Hong Kong:Heatlock Co Ltd

ph: +852 8120 5469fx: +852 2653 5230

China PRC:Ramada Plaza, Room 1108, Building 1, Beijiao TownShunde District, Foshan City, Guangdong, PRCPostal code: 528311ph: +86 757 2991 5868fx: +86 757 2991 5860

Order & info: frontdesk@heatlock.com

For a complete list of our distributor around the world, please refer to our website www.heatlock.com

Heatlock 09/2015. All right reserved.

Wealth Commercial Centre, 1805, 48 Kwong Wa StMong Kok KLN, Hong Kong

Vol.2

www.heatlock.com

Global

SolutionHot Runner

Provider

Swedish hot runner solutions provider with head quarter in China set up according international business standards with a strict quality and management system as our key ingredients. We have more than 30 years experience with hot runner solutions.

Look for a hot runner system or for a more advanced hot half designed for longevity, easy to service, in case it's needed, we do it. All ceramic insulated.

Have moulds built in china looking for professional project management to ensure all things add up can our team of project managers help you. All with global service through our extensive network of partners.

Need a reliable hot runner component supplier based in China for private label or special projects; -we can do it!

HEATLOCK; Your total hot runner solutions provider international and local at the same time.

Hot runners re-engineered to make it simple and easy to use with maximum performance and modularity. Use the standard con�gurations in case of commodity resins, for engineering resins simply up-grade with our high performance modules.

Install the A2 Hot Runner system in your mould and adjust gate position to your maximised position using our virtual gate position technology. Grind back spacers to adjust for calculated heat expansion close the clamp plate and your ready to go.

Individually designed nozzle solutions available to suit your production needs.

A2 series modular perfection

www.heatlock.com

Global

SolutionHot Runner

Provider

Swedish hot runner solutions provider with head quarter in China set up according international business standards with a strict quality and management system as our key ingredients. We have more than 30 years experience with hot runner solutions.

Look for a hot runner system or for a more advanced hot half designed for longevity, easy to service, in case it's needed, we do it. All ceramic insulated.

Have moulds built in china looking for professional project management to ensure all things add up can our team of project managers help you. All with global service through our extensive network of partners.

Need a reliable hot runner component supplier based in China for private label or special projects; -we can do it!

HEATLOCK; Your total hot runner solutions provider international and local at the same time.

Hot runners re-engineered to make it simple and easy to use with maximum performance and modularity. Use the standard con�gurations in case of commodity resins, for engineering resins simply up-grade with our high performance modules.

Install the A2 Hot Runner system in your mould and adjust gate position to your maximised position using our virtual gate position technology. Grind back spacers to adjust for calculated heat expansion close the clamp plate and your ready to go.

Individually designed nozzle solutions available to suit your production needs.

A2 series modular perfection

Type NOS NOX NPS NPX POS PPS PPX ENX

Runner Ø 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7

Gate Ø 0,6-2 0,8-3 0.6-2 0.8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 1,5-3 2-4

Max recommended shot weight

Low 200 420 200 420 200 420 200 420 350 620 350 620 350 620 350 620

Medium 120 260 120 260 120 260 120 260 150 310 150 310 150 310 150 310

High 40 110 40 110 40 110 40 110 80 200 80 200 80 200 80 200

Suitability

PP *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PS/PE *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

ABS/SAN *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

POM *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

LCP * * * * * * * * * * * * * * * *

PBT * * * * * * * * * * * * * * * *

PET * * * * * * * * * * * * * * * *

PA6/PA66 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PC *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PMMA *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PPO * * * * * * * * * * * * * * * *

PES/PEK * * * * * * * * * * * * * * * *

PPS/PEI * * * * * * * * * * * * * * * *

Contents

Nozzle selection

Gate diameter

A2 nozzle

A2-VG nozzle

A2-MT nozzle

A2 nozzle spare part

Manifold

Ceramic

Inquiry form

Our modular work-horse series, simplicity for easy to use and service, modularity to suit your requirement, All modular elements for the A2 series is the same as use for our A3 All-In-One series.

To �nd nozzle that suit your parts’ gate requirements, simply select nozzle size, length and front style using our nozzle guide.All 8 front styles are available in one exit or three exit tip option. For glass �lled resins and other materials requiring wear resistant tip select our TZM tip for maximized life, available in one exit style. All tips are designed to give minimum stress to material while maintaining a stable controlled gate temperature.Simply drop the Hot Runner system in your mould and adjust gate position to the optimum position using our virtual gate position technology, V-GATE, can it get easier?

Front styles:NSS/PSS: Nut style no visible gate mark on your part

NPS/PPS: Front style give you a ring gate mark on the part

NPX/PPX: Front extended style give you a ring gate mark on the

part used on contoured parts or when you gate on a runner

ENX: sprue style,the “cold sprue replacer”

NOS NOX NPS NPX

ENXPPXPPSPOS

NOS

NOX

NPS

NPX

POS

PPS

PPX

ENX

>

>

>

>

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A2 series modular perfection

Front selection guide:All fronts PS/PX and NX have hardness 52-54HRC

Tips:N: needle type, with one or three exits, available in TZM one exit option for reinforced materials

P: open type

Topless direct gate small residue on the part

One exit options for shear sensitive materials

TZM one exit tips for reinforced materials

Topless direct gate small residue on the part

One exit options for shear sensitive material

Direct gate small residue on the part, reduced stringing

One exit options for shear sensitive materials, TZM one exit tips for reinforced materials

Exchangeable gate

Direct gate small residue on the part, reduced stringing

One exit options for shear sensitive materials, TZM one exit tips for reinforced materials

Gating on contour or with a sprue gate

Exchangeable gate

Topless direct gate or as sprue gate

Fast gate cooling

Topless direct gate or on a sprue gate

Exchangeable gate

Direct gate or on a sprue gate small residue on the part

Gating on contour or with a sprue gate

Exchangeable gate

Open sprue gate

Gating on contour or runners

4-5

7

8-9

10

11

12-13

14-17

18

19

www.heatlock.com

Type NOS NOX NPS NPX POS PPS PPX ENX

Runner Ø 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7

Gate Ø 0,6-2 0,8-3 0.6-2 0.8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 1,5-3 2-4

Max recommended shot weight

Low 200 420 200 420 200 420 200 420 350 620 350 620 350 620 350 620

Medium 120 260 120 260 120 260 120 260 150 310 150 310 150 310 150 310

High 40 110 40 110 40 110 40 110 80 200 80 200 80 200 80 200

Suitability

PP *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PS/PE *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

ABS/SAN *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

POM *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

LCP * * * * * * * * * * * * * * * *

PBT * * * * * * * * * * * * * * * *

PET * * * * * * * * * * * * * * * *

PA6/PA66 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PC *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PMMA *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PPO * * * * * * * * * * * * * * * *

PES/PEK * * * * * * * * * * * * * * * *

PPS/PEI * * * * * * * * * * * * * * * *

Contents

Nozzle selection

Gate diameter

A2 nozzle

A2-VG nozzle

A2-MT nozzle

A2 nozzle spare part

Manifold

Ceramic

Inquiry form

Our modular work-horse series, simplicity for easy to use and service, modularity to suit your requirement, All modular elements for the A2 series is the same as use for our A3 All-In-One series.

To �nd nozzle that suit your parts’ gate requirements, simply select nozzle size, length and front style using our nozzle guide.All 8 front styles are available in one exit or three exit tip option. For glass �lled resins and other materials requiring wear resistant tip select our TZM tip for maximized life, available in one exit style. All tips are designed to give minimum stress to material while maintaining a stable controlled gate temperature.Simply drop the Hot Runner system in your mould and adjust gate position to the optimum position using our virtual gate position technology, V-GATE, can it get easier?

Front styles:NSS/PSS: Nut style no visible gate mark on your part

NPS/PPS: Front style give you a ring gate mark on the part

NPX/PPX: Front extended style give you a ring gate mark on the

part used on contoured parts or when you gate on a runner

ENX: sprue style,the “cold sprue replacer”

NOS NOX NPS NPX

ENXPPXPPSPOS

NOS

NOX

NPS

NPX

POS

PPS

PPX

ENX

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

A2 series modular perfection

Front selection guide:All fronts PS/PX and NX have hardness 52-54HRC

Tips:N: needle type, with one or three exits, available in TZM one exit option for reinforced materials

P: open type

Topless direct gate small residue on the part

One exit options for shear sensitive materials

TZM one exit tips for reinforced materials

Topless direct gate small residue on the part

One exit options for shear sensitive material

Direct gate small residue on the part, reduced stringing

One exit options for shear sensitive materials, TZM one exit tips for reinforced materials

Exchangeable gate

Direct gate small residue on the part, reduced stringing

One exit options for shear sensitive materials, TZM one exit tips for reinforced materials

Gating on contour or with a sprue gate

Exchangeable gate

Topless direct gate or as sprue gate

Fast gate cooling

Topless direct gate or on a sprue gate

Exchangeable gate

Direct gate or on a sprue gate small residue on the part

Gating on contour or with a sprue gate

Exchangeable gate

Open sprue gate

Gating on contour or runners

4-5

7

8-9

10

11

12-13

14-17

18

19

www.heatlock.com

Type NOS NOX NPS NPX POS PPS PPX ENX

5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7

0,6-2 0,8-3 0.6-2 0.8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 1,5-3 2-4

Max recommended shot weight

Low 200 420 200 420 200 420 200 420 350 620 350 620 350 620 350 620

Medium 120 260 120 260 120 260 120 260 150 310 150 310 150 310 150 310

High 40 110 40 110 40 110 40 110 80 200 80 200 80 200 80 200

Suitability

PP *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PS/PE *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

ABS/SAN *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

POM *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

LCP * * * * * * * * * * * * * * * *

PBT * * * * * * * * * * * * * * * *

PET * * * * * * * * * * * * * * * *

PA6/PA66 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PC *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PMMA *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PPO * * * * * * * * * * * * * * * *

PES/PEK * * * * * * * * * * * * * * * *

PPS/PEI * * * * * * * * * * * * * * * *

***Excellent *Contact Heatlock

Low Medium High

Nozzle selection guide

Viskosity:

Gate diameter

Gate Ø

6,0

5,0

4,0

3,0

2,5

2,0

1,8

1,5

1,3

1,0

0,8

0,6

1 5 10 20 40 60 80 100 200 300 400 500 800 1200 1600

LV

MV

HV

Shot weight (g)

1. LV 2. MV 3. HV

Runner Ø

Gate Ø

NOTE:1. For “TP” type reduce gate Ø -30%

Low viscosity materials PS, PE, PPMedium viscosity materials ABS, SAN, PA, POMHigh viscosity materials PC, PMMA, PC/ABS, PUR

Above diagram is a guideline built on experience from thousands of applications. However is the result depending on numerous conditions in your mould; balance between shot weight, injection speed, injection pressure, mould temperature, temperature control around the gate area, temperature control opposite the gate.

A smaller gate freeze faster compared with a larger gate, a faster cycle time allow smaller gate, long cycle time requires bigger gate.

If cycle time is short and injection speed fast it may be necessary to design gate cooling to avoid gate to overheat.When you gate on a runner is it recommended to make the gate slightly larger to reduce pressure drop and decrease shear rates. Runner shall be adjusted in size to suit Hot Runner moulding to get shortest cycle time.

by the moulder or simulation considering all factors of the process.

www.heatlock.com

Type NOS NOX NPS NPX POS PPS PPX ENX

5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7

0,6-2 0,8-3 0.6-2 0.8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 0,6-2 0,8-3 1,5-3 2-4

Max recommended shot weight

Low 200 420 200 420 200 420 200 420 350 620 350 620 350 620 350 620

Medium 120 260 120 260 120 260 120 260 150 310 150 310 150 310 150 310

High 40 110 40 110 40 110 40 110 80 200 80 200 80 200 80 200

Suitability

PP *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PS/PE *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

ABS/SAN *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

POM *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

LCP * * * * * * * * * * * * * * * *

PBT * * * * * * * * * * * * * * * *

PET * * * * * * * * * * * * * * * *

PA6/PA66 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PC *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PMMA *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** ***

PPO * * * * * * * * * * * * * * * *

PES/PEK * * * * * * * * * * * * * * * *

PPS/PEI * * * * * * * * * * * * * * * *

***Excellent *Contact Heatlock

Low Medium High

Nozzle selection guide

Viskosity:

Gate diameter

Gate Ø

6,0

5,0

4,0

3,0

2,5

2,0

1,8

1,5

1,3

1,0

0,8

0,6

1 5 10 20 40 60 80 100 200 300 400 500 800 1200 1600

LV

MV

HV

Shot weight (g)

1. LV 2. MV 3. HV

Runner Ø

Gate Ø

NOTE:1. For “TP” type reduce gate Ø -30%

Low viscosity materials PS, PE, PPMedium viscosity materials ABS, SAN, PA, POMHigh viscosity materials PC, PMMA, PC/ABS, PUR

Above diagram is a guideline built on experience from thousands of applications. However is the result depending on numerous conditions in your mould; balance between shot weight, injection speed, injection pressure, mould temperature, temperature control around the gate area, temperature control opposite the gate.

A smaller gate freeze faster compared with a larger gate, a faster cycle time allow smaller gate, long cycle time requires bigger gate.

If cycle time is short and injection speed fast it may be necessary to design gate cooling to avoid gate to overheat.When you gate on a runner is it recommended to make the gate slightly larger to reduce pressure drop and decrease shear rates. Runner shall be adjusted in size to suit Hot Runner moulding to get shortest cycle time.

by the moulder or simulation considering all factors of the process.

www.heatlock.com

www.heatlock.com

A2 nozzle guide

Size

Our V-GATE technology ensure the Hot Runner tips are in maximised position at working temperature during production. Gate geometry and Hot Runner front positions are individually calculated for each application to ensure lower temperature settings with perfect gate performance resulting in low shear stress and cosmetic gate residues.

Generic L1 is at around 170℃ di�erence between moulding temperature and mould.

A2 - NOS - 080 - 05 - 1 - 3

Order example:

Nozzle Front L Feed Tip Exitsseries type dia. mat. in tip

Tip codes: Material: 1=copper alloy, 3=TZMExits: 1=one exit, 3=three exits

Virtual Gate Positing Technology, V-GATE

C=Ceramic;T=Titanium

L

L1

L(NOX)L1(NOX)

L(NOX)L1(NOX)

d1d3d4d5

d6

d7D4

D5D6

D7

D8

L

L1

d1d3d4d5

d6

d7D4

D5D6

D7

D8

05

5

5

C30,T30

C30,T30

2920231820

23

23

07

7

7

C40,T36

C40,T36

352427

24.526.5

27

27

40 40 60 80 100 120 140 16040.11 40.1250.13 60.15 60.1580.18 80.19100.22 100.23120.26

40.11 50.13 60.15 80.18 105.22 125.26

45 55 65 85 105 125 45 65 85 105 125 145 165120.27 140.31 160.34

45.12 65.15 80.19 105.23 125.27 145.31 165.34

50 60 80 100 120Size Size

NOS NOX NPS NPX POS PPS PPX ENX

www.heatlock.com

A2 nozzle guide

Size

Our V-GATE technology ensure the Hot Runner tips are in maximised position at working temperature during production. Gate geometry and Hot Runner front positions are individually calculated for each application to ensure lower temperature settings with perfect gate performance resulting in low shear stress and cosmetic gate residues.

Generic L1 is at around 170℃ di�erence between moulding temperature and mould.

A2 - NOS - 080 - 05 - 1 - 3

Order example:

Nozzle Front L Feed Tip Exitsseries type dia. mat. in tip

Tip codes: Material: 1=copper alloy, 3=TZMExits: 1=one exit, 3=three exits

Virtual Gate Positing Technology, V-GATE

C=Ceramic;T=Titanium

L

L1

L(NOX)L1(NOX)

L(NOX)L1(NOX)

d1d3d4d5

d6

d7D4

D5D6

D7

D8

L

L1

d1d3d4d5

d6

d7D4

D5D6

D7

D8

05

5

5

C30,T30

C30,T30

2920231820

23

23

07

7

7

C40,T36

C40,T36

352427

24.526.5

27

27

40 40 60 80 100 120 140 16040.11 40.1250.13 60.15 60.1580.18 80.19100.22 100.23120.26

40.11 50.13 60.15 80.18 105.22 125.26

45 55 65 85 105 125 45 65 85 105 125 145 165120.27 140.31 160.34

45.12 65.15 80.19 105.23 125.27 145.31 165.34

50 60 80 100 120Size Size

NOS NOX NPS NPX POS PPS PPX ENX

www.heatlock.com

A2-VG series

er Titanium

Order example :

A2 VG 080 05

S .

Easy to install, easy to use

Fast gate cooling

Suitable for direct gate on small parts

For shot weights up to 140 gram

Titanium insulation optional

MT XX XXX XX X

A2 MT 04 040 10 2

Order example :

(Series) (L) (D) (Tip Qty)(Size)

Pneumatic valve gate system

residue on part

Gate diameter 0,8 to 5mm

A2-MT series Multi-tip

2

1

Size

max

Size

T

T T 7

T T

T7 T7

Series

www.heatlock.com

A2-VG series

er Titanium

Order example :

A2 VG 080 05

S .

Easy to install, easy to use

Fast gate cooling

Suitable for direct gate on small parts

For shot weights up to 140 gram

Titanium insulation optional

MT XX XXX XX X

A2 MT 04 040 10 2

Order example :

(Series) (L) (D) (Tip Qty)(Size)

Pneumatic valve gate system

residue on part

Gate diameter 0,8 to 5mm

A2-MT series Multi-tip

2

1

Size

max

Size

T

T T 7

T T

T7 T7

Series

www.heatlock.com

A2 nozzle tip guide

Front spare parts

A2VG pin spare parts

Our standard hard copper alloy tips are suitable for all non �lled resins, BE free. All copper tips are available with one and three exitoptions.

Special tip available up on request

One exit style is recommended for any shear sensitive resins or in cases where cosmetic requirement is high and do not allow �ow line marks.For more durable tips can you choose between our HBM-CDC or TZM-SHN tips. Both are powder metals with excellent heat conductivity and wear resistance. Suitable for abrasive resins, glass or mineral �lled resins. The TZM-SHN quality is the top of the line for heavy duty performance.Nozzle body spare parts list

Extend TN tip

TN tip

Coilheater

Thermocouple

BodyClip

TP tip

Reflector

40 A2BD104005 CS14120330200 TC00140195 GRFT120120-040

50 A2BD105005 CS14120430200 TC00140200 GRFT120120-050

60 A2BD106005 CS14120530225 TC00140210 GRFT120120-060

80 A2BD108005 CS14120730250 TC00140220 GRFT120120-080

100

120

A2BD110005 CS14120930350 TC00140220 GRFT120120-100

A2BD112005 CS14121130350 TC00140250 GRFT120120-120

40 A2BD204007 CS14150310260 TC00140195 GRFT224200-040

60 A2BD206007 CS14150510300 TC00140210 GRFT224200-060

80 A2BD208007 CS14150710350 TC00140220 GRFT224200-080

100 A2BD210007 CS14150910450 TC00140220 GRFT224200-100

120 A2BD212007 CS14151110450 TC00140250 GRFT224200-120

140 A2BD214007 CS14151310500 TC00140250 GRFT224200-140

160 A2BD216007 CS14151510550 TC00140250 GRFT224200-160

Nozzle L Body Coilheater Thermocouple Re�ector

A2VG other spare parts

A2VG tip spare parts

Nozzle TypeTip

A2VG A3VG109261 A3VG211331

Size 05 Size 07

Tip spare part list

NOX

PPS

NPS

POS

NPX

PPX

ENX

A3NOS110101-1

A3OS11010

A3TN109281-1 A3NOS212121-1

A3OS21212

A3TN211351-1

A3NOS110103-1 A3TN109283-1 A3NOS212123-1 A3TN211353-1

A3NOS110101-3

A3NOS110104-1

A3TN109281-3 A3NOS212121-3

A3TN109284-1 A3NOS212124-1

A3TN211351-3

A3TN211354-1

A3NPS108101-1

A3PS10810

A3TN109281-1 A3NPS210121-1

A3PS21012

A3TN211351-1

A3NPS108103-1 A3TN109283-1 A3NPS210123-1 A3TN211353-1

A3NPS108101-3

A3NPS108104-1

A3TN109281-3 A3NPS210121-3

A3TN109284-1 A3NPS212124-1

A3TN211351-3

A3TN211354-1

A3NPX108101-1

A3PX10810

A3TN109281-1 A3NPX210121-1

A3PX21012

A3TN211351-1

A3NPX108103-1 A3TN109283-1 A3NPX210123-1 A3TN211353-1

A3NPX108101-3

A3NPX108104-1

A3TN109281-3 A3NPX210121-3

A3TN109284-1 A3NPX210124-1

A3TN211351-3

A3TN211354-1

A3NOX110101-1A3OS11010

A3TN109331-1 A3NOX212121-1A3OS21212

A3TN211401-1

A3NOX110101-3 A3TN109331-3 A3NOX212123-3 A3TN211401-3

A3ENX10810 A3ENX10810 A3ENX10810 A3ENX21012 A3ENX21012 A3ENX21012

A3POS11010 A3OS11010

A3TP10927

A3POS21212 A3OS21212

A3TP21133A3PPS10810 A3PS10810 A3PPS21012 A3PS21012

A3PPX10810 A3PX10810 A3PPX21012 A3PX21012

Size 05 Size 07Item code Item code

Nut Tip Nut Tip

1 exit exit

copper HBM-CDC TZM-SHN copper

A3TN109281-1

A3TN109331-1

A3TN211351-1

A3TN211401-1

A3TN109283-1

A3TN109333-1

A3TN211353-1

A3TN211403-1

A3TN109281-3

A3TN109331-3

A3TN211351-3

A3TN211401-3

A3TN109284-1

A3TN211354-1

Size 05 Size 07

L=40-80mm

PN0415230

L=100-120mm L=40-100mm L=120-160mm

PN0625260

Size 05

Size 07CPPT063136 CPCY063835 CPCT064010 CPVS063124 ORIN-00235 ORIN-00234 ORIN-00233 ORIN-00228 ORIN-00227

A2MT

A2MT 04

A2MT 05

A2MBD05080242

A2MBD05080243

A2MBD05080244

A2MBD05080322

A2MBD05080323

A2MBD05080324

CS01370720700

CS01430720900

MTRFT548073

MTRFT556073

TIM06505308

TIM07306108

A2MBD04040102

A2MBD04080102

A2MBD04060162A3TN0465251

A3SL650908

A3SL6509086

A3OS11010 TC00140220A3TN109281-1

A2MBD04080162

A2MBD04060164

A2MBD04080164

CS14210330300

CS14210690450

CS01280520500

CS01280680600

CS01280520500

CS01280680600

TC00140210

TC00140230

TC00140220

TC00140230

TC00140220

TC00140230

RFT334200-040TIM05003908

RFT334200-080

RFT438200-060

RFT438200-080

RFT438200-060TIM05404408

RFT438200-080

Pin

A2VG Piston CylindorHousing

Cylindor Top

ValveSeal Viton Oring

Nozzle Type Body Tip Nut Coilheater Thermocouple Re�ector Titanium

www.heatlock.com

A2 nozzle tip guide

Front spare parts

A2VG pin spare parts

Our standard hard copper alloy tips are suitable for all non �lled resins, BE free. All copper tips are available with one and three exitoptions.

Special tip available up on request

One exit style is recommended for any shear sensitive resins or in cases where cosmetic requirement is high and do not allow �ow line marks.For more durable tips can you choose between our HBM-CDC or TZM-SHN tips. Both are powder metals with excellent heat conductivity and wear resistance. Suitable for abrasive resins, glass or mineral �lled resins. The TZM-SHN quality is the top of the line for heavy duty performance.Nozzle body spare parts list

Extend TN tip

TN tip

Coilheater

Thermocouple

BodyClip

TP tip

Reflector

40 A2BD104005 CS14120330200 TC00140195 GRFT120120-040

50 A2BD105005 CS14120430200 TC00140200 GRFT120120-050

60 A2BD106005 CS14120530225 TC00140210 GRFT120120-060

80 A2BD108005 CS14120730250 TC00140220 GRFT120120-080

100

120

A2BD110005 CS14120930350 TC00140220 GRFT120120-100

A2BD112005 CS14121130350 TC00140250 GRFT120120-120

40 A2BD204007 CS14150310260 TC00140195 GRFT224200-040

60 A2BD206007 CS14150510300 TC00140210 GRFT224200-060

80 A2BD208007 CS14150710350 TC00140220 GRFT224200-080

100 A2BD210007 CS14150910450 TC00140220 GRFT224200-100

120 A2BD212007 CS14151110450 TC00140250 GRFT224200-120

140 A2BD214007 CS14151310500 TC00140250 GRFT224200-140

160 A2BD216007 CS14151510550 TC00140250 GRFT224200-160

Nozzle L Body Coilheater Thermocouple Re�ector

A2VG other spare parts

A2VG tip spare parts

Nozzle TypeTip

A2VG A3VG109261 A3VG211331

Size 05 Size 07

Tip spare part list

NOX

PPS

NPS

POS

NPX

PPX

ENX

A3NOS110101-1

A3OS11010

A3TN109281-1 A3NOS212121-1

A3OS21212

A3TN211351-1

A3NOS110103-1 A3TN109283-1 A3NOS212123-1 A3TN211353-1

A3NOS110101-3

A3NOS110104-1

A3TN109281-3 A3NOS212121-3

A3TN109284-1 A3NOS212124-1

A3TN211351-3

A3TN211354-1

A3NPS108101-1

A3PS10810

A3TN109281-1 A3NPS210121-1

A3PS21012

A3TN211351-1

A3NPS108103-1 A3TN109283-1 A3NPS210123-1 A3TN211353-1

A3NPS108101-3

A3NPS108104-1

A3TN109281-3 A3NPS210121-3

A3TN109284-1 A3NPS212124-1

A3TN211351-3

A3TN211354-1

A3NPX108101-1

A3PX10810

A3TN109281-1 A3NPX210121-1

A3PX21012

A3TN211351-1

A3NPX108103-1 A3TN109283-1 A3NPX210123-1 A3TN211353-1

A3NPX108101-3

A3NPX108104-1

A3TN109281-3 A3NPX210121-3

A3TN109284-1 A3NPX210124-1

A3TN211351-3

A3TN211354-1

A3NOX110101-1A3OS11010

A3TN109331-1 A3NOX212121-1A3OS21212

A3TN211401-1

A3NOX110101-3 A3TN109331-3 A3NOX212123-3 A3TN211401-3

A3ENX10810 A3ENX10810 A3ENX10810 A3ENX21012 A3ENX21012 A3ENX21012

A3POS11010 A3OS11010

A3TP10927

A3POS21212 A3OS21212

A3TP21133A3PPS10810 A3PS10810 A3PPS21012 A3PS21012

A3PPX10810 A3PX10810 A3PPX21012 A3PX21012

Size 05 Size 07Item code Item code

Nut Tip Nut Tip

1 exit exit

copper HBM-CDC TZM-SHN copper

A3TN109281-1

A3TN109331-1

A3TN211351-1

A3TN211401-1

A3TN109283-1

A3TN109333-1

A3TN211353-1

A3TN211403-1

A3TN109281-3

A3TN109331-3

A3TN211351-3

A3TN211401-3

A3TN109284-1

A3TN211354-1

Size 05 Size 07

L=40-80mm

PN0415230

L=100-120mm L=40-100mm L=120-160mm

PN0625260

Size 05

Size 07CPPT063136 CPCY063835 CPCT064010 CPVS063124 ORIN-00235 ORIN-00234 ORIN-00233 ORIN-00228 ORIN-00227

A2MT

A2MT 04

A2MT 05

A2MBD05080242

A2MBD05080243

A2MBD05080244

A2MBD05080322

A2MBD05080323

A2MBD05080324

CS01370720700

CS01430720900

MTRFT548073

MTRFT556073

TIM06505308

TIM07306108

A2MBD04040102

A2MBD04080102

A2MBD04060162A3TN0465251

A3SL650908

A3SL6509086

A3OS11010 TC00140220A3TN109281-1

A2MBD04080162

A2MBD04060164

A2MBD04080164

CS14210330300

CS14210690450

CS01280520500

CS01280680600

CS01280520500

CS01280680600

TC00140210

TC00140230

TC00140220

TC00140230

TC00140220

TC00140230

RFT334200-040TIM05003908

RFT334200-080

RFT438200-060

RFT438200-080

RFT438200-060TIM05404408

RFT438200-080

Pin

A2VG Piston CylindorHousing

Cylindor Top

ValveSeal Viton Oring

Nozzle Type Body Tip Nut Coilheater Thermocouple Re�ector Titanium

www.heatlock.com

Manifold

Ensure adequate clampingbolts are used

Take in to account thermalexpansion of the manifoldin tool build height Feed bush sealing protect

the system from material entering the tool from the machine nozzle

Assembly example

120°C 140°C 180°C 200°C 220°C

PLEASE NOTE: The ceramic back support is delivered with nominal dimension 7 +0,02 and 10+0.02 and 14 +0,02.This is to be grind to dimension speci�ed on our GA drwg to give correct air gap in cold Condition, to ensure sealing of hot runner system in working temperature.General add a manifold picture to this spread to show our clearly we have a big manifold selection

Feed bush heater

Feed bush

Back spacer

Nozzle

Center location spacer

Price optimized hot runner solutions

Ceramic insulated manifolds

Optional ceramic insulated nozzles

Special solutions or standard nozzle series

Valve gate systems

Multi tip nozzles

A2 Standard hot runner series, �oatingmanifold system, our re�ned workhorse

View AA

www.heatlock.com

Manifold

Ensure adequate clampingbolts are used

Take in to account thermalexpansion of the manifoldin tool build height Feed bush sealing protect

the system from material entering the tool from the machine nozzle

Assembly example

120°C 140°C 180°C 200°C 220°C

PLEASE NOTE: The ceramic back support is delivered with nominal dimension 7 +0,02 and 10+0.02 and 14 +0,02.This is to be grind to dimension speci�ed on our GA drwg to give correct air gap in cold Condition, to ensure sealing of hot runner system in working temperature.General add a manifold picture to this spread to show our clearly we have a big manifold selection

Feed bush heater

Feed bush

Back spacer

Nozzle

Center location spacer

Price optimized hot runner solutions

Ceramic insulated manifolds

Optional ceramic insulated nozzles

Special solutions or standard nozzle series

Valve gate systems

Multi tip nozzles

A2 Standard hot runner series, �oatingmanifold system, our re�ned workhorse

View AA

www.heatlock.com

Part No. M A(Ø) F(Ø)L=120 L=140 L=160 L=180 L=200 L=220

X X X X X X

SMO/3606 20 18 660 80 100 120 140 160

SMO/3608 24 22 8

MPart No. A(Ø) F(Ø)L=120 L=140 L=160 L=180 L=200 L=220 L=260 L=300 L=340

X X X X X X X X X

SMI/3606 20 18 660 80 100 120 140 160 200 240 280

SMI/3608 24 22 8

A(Ø) F(Ø) YL=140 L=160 L=180 L=200 L=220 L=260 L=300 L=340

L1X X X X X X X X

SMH/3606 20 18 680 80 100 120 140 160 200 240 280 134

SMH/3608 24 22 8

SMH/3606 20 18 6100 100 120 140 160 200 240 280 154

SMH/3608 24 22 8

SMH/3606 20 18 6120 120 140 160 200 240 280 174

SMH/3608 24 22 8

SMH/3606 20 18 6140 140 160 200 240 280 194

SMH/3608 24 22 8

M A(Ø) F(Ø)

L=242 L=302 L=362 L=422 L=482 L=542 L=662 L=782

L1=129 L1=149 L1=169 L1=182 L1=202 L1=222 L1=262 L1=302

X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y

SMXX/3606 20 18 660 80 100 120 140 160 200 240

SMXX/3608 24 22 8

M A(Ø) F(Ø)L=129 L=149 L=169 L=182 L=202 L=222 L=262 L=302

X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y

SMX/3606 20 18 660 80 100 120 140 160 200 240

SMX/3608 24 22 8

M A(Ø) F(Ø) YL=222 L=264 L=305 L=344 L=384 L=465

L1X X X X X X

SMY/3606 20 18 680 80 100 120 142

SMY/3608 24 22 8

SMY/3606 20 18 6100 100 120 140 162

SMY/3608 24 22 8

SMY/3606 20 18 6120 120 140 160 182

SMY/3608 24 22 8

SMY/3606 20 18 6140 140 160 200 202

SMY/3608 24 22 8

Code

Part No.

Part No.MPart No.

www.heatlock.com

Part No. M A(Ø) F(Ø)L=120 L=140 L=160 L=180 L=200 L=220

X X X X X X

SMO/3606 20 18 660 80 100 120 140 160

SMO/3608 24 22 8

MPart No. A(Ø) F(Ø)L=120 L=140 L=160 L=180 L=200 L=220 L=260 L=300 L=340

X X X X X X X X X

SMI/3606 20 18 660 80 100 120 140 160 200 240 280

SMI/3608 24 22 8

A(Ø) F(Ø) YL=140 L=160 L=180 L=200 L=220 L=260 L=300 L=340

L1X X X X X X X X

SMH/3606 20 18 680 80 100 120 140 160 200 240 280 134

SMH/3608 24 22 8

SMH/3606 20 18 6100 100 120 140 160 200 240 280 154

SMH/3608 24 22 8

SMH/3606 20 18 6120 120 140 160 200 240 280 174

SMH/3608 24 22 8

SMH/3606 20 18 6140 140 160 200 240 280 194

SMH/3608 24 22 8

M A(Ø) F(Ø)

L=242 L=302 L=362 L=422 L=482 L=542 L=662 L=782

L1=129 L1=149 L1=169 L1=182 L1=202 L1=222 L1=262 L1=302

X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y

SMXX/3606 20 18 660 80 100 120 140 160 200 240

SMXX/3608 24 22 8

M A(Ø) F(Ø)L=129 L=149 L=169 L=182 L=202 L=222 L=262 L=302

X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y

SMX/3606 20 18 660 80 100 120 140 160 200 240

SMX/3608 24 22 8

M A(Ø) F(Ø) YL=222 L=264 L=305 L=344 L=384 L=465

L1X X X X X X

SMY/3606 20 18 680 80 100 120 142

SMY/3608 24 22 8

SMY/3606 20 18 6100 100 120 140 162

SMY/3608 24 22 8

SMY/3606 20 18 6120 120 140 160 182

SMY/3608 24 22 8

SMY/3606 20 18 6140 140 160 200 202

SMY/3608 24 22 8

Code

Part No.

Part No.MPart No.

Please provide the following information:

Customer Quote NO.:

Company:

Contact: Date:

Address:

Tel:

Fax:

E-mail:

Product Description:

Material: Glass Filled: %

Frame Retardant:

Per Product Weight:

NO. of Cavities:

NO. of Gates Per Product:

Wall Thickness:

Remarks:

Order example: H6080-94+10NPX1-3 05-R19D5H

Manifold Nozzle Feed bush

Type X Y — LA LA+ Front type Tip material Exits in tip Runner — R D Heater

H 60 80 - 94 10 NPX 1 - 3 05 - R19 D5 H

KEA0260XXX

E+0.01

+0

Ceramic

Ceramic clamp technology CE-FIX

Standard ceramic

A E

KEA0260310 26 10

KEA0260314 26 14

KEA0260620 26 20

Our latest development within our well proven ceramic

Runners with Ceramics. Ceramic insulation is superior insulator compared with anything else; it LOCK HEAT in!

Result is less heat transform at contact surfaces, still with excessive support surfaces to ensure mould stability at the same time energy saving. With our latest patented CE-FIX technology have we made ceramics even easier to use with increased sustainability, easy to install and adjust.

Item code Description

Back spacer

Support spacer

Center location spacer

from manifold to clamp plate. One side has 4 steel spacers and the other 4 ceramic spacers. Contact surface of the spacers was 450mm2.

2

between steel and ceramics. Ceramics save 0.33Wh for every mm2 contact surface compared with steel per hour.

Summarizing:> remarkable energy saving

> less heat loss means less work for your chiller

www.heatlock.com

Please provide the following information:

Customer Quote NO.:

Company:

Contact: Date:

Address:

Tel:

Fax:

E-mail:

Product Description:

Material: Glass Filled: %

Frame Retardant:

Per Product Weight:

NO. of Cavities:

NO. of Gates Per Product:

Wall Thickness:

Remarks:

Order example: H6080-94+10NPX1-3 05-R19D5H

Manifold Nozzle Feed bush

Type X Y — LA LA+ Front type Tip material Exits in tip Runner — R D Heater

H 60 80 - 94 10 NPX 1 - 3 05 - R19 D5 H

KEA0260XXX

E+0.01

+0

Ceramic

Ceramic clamp technology CE-FIX

Standard ceramic

A E

KEA0260310 26 10

KEA0260314 26 14

KEA0260620 26 20

Our latest development within our well proven ceramic

Runners with Ceramics. Ceramic insulation is superior insulator compared with anything else; it LOCK HEAT in!

Result is less heat transform at contact surfaces, still with excessive support surfaces to ensure mould stability at the same time energy saving. With our latest patented CE-FIX technology have we made ceramics even easier to use with increased sustainability, easy to install and adjust.

Item code Description

Back spacer

Support spacer

Center location spacer

from manifold to clamp plate. One side has 4 steel spacers and the other 4 ceramic spacers. Contact surface of the spacers was 450mm2.

2

between steel and ceramics. Ceramics save 0.33Wh for every mm2 contact surface compared with steel per hour.

Summarizing:> remarkable energy saving

> less heat loss means less work for your chiller

www.heatlock.com

Hong Kong:Heatlock Co Ltd

ph: +852 8120 5469fx: +852 2653 5230

China PRC:Ramada Plaza, Room 1108, Building 1, Beijiao TownShunde District, Foshan City, Guangdong, PRCPostal code: 528311ph: +86 757 2991 5868fx: +86 757 2991 5860

Order & info: frontdesk@heatlock.com

For a complete list of our distributor around the world, please refer to our website www.heatlock.com

Heatlock 09/2015. All right reserved.

Wealth Commercial Centre, 1805, 48 Kwong Wa StMong Kok KLN, Hong Kong

Vol.2