Optimizing cement manufacturing operations

Solutions and capabilities for the cement industry

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Schneider Electric is the global specialist in energy management and automation.

With revenues of €27 billion in FY2015, our 180,000 employees serve customers

in over 100 countries, helping them to manage their energy and process in ways

that are safe, reliable, efficient, and sustainable. From the simplest of switches

to complex operational systems, our technology, software, and services improve

the way our customers manage and automate their operations. Our connected

technologies will reshape industries, transform cities, and enrich lives.

At Schneider Electric, we call this Life Is On.

Cement

Minimize cost per ton and optimize energy and production efficiency with dedicated cement production optimization solutions.

Value proposition for minerals processing and cement manufacturing customers

Schneider Electric helps cement and minerals customers:

• Maintain the social license to operate through our energy and sustainability solutions and services

• Maximize plant efficiency by deploying our production and operation optimization solutions

• Maximize value creation by leveraging our process experts and our planning and design consulting services

Schneider Electric: Our expertise at your service

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2. Obtain and maintain the social license to operate

• Sustainability services and solutions

• Energy efficiency services and solutions

• Emissions management and reduction

• Waste heat recovery optimization

• Integration of renewable energy

3. Increase operational efficiency: maximize worker effectiveness, asset utilization, and production efficiency

Production efficiency

• Operation intelligence (Energy PerformanceTM solutions and services)

• Process control and supervision (SCADA and HMI systems)

• Advanced process control and real-time optimization (PLC and DCS systems)

• Power distribution, power management, and power quality (MV and LV systems)

• Intelligent motor protection and motor control solutions (MV and LV systems)

• Manufacturing Execution System (quality performance, productions, etc.)

Worker effectiveness

• Mobile workforce, decision support system, and task management

• Situational awareness

• Real-time mobile information

Asset utilization

• Asset performance (OEE) and optimization

• Condition monitoring

• Predictive analytics

4. Improve control over the entire value chain to optimize business results

• Information/operations management

• Enterprise Asset Management

• Business Process Management and workflow software

• Trading and risk management

• Energy procurement services

Products, solutions, and servicesSolutions and capabilities you can count on

Schneider Electric is committed to helping you meet your challenges throughout

every step of the manufacturing process. With a comprehensive portfolio of

products and solutions, a network of technical experts and consulting services,

and a dedicated global supply chain, Schneider Electric is perfectly positioned

to be your partner of choice.

1. Improve safety and security

• Process and machine safety solutions

• Electrical distribution safety solutions

• Video monitoring: surveillance and analytics

• Building access management systems

• Operator training tools

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A strong global supply chain• 40,000+ people

Purchasing

• 50,000 suppliers

• 1M+ tons of raw material

Manufacturing

• 250+ factories in 48 countries

• 2.5M sqm

Logistics

• 100+ distribution centers

• 500K+ products

• Custom solutions

Committed to innovation and R&D• 11,000+ technical and R&D engineers

• Five R&D hubs (China, France, India, Mexico, USA)

• 4 – 5% of sales dedicated to research and development

56%In 2014, China produced

56% of the 4.3 billion tons of

cement made in the world.

14b€The cement industry invests

approximately 14 billion

euros per year in production

capacity (OPEX and CAPEX).

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Professional servicesEnergy and sustainability services

• Sustainability strategy and reporting

• Carbon management and reporting

• Energy-efficiency assessments and optimization

• Energy procurement, business, and market intelligence

Power distribution, process control, and automation services

• Engineering studies (arc flash compliance, power systems, networks)

• Systems integration

• Preventive maintenance solutions

• Maintenance and testing

• New installations, modernizations, and upgrades

• Custom solutions

Dedicated resources for Mining, Minerals, and Metals• 300+ people (front office)

• Projects and execution centers in most Schneider Electric countries

• Six Mining, Minerals, and Metals global centers (Australia, Brazil, Canada, China, France, South Africa, India)

• Dedicated application centers and solution development organizations

Schneider Electric Industries SAS

Head Office35 rue Joseph Monier92506 Rueil-Malmaison Cedex- FranceTel.: +33 (0)1 41 20 70 00

www.schneider-electric.com

March 2016

Due to evolution of standards and equipment, characteristics indicated in texts and images in this document are binding only after confirmation by our departments.

©2016 Schneider Electric. All Rights Reserved. All trademarks are the property of Schneider Electric SE, its subsidiaries and affiliated companies.998-19630650_GMA-US

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For additional information on Schneider Electric cement solutions visit:

Cement Production Optimization: Quzhai Cement, China The Schneider Electric Cement Production Optimization Solution helps cement producers monitor, control, and identify process inefficiencies, thereby improving plant and energy efficiency. This video shows the solution in action at the Quzhai Cement plant in China, with customer feedback on the value of the solution to their business. http://tv.schneider-electric.com/site/schneidertv/?video=AzdGFwcDrVbSeIXN81I4YZ0YnIB21tJP&chnl=Industry&args=ww/en

See an energy-efficient cement solution in action utilizing the Schneider Electric innovative process automation solution, PlantStruxureTM PES. http://tv.schneider-electric.com/site/schneidertv/?video=BvbWN5YzqYEOoLic6p9KfSom89P3CHDH&chnl=Industry&args=ww/en

White Paper: Mastering fan system efficiency. Focus on centrifugal fans in cement processes http://www.schneider-electric.com/solutions/ww/en/med/134177657/application/pdf/1975_mastering-fan-system-efficiency_schneider-new.pdf

White Paper: Production Resource Optimization http://www.schneider-electric.com/solutions/ww/en/med/134194212/application/pdf/1976_production-resource-optimization_schneider-wh.pdf