Optimization for Polyimide Circuit Design of Space Transformer … · 2017. 3. 26. · Polyimide...

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Optimization for Polyimide Circuit Design of Space Transformer on Probe Card Sang‐Kyu Yoo Samsung Electronics Tae‐Kyun Kim, Yong‐Ho Cho Microfriend Jong‐Kwan Yook Yonsei University

Transcript of Optimization for Polyimide Circuit Design of Space Transformer … · 2017. 3. 26. · Polyimide...

Page 1: Optimization for Polyimide Circuit Design of Space Transformer … · 2017. 3. 26. · Polyimide Thin Film Circuit(Copper) MEMS Structure - STF consists of Universal MLC and Polyimide

Optimization for Polyimide CircuitDesign of Space Transformer

on Probe CardSang‐Kyu YooSamsung Electronics

Tae‐Kyun Kim, Yong‐Ho ChoMicrofriend

Jong‐Kwan YookYonsei University

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Overview

• Introduction of Probe Card Test• Basic Study for Polyimide Circuit Design• Signal Integrity on Probe Card• Summary• Future Works

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• Probe Card needs for High Parallel, High Speed and High Density.

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Introduction of Probe Card Test

- Probe Card has a Function of Interface between ATE and Device.- As Test Channels are Increase, Signal Integrity is getting more Important.- It is necessary for High Parallel, High Density and High Speed on Probe Card.

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2008 2012 2016 2020

PAD Size70x80(um)

PAD Size50x60(um)

PAD Size45↓x50↓(um)

Ch. SharedX4

Ch. SharedX6

Ch. Sharedx14↑

Ch. SharedX16↑

PAD Size45x55(um)

Total Pins70K↓

Total Pins70K↑

Total Pins150K↑

Total Pins300K↓

Introduction of Probe Card Test• Test Trends- Smaller PAD Size & Fine Pitch and Higher Pin Counts- Necessity of High Speed Testing Technology on Probe Card- Higher Circuit Design Density

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Introduction of Probe Card Test

• Advantage of Polyimide Thin Film - Very Small VIA Hole

- Highly Denser Circuit

- Low Relative Dielectric Constant

- High Propagation Velocity

- High Speed Digital Circuits

- Low Cost

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Basic Study for PI Circuit Design• Needs for Electrical Characteristics of Circuit Trace in

Polyimide Thin Film- Dielectric Constant : 3.2- Impedance depends on Trace THK., Width, Material, Ground(Mesh & Plane)

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Basic Study for PI Circuit Design• Impedance depends on

Circuit Trace Width & Thickness and PI Thickness.

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Basic Study for PI Circuit Design

• Circuit Design on Polyimide Thin Film- Normally, Target Impedance needs for 50±10% Ohm. - Impedance mismatching affects poor Signal Quality.

• Impedance depends on Circuit Trace Width & Thickness and PI Thickness.

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Basic Study for PI Circuit Design• Analysis of Impedance for Trace Material (Cu), Width

and Ground Type (Mesh or Plane)

Trace Width 30um (Cu)+ Ground Type

Trace Width 50um (Cu)+ Ground Type

Trace Width 80um (Cu)+ Ground Type

Trace Width 20um (Cu)+ Ground Type

Trace Width 100um (Cu)+ Ground Type

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• Analysis of Impedance for Trace Material (Au), Width and Ground Type (Mesh or Plane)

Basic Study for PI Circuit Design

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Basic Study for PI Circuit Design• Analysis of Impedance for Circuit Trace

- Depends on Circuit Material, Width and Ground Type- Copper (Cu) vs Gold (Au)

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Basic Study for PI Circuit Design• Impedance Compared of Copper (Cu) with Gold (Au)

- Copper (Cu) vs Gold (Au) , Mesh Ground vs Plane Ground

ResistivityCupper (Cu): 1.68 10 ΩmGold (Au): 2.2 10 Ωm

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Basic Study for PI Circuit Design• Insertion Loss (Transmission coefficient)

- Depends on Circuit Material, Width and Ground type(Mesh & Plane)- Mesh Ground Insertion Loss Max. -1.5dB @ 4GHz

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Basic Study for PI Circuit Design

Copper Resistivity. Ωm

- As Trace Length is Large, the Resistance is getting Higher.- As Trace Width is Large, the Resistance is getting Lower.

• Measurement vs Calculation (Trace)

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Basic Study for PI Circuit Design

- As Trace Width is Small, the Impedance is getting Higher.- Measurement shows impedance for Circuit Trace Width.

• Measurement (Impedance)

TYPE1 : Width 30umTYPE2 : Width 50umTYPE3 : Width 80umTYPE4 : Width 100um

Impe

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Basic Study for PI Circuit Design• Measurement (Insertion Loss)

- Analysis of Circuit Trace on Polyimide Thin Film

Insertion Loss : ‐0.5~‐1.3dB@100MHz

Group1

Group2

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Signal Integrity on Probe Card

LGAMLC

(Multi Layer Ceramic)Through VIA

Polyimide Thin Film MEMS StructureCircuit (Copper)

- STF consists of Universal MLC and Polyimide Thin Film.- Polyimide Circuit is made by MEMS Process.- MEMS Structure is stacked up after Polyimide Circuit Process.

• Concept of Circuit Design on Space Transformer (STF)

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Signal Integrity on Probe Card

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Power Plane

ZIF

Test Driver

Tester Power

Main PCB Interposer MLC Needle

Device

Power Plane

- Input Voltage : 1.1V- Data : IO Ch.@Memory- Data Rate : 100Mbps~1000Mbps (50MHz~500MHz) - Factors : MLC Design vs PI Design on Probe Card- Simulation Tool : SI Designer @ ANSYS

• Simulation Conditions for Probe Card

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• Insertion Loss (Simulation)- Analysis of MLC Circuit Design vs PI Circuit Design on Probe Card- MLC Circuit Design -2.08dB vs PI Circuit Design -1.35dB@500MHz

PI Design

MLC Design

Signal Nets with Vias (Vias are affected by Impedance)

Signal Integrity on Probe Card

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Signal Integrity on Probe Card• Eye Diagram (Simulation)

- Analysis of MLC Circuit Design vs PI Circuit Design on Probe Card- Eye-Opening : 95%~97%@50MHz, 93%~95%@100MHz

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MLC Design : 50 MHz PI Design : 50 MHz

PI Design : 100MHzMLC Design : 100 MHz

95%

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Signal Integrity on Probe Card• Eye Diagram (Simulation)

- Analysis of MLC Circuit Design vs PI Circuit Design on Probe Card- Eye-Opening : 90%~94%@200MHz, 51%~61%@500MHz

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MLC Design : 200 MHz PI Design : 200 MHz

PI Design : 500 MHzMLC Design : 500 MHz

Eye Height : 0.64 & Width : 2.36

90%

51%

94%

61%

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Summary

• Basic Study for Polyimide Circuit Design was Performed and its Electrical Characteristics have been checked.

• Impedance of Circuit Design using Polyimide Thin Film can be Controlled by changing Trace Geometry.

• Signal integrity was analyzed using two kinds of Design Concept on Probe Card.

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Future Works

• The Electrical Characteristics for Power integrity on Probe Card

- Analysis of Power impedance using Polyimide Thin Film- Analysis of Effect for Decoupling Capacitor- Analysis of Power Noise as Ground Type(Mesh & Plane)

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Acknowledgements

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• Sang‐Kyu Yoo• Joon‐Yoon Kim

• Yong‐Ho Cho• Sung‐Mo Kang

• Jong‐Kwan Yook

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Thanks for Your Attention !

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