Greenbrier & Russel

What’s New In Manufacturing?: Oracle 11.5.9

March 2, 2004

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Agenda

▪ Key Enhancements to “Core Functionality”

▪ Configure-to-Order▪ Manufacturing Scheduling▪ Shop Floor Management▪ Warehouse Management▪ Advanced Product Catalog

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EBS Footprint – Focus for Today◆ Discrete Manufacturing

■ Project Manufacturing■ Flow Manufacturing■ Project Contracts■ Shop Floor Management

◆ Logistics■ Inventory Management■ Mobile Supply Chain Apps■ Warehouse Management■ Transportation Execution

◆ Product Lifecycle Management■ Advanced Product Catalog■ CADView-3D■ Project Mgmt/Collaboration

Suite

◆ Order Management◆ Supply Chain Planning◆ Procurement◆ Manufacturing◆ Logistics◆ Service◆ Maintenance Mgmt◆ Product Lifecycle Mgmt◆ Supply Chain Analytics◆ Finance◆ HR◆ Projects◆ Marketing/Sales◆ Interaction Center

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Current Release – 11.i.9◆ 1800 New Capabilities overall

■ 50% industry-specific■ 50% cross-industry

◆ Oracle’s Overall E-Business Strategy■ Expand Industry-specific capabilities■ Additional New Modules■ Real-time Business Intelligence■ Lower Total Cost of Ownership

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“Core” Manufacturing Functionality

▪ What:▪ Inventory▪ Bills of Material▪ Work in Process

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Inventory◆ Consigned Inventory from Supplier

■ Receiving & maintaining goods belonging to Supplier■ Can be used with or separately from VMI■ Suppliers can view in-transit and on-hand balances through

iSupplier Portal■ Purchasing can do “consigned” receipts (no accruals)■ Deliver into stock either in separate subinventory or

commingled■ Can transfer from consigned stock to regular inventory using

Consigned Inventory Transaction form or hand-held UI.■ New Consumption Setup form to define transactions that

automatically consume consigned material■ Can adopt manual supplier billing or “pay on use” billing

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Inventory – Consigned from Supplier

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Inventory – Consigned from Supplier

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Inventory – Consigned from Supplier

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Inventory◆ Move Order “Fill/Kill”

■ Can automatically close all open lines on a move order (used for partial fulfillments)

◆ Min/Max Move Order Enhancements■ Transit time

• Can define transit time when computing sourcing date• Transit time may differ by sourcing org

■ Report can create one move order for everything or one per planning subinventory

■ Can optionally execute min/max for all min/max subinventories in an org

◆ OSFM Lot API■ Lot Transactions API allows lots split, merge, translate, etc.

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Inventory◆ Pick Methodologies for WIP

■ All pick methodologies available for shipments now supported for component picking in Manufacturing

■ Pick Slip grouping and Pick Methodologies (i.e. bulk picking, work order picking, user-defined grouping rules)

■ User indicates rule for each component pick release; tasks grouped accordingly

■ Rules may be manufacturing-specific (based on job, department, or operation) or more generic (item, subinventory, locator)

◆ Serial Tracking in WIP with Genealogy■ Initiate WIP transactions by Serial Number■ WIP jobs linked to pre-defined assembly serial numbers■ Serial Label printing w/job info■ With these enhancements, now have full serialization

capability for entire Store-Build-Ship-Service process

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Item Enhancements◆ New Item Attributes

■ Installed Base Tracking for Service (Service)■ Configurator Model Type (BOM)■ Activity Source (Asset Mgmt)■ Lot Substitution Enabled (Inventory)■ Minimum License Quantity (iStore)

◆ Item Catalog and Item Revision MLS-enabled◆ Item Category definition enhancements

■ 2 new Flags for Purchasing Class flexfield structure• Enabled for iProcurement• Viewable by Suppliers

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BOM Enhancements◆ Routings

■ Skills-related attributes for BOM resources ■ Time Component on Operations Effectivity■ Serialization Starting Operation Sequence Number■ Switch alternate to primary API■ Principle Flag validation on Routings■ Reason Code for Resource Capacity changes■ Routing Export API■ Attachments enabled for Routing header & revisions■ Resource downtime as capacity change■ Long Description on Routing Operations■ Work Order Billing attributes on resource

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Routing Resources- Skills region

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Routings-Time Effectivity

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Serialization Starting Sequence

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Other BOM Enhancements◆ AutoCreate Supply Flag on

Components■ Used for Asset Activity BOM’s to identify

components for which Move Orders or PO’s should be created

◆ Enhanced BOM export functionality

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Work in Process◆ Lead Time Calculation Enhancement◆ Support for Additional Pick Methodologies◆ Option to Manually Release Tasks for

Component Picking ◆ Enhanced Warnings when Completing,

Canceling, or Closing Jobs■ Purchase Orders■ Sales Orders

◆ Component Picking by Job Operation◆ Serial Tracking & Genealogy through Production◆ Additional Date Choices on Closed Jobs SRS◆ Unit Effectivity Update via Mass Load◆ Infinite Scheduler Modifications

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WIP – Component Pick Release

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Configure-to-Order

◆ Multiple instances of ATO model under ATO model parent■ Can interactively add or delete “child” ATO model

components during Configurator runtime■ Must be “non-phantom”

◆ Multi-level Auto Create Supply■ Option in shipping org to automatically create supply for:

• Top-level item• All levels of auto-created configurations• All levels of configurations and ATO items

■ Each level can have different type of supply, I.e.• Top-level – Discrete Job• Lower-level – Purchase Requisition

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Configure-to-Order◆ Supply-to-Order Workbench

■ Enables Customer Service to provide order status without navigating to PO, WIP, Flow forms for info

■ Single source of info for Configured, Assembled-to-Order, and Drop-shipped products.

■ Accessible from order header or line (Actions button)■ Can view:

• Multi-level configuration details• Supply info for top-level configuration (WIP job, PO, etc.)

◆ Enhanced Costing■ Will roll up an estimated cost in Avg, FIFO, and LIFO Costing

orgs for component-level cost, and transfer to parent in Std Costing org for standard Cost Roll-up.

■ New “CTO BUY” cost type based on rollup list prices in that org

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Manufacturing Scheduling◆ Resource Scheduling Workbench

■ Display of Resource Downtime■ User Preferences for what gets displayed■ User Controlled Dispatching■ Advanced Constraint Violation Feedback

◆ Load/Capacity Display■ By Department■ For Shared Resources

◆ Real-Time Resource Load Reduction upon Completion

◆ Equipment Downtime Integration w/EAM◆ Enhanced Forward Scheduling (Based on

current time/date)◆ Option to Respect Resource Utilization &

Efficiency

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Resource Scheduling Workbench

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Manufacturing Scheduling

◆ Scheduling Time Fence◆ Decimal Values in Load/Capacity

Graph◆ Support for Scheduling Jobs longer

than Horizon Length

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Shop Floor Management◆ Supports complex shop floor information needs◆ Bridges the gap between MFG and MES systems◆ Not just for the Semiconductor industry anymore◆ Features:

■ Dynamic Network Routings■ Complex Lot Transactions■ Lot Genealogy■ Yield-Based Operational Costing■ Co-Product Definition■ Integrated with APS, WMS, outside MES systems

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Shop Floor Management

◆ Co-Product Enhancements◆ Jump Enhancement◆ Outside Processing Enhancements on lot-based

jobs◆ Time Component on Routing Operations◆ Kanban supports lot-based jobs◆ Operation & Component Effectivity on Lot-Based

Jobs

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Warehouse Management

◆ Cluster Picking◆ Common UI for Mobile Receiving◆ Direct Ship on LPN Reservations◆ Drop by LPN◆ Express Receiving for Internal Requisitions◆ Labeling Enhancements◆ Response API for Material Handling Equipment◆ Re-use of empty LPN’s◆ Task Planning Control Board

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Product Lifecycle Management◆ Process of Managing products through entire life

■ Concept■ Development■ Prototype■ Product Introduction■ Maintenance■ Retirement

◆ Heart of PLM: Advanced Product Catalog■ Browser-based application■ Can manage product definitions and catalog through life

cycle■ Can perform change management (I.e. ECO’s)■ Can collaborate with suppliers and customers with secured

data

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Advanced Product Catalog

◆ Item Catalog■ Security Control over certain aspects of item

information■ Item Classification■ Hierarchical categories with “inherited”

functions/attributes■ Item and Item-revision user-defined attributes for

“structured” specification information■ User-defined functions by category■ Role-based security at org, catalog category, or item

levels■ Keyword search and advanced search capabilities■ Multiple descriptions and images for an item■ Can assign a “lifecycle” to an item

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Advanced Product Catalog

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Advanced Product Catalog

◆ Change Management■ Flexible Approval routing system with role-

based security■ User-defined Change Categories and Types■ User-defined Line Types & Attributes■ Workflow-based Assignment/Approvals■ Advanced Search capability■ Dependency Management■ Item and Project Reporting references

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Summary

▪ Key Enhancements to “Core Functionality”

▪ Configure-to-Order▪ Manufacturing Scheduling▪ Shop Floor Management▪ Warehouse Management▪ Advanced Product Catalog

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Questions & Answers

Bill Pick - Greenbrier & Russelwpick@gr.com