Opportunities in the feed milling industry by combining new ...... AB Vista • AB Vista was founded...
Transcript of Opportunities in the feed milling industry by combining new ...... AB Vista • AB Vista was founded...
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Opportunities in the feed milling industry by combining
new generation xylanase and phytase enzymes
Rob ten Doeschate
AB Vista Feed Ingredients
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Contents
• Introduction to AB Vista
• Phytase superdosing
• New insight in mode of action of NSP enzymes
• Using enzymes together
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www.abvista.com
AB Vista
• AB Vista was founded in 2004 and operates under the
AB Agri division of Associated British Foods PLC . Its
headquarters are in Marlborough, UK.
• AB Vista is an integrated supplier of new generation
micro-ingredients for animal feeds.
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Global phytase market share
AB Vista, 15%
BASF, 8%
Chinese, 9%
Danisco, 32%
DSM, 26%
Enzyvia/ Optiphos, 5%
Home mix Other, 5%
Poultry Swine Total
Estimated market value
$250m €184m
$150m €110m
$400m €294m
Internal data, AB Vista 2012
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What is phytate?
Phytate, which is present in many plant-based feedstuffs, is the main
phosphorus (P) store in plants (Cosgrove, 1980)
Phytate is important as a possible source of P for poultry and swine
BUT monogastrics are less efficient at hydrolysing phytate which means
that the phytate P is unavailable to them for absorption
Phytate can bind with other minerals and proteins which makes them
unavailable as well
More information about phytate can be found at www.phytate.info
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0
100
200
300
400
500
600
700
800
0.18 0.27 0.36 0.45 Quantum Blue 500
Quantum Phytase 500
Coated E. coli 500
Fungal 1800
Tib
ia A
sh (
mg)
AvP release determination
Quantum® Blue 2012 Broilers USA 111
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0.090
0.120
0.150
0.180
Quantum Phytase 500 Quantum Blue 500 Wild E. coli 500 Fungal Phytase 1800
Ava
ilab
le P
, %
Quantum® Blue
Quantum® Blue delivers more
phosphorus, more consistently
• 500 FTU/Kg Quantum Blue® gives you at least 0.15% av P*
• Quantum® Blue is markedly superior
Available P release calculated based on 18 days old broiler performance and bone paramenters
*based on 90% confidence limits Trial Report: Quantum Blue 2012 Broiler USA 111
Wild E.coli (1800 FTU/Kg) (500 FTU/Kg)
(500 FTU/Kg)
(500 FTU/Kg) (500 FTU/Kg)
Quantum® Quantum® Blue Fungal phytase (1800 FTU/Kg)
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Phytate
Anti-nutritional effects
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P
P
P P
P
P
Starch or protein
Digestive enzymes
P
P
P P
P
P
Effect may be through
chelation of minerals,
reduce digestive enzymes
activity and/or reduce
protein solubility
Phytate can decrease feed digestibility by forming insoluble complexes with
nutrients and digestive enzymes or reduce nutrient solubility
Ca/ Zn Minerals
Ca/ Zn
Anti-nutritional effect of phytate
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Phytate reduces amylase activity in intestinal mucosa
Liu et al., 2008
b
a a
c
a a
10
12
14
16
18
0 500 1000 0 500 1000
0.22 0.44
Am
yla
se A
ctivity (
U/m
g)
Phytase (FTU/kg)
Phytic P(%)
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www.abvista.com
IP6 is not the only problem
Phytase has to get rid of IP5IP2 as well
Yu et al 2012
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www.abvista.com
AB Vista definition of superdosing:
‘Superdosing’ will depend on:
1. Species and category
2. Matrix and current feeding program
Caveats: What is a high dose?
Depends on biologically relevant characteristics of that enzyme
1. Enzyme activity at pH 3
2. Pepsin resistance
3. Low Km – high activity at low phytate concentrations
4. Rapid release
Supplementing high doses of phytase to maximize
phytate degradation rather than P release.
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Equilibria to consider
Dietary Phytate
Nuisance factor
Insoluble Phytate
Substrate kM ???
Soluble Phytate IP3
Critical phytate
concentration
High kM
Low kM
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 5 10 15 20 25
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0
50
100
150
200
250
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350
400
450
500
0.0001 0.001 0.01 0.1 1 10
Acti
vit
y (
FT
U)
Soluble Phytate P Concentration (%)
QPT2
Quantum
In feed
assay
Typical phytate level
in avian gut
Enhanced Quantum Blue
Wild-type E.coli
Quantum® Blue is optimised for phytate
destruction
Quantum® Blue gives 40%
higher activity than Quantum®
at lower phytate concentrations
• Delivers high and consistent activity at gastric pH
• Reduces phytate even at low levels
Quantum® Blue reduces phytate even at low levels
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Quantum® Blue Superdosing – 4 point
improvement in FCR
ab
ab
bc
a
b
bc
c
1.46
1.48
1.5
1.52
1.54
1.56
1.58
1.6
1.62
1.64
PC PC+DCP PC+500 QB NC NC + 500 QB NC + 1000 QB NC + 1500 QB
Composite analysis of 6 trials: Body weight corrected FCR of broilers from d 0 to 35/42 (n = 35)
y = -0.0255x + 1.638
R2 = 0.9538
Bo
dy
we
igh
t co
rre
cte
d F
CR
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Extra-phosphoric effects of phytase
Walk et al., 2014
Broiler gizzard phytate, phytate ester and inositol concentration (d21) Superdosing Quantum Blue decreased phytate and increased inositol concentration
Part of the superdosing response may be associated with inositol provision as well as phytate destruction
ab
a
c
b
d d d
a a
b
a
b b b c c a
bc ab c c
c c
bc bc
b
a a
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
PC +DCP +500 QB NC +500 QB +1000 QB +1500 QB
µm
ol/
g d
ry w
eigh
t
IP6 IP5 IP4 IP3 Inositol
Item,
µmol/g
BW gain,
kg P = FCR P =
Tibia
ash, g P =
Phytate -0.37 *** 0.46 *** -0.21 NS
Inositol 0.46 *** -0.57 *** 0.19 NS
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Inositol interacts with phytase
It is likely part of the superdosing effect FCR
Inositol* Phytase interaction p<0.0143
LSD = 0.017
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www.abvista.com
Optimised for maximum phytate destruction, Quantum Blue unlocks more value for your business than any other phytase.
• Greater phosphorus release • Unrivalled intrinsic thermostability • Proven additional feed efficiency
value
Enzymes
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Xylanase Mode of Action
1. Opens up feedstuff cell walls (insoluble fibre)
• Corn-based diets
2. Reduces intestinal viscosity (soluble fibre)
• Wheat and barley diets
3. Produces oligosaccharides (prebiotics)
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Cell wall hypothesis
# m m
# m m
no enzyme
Samples taken from terminal ileum
xylanase added
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Is cell wall hydrolysis realistic in the intestine?
• Time and pH
Lei et al 2013
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Xylanase Mode of Action
1. Opens up feedstuff cell walls (insoluble fibre)
• Corn-based diets
2. Reduces intestinal viscosity (soluble fibre)
• Wheat and barley diets
3. Produces oligosaccharides (prebiotics)
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VFA production stimulates PYY release
VFA’s
Energy Bacterial
control
P-YY release Gizzard delays gastric emptying
2. Release prebiotic xylo-oligosaccharides
1. Xylanases breakdown cell walls 3. Fermented by bacterial species
4. Support growth of beneficial gut microflora and suppress growth of pathogenic bacteria
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Differences exist between xylanases in end products
0
100
200
300
400
500
Econase XT Trichoderma
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Xylo-oligomer efficacy?
1.25
1.3
1.35
1.4
1.45
1.5
Con 0.3 AXOS 0.6 AXOS 1.2 AXOS 2.5 AXOS 5.0 AXOS 5.0 FOS 2 U Xyl Con 1.0 AXOS 2.5 AXOS
Wheat Corn
FCR 0-21
Red bars sig diff from control 5% Turkeys LSD
Courtin et al 2008
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Econase® XT increases Peptide-YY release
Positive Control Negative Control – 100kcal
Masey O’Neill, 2012
cd
c
a
d cd
b
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
0 8000 16000 0 8000 16000
Pla
sma
PYY
pg
/ml
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PYY release effects improved digestion?
# m m
# m m
no enzyme
Samples taken from terminal ileum
xylanase added
Improvement of digestion based on bigger gizzard activity and delay on gizzard empting, not on enzyme directly opening cell walls!
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Why should there be a benefit in combination
• Phytase improves Energy and amino acid digestibility
– Leaves less for the xylanase to work on
– Empirically the matrices are not additive
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But …..
• Increased gastric residence time increases time available for phytase to work
• Better P matrix (more security) and better superdosing response
• SD = 4 points in FCR • SD + Econase XT = 6 points
• Still value in the combination
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SD combination with XT?
a a
ab
ab
b
1.52
1.54
1.56
1.58
1.6
1.62
1.64
1.66
- Std SD Std SD
- - - + +
BWcFCR of broilers > 35 d fed QB with or without Econase XT N = 70; 6 trials conducted in Mexico (1), Brazil (1), India (1), UK (2) and Germany (1)
QB
EXT
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Conclusions?
• Each enzyme has different substrate and hence activity in the animal
• BUT there is an overlap in the mechanisms by which they elicit improvements in digestibility
• Combination will result in better performance but reduced individual matrices
1 + 1 2, ~ 1.5-1.6
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Thank you! For more information visit:
www.abvista.com or www.phytate.info