Optimisation of waste logistics: the case of Madrid - · PDF fileOptimisation of waste...
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Optimisation of waste logistics:the case of Madrid
Ing. Dario Salvati, Zurich, 10 March 2006
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Iveco historyIveco historyIveco history
1986
1999/2001
1991
1999
1986
1997 Iveco Fiat do Brazil
1991 NAVECO China
1992 Iveco TruckAustralia Ltd
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2005 Iveco Global Manufacturing Footprint2005 Iveco Global Manufacturing Footprint2005 Iveco Global Manufacturing Footprint
Equity share > 50%28 plants in Europe
4 plants in South & Central America
1 plant in Australia
Equity share � 50%4 plants in Europe2 plants in Africa9 plants in Asia
Manufacturing Plants
� 31,000 Employees
� 48 Plants in 19 Countries
� 15 R & D Centers
� 793 Dealers in more than 100 Countries
� Over 4,500 sales and services points
Upd
ate
11/2
005
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Iveco Product FocusIveco Product FocusIveco Product Focus
ENVIRONMENTAL CAREENVIRONMENTAL CAREENVIRONMENTAL CARE
PRODUCTIVITY ON THE ROADPRODUCTIVITY ON THE ROADPRODUCTIVITY ON THE ROAD
TRANSPORT SAFETYTRANSPORT SAFETYTRANSPORT SAFETY
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Iveco Advanced Technologies & SystemsIveco Advanced Technologies & SystemsIveco Advanced Technologies & SystemsTransport Safety
� Pre-crash system
� Haptical lane assistant
� Night/Fog vision
� Back-up aid
� Driver status monitoring
� Active anti-rollover system� Independent suspension� Blind spot monitoring� Front Collision Warning
Environmental Care
� Euro 5 compatible engine product range
� Compressed Natural Gas Technologies
� Development of Hybrid vehicles
Productivity on the Road
Open architecture systems:
� Supply chain Management
� Database & logistics management
� Vehicle management
� Safety & Security
� Emissions control
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Environmental CareEnvironmental CareEnvironmental Care
� Full commitment to environmentallyfriendly transport solutions based on:
� Outstanding product technology � Innovative transport systems
� Emissions Reduction
� Energy Consumption
� Energy Use Diversification
� Recycling
� Training Programs
� Communication
Rationale of the Iveco StrategyRationale of the Iveco Strategy
THROUGHTHROUGH
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Iveco Natural Gas Engines
� Main Features
� CO2 emissions slightly better than diesel
� Dedicated to urban transport
� Competitive Total Cost of Ownership
� Vehicle price reduced by increasing volumes
� Development of natural gas distribution network
� Better than Euro 5 and EEV emission limit values
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Oil-based Fuel AvailabilityOilOil--based Fuel Availabilitybased Fuel Availability
R/P Oil and Natural Gas
0
10
20
30
40
50
60
70
Oil Natural Gas
Yea
rs
Source: BP Statistical Review of World Energy May 04
Fossil not renewable fuels availability R/P ratio (Reserves/Production ):
40,6 years for crude oil60,7 years for natural gas
These figures are probably optimistic and do nottake into account the future significant increase in Asia/Pacific Region demand (China, India) and the recent reserves downward corrections: a more conservative evaluation of crude oil R/Pshould be about 30 years .
Oil based hydrocarbon fuels will remain available till 2030/2035, but its price increase is very difficult to be predicted.
Alternative fuels and alternative powertrain concepts are a strategic issue for road transportation industry. IVECO has to be ready for a gradual introduction of alternatives according to the market demand.
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Advantages of CNG for city / road transportationAdvantages of CNG for city / road transportationAdvantages of CNG for city / road transportation
Alternative fuel used in trucks and buses offers significant advantages:
• Lower gaseous emissions• Lower noise • Reduced CO2 emission
In the case of stoichiometric mixture combustion (Iveco choice), exhaust pollutants are well below the levels of the EEV (Enhanced Environmental Vehicle), very near the fuel cell level
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Iveco Natural Gas Engines: Emissions
EURO 3 EURO4 EURO 5 EEV Current Cursor8 CNG
Current TectorCNG
0,00
1,00
2,00
3,00
4,00
5,00
6,00
CNG Engines
NOx
PM
NO
x/ g
/ kW
h
0,00
0,04
0,08
0,12
0,16
0,20
PM
/ g
/ kW
h
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CNG Iveco sales and running park in the worldCNG Iveco sales and running park in the worldCNG Iveco sales and running park in the world
TOTAL
DAILY TRUCK & BUS 600
HEAVY TRUCKS 800
BUSES 2700
ENGINES 2000
6100Final total
IVECO is the major player of CNG in Europe, and the clear leader in buses
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CNG Refuse collection fleetCNG Refuse collection fleetCNG Refuse collection fleet
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FCC Refuse collection fleet in Spain (1) FCC Refuse collection fleet in Spain (1) FCC Refuse collection fleet in Spain (1)
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FCC Refuse collection fleet in Spain (2) FCC Refuse collection fleet in Spain (2) FCC Refuse collection fleet in Spain (2)
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FCC Refuse collection fleet in Spain (3) FCC Refuse collection fleet in Spain (3) FCC Refuse collection fleet in Spain (3)
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FCC Refuse collection fleet in Spain (4) FCC Refuse collection fleet in Spain (4) FCC Refuse collection fleet in Spain (4)
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Yearly emission savingsIveco CNG (EEV) vs. Diesel Euro 3 limits
NOx 132.391 kgCO + HC + PM 703.000 kg
CO2 2.069.440 kg
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WASTE LOGISTICS IN MADRID: FCCWASTE LOGISTICS IN MADRID: FCCWASTE LOGISTICS IN MADRID: FCC
• FCC is a holding of companies whose main activity is construction. It is situated within the most prestigious Spanish construction groups, with significant interests in other fields, so much so the level of diversification is more than 53%.
• In 2004 FCC’s turnover reached 6,280 million euro, and they have a construction and services portfolio of nearly 19,000 million euro. 34% of their activity is in the services area; waste collection, city maintenance, street cleaning etc.
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FCC Activity in waste collectionFCC Activity in waste collectionFCC Activity in waste collection
• FCC serves 44 million people in Spain, UK, France, Portugal, Argentina, Venezuela, Colombia, Chile, Puerto Rico, Brazil and Egypt.
• FCC has a fleet of 3,000 vehicles, it buys nearly 180 units per annum on the Spanish market and in the last 5 years it has bought 1,000 vehicles from IVECO.
• In the last year FCC has signed a contract with the EDF group tobuy A.S.A., a leading company in waste collection in Central andEast Europe, with business in Austria, Czech Republic, Hungary, Romania and Poland, in total it serves 2.5 million people.
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IVECO –FCC cooperation (I)IVECO IVECO ––FCC cooperation (I)FCC cooperation (I)
• FCC has a 25 year long history of cooperation with Iveco (including the previous Pegaso years) to jointly develop the best and most dedicated trucks to optimize the garbage collection service
• Iveco has always given full technical support to FCC to build a competitive technological and ecological advantage of the service offered to municipalities
• The technological advantage is to do the same job with less vehicles
• The ecological advantage is to be much cleaner than anybody else
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IVECO –FCC cooperation (II)IVECO IVECO ––FCC cooperation (II)FCC cooperation (II)
• 1,000 units in the last 5 years
• 180 units per annum in Spain
• Joint development in new technologies for waste collection. Sophisticated for European operation and extremely rugged for South American (Venezuela, Argentina..) and African (Egypt) operations
• Iveco has developed the shortest and most maneuverable urban 26 t GVW 3 axle vehicle available in the world
• Iveco has developed special versions of 10 t GVW 1,8 m and 12 t GVW 1,9 m wide for historical centers service
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IVECO –FCC cooperation (III)IVECO IVECO ––FCC cooperation (III)FCC cooperation (III)
• Very low noise level, as the service is normally given by night in Spain
• Front high power P.T.O’s up to 100 CV, direct from engine. Necessary for triple hydraulic pump assembly in selective collection
• 3rd steering axle for rear loading and 2nd steering axle and full pneumatic suspension for selective collection, in order to guarantee constant horizontal stability
• High torque at low revs. and very low noise CNG and diesel alternatives in any configuration
• The most complete range of waste collection in Europe
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FCC SITUATIONFCC SITUATIONFCC SITUATION
• Continuous need for new, performing and very competitive products to improve their offers
• FCC chose the CNG strategy (for example 340 CNG trucks in Madrid, 450 in Spain)
• New product requirements: a 2.3m wide, 26 t GVW CNG, 3 axle truck, for use in the urban centre. With the same capacity and performances of the standard 2,5 m.
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26 ton TRUCK, 2.3m wide26 ton TRUCK, 2.3m 26 ton TRUCK, 2.3m widewide
• Necessity to run in the historical center town, narrow streets,compatible with double line parking cars
• Load capacity of 18 m³, the same that the standard 2.5 m. This means 60% more than existing 2,3 competitor diesel vehicles in use today
• Engine with high torque at low revolutions engine able to do thecompactation at an extremely silent level
• Same front engine high power, heavy duty take-off
• Environmental Enhanced Vehicle (EEV) homologated GNC engines
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26 ton TRUCK, 2.3m wide26 ton TRUCK, 2.3m 26 ton TRUCK, 2.3m widewide
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IVECO CNG trucks for refuse collection in EuropeIVECO CNG trucks for refuse collection in EuropeIVECO CNG trucks for refuse collection in Europe
25107 149
210
435
633726
863
0100200300400500600700800900
1000
1998 1999 2000 2001 2002 2003 2004 2005
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EXPERIENCE AND DURABILITYEXPERIENCE AND DURABILITYEXPERIENCE AND DURABILITY
TOTAL CNG FLEET MILEAGE: >353.000.000 Km
MADRIDMALAGAMARNEMILANOMONTPELLIERNAPOLINICEPADOVAPALERMOPARISPARMAPAVIAPERUGIAPOITIERSPORTO RECANATIRAVENNAROMA
ALESSANDRIAANCONAANNECYARSCHAFFENBURGATHENSAUSBURGBARCELONABERLINBESANÇONBOGOTABOLOGNABOLZANOBORDEAUXBRESCIABRUXELLESBURGOS
CAMERINOCATANIACHAMBERYCOLMARDUNKERQUEFANOFERRARAFIRENZEFOGGIAFRANKFURTGRENOBLEHAMBURGJESILE MANSLILLELONDON
SALAMANCASENIGALLIASEOULSIENASTRASBOURGTAIPEITARANTOTEHRANTORINOTRENTINOUDINEURBINOVALENCEVALENCIAWARSAWZURICH
World cities with Iveco CNG vehicles in service
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CONCLUSIONSCONCLUSIONSCONCLUSIONS
•CNG VEHICLES CONSTITUTE AN ECONOMIC, UP-TO-DATE AND DEPENDABLE ALTERNATIVE TO DIESEL VEHICLES, TO IMPROVE ACOUSTIC AND GASEOUS EMISSIONS SIMULTANEOUSLY
•ADDITIONALLY, CNG IVECO VEHICLES, WITH STOICHIOMETRIC COMBUSTION, PROVIDE EVEN BETTER POLLUTION AND CO2 EMISSION LEVELS
•TODAY IVECO OFFERS A RANGE OF CNG VEHICLES COMPLYING WITH THE E.E.V. STANDARD AND CONTINUES DEVELOPING STATE-OF-THE-ART CNG VEHICLES TOSATISFY GLOBAL MARKET NEEDS
IVECO CNG means:EXPERIENCE – TECHNOLOGY – COMMITMENT
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New IVECO logo for clean vehiclesNew IVECO logo for clean vehiclesNew IVECO logo for clean vehicles