OPERATOR’S MANUAL - Lathe Saw tools hardware Milling ... · OPERATOR’S MANUAL BENCH METAL LATHE...

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OPERATOR’S MANUAL BENCH METAL LATHE MODEL: BT1022 BOLTON TOOLS 1136 SAMUELSON ST. CITY OF INDUSTRY, CA 91748

Transcript of OPERATOR’S MANUAL - Lathe Saw tools hardware Milling ... · OPERATOR’S MANUAL BENCH METAL LATHE...

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OPERATOR’S MANUAL

BENCH METAL LATHE

MODEL: BT1022

BOLTON TOOLS 1136 SAMUELSON ST. CITY OF INDUSTRY, CA 91748

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Many thanks for purchasing our BT1022 - Bench Metal Lathe. Before

operating, make sure you study the manual to have a better understanding of

the operating procedures. This manual will guide you through assembly, will

cover general maintenance, and review safety considerations.

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Table of Contents 1. SAFETY ................................................................................................................................. 4

2. CIRCUIT REQUIREMENTS .................................................................................................... 7

3. INTRODUCTION ................................................................................................................... 8

4. ASSEMBLY AND SETUP ........................................................................................................ 9

5. CONTROLS ......................................................................................................................... 11

6. ADJUSTMENTS .................................................................................................................. 16

7. MAINTENANCE .................................................................................................................. 20

8. TECHNICAL PARAMETER ................................................................................................... 22

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1. SAFETY WARNING! READ MANUAL BEFORE OPERATING MACHINE.FAILURE TO

FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY.

DANGER! Indicates an immediate hazardous situation, if not avoided, WILL result in

death or serious injury.

WARNING! Indicates a potentially hazardous situation, if not avoided, COULD result in

death or serious injury.

CAUTION! Indicates a potentially hazardous situation, if not avoided, MAY result in

minor or moderate injury.

NOTICE! This symbol is used to alert the user to useful information about proper

operation of the equipment, and/or a situation that may cause damage to the machinery.

Standard Safety Instructions

1. Thoroughly read the owner’s Manual before operating your machine. Learn the

applications, limitations and potential hazards of this machine. Keep the manual in a safe

and convenient place for future reference.

2. Keep work area clean and well lit. Clutter and inadequate lighting invite potential

hazards.

3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged

into a three hole grounded electrical receptacle or grounded extension cord. If using an

adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known

ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles

that meet the appropriate standards of the American National Standards Institute (ANS).

5. Avoid dangerous environments. Do not operate this machine in wet or open flame

environments. Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure switch is in the OFF position before connecting power to machine.

8. Keep work area clean, free of clutter, grease, etc.

9. Keep children and visitors away. Visitors must be kept at a safe distance while

operating machine.

10. Childproof your workshop with padlocks, master switches or by removing starter

keys.

11. Stop and disconnect the machine when cleaning, adjusting or servicing.

12. Do not force tool. The machine will do a safer and better job at the rate for which it

was designed.

13. Use the correct tool. Do not force machine or attachment to do a job for which it was

not designed.

14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and

secure long hair away from moving parts.

15. Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to

check that all chuck keys and wrenches have been removed.

16. Avoid using an extension cord. But if you must use one, examine the extension cord

to ensure it is in good condition. Immediately, replace a damaged extension cord. Always

use an extension cord that uses a ground pin and connected ground wire. Use an

extension cord that meets the amp rating on the motor nameplate. If the motor is dual

voltage, be sure to use the amp rating for the voltage you will be using. If you use an

extension cord with an undersized gauge or one that is too long, excessive heat will be

generated within the circuit, increasing the chance of a fire or damage to the circuit.

17. Keep proper footing and balance at all times.

18. Do not leave machine unattended. Wait until it comes to a complete stop before

leaving the area.

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19. Perform machine maintenance and care. Follow lubrication and accessory attachment

instructions in the manual.

20. If at any time you are experiencing difficulties performing the intended operation,

stop using the machine! Then contact our technical support or ask a qualified expert how

the operation should be performed.

21. Be aware that certain materials may cause an allergic reaction in people and animals,

especially when exposed to fine dust. Make sure you know what type of material dust you

will be exposed to and the possibility of an allergic reaction.

22. Habits-good and bad-are hard to break. Develop good habits in your shop and safety

will become second-nature to you.

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Additional Safety Instructions for Lathes WARNING!

READ and understand this entire Owner’s Manual before using this machine. Serious

personal

injury may occur if safety and operational information is not understood and followed.

DO NOT risk your safety by not reading!

CAUTION!

USE this and other machinery with caution and respect. Always consider safety first, as it

applies to your individual working conditions. No list of safety guidelines can be

complete-every shop environment is different. Failure to follow guidelines could result in

serious personal injury, damage to equipment or poor work results.

1. AVOIDING INJURY: Read and understand this manual before operating this lathe.

2. AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand.

Use a brush, and never clear chips while the lathe is turning.

3. USING CORRECT TOOLING: Always select the right tools for the job, and make

sure tools are sharp. The right tool decreases strain on the lathe components and provides

a better finish.

4. ULIMINATING A PROJECTILE HAZARD: Always remove chuck key. Never walk

away from the lathe with the key in the chuck.

5. SECURING A WORKPIECE: Make sure work piece is properly held in chuck before

starting lathe. A work piece thrown from the chuck will cause severe injury.

6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect

your hands and the lathe ways. Always use a chuck cradle or piece of plywood over the

lathe ways.

7. WORKPIECE SUPPORT: Support a long work piece if it extends from the headstock

so it will not wobble violently when the lathe is turned on. When machining, a work piece

that extends more than 2.5 times its diameter must be supported by a center or steady rest.

8. AVOIDING STARTUP INJURIES: Make sure work piece, cutting tool, and tool post

have adequate clearance before starting lathe. Check chuck clearance and saddle

clearance before starting the lathe. Make sure spindle RPM is set correctly for part

diameter before starting the

lathe. Large parts can be ejected from the chuck if the chuck speed is set too high.

9. ELIMINATING A PROJECTILE HAZARD: Always use the appropriate feed and

speed rates.

10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe

chuck by hand, and tie back long hair, ponytails, loose clothing, and sleeves so they do

not dangle.

11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is

running.

12. PREVENTING A CHUCK CRASH: Always release automatic feeds after completing

a job.

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2. CIRCUIT REQUIREMENTS

Operation The machine is wired for 110 or 230 or 240 or 400 volt, single phase or three phase

operation. A fuse or circuit breaker should be used when connecting this metal lathe to

protect motor. If you operate this on any circuit that is already close to its capacity, it

might blow a fuse or trip a circuit breaker. However, it an unusual load does not exist and

a power failure still occurs, contact a qualified electrician or our service department.

Bolton Tools (909) 594-1683

Extension Cords We do not recommend using an extension cord to operate your machine. However, when

it is necessary to use an extension cord, use the following guidelines:

1. Use cord rated for standard service.

2. Never exceed a length of 15mm (50 feet).

3. Ensure cord has a ground wire and pin.

4. Do not use cords in need of repair.

Grounding In the event of an electrical short, grounding reduces the risk of electric shock by

providing a path of least resistance to disperse electric current .This tool is equipped with

a power cord having an equipment-grounding conductor. The outlet must be properly

installed and grounded in accordance with all local codes and ordinances.

This machine must be grounded! Verify that any existing electrical outlet and circuit you

intend to plug into is actually grounded .If is not, it will be necessary to run a separate

copper ground wire, of the appropriate size, from the outlet to a known ground . Under no

circumstances should you connect your machine to an ungrounded power source, because

electrocution or severe shock could occur.

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3. INTRODUCTION

Unpacking The machine is a heavy lathe. Do not over-exert yourself by moving the machine –get

assistance. In the event that your metal lathe must be moved up or down a flight of stairs,

be sure that the stairs are capable of supporting the combined weight of people and the

machine .Serious personal injury may occur.

Clean up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during

shipment. Remove this protective coating with a solvent cleaner or citrus-based

degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should

they come in contact. Always follow the usage instructions on the product you choose for

cleanup.

CAUTION! Many of the solvents commonly used to clean machinery can be highly flammable, and

toxic when inhaled or ingested. Always work in well-ventilated areas far from potential

ignition sources when dealing with solvents. Use care when disposing of waste rags and

towels to be sure they do not create fire or environmental hazards. Keep children and

animals safely away when cleaning and assembling this machine.

WARNING! Do not use gasoline or other petroleum-based solvents to remove this protective coating.

These products generally have low flash points which makes them extremely flammable.

A risk of explosion and burning exists if these products are used. Serious personal injury

may occur.

CAUTION! Make your shop “child safe”. Ensure that your workplace is inaccessible to youngsters by

closing and locking all entrances when you are away. Never allow visitors in your shop

when assembling, adjusting or operating equipment.

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4. ASSEMBLY AND SETUP

Mounting This lathe model should be securely mounded to a stand or bench top. An accessory stand

is available from us. There are holes at each end of lathe base which can be used to secure

machine to the base. The lathe does not require a great deal of the assembly. The section

details the installation of the various accessory holding devices. The following section

will familiarize you with the controls for your new lathe. After you have completed both

of these sections we will do a test run until you have become familiar with both of these

sections.

WARNING! DO NOT attempt to start this machine until you have completed all of the assembly and

control familiarization steps. When performing the assembly steps, ensure that the switch

is off and the power is disconnected. Failure to comply could cause inadvertent starting of

the machine which can result in serious operator injury.

Lubrication The lathe is shipped form the factory pre-lubricated. However, it is recommended that

you go through the entire lubrication process before operating the machine.

Review “Section 7: Maintenance” for lubrication instruction. Lubrication must be

completed before you start your new lathe.

Chucks The model BT1022 comes

equipped with a 125mm 3-jaw

(already installed), a 125mm 4-

jawchuck and a face plate. The 3-

jaw chuck is a scroll-type chuck,

meaning that all three jaws move

in unison when adjustments are

made. The 4-jaw chuck, on the

other hand, features

independent jaws. The 4-jaw

chuck is used for square or

unevenly –shaped stock. The 4-

jaw chuck and face plate are NOT

included with the BT1022 Figure 1

The 3 and 4-jaw chucks have three hex nuts and three setscrews in the back plate. These

hex nuts and setscrews prevent the chucks from unscrewing when rotating the lathe. Prior

to removing the chuck, loosen these hex nuts on the back plate, turn the washer counter-

clockwise and then pull out the chuck.

To mount one of the standard chucks, three hex nuts and setscrews put in holes with the

spindle and washer, turn the washer clockwise and then screw down these hex nuts.

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CAUTION! ALWAYS place a piece of plywood over the ways of the lathe before removing or

installing a chuck. This helps in providing a flat surface for the chuck to land on, avoiding

a potential finger pinch situation.

WARNING! Never leave a chuck key in the chuck when they are not in use. If the machine is

accidentally started with these in place, they can become projectiles and cause serious

injury.

Steady Rest (not included) The steady rest supports long, small

diameter stock that otherwise could not

be turned. The steady rest can also

replace the tailstock to allow for cutting

tool access at the outboard end of

your work piece.

To mount the steady rest:

1. Secure to bed way from below with

the locking plate.

2. A single cap screw, along with a nut

and washer, holds steady rest in place.

See Figure 2.

Figure 2 - Steady rest in place.

3. The sliding fingers on the center steady rest should receive periodic lubrication while

in use to prevent premature wear.

Follow Rest (not included) The follow rest is normally used with small

diameter stock to prevent the work piece

form-springing under pressure from the

turning tool.

To install the follow rest:

1. The follow rest is secured to the saddle

with two cap screws. See Figure 3.

2. The sliding fingers on the follow rest are

similar to those on the steady rest, and

should be lubricated to prevent premature

wear.

Figure 3 – Follow rest secured to saddle.

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5. CONTROLS

Spindle Speeds The rotating speed of the headstock is

controlled by the positioning of the

belts on the pulleys. See figure 4.

These are accessed by removing the

cover on the end of the head stock.

Refer to the chart at end of this

manual or the plate on the headstock

(Figure 5) to determine which belt

combinations produce what speeds.

The speed settings available on the

machine are 125, 210, 420, 620, 1000

and 2000 RPM.

Figure 4 - Pulley positions in headstock

Figure 5 - Spindle speed portion of machine plate.

Feed Rate These hand wheels at the bottom

of the headstock changes the feed

rate. See Figure 6. They can

be engaged in any different

position. When used in

conjunction with the

interchangeable gears supplied it

is possible to achieve a wide

variety of feed or threading rates.

Figure 6 - Feed rate selector hand wheels.

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The machine plate describes some of the more typical settings which might be used.

Figure 7 shows the feed rate portion of the machine plate. Looking at the first column,

this means that a longitudinal feed rate of 0.0126"can be achieved, setting the one feed

hand wheel to C and that one to Ⅱ with a 48 tooth gear installed at d.

Figure 7 - Feed rates portion of machine plate

Threading feed rates are described in Figure 8 and

Figure 9.

Figure 8 - Threading rates portion of machine plate. Figure 9

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An 8 thread per inch feed is the result of having a 48 tooth gear with a one feed hand

wheel to B and that one to Ⅲ.

A metric 2mm pitch is the result of having a 68 tooth gear at b, a 75 tooth gear at c with

one feed hand wheel to B and that one to Ⅲ .

Carriage Controls The carriage allows the cutting tool to move

along the length of the lathe bed. The cross

slide allows the cutting tool to travel

perpendicular to the bed. The carriage

features a top slide which allows linear

movement of the cutting tool at any preset

angle. This section will review the

individual controls on the carriage and

provide descriptions of their uses.

Figure 10

Longitudinal Hand wheel – The longitudinal hand wheel moves the carriage left or right

along the bed. The control is helpful when setting up the machine for tuning when manual

movement is desired during turning operations. See Figure 10.

Cross Slide Hand wheel – The cross slide hand wheel moves the top slide toward and

away from the work. Turning the dial clockwise moves the slide toward the work piece.

The graduated scale can be adjusted using same method as the longitudinal scale. See

Figure 10.

Top Slide Hand wheel – The top slide hand wheel controls the position of the cutting

tool relative to the work piece. The top slide is adjustable for angle as well as longitudinal

travel. It can be adjusted a full 360°, if needed. The graduated scale is adjustable using the

same method as the other hand wheels.

Feed Selector – Moving this lever upward engages the automation longitudinal feed.

Moving this lever down engages the automation transverse feed. See Figure 11.

NOTICE! Do not simultaneously engage the feed lever and the threading lever. Doing so will

damage the lathe.

Half Nut Lever – This lever compresses and releases

the half nut and engages the lead screw. The lever is

only engaged while turning threads in stock. A

lockout device featured in the lever mechanism

engages when the feed selector is used.

See Figure 12.

Threading Dial Indicator – The indicator tells you

when to engage the half nut to begin the threading

process. See Figure 12.

Figure 11 - Feed Lever

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Figure 12 Figure 13 - Four-way tool post

Tool post – A four-way tool post is supplied with the lathe. Cutting tools can be attached

and removed by tightening or loosening the clamping bolt. See Figure 13.

Feed Direction Lever – Putting this lever in

the top hole moves the carriage left along the

bed or the top slide toward the work piece

while spindle is turning counter-clockwise.

See Figure 14.

Putting the lever in the foot hole moves the

carriage right along the bed or the top slide

away the work piece while the spindle is

turning counter-clockwise. If putting the lever

in the middle hole change gears and feed

screw is not turning while spindle is turning.

Figure 14 - Feed direction lever

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Tailstock controls

Tailstock Hand wheel – Turning the

hand wheel advances or retracts the

barrel in the tailstock. The graduated

scale on the hand wheel is adjustable.

See Figure 15.

Lock Lever – This lever locks the

tailstock barrel in place.

Handle – This lever locks the tailstock

in place on the lathe bed.

Adjustment Screws – These setscrews

are used for aligning the tailstock to

the spindle. This is covered in the next

section.

Figure 15 - Detail of tailstock controls

Test Run

Now that the lathe is securely in place and you have read the safety guidelines. It is time

to give the machine a test run. Before starting the machine, make sure the machine is

properly grounded and the power and directional switch is in the “STOP” position.

See Figure 16.

Inspect the machine to ensure that all hand tools are not in the way, guards are in place

and nothing is impeding the movement of the chuck. Set the switch to position “FWD”.

The chuck should be turning in a counterclockwise direction. If the direction is reversed,

contact our service department for further instructions. If the lathe is running correctly,

take some time to become familiar with the various controls on the machine. The controls

will be reviewed by location on the machine, in Section 5.

Figure 16 - Switch

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6. ADJUSTMENTS

Gibs

There are two main Gib adjustments for the machine. They are: the cross-slide Gib and

the compound slide Gib.

Cross-slide Gib - The Gib on the cross slide is adjusted by the setscrews at the side of the

cross slide. To adjust, loosen the nuts holding the setscrews in place, tighten the setscrews

until excess movement is eliminated and tighten the nuts. See Figure 17.

Compound Gib – The Gib on the top slide is adjusted by the setscrews at the side of the

slide. As you did with the cross slide, loosen the nuts holding the setscrews in place ,

tighten the setscrews until excess movement is eliminated and retighten the nuts. See

Figure 18.

Figure 17 Figure 18

Steady/Follow Rest To adjust the steady rest:

1. Loosen the lock nuts. See Figure 19.

2. Open the sliding fingers by loosening the

knurled screws far enough to fit around the

work piece. Secure the steady rest in position.

3. Tighten the knurled screws so that the fingers

are snug but the nut tight against the work piece.

Tighten the lock nuts.

4. Lubricate the sliding points with machine oil.

The Follow Rest is setup in the same manner

except that the place of the third finger is taken

up by the tool bit. The Follow Rest prevents

long, small diameter pieces from flexing under

the cutting pressure from the tool bit.

Figure 19

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Chuck Run-out

Figure 21 - Turning the back plate.

If your lathe use requires a higher level of

accuracy, you may find it necessary to

true-up the chuck to ensure minimal run-

out.

To check and correct run-out:

1. Mount a piece of bar stock in the chuck.

The stock should protrude approximately

50mm.

2. Using a dial indicator, measure the run-out at the end of the bar. In most cases, the

amount of run out will not exceed 0.12mm over 50mm which should be accurate enough

for most applications. If the run-out on the chuck is excessive (e.g., greater than 0.15mm),

the excess run-out should be eliminated.

3. Start by removing the chuck.

4. Remove the mounting bolts that hold the back-plate to the chuck. Tap along the edge

of the mounting shoulder until the chuck and back plate are free of each other.

5. Tread back plate onto the spindle.

6. Remove about 0.12mm of material from the surface that the chuck mounts to. Be

careful not to remove any material from the diameter of the shoulder. See Figure 21.

7. Install the chuck onto the back plate and check the run-out. If the run-out is not within

an acceptable range, it may be necessary to turn a new shoulder on the back plate.

8. Before turning a new shoulder, accurately measure the diameter of the recess in the

back of the chuck.

9. Remove approximately one half of the

thickness of the shoulder (approximately

1.5mm). Remove the same thickness off

the face of the mounting surface. See

Figure 22.

10. The finished diameter of the shoulder

should be 0.025mm larger than the

diameter of the recess in the chuck. This is

a critical step in minimizing chuck run-

out.

11. Install the chuck and check for run-

out.

Figure 22 - Turning new shoulder on back plate.

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Tailstock

The tailstock on the machine is aligned at the factory with the headstock. You may want

to take the time to ensure that the tailstock is aligned to your own desired tolerances.

To align the tailstock:

1. Center drill a 150mm piece of bar stock on one ends.

2. Place the center in your tailstock. See Figure 22.

3. Turn approximately 0.025mm off the diameter.

Figure 22

4. Measure the stock with a micrometer. If the stock is fat at the tailstock end, the

tailstock needs to be moved toward you the amount of the taper. See Figure 23. If the

stock is thinner at the tailstock end, the tailstock needs to be moved away from you the

amount of the taper. See Figure 24.

Figure 23 – Adjusting for headstock end taper Figure 24 – Adjusting for headstock end

taper

5. Loosen the tailstock mounting bolt.

Adjust the tailstock offset by the amount of

the taper by turning the adjustment

setscrews. See Figure 25. Turn another

0.5mm off the stock and check for taper.

Repeat as necessary until the desired amount

of accuracy is

achieved.

Figure 25 – Tailstock offset adjustment screw

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Thread Cutting

Several different threads can be cut using the proper combination of gears and settings.

When cutting metric threads, the half nut and threading dial are used to thread in a

conventional manner. See Figure 26. The thread dial chart specifies at which point a

thread can be entered using the threading dial.

Inch Thread Cutting – The only difference in inch thread cutting is, the half nut must

remain engaged during the entire threading process. The thread dial cannot be utilized.

Set the machine up for the desired thread pitch. Start the machine and engage the half nut.

When the tool reaches the work piece, it will cut the initial threading pass. When

the tool reaches the end of the cut, stop the machine by turning the motor off and at the

same time back the tool out of the work piece so that it clears the thread. Do not

disengage the half nut lever. Reverse the motor direction to allow the cutting tool to

traverse back to the starting point. Repeat these steps until you have obtained results.

Figure 26 – Half nut and thread dial Figure 27 – Feed direction lever

Dextral and Sinistral Thread Cutting – Putting feed direction lever in the top hole cuts

dextral thread. Putting this lever in the foot hole, cuts sinistral threads. See Figure 27.

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7. MAINTENANCE

WARNING! Always disconnect the electric power to the machine before servicing. NEVER lubricate

your lathe while it is running.

Lubrication This machine will function best when it is clean and well lubricated. Take time to wipe

down and oil the machine after use .we recommend using ISO 68 or SAE 20W oil unless

otherwise specified.

Apron – Apply lubrication to the apron through three ball oilers fitting on the front face

of the apron and through two ball oilers on the carriage. See Figure 28 & Figure 29

Figure 28 – Apron lubrication locations Figure 29 – Two oil balls on the carriage

External Gearing – One to two squirts of oil into the oil ball. See Figure 30.

Apply only a minimal amount of oil to the teeth of the end gears. Avoid getting oil on the

belt or pulleys when lubricating. Please note that the large toothed pulley that is to the left

of the gears shown in Figure 30 has an oil ball on the end of the shaft. It is mounted, so

make sure to apply one-to-two squirts into the oil ball.

Gearbox – Lubrication for the gearbox is provided through the hole beside the gearbox.

See Figure 31.

Figure 30 – Lubrication locations Figure 31 – Gearbox lubrication oil holes

Motor – The bearings used in the motor are shielded and lubricated for life.

Way –Apply lubrication to the way through two oil balls fitting on the carriage.

See Figure 32.

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Cross Slide – Apply lubrication to the cross through four oil balls fitting on the slide and

the bracket. See Figure 33 and 34.

Figure 32 Figure 33 Figure 34

Top Slide – Apply lubrication to the top slide through four oil balls fitting on the top

slide and compound slide. See Figure 35 and 36.

Figure 35 – Oil balls on the top slide Figure 36 – Oil ball on the compound

slide

Lead Screw – Be sure to lubricate the lead screw bearing at the tailstock end of the lathe.

See Figure 37.

Tailstock – The tailstock is fitted with two oiling pointes. Apply oil each week, or after

every five uses (depending on the frequency of operation). See Figure 38.

Figure 37 Figure 38

Bearing Preload

This lathe is shipped form the factory with the bearing preload set. If the preload requires

resetting for whatever reason, please contact our service department for further

instruction.

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22

8. TECHNICAL PARAMETER

Overall Dimensions:

Overall Length----------------------------------------------------------------------1090mm (43.1″)

Overall Width------------------------------------------------------------------------650mm (25.6")

Height-----------------------------------------------------------------------------------505mm (20")

Bed Width------------------------------------------------------------------------------135mm (5.3")

Spindle Bore----------------------------------------------------------------------------21mm (0.82")

Spindle Taper-----------------------------------------------------------------------------# 3 Morse Tape

Tailstock Taper--------------------------------------------------------------------------# 2 Morse Taper

Weight(Net)-----------------------------------------------------------------------------125kg (275lbs)

Weight(Shipping)---------------------------------------------------- --------------- --145kg (320lbs)

Crate Size--------------------------------1200mmLx680mmWx560mmH(47.3"x26.8"x22")

Capacity

Swing Over Bed------------------------------------------------------------------------250mm(10")

Swing Over Saddle--------------------------------------------------------------------140mm(5.5")

Carriage Travel-----------------------------------------------------------------------550mm(21.5")

Max Tool Size-------------------------------------------------------14mmx14mm(0.55"x0.55")

Distance Between Centers----------------------------------------------------------550mm(21.5")

Compound Travel-------------------------------------------------------------------------50mm(2")

Cross Slide Travel-------------------------------------------------------------------- 70mm(2.75")

Tailstock Barrel Travel-----------------------------------------------------------------65mm(2.5")

Spindle Speeds--------------------------------------------------------------------------125~2000RPM

Feed Rate Range----------------------------------------------0.02mm-1mm(0.0008"-0.039")

Thread Range Inch------------------------------------------------------------------15 @8 TPI-35TPI

Thread Range Metric-------------------------------------------------------------17@ 0.1mm-2.5mm

Motor

Horsepower---------------------------------------------------------------------------------1HP (750w)

RPM--------------------------------------------------------------------------------------------------1700

Standard Accessories:

-------------------------------------------------125mm(5") 3-Jaw Chuck w/Two Sets of Jaws

---------------------------------------------------------------------------# 2 Morse Taper Dead Center

---------------------------------------------------------------------------# 3 Morse Taper Dead Center

--------------------------------------------------------------------------------------Tool Box & Tool Kit

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P101

1---------------P10101------------------------------------------------------------------------BE D

2------------ GB10101----------------------------------------------------CAP SCREW M6x16

3------------GB10102---------------------------------------------------- FLAT WASHER 8mm

4------------GB10103---------------------------------------------------LOCK WASHER 8mm

5------------GB10104-----------------------------------------------------CAP SCREW M8x25

6------------GB10105-----------------------------------------------------CAP SCREW M4x12

7------------GB10106----------------------------------------------------------------PIN 5x12

8------------GB10107----------------------------------------------------------------PIN 4x20

9--------------P10102---------------------------------------------------------------------COLLAR

10-------------P10103-------------------------------------------------------------FEED SCREW

11-----------GB10108--------------------------------------------------------PIN 6x25

12-----------GB10109-----------------------------------------------------CAP SCREW M6x16

13-------------P10104------------------------------------------------------------------BRACKET

14-----------GB10110----------------------------------------------------------------OIL PORT 6

15-------------P10105----------------------------------------------------------------- -------RACK

16-------------P10106------------------------------------------------------------------------RACK

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P102

1----------------GB10201-------------------------------------------EXT RETAINING RING 12mm

2----------------GB10202--------------------------------------------INT RETAINING RING 28mm

3----------------GB10203----------------------------------------------------------------BEARING 101

4----------------P10201-------------------------------------------------------------------SPACING RING

5----------------P10202----------------------------------------------------------------------------ROLLER

6----------------P10203------------------------------------------------------------------------------SHAFT

7----------------P10204------------------------------------------------------------------------------SHAFT

8----------------GB10204--------------------------------------------------------CAP SCREW M8x30

9----------------GB10205-------------------------------------------------------FLAT WASHER 8mm

10---------------P10205---------------------------------------------------------------------------WASHER

11---------------P10206-------------------------------------------------------FAN SHAPED SUPPORT

12---------------GB10206------------------------------------------------------CAP SCREW M10x20

13---------------GB10207-----------------------------------------------------FLAT WASHER 10mm

14---------------P10207---------------------------------------------------------------BRACKET PLATE

15---------------P10208-----------------------------------------------------------------------------COVER

16---------------GB10208----------------------------------------------------------------SCREW M5x8

17---------------P10209----------------------------------------------------------------------------MOTOR

18---------------GB10209-------------------------------------------------------------------KEY C5x40

19---------------P10210---------------------------------------------------------------------------WASHER

20---------------P10211---------------------------------------------------------------------------PULLEY

21---------------P10212--------------------------------------------------------------------------WASHER

22---------------P10213---------------------------------------------------------------------------PULLEY

23---------------P10214----------------------------------------------------------------TRIANGLE BELT

24---------------P10215---------------------------------------------------------------------------WASHER

25---------------GB10210--------------------------------------------------------CAP SCREW M5x25

26---------------P10216------------------------------------------------------------------------------SHAFT

27---------------P10217--------------------------------------------------------------------------BUSHING

28---------------P10218----------------------------------------------------------------SERRATED BELT

29---------------P10219----------------------------------------------------------------------------PULLEY

30---------------P10220---------------------------------------------------------------------------WASHER

31---------------GB10211--------------------------------------------------------------OIL PORT 6mm

32---------------GB10212--------------------------------------------------------HEX SCREW M8x25

33---------------GB10213------------------------------------------------------LOCK WASHER 8mm

34---------------GB10214---------------------------------------------------------------HEX NUT M12

35---------------GB10215---------------------------------------------------------------HEX NUT M12

36---------------GB10216------------------------------------------------------FLAT WASHER 12mm

37---------------GB10217---------------------------------------------------------------HEX NUT M10

38---------------P10221-------- -------------------------------------------------------------------WASHER

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P103

1----------------P10301- -------------- -------------- -------------- -------------- -----PL ATE

2----------------P10302- -------------- -------------- -------------- -------------- -----PL ATE

3-- ---- ---- ---- --G B1030 1-- ---- ---- ---- ---- ---- ------ ---- ---- ------ CA P S C REW M6x8

4----------------GB10302 ------------------ - ------------ - ---------BIG WA SHER 6 m m

5------------- ---P10303-------------- -------------- ------------- -------------- ----SUPPORT

6--------------- -GB10303------------ ---------------- - ------------CAP SCREW M6x12

7----------------P1030 4--------------- -------------- -------------- -------------- -----COVE R

8-- ---- ---- ---- --G B1030 4-- ---- ---- ---- ---- ---- ------ ---- ---- ------ CA P S C REW M6x8

9- -- --- -- --- -- -- -G B1030 5- -- --- -- --- -- -- --- --- -- ---- -- --- --- -- ---F L AT WA SH ER 5 m m

10---------------GB10306------------ --------------------- -----HINGE 75mm x 50mm

11 ---------------G B10307 ------ ------------------------- - -----------------H EX NUT M5

12----------- ----P10305- -------------------------------------------------------------COVER

13---------------G B10308- -------------- -------------- ------------ ------SCREW M6x10

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IP104I

Page 28: OPERATOR’S MANUAL - Lathe Saw tools hardware Milling ... · OPERATOR’S MANUAL BENCH METAL LATHE ... 3. INTRODUCTION ... Do not force machine or attachment to do a job for which

P104

1----------------P10401--------------------------------------------------------------------------------SHAFT

2----------------P10402---------------------------------------------------------------------------WASHERS

3----------------GB10401-------------------------------------------------------INT RETAINING 22mm

4----------------GB10402-------------------------------------------------------------BEARING 1000900

5----------------P10403---------------------------------------------------------------------------GEAR 30T

6----------------GB10403----------------------------------------------------------FLAT WASHER 6mm

7----------------GB10404-------------------------------------------------------------CAP SCREW M6x8

8----------------P10404--------------------------------------------------------------------------SHIFT ARM

9----------------P10405-----------------------------------------------------------------------------BUSHING

10---------------P10406--------------------------------------------------------------------------GEAR 40T

11---------------GB10405-----------------------------------------------------SPECIAL WASHER 9mm

12---------------GB10406-----------------------------------------------------------------OIL PORT 6mm

13---------------P10407------------------------------------------------------------------------------SHAFT

14---------------P10408-------------------------------------------------------------------LOCATING PIN

15---------------P10409----------------------------------------------------------------------------SPRING

16---------------P10410--------------------------------------------------------------------------BUSHING

17---------------P10411-------------------------------------------------------------------SPACING RING

18---------------P10412--------------------------------------------------------------------------GEAR 40T

19---------------P10413---------------------------------------------------------------------------PULLEYS

20---------------GB10407-------------------------------------------------------------CAP SCREW M8x8

21---------------P10414--------------------------------------------------------------------------WASHERS

22---------------P10415--------------------------------------------------------------------SPANNER NUT

23---------------GB10408-------------------------------------------------------------BEARING 2007107

24---------------P10416------------------------------------------------------------------------------COVER

25---------------P10417--------------------------------------------------------------------------GASKETS

26---------------GB10409------------------------------------------------------------------------KEY A4x5

27---------------P10418---------------------------------------------------------------------------SPINDLE

28---------------P10419--------------------------------------------------------------LOCATING BLOCK

29---------------GB10410-------------------------------------------------------------------------PIN 3x20

30---------------GB10411-----------------------------------------------------------CAP SCREW M6x16

31---------------GB10412-------------------------------------------------------------------HEX NUT M6

32---------------P10420---------------------------------------------------------------------------HANDLE

33---------------GB10413-------------------------------------------------------------------CAP NUT M6

34---------------GB40414-------------------------------------------------------------------SCREW M4x8

35---------------P10421-------------------------------------------------------------------------------PLATE

36---------------P10422--------------------------------------------------------HEADSTOCK CASTING

37---------------GB10417-----------------------------------------------------------CAP SCREW M6x12

38---------------P10425--------------------------------------------------------------------------GEAR 40T

39---------------P10426-----------------------------------------------------------LOCATING BUSHING

40---------------P10427----------------------------------------------------------------------------WASHERS

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P105

1----------------GB10501------------------------------------------------------------HEX NUT M4

2----------- -----P10501---------------------------------------------------------------------BRACKET

3----------------GB10502---------------------------------------------------FLAT WASHER 4mm

4----------------GB10503------------------------------------------------------------SCREW M4x8

5----------------GB10504-----------------------------------------------------------CABLE 2x0.75

6----------------GB10505----------------------------------------------------------SWITCH COVER

7----------------GB10506----------------------------------------------------------SCREW M4x30

8----------------GB10507--------------------------------------------------SWITCH LXW5-11D1

9----------------P10502---------------------------------------------------------------------BRACKET

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P106

1 ………………………GB10601 ….………………………………………….…PIN 5x12

2 ……………...............…P10601 ……………………………………..…………..…SHAFT

3 ……………………...…P10602 …………………………...………………………COVER

4 ………...………………P10603 ……………………………...……………………COVER

5 ………………………GB10602 ………………….……...…………….…SCREW M3x8

6 …………….……...…GB10603 ………………………………….………HEX NUT M3

7 …………….………...GB10604 …………………………………………..…... PIN 4x16

8 ……………...…………P10604 ……………………………...………………………CAM

9 ………………………GB10605 …………...……………………...…...…SCREW M4x6

10 ………………………GB10606 ……………....…………………SWITCH LXW5-11D1

11 ………………………GB10607 ……………………………...……………………COVER

12 ……………………... GB10608 …………………………………………CABLE 2x0.75

13 ………………………GB10609 ………….………………………FLAT WASHER 4mm

14 ………………………GB10610 ……………...…………………………SCREW M4x25

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P10BV7

1----GB10BV701--------KEY C5x14-----------------------------------------------------------1

2---GB10BV702--------HEX NUT M8--------------------------------------------------------2

3-----P10BV701----------WASHER------------------------------------------ ----------------------3

4---P10BV702----------GEAR 34T---------------------------------------------- ---------------1

5---P10BV703----------BUSHING----------------------------------------------------------------1

6--------P10BV704----------SPECIAL WASHER----------------------------------------------------2

7----------P10BV705----------SHAFT--------------------------------------------------------------------1

8--------GB10BV703-------OIL PORT 6mm-------------------------------------------------------2

9--------P10BV706----------GEAR 75T-------------------------------------------------------------1

10------P10BV707----------GEAR 72T--------------------------------------------------------------1

11------P10BV708-----------BUSHING---------------------------------------------------------------1

12------P10BV709-----------SHAFT--------------------------------------------------- ---------------1

13------GB10BV704--------HEX BOLT M8x20---------六角头螺栓 M8X20-----------------1

14-----GB10BV705--------CAP SCREW M5x12-------内六角螺钉 M5X12-----------------1

15-----P10BV710-----------WASHER-----------------------------------------------------------------1

16-----P10BV711-----------GEAR 48T--------------------------------------------------------------1

17-----P10BV712-----------SPACING RING------------------------------------ --------------------1

18-----P10BV713-----------BRACKET---------------------------------------------------------------1

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r2

14

3

l7

w ........ II

20

r21

I 6

38"""'

6

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32

P10BV8

1----------------GB10BV801------BOLT M10x1------------------------------------------ ------------------1

2----------------P10BV801--------PLUG---------------------------------------------------------2

3----------------GB10BV802------BEARING 1000802---------------------------------------------------1

4----------------P10BV802--------GEAR----------------------------------------------------------------------1

5----------------P10BV803--------SHAFT------------------------------------------------------------ --------1

6----------------GB10BV803------KEY A4x55------------------------------------------------------------2

7----------------P10BV804--------GEAR------------------------------------------------------ ---------------1

8----------------P10BV805--------GEAR BOX--------------------------------------------------------------1

9----------------P10BV806---------COVER------------------------------------------------------------------1

10---------------GB10BV804------CAP SCREW M5x20------------------------------ -----------------4

11---------------GB10BV805------CAP SCREW M6x90------------------------------------------------2

12---------------GB10BV806------PIN 3x20---------------------------------------------------------------2

13---------------GB10BV807------CAP SCREW M8x90------------------------------------------------2

14---------------P10BV807---------PLATE------------------------------------------------------------------1

15---------------GB10BV808----- -SCREW M4X8--------------------------------------------------------4

16---------------GB10BV809-------SIGHT GLASS 20mm----------------------------------------------1

17---------------P10BV808----------SPACING RING-------------------------------------------------------1

18---------------GB10BV810-------BEARING 202-------------------------------------------------------3

19---------------P10BV809---------GEAR 25T-------------------------------------------------------------1

20---------------GB10BV811-------KEY A4x8------------------------------------------------------------2

21---------------P10BV810---------SHAFT-------------------------------------------------------------------1

22---------------GB10BV812-------BEARING 103------------------------------------------------------1

23---------------P10BV811----------PAPER WASHER----------------------------------------------------2

24---------------P10BV812----------FLANGE--------------------------------------------------------------1

25---------------GB10BV813-------OIL SEAL 17x30x10----------------------------------------------1

26---------------GB10BV814-------CAP SCREW M5x20---------------------------------------------6

27---------------GB10BV815-------OIL SEAL 15x30x10---------------------------------------------1

28---------------P10BV813----------FLANGE------------------------------------------ ------------------1

29---------------P10BV814----------GEAR SHAFT---------------------------------------------------------1

30---------------GB10BV816------- RING 12mm-----------------------------------------------------------2

31---------------P10BV815----------SHIFT LEVER---------------------------------------------------------2

32---------------GB10BV817--------O-RING 9x1.8------------------------------------------------------2

33---------------P10BV816-----------HANDLE--------------------------------------------------------------2

34--------------GB10BV818--------STEEL BALL 5--------------------------------------------------------2

35--------------P10BV817----------SPRING------------------------- ----------------------------------------2

36--------------GB10BV819--------SCREW M6x6-------------------------------------------------------2

37------------P10BV818-----------FORK---------------------------------------------------------------------2

38-------------GB10BV820--------- RING 10mm---------------------------------------------------------2

39-------------GB10BV821---------KEY B4x6------------------------------------------------------------2

40--------------P10BV819-----------INDICATOR DISK----------------------------------------------------2

41-------------GB10BV822--------SCREW M4x8--------------------------------------------------------2

42--------------P10BV820-----------BOLT M10X1----------------------------------------------------------1

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33

43--------------GB10BV823------BEARING 6901--------------------------------------------------------1

44--------------P10BV821---------GEAR 36T--------------------------------------------------------------1

P109

1----------------GB10901-------------------------------------------------------------SCREW M4x10

2----------------P10901------------------------------------------------------------------------BRACKET

3----------------P10902-----------------------------------------------------------------SCREW COVER

4----------------P10903------------------------------------------------------------------------BRACKET

5----------------P10904------------------------------------------------------------------------BRACKET

6----------------P10905------------------------------------------------------------------------BRACKET

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34

IP10A1d

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35

P10A10

1..……….GB101001…………………………………………………………………KEY A4x14

2..……….GB101002……………………………………….…………………………RIVET 2x4

3..……….P101001……………………………………...…………………………………...PLATE

4..……….P101002………………………………………………………………………..FLANGE

5..……….GB101003……………………………………………………….CAP SCREW M4x10

6..……….P101003…………………………………………………………...GRADUATED DIAL

7..……….P101004……………………………………………………………………….CURSOR

8..……….P101005…………………………………………………………………HAND WHEEL

9………...GB101004……………………………………………………..FLAT WASHER 10mm

10……….GB101005……………………………………………………………..HEX NUT M10

11……….GB101006……………………………………………………………..HEX NUT M10

12……….P101006……………………………………………………………...HANDLE SCREW

13……….P101007………………………………………………………………………..HANDLE

14……….GB101007…………………………………………………………………….PIN 4x20

15……….P101008………………………………………………………………………...FLANGE

16……….P101009…………………………………………………………………….GEAR 70T

17……….P101010………………………………………………………………..SPACING RING

18……….GB101008……………………………………………………………..OIL PORT 8mm

19……….P101011…………………………………………………………………..GEAR SHAFT

20……….P101012…………………………………………………………………..GEAR SHAFT

21……….P101013……………………………………………………………………….BUSHING

22……….GB101009………………………………………………………………SCREW M4x6

23……….GB101010……………………………………………………….CAP SCREW M5x12

24……….GB101011…………………………………………………...BIG FLAT WASHER 5mm

25……….P101014………………………………………….…………………………GEAR 30T

26……….GB101012………………………………………….…………………………PIN 3x18

27……….P101015…………………………………………...……………………SPACING RING

28……….P101016…………………………………………….…………………………BUSHING

29……….P101017……………………………………………………………………………GEAR

30……….GB101013…………………………………………………………………KEY C4x10

31……….GB101014…………………………………………………………………KEY A5x30

32……….P101018………………………………………………..…………………………SHAFT

33……….GB101015……………………………………………..………………OIL PORT 6mm

34……….GB101016………………………………………………………………SCREW M6x6

35……….P101019…………………………………………………………………………SPRING

36……….GB101017…………………………………………………………STEEL BALL 5mm

37……….P101020………………………………………………..…………………………PLATE

38……….GB101018………………………………………….…………………………PIN 3x12

39……….P101021……………………………………………………………LOCATING BLOCK

40……….P101022…………………………………………..………………………………SHAFT

41……….P101023……………………………………………………………………………FORK

42……….GB101019……………………………………………….……………………PIN 3x26

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36

43……….P101024…………………………………….…………………………………BUSHING

44……….GB101020………………………………….…………………………………PIN 3x35

45……….GB101021………………………………….……………………CAP SCREW M4x35

46……….P101025………………………………………………………………………BRACKET

47……….P101026…………………………………………..……………………………HANDLE

48……….P101027…………………………………………..………………………GEAR SHAFT

49……….GB101022…………………………………………...…………………………PIN 5x1

50……….P101028……………………………………..………………………………HALF NUT

51……….GB101023……………………..………………………………………SCREW M5x30

52……….GB101024………………………………………………………………HEX NUT M5

53……….P101029…….………………………….………………………………………WASHER

54……….P101030……..………………………….……………………………………………GIB

55……….P101031….…………………………….…………………………………………PLATE

56……….P101032……………………………….…….……………………………………SHAFT

57……….P101033……………………………….………………………………………BUSHING

58……….P101034……………………………………………………………LOCATING BLOCK

59……….P101035…..……………………………………………………………LOCKING CAM

60……….P101036………………………………………………………………LEVER HANDLE

61……….P101037…………………………….……………………………………………LEVER

62……….P101038………………….………………………………………………LEVER HAND

63……….GB101025………………………………………………………………HEX NUT M8

64……….GB101026………………………………………………………………FLAT WASHER

65……….P101039………………………………………….…………………………GEAR 45T

66……….P101040……………………………………..…………………………………WASHER

68……….GB101027…………………………..………………………………………KEY A3x8

69……….P101042…………………………..………………………………………………SHAFT

70……….P101043………………………………………………………………………BRACKET

71……….GB101028…………………………………………………………CAP SCREW M6x60

72……….P101044…………………………………………………………….………………PLAT

73……….P101045…………………………………………………………….………………DIAL

74……….GB101029………………………………………………………………SCREW M4x8

75……….GB101030……………………….………………………………CAP SCREW M6x25

76……….GB101031………..……………………………………………………WASHER 6mm

77……….GB101032…………………………………..……………………BIG WASHER 6mm

78……….P101046………………………………………………………………………BRACKET

79……….P101047……………………………..……………………………………………WORM

80……….GB101033………………………………………………………………SCREW M4x8

81……….GB101034…………………………………………………………………KEY A5x35

82……….P101048…………………………………………………………..…APRON CASTING

83……….GB101035……………………………………………………………………PIN 3X30

84……….GB101036……………………………………...…………………………KEY A4X12

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IP1011 I

47 46 18 2

42

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38

P1011 1----------------P101101------------------------------------------------------------------------COVER

2----------------GB101101---------------------------------------------------------OIL PORT 6mm

3----------------GB101102---------------------------------------------------CAP SCREW M6x35

4----------------GB101103------------------------------------------------------------------PIN 6x35

5----------------P101102------------------------------------------------------------------------NIPPER

6----------------P101103----------------------------------------------------------------------------PIPE

7----------------P101104-----------------------------------------------------------------NIPPER NUT

8----------------P101105--------------------------------------------------------------PIPE BUSHING

9----------------P101106----------------------------------------------------------------------------PIPE

10---------------P101107-----------------------------------------------------------------------------GIB

11---------------P101108----------------------------------------------------APRON TENSION BAR

12---------------GB101104---------------------------------------------------CAP SCREW M5x20

13---------------GB101105------------------------------------------------------------HEX NUT M4

14---------------GB101106-----------------------------------------------------SET SCREW M4x16

15---------------GB101107-----------------------------------------------------SET SCREW M4x20

16---------------P101109-----------------------------------------------------------------HAND WHEEL

17---------------P101110-------------------------------------------------------------------------WASHER

18---------------GB101108------------------------------------------------------CAP SCREW M5x10

19---------------P101111------------------------------------------------------------------------HANDLE

20---------------P101112-------------------------------------------------------------------------SCREW

21---------------P101113-------------------------------------------------------------------GEAR 18T

22---------------GB101109------------------------------------------------------------------PIN 4x20

23---------------P101114-----------------------------------------------------------------------------NUT

24---------------GB101110----------------------------------------------------------------SET SCREW

25---------------P101115-------------------------------------------------------------------------SPRING

26---------------P101116----------------------------------------------------------GRADUATED DIAL

27---------------GB101111-------------------------------------------------------BEARING 12x26x9

28---------------P101117-----------------------------------------------------------------------BRACKET

29---------------P101118-----------------------------------------------------------------------BRACKET

30---------------GB101112------------------------------------------------------------------KEY A4x8

31---------------GB101113-------------------------------------------------------------------PIN 3x16

32---------------GB101114-----------------------------------------------------CAP SCREW M8x20

33---------------P101119----------------------------------------------------------------------BRACKET

34---------------P101120-----------------------------------------------------------------SLIDE BLOCK

35---------------P101121-------------------------------------------------------------------BRAKE CLIP

36---------------P101122--------------------------------------------------------------------WAY WIPER

37---------------P101123--------------------------------------------------------------------------COVER

38---------------GB101115-----------------------------------------------------CAP SCREW M3x10

39---------------P101124-----------------------------------------------------------------LEAD SCREW

40---------------P101125--------------------------------------------------------------------WAY WIPER

41---------------P101126--------------------------------------------------------------------------COVER

42---------------P101127-------------------------------------------------------------------------------GIB

43---------------GB101116-------------------------------------------------------------HEX NUT M5

44---------------GB101117------------------------------------------------------SET SCREW M5x25

45---------------P101128-----------------------------------------------------------------CROSS SLIDE

46---------------P101129------------------------------------------------------------------------WASHER

47---------------P101130------------------------------------------------------------------------SADDLE

48---------------GB101118------------------------------------------------------CAP SCREW M3x6

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39

P1012

3

3

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40

P1012

1----------------GB101201--------------------------------------------------------------HEX NUT M4

2----------------GB101202------------------------------------------------------CAP SCREW M4x12

3----------------P101201--------------------------------------------------------------------------------GIB

4----------------GB101203------------------------------------------------------CAP SCREW M4x20

5----------------P101202---------------------------------------------------------------------------SCREW

6----------------GB101204---------------------------------------------------------------------PIN 3x10

7----------------GB101205-----------------------------------------------------------OIL PORT 10mm

8----------------GB101206---------------------------------------------------------------HEX NUT M6

9----------------GB101207------------------------------------------------------FLAT WASHER 6mm

10---------------P101203----------------------------------------------------------------------------COVER

11---------------GB101208-------------------------------------------------------HEX SCREW M6x25

12---------------P101204-------------------------------------------------------------GRADUATED DIAL

13---------------GB101209----------------------------------------------------------------------PIN 4x16

14---------------GB101210--------------------------------------------------------CAP SCREW M6x16

15---------------GB101211--------------------------------------------------------CAP SCREW M5x16

16---------------P101205-------------------------------------------------------------GRADUATED DIAL

17---------------P101206----------------------------------------------------------------------------SPRING

18---------------P101207-------------------------------------------------------------------HAND WHEEL

19---------------GB101212------------------------------------------------------FLAT WASHER 8mm

20---------------GB101213---------------------------------------------------------------HEX NUT M8

21---------------P101208--------------------------------------------------------------------------HANDLE

22---------------P101209-------------------------------------------------------LEAD SCREW MOUNT

23---------------GB101214-------------------------------------------------------------OIL PORT 6mm

24---------------GB101215------------------------------------------------------------------KEY A3x10

25---------------P101210------------------------------------------------------------------LEAD SCREW

26---------------P101211------------------------------------------------------------------SWIVEL BASE

27---------------P101212-----------------------------------------------------------COMPOUND SLIDE

28---------------P101213---------------------------------------------------------------------TOOL REST

29---------------GB101216------------------------------------------------------SET SCREW M8x30

30---------------P101214-------------------------------------------------------------------------WASHER

31---------------P101215----------------------------------------------------------------------LOCK NUT

32---------------P101216-------------------------------------------------------------------------HANDLE

33---------------P101217-------------------------------------------------------------------------HANDLE

34---------------P101218-------------------------------------------------------------------------------KEY

35---------------P101219--------------------------------------------------------------------------------PIN

36---------------GB101217------------------------------------------------------ -SPRING 0.5x3.5x17

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41

I P1 013 I

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42

P1013

1----------------P101301----------------------------------------------------------------------HANDLE

2----------------P101302-----------------------------------------------------------HANDLE SCREW

3----------------GB101301------------------------------------------------------------HEX NUT M8

4----------------GB101302--------------------------------------------------FLAT WASHER 8mm

5----------------P101303-----------------------------------------------------------------------SPRING

6----------------P101304---------------------------------------------------------GRADUATED DIAL

7----------------GB101303----------------------------------------------------CAP SCREW M5x25

8----------------P101305------------------------------------------------------------------END COVER

9----------------P101306--------------------------------------------------------------------------PLATE

10---------------GB101304----------------------------------------------------------OIL PORT 6mm

11---------------GB101305---------------------------------------------------------------KEY C4x15

12---------------P101307----------------------------------------------------------------LEAD SCREW

13---------------P101308--------------------------------------------------------CLAMPING SCREW

14---------------P101309----------------------------------------------------------------------HANDLE

15---------------GB101306--------------------------------------------------FLAT WASHER 8mm

16---------------P101310------------------------------------------------------------------------CLAMP

17---------------P101311------------------------------------------------------------------------CLAMP

18---------------P101312----------------------------------------------------------------------------KEY

19---------------P101313---------------------------------------------------------TALL STOCK RAM

20---------------P101314-------------------------------------------------------TALL STOCK BODY

21---------------P101315-------------------------------------------------------------------------COVER

22---------------GB101307------------------------------------------------------CAP SCREW M4x5

23---------------GB101308-----------------------------------------------------------SCREW M6x16

24---------------P101316----------------------------------------------------------TALL STOCK BASE

25---------------GB101309-----------------------------------------------------CAP SCREW M8x30

26---------------P101317-----------------------------------------------------------------------HEX NUT

27---------------P101318--------------------------------------------------------------------------SCREW

28---------------P101319-----------------------------------------------------------CLAMPING PLATE

29---------------GB101310------------------------------------------------------------HEX NUT M12

30---------------P101320----------------------------------------------------------------------------PLATE

31---------------GB101311------------------------------------------------------------------RIVET 2x4

32---------------P101321----------------------------------------------------------------------------PLATE

33---------------GB101312--------------------------------------------------------------------PIN 4x30

34---------------P101322---------------------------------------------------------------------------SHAFT

35---------------P101323------------------------------------------------------------------------HANDLE

36---------------P101324-------------------------------------------------------------------------------PIN

37---------------P101325-----------------------------------------------------------------HAND WHEEL

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1014

1----------------P101401------------------------------------------------------------REST CASTING

2----------------P101402---------------------------------------------------------------------------JAW

3----------------P101403----------------------------------------------------------SPECIAL SCREW

4----------------P101404------------------------------------------------------ADJUSTING SCREW

5----------------GB101401---------------------------------------------------------HEX NUT M10

6----------------GB101402------------------------------------------------FLAT WASHER 10mm

7----------------GB101403--------------------------------------------------CAP SCREW M8x30

8----------------GB101404-------------------------------------------------FLAT WASHER 8mm

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P1015 1----------------P101501---------------------------------------------------------------REST CASTING

2----------------P101502------------------------------------------------------------------------------JAW

3----------------P101503-------------------------------------------------------------SPECIAL SCREW

4----------------GB101501--------------------------------------------------FLAT WASHER 10mm

5----------------GB101502-----------------------------------------------------------HEX NUT M10

6----------------GB101503-----------------------------------------------------------HEX NUT M12

7----------------P101504-----------------------------------------------------------CLAMPING PLATE

8----------------GB101504------------------------------------------------------HEX BOLT M12x70

9----------------GB101505---------------------------------------------------FLAT WASHER 12mm

10---------------P101505---------------------------------------------------------ADJUSTING SCREW

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P1016

1----------------GB101601---------------------------------------------------------HEX NUT M10

2----------------P101601-----------------------------------------------------------------------SCREW

3----------------P101602--------------------------------------------BACK PLATE FOR 3-JAW125

4----------------GB101602---------------------------------------------------HEX SCREW M8x25

5----------------P101603---------------------------------------------BACK PLATE FOR 4-JAW125

6----------------GB101603----------------------------------------------------CAP SCREW M8x20

7----------------P101604------------------------------------------------------------------FACE PLATE

8----------------GB101604---------------------------------------------------------------------------JAW

9----------------GB101605------------------------------------------------------------------------PLATE

10---------------GB101606---------------------------------------------------CHUCK KEY-4JAW125

11---------------GB101607------------------------------------------------------------------------PLATE

12---------------GB101608-------------------------------------------------------------REVERSE JAW

13---------------GB101609---------------------------------------------------CHUCK KEY-3JAW125

14---------------GB101610---------------------------------------------------------------------------JAW

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P1017

1-------------GB101701----------------------------------------------------Hex Screw GB/T5782-M12X30

2-------------GB101702---------------------------------------------------------------- Washer GB/T97.1-12

3--------------P101701---------------------------------------------------------------Oil Troy. JD10-15039A

4--------------GB101703---------------------------------------------------------- Hex Nut GB/T6175-M12

5--------------P101701------------------------------------------------------------------------------Right Stand

6--------------P101702-------------------------------------------------------------------------------Left Stand

7--------------GB101704----------------------------------------------------------------.Washer GB/T97.1-6

8--------------P101703----------------------------------------------------------Cap Screw GB/T70-M6X10

9--------------P101704----------------------------------------------------------------------------Baffle Board

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P1018

1---------------GB101801--------------------------------------------------------------------------SWITCH

2---------------P101801--------------------------------------------------------------------------HOUSING

3---------------GB101802-------------------------------------------------------------CAP SCREW M5x8

4---------------GB101803----------------------------------------------------------------------------CABLE

5---------------GB101804---------------------------------------------------------STRAIN RELIEF NUT

6---------------GB101805---------------------------------------------------------------------WASHERS 5

7---------------GB101806-------------------------------------------------------------CAP SCREW M5x8

8---------------P101802-----------------------------------------------------------------------------COVER

9---------------GB101807---------------------------------------------------------------------WASHERS 5

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USE 220V POWER SOURCE

1. Now the lathe wiring way is for 110V60HZ power source. The wiring diagram as following:

2. If you want to use 220V60HZ power source, need to change the switch and the motor wiring way. The

wiring diagram as following: