US06489884 • #US06513386 • #US06633822 • #US6,789,025 • #US6,792,360 • US 5,633,811 • US 5,870,699 • #WO_03_048714A1

Publication CM2314 EN (Revised 4-08) • Printed in the United States of America


Managing knowledge to optimize asset efficiencyThe SKF @ptitude Decision Support system enhances your team’s ability to keep plant machinery up and running. It systematizes the reliability maintenance decision-making process by automatically identifying probable faults with an asset or process, then prescribing appropriate action, and enabling a consistent methodology among employees throughout your local or global organization.

@ptitude enables your workforce to rapidly determine:

What is the problem?• How serious is it?• What should be done about it – priority?• What are the potential risks to • productivity, quality, worker safety and the environment?

Users benefit from the power of the @ptitude Decision Support solution

Optimize asset efficiency.• Users maintain a continuous awareness –of machine health enabling a proactive approach to reliability maintenance.

Improved time utilization.• Automatic analysis lets users spend less –time analyzing spectrum and correlating data.Document management feature –reduces time spent accessing related documentation.

Reduced training time.• Capture and retain the knowledge of your –most seasoned professionals for use by everyone, reducing the learning curve for new employees.

Earlier fault resolution reduces the likelihood • of downtime.

The SKF @ptitude system enables –a proactive approach to reliability by identifying faults and symptoms before they result in failures.

Decreased maintenance costs.• Facilitate consistent, effective and efficient –decision making system for improved business results.

Improved operational efficiency.• Data to information to action. –

Provides a powerful structure to capture, • retain and utilize knowledge.

Enhance the knowledge of your team –overall.

@

@Enterpriseresourceplanning

ComputerizedMaintenanceManagement

System

SKF @ptitude monitoring suite

On-line surveillance/protection

Periodic vibration/

process data

SKF @ptitude Observer

SKF @ptitude Inspector

SKF @ptitude Analyst

SKF @ptitudedecision support

Ordering informationSuggested @ptitude Decision Support kits

@ptitude Decision Support system kit for @ptitude Analyst • [CMSW 7460-X-EN]

@ptitude Decision Support system kit for @ptitude • Observer [CMSW 7461-X-EN]

With the following kit options:

Startup Kit (X = A): delivers all the necessary components • for a single client system with 5 asset types (models), model definition editor, monitoring capability to monitor up to 200 assets and OPC Client Connect

Advanced Kit (X = B): delivers all the necessary components • for a single client system with 10 asset types (models), model definition editor, monitoring capability to monitor up to 500 assets and OPC Client Connect

Enterprise Kit (X = C): delivers all the necessary • components for a single client system with 20 asset types (models), model definition editor, monitoring capability to monitor up to 1500 assets and OPC Client Connect

@ptitude Decision Support application servers

@ptitude Decision Support base server, 100 assets • [CMSW 7450]

@ptitude Decision Support add-on, 100 assets upgrade • [CMSW 7452]

@ptitude Decision Support application clients

@ptitude Decision Support application Client for Windows• ® [CMSW 7453]

@ptitude Decision Support web-client for web browser • [CMSW 7454]

@ptitude Decision Support application add-ons

@ptitude Decision Support Asset Knowledge Science (AKS)• add-on, one asset type (model) [CMSW 7451]

@ptitude Decision Support application add-on, model • definition editor [CMSW 7455]

@ptitude Decision Support application interfaces for data providers

@ptitude Decision Support application interface for PRISM• 4 [CMSW 7464]

@ptitude Decision Support application interface for Vibro-• Meter (VM) CMS1 NT, version 1.4 or higher [CMSW 7465]

@ptitude Decision Support application interface for ENTEK • [CMSW 7466]

ENTEK Odyssey, version 2.1 or higher –

ENTEK Enshare, version 1.1 or higher –

@ptitude Decision Support application interface for • @ptitude Observer, version 7.0 or higher [CMSW 7461]

@ptitude Decision Support application interface for OPC • Client Connect, versions 2.0 or 3.0 [CMSW 7467]

@ptitude Decision Support application interfaces for CMMS

@ptitude Decision Support for SAP, version 4.7 or • higher [CMSW 7468] (Certified for and powered by SAP NetWeaver®)

@ptitude Decision Support for MAXIMO•

version 5.2 P03 [CMSW 7469] –

version 4.1.1 P03 [CMSW 7470] –

@ptitude Decision Support for APIPRO, version 4.3 • Progress 9.1D [CMSW 7471]

@ptitude Decision Support for ENGICA, version 4.7 or • higher [CMSW 7472]

* Please contact your local SKF Representative for @ptitude Decision Support interfaces and CMMS connection details and availability.

Product Support Plans (PSP)A range of Product Support Plans are available to protect your investment. Contact your local SKF Reliability Systems Sales Representative for additional information.

Installation and trainingInstallation and training is available through your local SKF Supplier or Representative.


SKF @ptitude Decision Supportwww.skf.com/cm

3

The SKF @ptitude Decision Support systemSKF @ptitude Decision Support is an embedded knowledge-based system that automatically analyzes asset health data, identifies symptoms and faults, then notifies a user of the specific nature of the problem, its severity priority and recommended actions.

SKF @ptitude Decision Support application interfaces

Computerized Maintenance Management System interfaces

A Computerized Maintenance Management System (CMMS) interface allows for work request generation and work order history tracking for correlation with asset health and performance. By providing a connection to the CMMS, @ptitude Decision Support transforms the raw data into information and actions. @ptitude Decision Support can interface with CMMS such as:

SAP• Maximo• API Pro• Engica• and others• CMMS – @ptitude Decision Support will also generate work order requests within a

Computerized Maintenance Management System (CMMS).

Data provider interfaces

A data provider interface is a data mining engine that extracts key features from vibration data in condition monitoring systems to identify symptoms. Symptoms are sent to @ptitude Decision Support to be combined with symptoms from other data providers and resolved into faults. @ptitude Decision Support offers a wide selection of system interfaces:

Condition monitoring systems such as SKF @ptitude • Monitoring Suite as well as third party systems.Process control systems using OPC.• Data historians.• Other plant systems via an open ASCII file interface.• User entered data.•

The @ptitude Decision Support system incorporates today’s most advanced technologies to integrate data from multiple sources into an easy-to-use application that enables workers to apply decision-making criteria quickly and uniformly, based on meaningful data and a pre-determined set of procedures and priorities.

@SKF @ptitude

Decision SupportWindows-

Based Client

Browser-Based Client

User Notifications(Pages, Email)

CMMSIntegration

Operational DataData Historians, Performance Calculations,

KPIs, Process, Laboratory, Inspection

@ptitude DecisionSupport Application

Interfaces

Condition MonitoringData

SKF @ptitude MonitoringSuite, Other Vendors

SKF @ptitude Decision SupportSKF @ptitude Decision Support provides the fault resolution, generated by AKS, and user interface for notification and integration with your maintenance planning system, ensuring effective machine and process analysis, diagnosis, reporting and corrective action.

The asset history can then be analyzed and the results applied to a Reliability Centered Maintenance Strategy to improve the plant’s Overall Equipment Effectiveness.

The @ptitude Decision Support system provides two user interfaces:

A PC Client allows users on a LAN to access the @ptitude Decision Support base server.•

A web enabled browser allows users to access plant fault data via the internet.•


4

Asset Knowledge Science

(Courtesy of MRO Software)

Hardware requirementsSTAND ALONE CONFIGURATION

Running SKF @ptitude Decision Support•Running Oracle• ® or Microsoft SQL Server® database management systemStoring data•

Minimum Requirements Recommended Requirements

Operating system Windows 2000 with Service Pack 3+ OR Windows XP Professional with Service Pack 2

Processor (* Note 1) Pentium IV, 2.1 GHz Pentium IV, 3.0 GHz Core 2 Duo or better

RAM 1.0 GB 2.0 GB or more

Disk space available for stand alone computer(* Note 2) 1.2 GB 1.2 GB or more

DVD drive One (1) required One (1) required

Video display 1024 x 768 1280 x 1024 or larger

Oracle®/Microsoft SQL Server® Version 9i, 10g/SQL Server 2005

Network configuration –SERVER

Running Oracle• ® or Microsoft SQL Server® database management systemStoring data•

Network configuration for up to 35 Clients and one database.

Installations of 50 Clients or greater will require an on-site assessment by ourField Service Engineers


Operating system Windows 2003 Server, Windows 2000 Server with Service Pack 3

Processor (* Note 1) Pentium IV, 2.0 GHz Pentium IV, 3.2 GHz Core 2 Duo


Quantity of hard drives (* Note 3) 3 5

Disk space available (* Note 3) 1.2 GB 1.2 GB or more


Network configuration –NETWORK CLIENT

Running SKF @ptitude Decision Support•Running database client software•





Processor (* Note 1) Pentium IV, 2.1 GHz Pentium IV, 3.0 GHz Core 2 Duo


Disk space available for each network client (* Note 2) 200 MB 500 MB or more




NOTE 1: These requirements apply to SKF @ptitude Decision Support complete with database management system. Other applications running simultaneously may degrade performance.

NOTE 2: These requirements ONLY apply to SKF @ptitude Decision Support complete with database management system. Additional storage disk space is required for data.

NOTE 3: The major benefits of spreading Oracle across three or more hard disks at the server is the improved speed, and improved recoverability of a previously archived database. The recommended five disk configuration provides the optimal protection for backup, recovery, indexing, and speed. Disk/file configuration should ONLY be handled by a SKF Field Service Technician certified on SKF @ptitude Analyst. If using RAID, the combination of RAID 0 and RAID 1 is recommended over RAID 5.

NOTICE: If running other versions of Oracle, Microsoft SQL Server, or other database management system are expected to run in the same PC environment, please contact your local SKF Representative to inquire about compatibility.

Spectrum Data –@ptitude Decision Support uses vibration diagnostic rules configured by SKF or you, to analyze data from SKF @ptitude Monitoring Suite or other third party condition monitoring softwares.

Transformingdata into action @ptitude Decision

Support – Once identified, the appropriate symptom is sent to the @ptitude Decision Support software module. Here it is processed by Asset Knowledge Science (AKS) to be resolved into faults for user notification.

Asset Knowledge Science (AKS) is a core component of the @ptitude Decision Support system solution and is the fundamental concept of how knowledge is stored within @ptitude Decision Support. AKS combines process and inspection data, performance parameters, and Key Performance Indicators (KPI’s). AKS goes beyond traditional models like Failure Modes and Effects Analysis (FMEA), Fault Tree Analysis, Reliability-Centered Maintenance (RCM), and others. It provides a methodology that embodies a fundamental understanding of the predominant failure modes of equipment, the measurements required to effectively monitor equipment health, and the consequences of failure.

To enable customization of the Asset Knowledge Science with the end user’s own Intellectual Capital, @ptitude Decision Support offers an editor. This editor allows authorized users to make changes at any level in the AKS hierarchy, which includes rules and detection levels.



3

The SKF @ptitude Decision Support systemSKF @ptitude Decision Support is an embedded knowledge-based system that automatically analyzes asset health data, identifies symptoms and faults, then notifies a user of the specific nature of the problem, its severity priority and recommended actions.

SKF @ptitude Decision Support application interfaces

Computerized Maintenance Management System interfaces

A Computerized Maintenance Management System (CMMS) interface allows for work request generation and work order history tracking for correlation with asset health and performance. By providing a connection to the CMMS, @ptitude Decision Support transforms the raw data into information and actions. @ptitude Decision Support can interface with CMMS such as:

SAP• Maximo• API Pro• Engica• and others• CMMS – @ptitude Decision Support will also generate work order requests within a

Computerized Maintenance Management System (CMMS).

Data provider interfaces

A data provider interface is a data mining engine that extracts key features from vibration data in condition monitoring systems to identify symptoms. Symptoms are sent to @ptitude Decision Support to be combined with symptoms from other data providers and resolved into faults. @ptitude Decision Support offers a wide selection of system interfaces:

Condition monitoring systems such as SKF @ptitude • Monitoring Suite as well as third party systems.Process control systems using OPC.• Data historians.• Other plant systems via an open ASCII file interface.• User entered data.•

The @ptitude Decision Support system incorporates today’s most advanced technologies to integrate data from multiple sources into an easy-to-use application that enables workers to apply decision-making criteria quickly and uniformly, based on meaningful data and a pre-determined set of procedures and priorities.

@SKF @ptitude

Decision SupportWindows-

Based Client

Browser-Based Client

User Notifications(Pages, Email)

CMMSIntegration

Operational DataData Historians, Performance Calculations,

KPIs, Process, Laboratory, Inspection

@ptitude DecisionSupport Application

Interfaces

Condition MonitoringData

SKF @ptitude MonitoringSuite, Other Vendors

SKF @ptitude Decision SupportSKF @ptitude Decision Support provides the fault resolution, generated by AKS, and user interface for notification and integration with your maintenance planning system, ensuring effective machine and process analysis, diagnosis, reporting and corrective action.

The asset history can then be analyzed and the results applied to a Reliability Centered Maintenance Strategy to improve the plant’s Overall Equipment Effectiveness.

The @ptitude Decision Support system provides two user interfaces:

A PC Client allows users on a LAN to access the @ptitude Decision Support base server.•

A web enabled browser allows users to access plant fault data via the internet.•


4

Asset Knowledge Science

(Courtesy of MRO Software)

Hardware requirementsSTAND ALONE CONFIGURATION

Running SKF @ptitude Decision Support•Running Oracle• ® or Microsoft SQL Server® database management systemStoring data•

Minimum requirements Recommended requirements


Processor (* Note 1) Pentium IV, 2.1 GHz Intel® Core 2 Duo or better


Disk space available for stand alone computer(* Note 2) 1.2 GB 1.2 GB or more




Network configuration –SERVER

Running Oracle• ® or Microsoft SQL Server® database management systemStoring data•




Operating system Windows 2003 Server, Windows 2000 Server with Service Pack 3

Processor (* Note 1) Pentium IV, 2.1 GHz Intel® Core 2 Duo


Quantity of hard drives (* Note 3) 3 5

Disk space available (* Note 3) 1.2 GB 1.2 GB or more



Network configuration –NETWORK CLIENT

Running SKF @ptitude Decision Support•Running database client software•





Processor (* Note 1) Pentium IV, 2.1 GHz Intel® Core 2 Duo


Disk space available for each network client 1.0 GB 1.0 GB or more




NOTE 1: These requirements apply to SKF @ptitude Decision Support complete with database management system. Other applications running simultaneously may degrade performance.

NOTE 2: These requirements ONLY apply to SKF @ptitude Decision Support complete with database management system. Additional storage disk space is required for data.

NOTE 3: The major benefits of spreading Oracle across three or more hard disks at the server is the improved speed, and improved recoverability of a previously archived database. The recommended five disk configuration provides the optimal protection for backup, recovery, indexing, and speed. Disk/file configuration should ONLY be handled by a SKF Field Service Technician certified on SKF @ptitude Analyst. If using RAID, the combination of RAID 0 and RAID 1 is recommended over RAID 5.

NOTICE: If running other versions of Oracle, Microsoft SQL Server, or other database management system are expected to run in the same PC environment, please contact your local SKF Representative to inquire about compatibility.

Spectrum Data –@ptitude Decision Support uses vibration diagnostic rules configured by SKF or you, to analyze data from SKF @ptitude Monitoring Suite or other third party condition monitoring softwares.

Transformingdata into action @ptitude Decision

Support – Once identified, the appropriate symptom is sent to the @ptitude Decision Support software module. Here it is processed by Asset Knowledge Science (AKS) to be resolved into faults for user notification.

Asset Knowledge Science (AKS) is a core component of the @ptitude Decision Support system solution and is the fundamental concept of how knowledge is stored within @ptitude Decision Support. AKS combines process and inspection data, performance parameters, and Key Performance Indicators (KPI’s). AKS goes beyond traditional models like Failure Modes and Effects Analysis (FMEA), Fault Tree Analysis, Reliability-Centered Maintenance (RCM), and others. It provides a methodology that embodies a fundamental understanding of the predominant failure modes of equipment, the measurements required to effectively monitor equipment health, and the consequences of failure.

To enable customization of the Asset Knowledge Science with the end user’s own Intellectual Capital, @ptitude Decision Support offers an editor. This editor allows authorized users to make changes at any level in the AKS hierarchy, which includes rules and detection levels.





Web Site: www.skf.com/cm® SKF and @ptitude are registered trademarks of the SKF Group.• Oracle is a registered trademark of Oracle Corporation.• Microsoft, Windows and SQL Server are registered trademarks of Microsoft Corporation.• SAP NetWeaver is a registered trademark of SAP AG in Germany and in several other countries.• All other trademarks are the property of their respective owners.•


















@



System



Periodic vibration/

process data

































version 4.1.1 P03 [CMSW 7470] –










Web Site: www.skf.com/cm® SKF and @ptitude are registered trademarks of the SKF Group.• Oracle is a registered trademark of Oracle Corporation.• Microsoft, Windows and SQL Server are registered trademarks of Microsoft Corporation.• Intel is a registered trademark of Intel Corporation.• SAP NetWeaver is a registered trademark of SAP AG in Germany and in several other countries.• All other trademarks are the property of their respective owners.•


















@



System



Periodic vibration/

process data

































version 4.1.1 P03 [CMSW 7470] –






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