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Sta

PF-P31

OPERATORS MANUAL
ndard Horizon PF-P310 Paper Folder
Read this manual, and thoroughlyfamiliarize yourself with itscontents before operating or

servicing this equipment.

0/OM

I

PAPER FOLDER

Important Information

- This manual is designed to help you to install, operate and maintain the Table TopFolder PF-P310. Read, understand and keep this manual in a safe and convenientplace.

- Do not operate the PF-P310 until you read and understand the instructions in thismanual.

- Horizon International Inc. shall not be liable for incidental consequential damagesresulting from : improper or inadequate maintenance by customer; unauthorized modi-fication or misuse; operation outside of the environmental specifications for the prod-uct.

- No Horizon dealer and distributor is authorized to make any modification, expres-sion, or addition to the warranties written in contract.

- Horizon International Inc. pursues a policy of continuing improvement in design andperformance of the product. Therefore, the product design and specifications are sub-ject to change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced ortranslated to another language without the prior written consent of Horizon Interna-tional Inc.

010628/PFP310/03J/NO/MM/MM UM203001-03

PF-P310

II

Safety Precautions

- The signal word WARNING indicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if notavoided, may result in minor or moderate injury. It may also be used to alert againstunsafe practices.

- The signal word NOTE indicates a potentially hazardous situation which, if notavoided, may result in damage on products.

- Read and understand all safety instructions with signal word such as WARNING,CAUTION and NOTE. If safety instructions are ignored, personal injury will result.

- Observe the provisions of the federal, state, or local regulations, including OSHA.

- Horizon International Inc. cannot anticipate every possible situation that might in-volve a potential hazard. The instruction in this manual and warning labels on themachine are therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inad-vertent operation when such operation could cause injury to personnel. Do not attemptto operate any switch, valve, or other energy isolating device where it is locked ortagged out.

- Do not operate the machines with any covers being removed.

- Some of the drawings in this manual shows the machine uncovered for explaining thedetail or inside of machine.

III

Contents

1. Before You Begin ..................................................... 1This section explains machine parts and their function.

1-1 Specifications ............................................................................2

1-2 Machine Parts Descriptions ......................................................3

1-2-1 General View ...................................................................3

1-2-2 Operation Panel ...............................................................4

1-3 For Piling Sheets .......................................................................5

2. Operation Procedure ............................................... 7This section explains setting up each parts and operation procedure.

2-1 Operation Procedure .................................................................8

2-2 Irregular Size Sheet Folding .....................................................12

2-3 Cross Fold/12-Page Letter Fold ................................................15

2-4 When Folding Is Not Even or Square .......................................19

2-4-1 To correct uneven fold ....................................................19

2-4-2 To correct not square fold ...............................................20

3. Trouble Shooting ..................................................... 21This section shows quick reference of trouble which can be resolved

or prevented by operator.

3-1 Trouble Shooting ......................................................................22

4. Maintenance ............................................................. 25This section explains maintenance for PF-P310.

4-1 Feed Roller/Double Feed Stop Pad Replacement .....................26

4-2 Fold Roller Replacement ..........................................................28

4-3 Removal of Jammed Sheet........................................................30

4-4 Count Sensor Cleaning .............................................................31

4-5 Maintenance Kit (Option) .........................................................32

4-6 Option .......................................................................................32

1. Before You Begin

1

1. Before You Begin

This section explains machine parts and their function.

1-1 Specifications ......................................................................................... 2

1-2 Machine Parts Descriptions.................................................................. 3

1-3 For Piling Sheets .................................................................................... 5

1. Before You Begin

2

1-1 Specifications

Maximum Sheet Size : A3 (11" x 17")

Minimum Sheet Size : 65 mm x 44 mm (2.6" x 1.7")

Stock Weight : 50 to 105 gsm

Folding Speed : 140 sheets /min (A4, single fold)

Maximum Pile Height : 21 mm (0.85")

Power : 100 v 50/60 Hz (65 w)

(Power Consumption) : 115 v 50/60 Hz (65 w)

: 230 v 50 Hz (65 w)

Fold Patterns : Single Fold, Short Fold, Parallel Fold

: Letter Fold, Accordion Fold, Gate Fold

Dimension (W x D x H) : 711 mm x 485 mm x 316 mm (28" x 19.1" x 12.5")

Machine Weight : 29 kg (64 lb)

The machine design and specifications are subject to change without any notice.

1. Before You Begin

3

Support RollerHolds sheets for smoothfeeding.Feed GuideGuides sheet for straightfeeding.

Power SwitchUsed to turn ON/OFF mainpower.

Feed Tray LeverUsed to lower feed tray forpiling, to raise for folding.

Feed TrayUsed to pile sheets to befolded.

Feed RollerFeeds piled sheet to bucklesection.

Delivery TrayFolded sheet is deliveredto this tray.

Stopper Position IndicatorUsed to indicate position ofstopper with lamps.

Stopper HandleUsed to move stopper.

1-2 Machine Parts Descriptions

1-2-1 General View

1. Before You Begin

4

1-2 Machine Pars Description

1-2-2 Operation Panel

Clear ButtonUsed to clear display.

DisplayIndicates number offolded sheets.

Sheet Size Select ButtonUsed to select sheet size.

Sheet Size LampIndicates sheet size.

Test Feed ButtonUsed to feed one sheet fortesting.

Start/Stop ButtonUsed to start/stop folding.

Fold Pattern LampUsed to indicate fold pat-tern selected.

Fold Pattern Select ButtonUsed to select fold pattern.

1. Before You Begin

5

�

- Fan well the sheet before piling on thefeed tray. Otherwise, double sheet feed-ing or miss feed occur.

- Make sure that printed ink is dry enough.Otherwise, double sheet feed will occur.The wet ink will not only be stain theprinted sheet but also make lower theprecision of folding of this machine.

- Jog well the sheet before piling on thefeed tray. Otherwise, jamming or missfeed or fold on edge of sheet will occur.

- Straighten up the curled sheet orfolded sheet.

1-3 For Piling Sheets

1. Before You Begin

6

2. Operation Procedure

7


This section explains setting up each parts and operation procedure.

2-1 Operation Procedure ............................................................................. 8

2-2 Irregular Size Sheet Folding .............................................................. 12

2-3 Cross Fold/12-page Letter Fold ......................................................... 15

2-4 When Folding Is Not Even or Square ............................................... 19


8

PF-P310

PEPER FOLDERPEPER FOLDER

Feed TrayDelivery Tray

1. Plug power cord to outlet.

2. Open delivery tray and feed tray.

3. Turn on power switch.

4. Lower feed tray lever.

2-1 Operation Procedure

Feed Tray Lever


9

Feed Tray


5. Pile sheets on feed tray.- Face printed surface downward.- Jog well and true up sheets toward feed

roller.- Place sheets center of feed tray.

6. Slide both feed guides so that feedguides slightly touch piled sheets.

- Place support rollers at 10 mm inside ofsheet edge.

7. Select sheet size with sheet size selectbutton.

NOTEWhen irregular size sheets are folded, referto "2-2 Irregular Size Sheet Folding" (Page12 to 14).

8. Select folding pattern with foldingpattern select button.

Feed Guide

SupportRoller


10

ストッパの移動方向


�

L

S

S

L

1

1

ストッパ

ストッパ

�

OrangeMark

Lamp


9. Turn stopper handle so that orange markaligns with the illuminated orange lamp.

10. Raise feed tray lever.

11. Press test button to fold one sheet inorder to check folding accuracy.

12. Check folded sheet.

NOTE- If sheet is folded uneven, correct it withreferring to "Adjustment Chart" on topcover of PF-P310. Or refer to "2-4 WhenFolding is not Even or Square" (page 19 to20).- Press test feed button and check foldedsheet after adjustment.

Stopper Handle

Stopper Handle

11"x17"

81/2"x11"

6"x9"

51/2"x81/2"

Adjustment Chart


11

13. Press start/stop button. PF-P310 startsfolding.

14. When you want to stop folding, pressstart/stop button or lower feed tray lever.

15. Number of folded sheets are indicatedon display.

- To delete display, press clear button.- Number indicated on display is deleted

also when power switch is turned off.

16. When your folding job is finished,lower feed tray lever and turn off mainswitch.

- Pull out power cord from outlet.- Close delivery tray and feed tray.

11"x17"

81/2"x11"

6"x9"

51/2"x81/2"



12

2

1

二つ折

二つ折�

片袖折

片袖折�

S L内三つ折

内三つ折�

四つ折

四つ折�

S L

0

5

ABC ABCABC

Printed SurfaceDownward

AB

C

1Printed SurfaceDownward

二つ折二つ折 �

片袖折片袖折 �

S内三つ折内三つ折 �

四つ折四つ折 �

S L

0

5

ABCABC

2-2 Irregular Size Sheet Folding

1. Fold one sheet by hands in your re-quired fold pattern in order to make amodel.

2. Measure size of folding edge with rulerand set stopper.

[ How to measure size of folding edge andhow to pile sheets ]

1 = length (position) for stopper 12 = length (position) for stopper 2

is printed side.

Single Fold (Buckle 2 is not used.)

Parallel Fold

Appearance of delivered Sheet



13

1

2

ABC

ABCABC

Printed SurfaceUpward

1

観音折観音折

�

ABCABC

2

ABC


1

2

ABCABC

ABC


1

2

ABC ABCABC


Letter Fold

Accordion Fold

Gate Fold


1 = length (position) for stopper 12 = length (position) for stopper 2

is printed side.Short Fold






14

03PFP310A70

Stopper Handle 2

Stopper Handle 1


3. Complete step 1 to 6 in "2-1 OperationProcedure" (Page 8 to 9) and selectfolding pattern with folding patternselect button.

4. Set stopper.- Set stopper 1 to the length 1.- Set stopper 2 to the length 2.

- Start folding with referring to "2-1 Op-eration Procedure" step 10 through 16(Page 10 to 11).


15

Cross Fold

12-Page Letter Fold

2-3 Cross Fold/12-Page Letter Fold

NOTE- In case of cross fold or 12-page letter fold,sheet wider than 210 mm (8.5") may not befolded completely.

- Please use cross folding guide (option).

(Meaning of Cross Fold)Sheet is folded into half, and then thissingle folded sheet (signature) is foldedonce again in half.When folded sheet is opened, each creaseof this signature become crisscrosspattern.

(Meaning of 12-Page Letter Fold)Sheet is folded into half, and then thissingle folded sheet is folded in letter fold.

The following steps are an example to foldA3 size sheet to cross-fold.

1. Fold A3 size sheet in single fold withreferring to "2-1 Operation Procedure"(Page 8 to 11).

2. Press fold edge of sheet firmly.

NOTEIf fold edge of sheet is not pressed suffi-ciently, sheet (signature) will not be foldedcorrectly.

Folded Edge


16

2

1

1

2

Folded Line

Feed Guide

Feed Guide

Support Roller

3. Perform step 1 through 4 in "2-1 Opera-tion Procedure" (Page 8) and pile sheetson feed tray so that fold edge faces tonear side.

NOTEDo not pile sheet more than half height offeed guide. If folded sheet is piled too muchon feed tray at once, sheet is not fedstraightly.

4. Set feed guides.

4-1. When sheet width is less than 185 mm(7.28").

- Slide feed guide 1 fully far side andthen set feed guide 2 .

4-2. When sheet width is more than 185 mm(7.28").

- Slide feed guide 2 fully far side andthen set feed guide 1 .

5. Set support rollers.

- Place support roller on far side at 20 mminside from edge of sheets.

- Place support roller on near side as nearas possible to fold edge.



17


ストッパの移動方向�

L

S

S

L

1 1 ストッパストッパ�

OrangeMark


6. Set stopper position.- Press sheet size select button and select

A4.

- When sheet to be folded is irregular sizesheet, refer to "2-2 Irregular Size SheetFolding" (Page 12 to 13).

7. Turn stopper handle so that orange markis aligned with illuminating orange lamp.

8. Raise feed tray lever and press start/stopbutton.

- Hold folded edge slightly with finger inorder to feed sheet straightly.

NOTECross folding guide is provided as an op-tional equipment.

9. When your folding job is finished,lower feed tray lever and turn off powerswitch.

- Pull out power cord from outlet.- Close delivery tray and feed tray.


18

Roller


Cross Folding Guide (option)

Cross folding guide is used to hold foldededge when second folding is performed.

Set cross folding guide along feed guideon feed tray.

For near side

RollerFor far side

Cross Folding Guide


19

Stopper Handle

Accordion Fold

2-4 When Folding Is Not Even or Square

2-4-1 To correct uneven fold

Adjustment for Stopper 2 Adjustment for Stopper 1

In case that one side of folded sheet is toolong or short, adjust stopper position withstopper handle.

NOTE- Following chart shows style of deliveredsheet.- Turn stopper handle gradually. Performtest feed after each adjustment in order tocheck result of adjustment.

is long For L

is short For S

is long For L

is short For S

is long For L

is short For S

is long For L

is short For S

is long For L

is short For S

is long For S

is short For L

is long For S

is short For L

is long For S

is short For L

is long For S

is short For L

is long For S

is short For L

is long For S

is short For L

Appearance ofDelivered

Sheet

Appearance ofDelivered

Sheet

Gate Fold

Letter Fold

Short Fold

Parallel Fold

Single Fold

Gate Fold

Accordion Fold

Letter Fold

Short Fold

Parallel Fold

Single Fold


20

03PFP310A56

51/2"X81/2

6 "X9 "

8 1/2

Skew Adjustment Lever

Skew Adjustment Lever

2-4 When Folding Is Not Even or Square

2-4-2 To correct not square fold

When sheet is folded askew, correct foldingwith skew adjust lever.

Appearance of not square folding

Appearance of not square folding

Trouble Shooting

21

3. Trouble Shooting

This section shows quick reference of trouble which can be resolved or

prevented by operator.

3-1 Trouble Shooting ................................................................................. 22

3. Trouble Shooting

22

3-1 Trouble Shooting

1.Sheet thickness is out of specification.

2.Sheet is not cut square.

3.Sheet is wavy due to humidity.

4.Sheet is curled.

5.Feed guides are set improperly.

6.Fold rollers are dirty with ink or some-thing alike.

7.Feed roller and/or double feed stop padis worn out.

8.Fold rollers are worn out.

9.Sheet or something alike is jammedinside.

10. Fold rollers are not set properly.

Cause Countermeasure

1.Do not fold sheet out of specification.("Refer to 1-1 Specification" in Page 2)

2.Cut sheet straightly.

3.Remove wavy sheet. (Refer to "1-3 ForPiling Sheet" in Page 5)

4.Straighten up curled sheet. (Refer to "1-3For Piling Sheet" in Page 5)

5.Set feed guides so that sheets are fedstraightly.

6.Clean fold rollers with roller cleaner.(Refer to "4-2 Fold Roller Replacement"in , 29)

7.Replace feed roller or double feed stoppad (Refer to "4-1 Feed Roller / DoubleFeed Stop Pad Replacement" in Page 26,27). Feed roller and double feed stop padshould be replaced every 150,000 to300,000 folds.

8.Replace fold rollers. (Refer to "4-2 FoldRoller Replacement" in Page 28, 29)

9.Remove sheet or something alike. (Referto "4-3 Removal of Jammed Sheet" inPage 30)

10. Check whether fold rollers are set prop-erly.

(Refer to "4-2 Fold Roller Replacement"in Page 28, 29)

Symptom 1 : Folding result is not good.

Trouble Shooting

23

3-1 Trouble Shooting

CountermeasureCause

1.Sheets stick each other due to static elec-tricity or ink.

1.Fan well sheets.

Countermeasure

1.Open cover and remove sheet. (Refer to"4-3 Removal of Jammed Sheet" in Page30.)

2.Check whether stopper position is prop-erly adjusted.

Cause

1.Fold rollers are deformed by friction afterlong time use.

2.Sheets contain too much moisture.

3.Fold rollers are smeared with ink.

Countermeasure

1.Replace fold roller. (Refer to "4-3 FoldRoller Replacement" in Page 30.)

2.Dry sheets before fold.

3.Clean fold rollers, or replace them.

Cause

1.Sheet is jammed inside of machine or indelivery section.

Symptom 3 : Folded sheet is stained with ink.

Cause

1.Feed roller, double feed stop pad or foldrollers are stained with ink.

Countermeasure

1.Clean feed roller, double feed stop pad orfold rollers with alcohol or cleaningliquid soaked cloth. (Refer to "4-1 FeedRoller / Double Feed Stop Pad Replace-ment" in Page 26, or "4-2 Fold RollerReplacement" in Page 28, 29.)

Symptom 4 : Double Feed or Misfeed occurs.

Cause

1.Feed roller or double feed stop pad is wornout.

2.Feed roller or double feed stop pad is dirtywith dust.

Countermeasure

1.Replace feed roller or double feed stoppad. (Refer to "4-1 Feed Roller / DoubleFeed Stop Pad Replacement" in Page 26,27.) Feed roller and double feed stop padshould be replaced every 150,000 to300,000 folds.

2.Clean it.

Symptom 5 : Sheet is jammed.

Symptom 6 : Folded sheet are crinkle.

Symptom 2 : Double Feed occurs.

3. Trouble Shooting

24

4. Maintenance

25

4. Maintenance

This section explains maintenance for PF-P310.

4-1 Feed Roller/Double Feed Stop Pad Replacement ............................. 26

4-2 Fold Roller Replacement .................................................................... 28

4-3 Removal of Jammed Sheet ................................................................. 30

4-4 Count Sensor Cleaning ....................................................................... 31

4-5 Maintenance Kit (Option) .................................................................. 32

4-6 Option ................................................................................................... 32

4. Maintenance

26

PF-P310PF-P310


Lever

PF-P310PF-P310


Feed Tray

03PFP280A49

1

2

4-1 Feed Roller/Double Feed Stop Pad Replacement

- When feed roller and double feed stop padare stained with ink, or worn out, sheet feedwill be uncertainly. Clean or replace feedroller or double feed stop pad.

- Feed roller and double feed stop padshould be replaced every 150,000 to 300,000folds.

Shaft

Feed Roller

1. Open delivery tray and feed tray.

2. Open top cover.

3. Hold shaft and open lever.

4. Slide feed roller shaft to direction ofarrow mark 1 and remove to 2 .Remove support roller and then replacefeed roller.

WARNING

Turn off power switch and pull outpower cord from outlet before replace-ment.

Delivery Tray

Power Switch

Top Cover

Support Roller

4. Maintenance

27

Feed Roller

4-1 Feed Roller/Double Feed Stop Pad Replacement

5. Pull double feed stop pad upward toremove.

6. Clean feed roller and double feed stoppad with our original rubber cleanerliquid, XPF-111.

- If feed roller or double feed stop pad isworn out, replace it.

- Attach double feed stop pad and feedroller in reverse order of detachment.

Double FeedStop Pad

4. Maintenance

28

PF-P310PF-P310


Roller Hanger

Roller Holder


4-2 Fold Roller Replacement

If fold rollers are stained with ink, or wornout, folding accuracy decreases.

WARNING

Turn off power switch and pull outpower cord from outlet before replace-ment.

1. Slide delivery tray and open top cover.


3. Tilt up roller hanger and lay down rollerholder.

NOTEKeep holding roller hanger during layingdown roller holder.

Top Cover

Delivery Tray

Lever

Shaft

Fold Rollers

4. Maintenance

29

PEPER FOLDER

PEPER FOLDER

4-2 Fold Roller Replacement

4. Clean fold rollers with rubber cleanerliquid XPF-111.

5. If fold rollers are worn out, replacethem.

- Install fold rollers so that ends of foldrollers are placed on grooves indicatedwith yellow arrow label.

Grooves

Yellow Arrow

4. Maintenance

30


4-3 Removal of Jammed Sheet

WARNING

Turn off power switch and pull outpower cord from outlet before removal.

1. Slide delivery tray and open cover.


3. Tilt up roller hanger and lay down rollerholder.

NOTEKeep holding roller hanger during layingdown roller holder.

4. Remove jammed sheet.- Turn stopper handle to S to remove

sheet jammed inside of buckle.

- Close roller holder, lever and cover inreverse order.

Roller Hanger

PF-P310PF-P310


Cover

Delivery Tray

Shaft

Roller Holder

Stopper Handle

Lever

4. Maintenance

31

4-4 Count Sensor Cleaning

1 Stopper1 Stopper

2 Stopper2 Stopper

5

5

PF-P310PF-P310


The count sensor inside the delivery sectiondetects the sheets and counts the foldedsheets. If the paper dust stains on the sensor,the sensor can not detect correctly. In thatcase, clean the sensor.

1. Pull out the delivery tray and open thecover to the direction that the arrowshows.

2. Receiving part and projecting part of thesensor is on the back of the cover.

3. Clean the lens using a cotton swab.

Sensor

Sensor

Cover

DeliveryTray

Projecting Part/Receiving Part

4. Maintenance

32

03PFP310A68

4

3

2

03PFP310A69

1

2

4-5 Maintenance Kit (Option)

Cross Folding Guide : M850054-00

4-6 Option

2. Double Feed Stop Pad : M002063-01 (4 pcs)3. Feed Roller : M001978-04 (2 pcs)4. Fold Roller : A941901-00 (2 pcs)

Standard Business Systems10 Connector Road, Andover, MA 01810

(978) 470-1920 (978) 470-2771PF-P310/OMRevised 09/2002

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