OPERATOR’S MANUAL - Bolton Tools€™s manual bench metal lathe model: bt1022 bolton tools 1136...
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Transcript of OPERATOR’S MANUAL - Bolton Tools€™s manual bench metal lathe model: bt1022 bolton tools 1136...
OPERATOR’S MANUAL
BENCH METAL LATHE
MODEL: BT1022
BOLTON TOOLS 1136 SAMUELSON ST. CITY OF INDUSTRY, CA 91748
2
Many thanks for purchasing our BT1022 - Bench Metal Lathe. Before
operating, make sure you study the manual to have a better understanding of
the operating procedures. This manual will guide you through assembly, will
cover general maintenance, and review safety considerations.
3
Table of Contents 1. SAFETY ................................................................................................................................. 4
2. CIRCUIT REQUIREMENTS .................................................................................................... 7
3. INTRODUCTION ................................................................................................................... 8
4. ASSEMBLY AND SETUP ........................................................................................................ 9
5. CONTROLS ......................................................................................................................... 11
6. ADJUSTMENTS .................................................................................................................. 16
7. MAINTENANCE .................................................................................................................. 20
8. TECHNICAL PARAMETER ................................................................................................... 22
4
1. SAFETY WARNING! READ MANUAL BEFORE OPERATING MACHINE.FAILURE TO
FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY.
DANGER! Indicates an immediate hazardous situation, if not avoided, WILL result in
death or serious injury.
WARNING! Indicates a potentially hazardous situation, if not avoided, COULD result in
death or serious injury.
CAUTION! Indicates a potentially hazardous situation, if not avoided, MAY result in
minor or moderate injury.
NOTICE! This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. Thoroughly read the owner’s Manual before operating your machine. Learn the
applications, limitations and potential hazards of this machine. Keep the manual in a safe
and convenient place for future reference.
2. Keep work area clean and well lit. Clutter and inadequate lighting invite potential
hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged
into a three hole grounded electrical receptacle or grounded extension cord. If using an
adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known
ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles
that meet the appropriate standards of the American National Standards Institute (ANS).
5. Avoid dangerous environments. Do not operate this machine in wet or open flame
environments. Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while
operating machine.
10. Childproof your workshop with padlocks, master switches or by removing starter
keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
12. Do not force tool. The machine will do a safer and better job at the rate for which it
was designed.
13. Use the correct tool. Do not force machine or attachment to do a job for which it was
not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and
secure long hair away from moving parts.
15. Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to
check that all chuck keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must use one, examine the extension cord
to ensure it is in good condition. Immediately, replace a damaged extension cord. Always
use an extension cord that uses a ground pin and connected ground wire. Use an
extension cord that meets the amp rating on the motor nameplate. If the motor is dual
voltage, be sure to use the amp rating for the voltage you will be using. If you use an
extension cord with an undersized gauge or one that is too long, excessive heat will be
generated within the circuit, increasing the chance of a fire or damage to the circuit.
17. Keep proper footing and balance at all times.
18. Do not leave machine unattended. Wait until it comes to a complete stop before
leaving the area.
5
19. Perform machine maintenance and care. Follow lubrication and accessory attachment
instructions in the manual.
20. If at any time you are experiencing difficulties performing the intended operation,
stop using the machine! Then contact our technical support or ask a qualified expert how
the operation should be performed.
21. Be aware that certain materials may cause an allergic reaction in people and animals,
especially when exposed to fine dust. Make sure you know what type of material dust you
will be exposed to and the possibility of an allergic reaction.
22. Habits-good and bad-are hard to break. Develop good habits in your shop and safety
will become second-nature to you.
6
Additional Safety Instructions for Lathes WARNING!
READ and understand this entire Owner’s Manual before using this machine. Serious
personal
injury may occur if safety and operational information is not understood and followed.
DO NOT risk your safety by not reading!
CAUTION!
USE this and other machinery with caution and respect. Always consider safety first, as it
applies to your individual working conditions. No list of safety guidelines can be
complete-every shop environment is different. Failure to follow guidelines could result in
serious personal injury, damage to equipment or poor work results.
1. AVOIDING INJURY: Read and understand this manual before operating this lathe.
2. AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand.
Use a brush, and never clear chips while the lathe is turning.
3. USING CORRECT TOOLING: Always select the right tools for the job, and make
sure tools are sharp. The right tool decreases strain on the lathe components and provides
a better finish.
4. ULIMINATING A PROJECTILE HAZARD: Always remove chuck key. Never walk
away from the lathe with the key in the chuck.
5. SECURING A WORKPIECE: Make sure work piece is properly held in chuck before
starting lathe. A work piece thrown from the chuck will cause severe injury.
6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect
your hands and the lathe ways. Always use a chuck cradle or piece of plywood over the
lathe ways.
7. WORKPIECE SUPPORT: Support a long work piece if it extends from the headstock
so it will not wobble violently when the lathe is turned on. When machining, a work piece
that extends more than 2.5 times its diameter must be supported by a center or steady rest.
8. AVOIDING STARTUP INJURIES: Make sure work piece, cutting tool, and tool post
have adequate clearance before starting lathe. Check chuck clearance and saddle
clearance before starting the lathe. Make sure spindle RPM is set correctly for part
diameter before starting the
lathe. Large parts can be ejected from the chuck if the chuck speed is set too high.
9. ELIMINATING A PROJECTILE HAZARD: Always use the appropriate feed and
speed rates.
10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe
chuck by hand, and tie back long hair, ponytails, loose clothing, and sleeves so they do
not dangle.
11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is
running.
12. PREVENTING A CHUCK CRASH: Always release automatic feeds after completing
a job.
7
2. CIRCUIT REQUIREMENTS
Operation The machine is wired for 110 or 230 or 240 or 400 volt, single phase or three phase
operation. A fuse or circuit breaker should be used when connecting this metal lathe to
protect motor. If you operate this on any circuit that is already close to its capacity, it
might blow a fuse or trip a circuit breaker. However, it an unusual load does not exist and
a power failure still occurs, contact a qualified electrician or our service department.
Bolton Tools (909) 594-1683
Extension Cords We do not recommend using an extension cord to operate your machine. However, when
it is necessary to use an extension cord, use the following guidelines:
1. Use cord rated for standard service.
2. Never exceed a length of 15mm (50 feet).
3. Ensure cord has a ground wire and pin.
4. Do not use cords in need of repair.
Grounding In the event of an electrical short, grounding reduces the risk of electric shock by
providing a path of least resistance to disperse electric current .This tool is equipped with
a power cord having an equipment-grounding conductor. The outlet must be properly
installed and grounded in accordance with all local codes and ordinances.
This machine must be grounded! Verify that any existing electrical outlet and circuit you
intend to plug into is actually grounded .If is not, it will be necessary to run a separate
copper ground wire, of the appropriate size, from the outlet to a known ground . Under no
circumstances should you connect your machine to an ungrounded power source, because
electrocution or severe shock could occur.
8
3. INTRODUCTION
Unpacking The machine is a heavy lathe. Do not over-exert yourself by moving the machine –get
assistance. In the event that your metal lathe must be moved up or down a flight of stairs,
be sure that the stairs are capable of supporting the combined weight of people and the
machine .Serious personal injury may occur.
Clean up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during
shipment. Remove this protective coating with a solvent cleaner or citrus-based
degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should
they come in contact. Always follow the usage instructions on the product you choose for
cleanup.
CAUTION! Many of the solvents commonly used to clean machinery can be highly flammable, and
toxic when inhaled or ingested. Always work in well-ventilated areas far from potential
ignition sources when dealing with solvents. Use care when disposing of waste rags and
towels to be sure they do not create fire or environmental hazards. Keep children and
animals safely away when cleaning and assembling this machine.
WARNING! Do not use gasoline or other petroleum-based solvents to remove this protective coating.
These products generally have low flash points which makes them extremely flammable.
A risk of explosion and burning exists if these products are used. Serious personal injury
may occur.
CAUTION! Make your shop “child safe”. Ensure that your workplace is inaccessible to youngsters by
closing and locking all entrances when you are away. Never allow visitors in your shop
when assembling, adjusting or operating equipment.
9
4. ASSEMBLY AND SETUP
Mounting This lathe model should be securely mounded to a stand or bench top. An accessory stand
is available from us. There are holes at each end of lathe base which can be used to secure
machine to the base. The lathe does not require a great deal of the assembly. The section
details the installation of the various accessory holding devices. The following section
will familiarize you with the controls for your new lathe. After you have completed both
of these sections we will do a test run until you have become familiar with both of these
sections.
WARNING! DO NOT attempt to start this machine until you have completed all of the assembly and
control familiarization steps. When performing the assembly steps, ensure that the switch
is off and the power is disconnected. Failure to comply could cause inadvertent starting of
the machine which can result in serious operator injury.
Lubrication The lathe is shipped form the factory pre-lubricated. However, it is recommended that
you go through the entire lubrication process before operating the machine.
Review “Section 7: Maintenance” for lubrication instruction. Lubrication must be
completed before you start your new lathe.
Chucks The model BT1022 comes
equipped with a 125mm 3-jaw
(already installed), a 125mm 4-
jawchuck and a face plate. The 3-
jaw chuck is a scroll-type chuck,
meaning that all three jaws move
in unison when adjustments are
made. The 4-jaw chuck, on the
other hand, features
independent jaws. The 4-jaw
chuck is used for square or
unevenly –shaped stock. The 4-
jaw chuck and face plate are NOT
included with the BT1022 Figure 1
The 3 and 4-jaw chucks have three hex nuts and three setscrews in the back plate. These
hex nuts and setscrews prevent the chucks from unscrewing when rotating the lathe. Prior
to removing the chuck, loosen these hex nuts on the back plate, turn the washer counter-
clockwise and then pull out the chuck.
To mount one of the standard chucks, three hex nuts and setscrews put in holes with the
spindle and washer, turn the washer clockwise and then screw down these hex nuts.
10
CAUTION! ALWAYS place a piece of plywood over the ways of the lathe before removing or
installing a chuck. This helps in providing a flat surface for the chuck to land on, avoiding
a potential finger pinch situation.
WARNING! Never leave a chuck key in the chuck when they are not in use. If the machine is
accidentally started with these in place, they can become projectiles and cause serious
injury.
Steady Rest (not included) The steady rest supports long, small
diameter stock that otherwise could not
be turned. The steady rest can also
replace the tailstock to allow for cutting
tool access at the outboard end of
your work piece.
To mount the steady rest:
1. Secure to bed way from below with
the locking plate.
2. A single cap screw, along with a nut
and washer, holds steady rest in place.
See Figure 2.
Figure 2 - Steady rest in place.
3. The sliding fingers on the center steady rest should receive periodic lubrication while
in use to prevent premature wear.
Follow Rest (not included) The follow rest is normally used with small
diameter stock to prevent the work piece
form-springing under pressure from the
turning tool.
To install the follow rest:
1. The follow rest is secured to the saddle
with two cap screws. See Figure 3.
2. The sliding fingers on the follow rest are
similar to those on the steady rest, and
should be lubricated to prevent premature
wear.
Figure 3 – Follow rest secured to saddle.
11
5. CONTROLS
Spindle Speeds The rotating speed of the headstock is
controlled by the positioning of the
belts on the pulleys. See figure 4.
These are accessed by removing the
cover on the end of the head stock.
Refer to the chart at end of this
manual or the plate on the headstock
(Figure 5) to determine which belt
combinations produce what speeds.
The speed settings available on the
machine are 125, 210, 420, 620, 1000
and 2000 RPM.
Figure 4 - Pulley positions in headstock
Figure 5 - Spindle speed portion of machine plate.
Feed Rate These hand wheels at the bottom
of the headstock changes the feed
rate. See Figure 6. They can
be engaged in any different
position. When used in
conjunction with the
interchangeable gears supplied it
is possible to achieve a wide
variety of feed or threading rates.
Figure 6 - Feed rate selector hand wheels.
12
The machine plate describes some of the more typical settings which might be used.
Figure 7 shows the feed rate portion of the machine plate. Looking at the first column,
this means that a longitudinal feed rate of 0.0126"can be achieved, setting the one feed
hand wheel to C and that one to Ⅱ with a 48 tooth gear installed at d.
Figure 7 - Feed rates portion of machine plate
Threading feed rates are described in Figure 8 and
Figure 9.
Figure 8 - Threading rates portion of machine plate. Figure 9
13
An 8 thread per inch feed is the result of having a 48 tooth gear with a one feed hand
wheel to B and that one to Ⅲ.
A metric 2mm pitch is the result of having a 68 tooth gear at b, a 75 tooth gear at c with
one feed hand wheel to B and that one to Ⅲ .
Carriage Controls The carriage allows the cutting tool to move
along the length of the lathe bed. The cross
slide allows the cutting tool to travel
perpendicular to the bed. The carriage
features a top slide which allows linear
movement of the cutting tool at any preset
angle. This section will review the
individual controls on the carriage and
provide descriptions of their uses.
Figure 10
Longitudinal Hand wheel – The longitudinal hand wheel moves the carriage left or right
along the bed. The control is helpful when setting up the machine for tuning when manual
movement is desired during turning operations. See Figure 10.
Cross Slide Hand wheel – The cross slide hand wheel moves the top slide toward and
away from the work. Turning the dial clockwise moves the slide toward the work piece.
The graduated scale can be adjusted using same method as the longitudinal scale. See
Figure 10.
Top Slide Hand wheel – The top slide hand wheel controls the position of the cutting
tool relative to the work piece. The top slide is adjustable for angle as well as longitudinal
travel. It can be adjusted a full 360°, if needed. The graduated scale is adjustable using the
same method as the other hand wheels.
Feed Selector – Moving this lever upward engages the automation longitudinal feed.
Moving this lever down engages the automation transverse feed. See Figure 11.
NOTICE! Do not simultaneously engage the feed lever and the threading lever. Doing so will
damage the lathe.
Half Nut Lever – This lever compresses and releases
the half nut and engages the lead screw. The lever is
only engaged while turning threads in stock. A
lockout device featured in the lever mechanism
engages when the feed selector is used.
See Figure 12.
Threading Dial Indicator – The indicator tells you
when to engage the half nut to begin the threading
process. See Figure 12.
Figure 11 - Feed Lever
14
Figure 12 Figure 13 - Four-way tool post
Tool post – A four-way tool post is supplied with the lathe. Cutting tools can be attached
and removed by tightening or loosening the clamping bolt. See Figure 13.
Feed Direction Lever – Putting this lever in
the top hole moves the carriage left along the
bed or the top slide toward the work piece
while spindle is turning counter-clockwise.
See Figure 14.
Putting the lever in the foot hole moves the
carriage right along the bed or the top slide
away the work piece while the spindle is
turning counter-clockwise. If putting the lever
in the middle hole change gears and feed
screw is not turning while spindle is turning.
Figure 14 - Feed direction lever
15
Tailstock controls
Tailstock Hand wheel – Turning the
hand wheel advances or retracts the
barrel in the tailstock. The graduated
scale on the hand wheel is adjustable.
See Figure 15.
Lock Lever – This lever locks the
tailstock barrel in place.
Handle – This lever locks the tailstock
in place on the lathe bed.
Adjustment Screws – These setscrews
are used for aligning the tailstock to
the spindle. This is covered in the next
section.
Figure 15 - Detail of tailstock controls
Test Run
Now that the lathe is securely in place and you have read the safety guidelines. It is time
to give the machine a test run. Before starting the machine, make sure the machine is
properly grounded and the power and directional switch is in the “STOP” position.
See Figure 16.
Inspect the machine to ensure that all hand tools are not in the way, guards are in place
and nothing is impeding the movement of the chuck. Set the switch to position “FWD”.
The chuck should be turning in a counterclockwise direction. If the direction is reversed,
contact our service department for further instructions. If the lathe is running correctly,
take some time to become familiar with the various controls on the machine. The controls
will be reviewed by location on the machine, in Section 5.
Figure 16 - Switch
16
6. ADJUSTMENTS
Gibs
There are two main Gib adjustments for the machine. They are: the cross-slide Gib and
the compound slide Gib.
Cross-slide Gib - The Gib on the cross slide is adjusted by the setscrews at the side of the
cross slide. To adjust, loosen the nuts holding the setscrews in place, tighten the setscrews
until excess movement is eliminated and tighten the nuts. See Figure 17.
Compound Gib – The Gib on the top slide is adjusted by the setscrews at the side of the
slide. As you did with the cross slide, loosen the nuts holding the setscrews in place ,
tighten the setscrews until excess movement is eliminated and retighten the nuts. See
Figure 18.
Figure 17 Figure 18
Steady/Follow Rest To adjust the steady rest:
1. Loosen the lock nuts. See Figure 19.
2. Open the sliding fingers by loosening the
knurled screws far enough to fit around the
work piece. Secure the steady rest in position.
3. Tighten the knurled screws so that the fingers
are snug but the nut tight against the work piece.
Tighten the lock nuts.
4. Lubricate the sliding points with machine oil.
The Follow Rest is setup in the same manner
except that the place of the third finger is taken
up by the tool bit. The Follow Rest prevents
long, small diameter pieces from flexing under
the cutting pressure from the tool bit.
Figure 19
17
Chuck Run-out
Figure 21 - Turning the back plate.
If your lathe use requires a higher level of
accuracy, you may find it necessary to
true-up the chuck to ensure minimal run-
out.
To check and correct run-out:
1. Mount a piece of bar stock in the chuck.
The stock should protrude approximately
50mm.
2. Using a dial indicator, measure the run-out at the end of the bar. In most cases, the
amount of run out will not exceed 0.12mm over 50mm which should be accurate enough
for most applications. If the run-out on the chuck is excessive (e.g., greater than 0.15mm),
the excess run-out should be eliminated.
3. Start by removing the chuck.
4. Remove the mounting bolts that hold the back-plate to the chuck. Tap along the edge
of the mounting shoulder until the chuck and back plate are free of each other.
5. Tread back plate onto the spindle.
6. Remove about 0.12mm of material from the surface that the chuck mounts to. Be
careful not to remove any material from the diameter of the shoulder. See Figure 21.
7. Install the chuck onto the back plate and check the run-out. If the run-out is not within
an acceptable range, it may be necessary to turn a new shoulder on the back plate.
8. Before turning a new shoulder, accurately measure the diameter of the recess in the
back of the chuck.
9. Remove approximately one half of the
thickness of the shoulder (approximately
1.5mm). Remove the same thickness off
the face of the mounting surface. See
Figure 22.
10. The finished diameter of the shoulder
should be 0.025mm larger than the
diameter of the recess in the chuck. This is
a critical step in minimizing chuck run-
out.
11. Install the chuck and check for run-
out.
Figure 22 - Turning new shoulder on back plate.
18
Tailstock
The tailstock on the machine is aligned at the factory with the headstock. You may want
to take the time to ensure that the tailstock is aligned to your own desired tolerances.
To align the tailstock:
1. Center drill a 150mm piece of bar stock on one ends.
2. Place the center in your tailstock. See Figure 22.
3. Turn approximately 0.025mm off the diameter.
Figure 22
4. Measure the stock with a micrometer. If the stock is fat at the tailstock end, the
tailstock needs to be moved toward you the amount of the taper. See Figure 23. If the
stock is thinner at the tailstock end, the tailstock needs to be moved away from you the
amount of the taper. See Figure 24.
Figure 23 – Adjusting for headstock end taper Figure 24 – Adjusting for headstock end
taper
5. Loosen the tailstock mounting bolt.
Adjust the tailstock offset by the amount of
the taper by turning the adjustment
setscrews. See Figure 25. Turn another
0.5mm off the stock and check for taper.
Repeat as necessary until the desired amount
of accuracy is
achieved.
Figure 25 – Tailstock offset adjustment screw
19
Thread Cutting
Several different threads can be cut using the proper combination of gears and settings.
When cutting metric threads, the half nut and threading dial are used to thread in a
conventional manner. See Figure 26. The thread dial chart specifies at which point a
thread can be entered using the threading dial.
Inch Thread Cutting – The only difference in inch thread cutting is, the half nut must
remain engaged during the entire threading process. The thread dial cannot be utilized.
Set the machine up for the desired thread pitch. Start the machine and engage the half nut.
When the tool reaches the work piece, it will cut the initial threading pass. When
the tool reaches the end of the cut, stop the machine by turning the motor off and at the
same time back the tool out of the work piece so that it clears the thread. Do not
disengage the half nut lever. Reverse the motor direction to allow the cutting tool to
traverse back to the starting point. Repeat these steps until you have obtained results.
Figure 26 – Half nut and thread dial Figure 27 – Feed direction lever
Dextral and Sinistral Thread Cutting – Putting feed direction lever in the top hole cuts
dextral thread. Putting this lever in the foot hole, cuts sinistral threads. See Figure 27.
20
7. MAINTENANCE
WARNING! Always disconnect the electric power to the machine before servicing. NEVER lubricate
your lathe while it is running.
Lubrication This machine will function best when it is clean and well lubricated. Take time to wipe
down and oil the machine after use .we recommend using ISO 68 or SAE 20W oil unless
otherwise specified.
Apron – Apply lubrication to the apron through three ball oilers fitting on the front face
of the apron and through two ball oilers on the carriage. See Figure 28 & Figure 29
Figure 28 – Apron lubrication locations Figure 29 – Two oil balls on the carriage
External Gearing – One to two squirts of oil into the oil ball. See Figure 30.
Apply only a minimal amount of oil to the teeth of the end gears. Avoid getting oil on the
belt or pulleys when lubricating. Please note that the large toothed pulley that is to the left
of the gears shown in Figure 30 has an oil ball on the end of the shaft. It is mounted, so
make sure to apply one-to-two squirts into the oil ball.
Gearbox – Lubrication for the gearbox is provided through the hole beside the gearbox.
See Figure 31.
Figure 30 – Lubrication locations Figure 31 – Gearbox lubrication oil holes
Motor – The bearings used in the motor are shielded and lubricated for life.
Way –Apply lubrication to the way through two oil balls fitting on the carriage.
See Figure 32.
21
Cross Slide – Apply lubrication to the cross through four oil balls fitting on the slide and
the bracket. See Figure 33 and 34.
Figure 32 Figure 33 Figure 34
Top Slide – Apply lubrication to the top slide through four oil balls fitting on the top
slide and compound slide. See Figure 35 and 36.
Figure 35 – Oil balls on the top slide Figure 36 – Oil ball on the compound
slide
Lead Screw – Be sure to lubricate the lead screw bearing at the tailstock end of the lathe.
See Figure 37.
Tailstock – The tailstock is fitted with two oiling pointes. Apply oil each week, or after
every five uses (depending on the frequency of operation). See Figure 38.
Figure 37 Figure 38
Bearing Preload
This lathe is shipped form the factory with the bearing preload set. If the preload requires
resetting for whatever reason, please contact our service department for further
instruction.
22
8. TECHNICAL PARAMETER
Overall Dimensions:
Overall Length----------------------------------------------------------------------1090mm (43.1″)
Overall Width------------------------------------------------------------------------650mm (25.6")
Height-----------------------------------------------------------------------------------505mm (20")
Bed Width------------------------------------------------------------------------------135mm (5.3")
Spindle Bore----------------------------------------------------------------------------21mm (0.82")
Spindle Taper-----------------------------------------------------------------------------# 3 Morse Tape
Tailstock Taper--------------------------------------------------------------------------# 2 Morse Taper
Weight(Net)-----------------------------------------------------------------------------125kg (275lbs)
Weight(Shipping)---------------------------------------------------- --------------- --145kg (320lbs)
Crate Size--------------------------------1200mmLx680mmWx560mmH(47.3"x26.8"x22")
Capacity
Swing Over Bed------------------------------------------------------------------------250mm(10")
Swing Over Saddle--------------------------------------------------------------------140mm(5.5")
Carriage Travel-----------------------------------------------------------------------550mm(21.5")
Max Tool Size-------------------------------------------------------14mmx14mm(0.55"x0.55")
Distance Between Centers----------------------------------------------------------550mm(21.5")
Compound Travel-------------------------------------------------------------------------50mm(2")
Cross Slide Travel-------------------------------------------------------------------- 70mm(2.75")
Tailstock Barrel Travel-----------------------------------------------------------------65mm(2.5")
Spindle Speeds--------------------------------------------------------------------------125~2000RPM
Feed Rate Range----------------------------------------------0.02mm-1mm(0.0008"-0.039")
Thread Range Inch------------------------------------------------------------------15 @8 TPI-35TPI
Thread Range Metric-------------------------------------------------------------17@ 0.1mm-2.5mm
Motor
Horsepower---------------------------------------------------------------------------------1HP (750w)
RPM--------------------------------------------------------------------------------------------------1700
Standard Accessories:
-------------------------------------------------125mm(5") 3-Jaw Chuck w/Two Sets of Jaws
---------------------------------------------------------------------------# 2 Morse Taper Dead Center
---------------------------------------------------------------------------# 3 Morse Taper Dead Center
--------------------------------------------------------------------------------------Tool Box & Tool Kit
P101
1---------------P10101------------------------------------------------------------------------BE D
2------------ GB10101----------------------------------------------------CAP SCREW M6x16
3------------GB10102---------------------------------------------------- FLAT WASHER 8mm
4------------GB10103---------------------------------------------------LOCK WASHER 8mm
5------------GB10104-----------------------------------------------------CAP SCREW M8x25
6------------GB10105-----------------------------------------------------CAP SCREW M4x12
7------------GB10106----------------------------------------------------------------PIN 5x12
8------------GB10107----------------------------------------------------------------PIN 4x20
9--------------P10102---------------------------------------------------------------------COLLAR
10-------------P10103-------------------------------------------------------------FEED SCREW
11-----------GB10108--------------------------------------------------------PIN 6x25
12-----------GB10109-----------------------------------------------------CAP SCREW M6x16
13-------------P10104------------------------------------------------------------------BRACKET
14-----------GB10110----------------------------------------------------------------OIL PORT 6
15-------------P10105----------------------------------------------------------------- -------RACK
16-------------P10106------------------------------------------------------------------------RACK
P102
1----------------GB10201-------------------------------------------EXT RETAINING RING 12mm
2----------------GB10202--------------------------------------------INT RETAINING RING 28mm
3----------------GB10203----------------------------------------------------------------BEARING 101
4----------------P10201-------------------------------------------------------------------SPACING RING
5----------------P10202----------------------------------------------------------------------------ROLLER
6----------------P10203------------------------------------------------------------------------------SHAFT
7----------------P10204------------------------------------------------------------------------------SHAFT
8----------------GB10204--------------------------------------------------------CAP SCREW M8x30
9----------------GB10205-------------------------------------------------------FLAT WASHER 8mm
10---------------P10205---------------------------------------------------------------------------WASHER
11---------------P10206-------------------------------------------------------FAN SHAPED SUPPORT
12---------------GB10206------------------------------------------------------CAP SCREW M10x20
13---------------GB10207-----------------------------------------------------FLAT WASHER 10mm
14---------------P10207---------------------------------------------------------------BRACKET PLATE
15---------------P10208-----------------------------------------------------------------------------COVER
16---------------GB10208----------------------------------------------------------------SCREW M5x8
17---------------P10209----------------------------------------------------------------------------MOTOR
18---------------GB10209-------------------------------------------------------------------KEY C5x40
19---------------P10210---------------------------------------------------------------------------WASHER
20---------------P10211---------------------------------------------------------------------------PULLEY
21---------------P10212--------------------------------------------------------------------------WASHER
22---------------P10213---------------------------------------------------------------------------PULLEY
23---------------P10214----------------------------------------------------------------TRIANGLE BELT
24---------------P10215---------------------------------------------------------------------------WASHER
25---------------GB10210--------------------------------------------------------CAP SCREW M5x25
26---------------P10216------------------------------------------------------------------------------SHAFT
27---------------P10217--------------------------------------------------------------------------BUSHING
28---------------P10218----------------------------------------------------------------SERRATED BELT
29---------------P10219----------------------------------------------------------------------------PULLEY
30---------------P10220---------------------------------------------------------------------------WASHER
31---------------GB10211--------------------------------------------------------------OIL PORT 6mm
32---------------GB10212--------------------------------------------------------HEX SCREW M8x25
33---------------GB10213------------------------------------------------------LOCK WASHER 8mm
34---------------GB10214---------------------------------------------------------------HEX NUT M12
35---------------GB10215---------------------------------------------------------------HEX NUT M12
36---------------GB10216------------------------------------------------------FLAT WASHER 12mm
37---------------GB10217---------------------------------------------------------------HEX NUT M10
38---------------P10221-------- -------------------------------------------------------------------WASHER
P103
1----------------P10301- -------------- -------------- -------------- -------------- -----PL ATE
2----------------P10302- -------------- -------------- -------------- -------------- -----PL ATE
3-- ---- ---- ---- --G B1030 1-- ---- ---- ---- ---- ---- ------ ---- ---- ------ CA P S C REW M6x8
4----------------GB10302 ------------------ - ------------ - ---------BIG WA SHER 6 m m
5------------- ---P10303-------------- -------------- ------------- -------------- ----SUPPORT
6--------------- -GB10303------------ ---------------- - ------------CAP SCREW M6x12
7----------------P1030 4--------------- -------------- -------------- -------------- -----COVE R
8-- ---- ---- ---- --G B1030 4-- ---- ---- ---- ---- ---- ------ ---- ---- ------ CA P S C REW M6x8
9- -- --- -- --- -- -- -G B1030 5- -- --- -- --- -- -- --- --- -- ---- -- --- --- -- ---F L AT WA SH ER 5 m m
10---------------GB10306------------ --------------------- -----HINGE 75mm x 50mm
11 ---------------G B10307 ------ ------------------------- - -----------------H EX NUT M5
12----------- ----P10305- -------------------------------------------------------------COVER
13---------------G B10308- -------------- -------------- ------------ ------SCREW M6x10
IP104I
P104
1----------------P10401--------------------------------------------------------------------------------SHAFT
2----------------P10402---------------------------------------------------------------------------WASHERS
3----------------GB10401-------------------------------------------------------INT RETAINING 22mm
4----------------GB10402-------------------------------------------------------------BEARING 1000900
5----------------P10403---------------------------------------------------------------------------GEAR 30T
6----------------GB10403----------------------------------------------------------FLAT WASHER 6mm
7----------------GB10404-------------------------------------------------------------CAP SCREW M6x8
8----------------P10404--------------------------------------------------------------------------SHIFT ARM
9----------------P10405-----------------------------------------------------------------------------BUSHING
10---------------P10406--------------------------------------------------------------------------GEAR 40T
11---------------GB10405-----------------------------------------------------SPECIAL WASHER 9mm
12---------------GB10406-----------------------------------------------------------------OIL PORT 6mm
13---------------P10407------------------------------------------------------------------------------SHAFT
14---------------P10408-------------------------------------------------------------------LOCATING PIN
15---------------P10409----------------------------------------------------------------------------SPRING
16---------------P10410--------------------------------------------------------------------------BUSHING
17---------------P10411-------------------------------------------------------------------SPACING RING
18---------------P10412--------------------------------------------------------------------------GEAR 40T
19---------------P10413---------------------------------------------------------------------------PULLEYS
20---------------GB10407-------------------------------------------------------------CAP SCREW M8x8
21---------------P10414--------------------------------------------------------------------------WASHERS
22---------------P10415--------------------------------------------------------------------SPANNER NUT
23---------------GB10408-------------------------------------------------------------BEARING 2007107
24---------------P10416------------------------------------------------------------------------------COVER
25---------------P10417--------------------------------------------------------------------------GASKETS
26---------------GB10409------------------------------------------------------------------------KEY A4x5
27---------------P10418---------------------------------------------------------------------------SPINDLE
28---------------P10419--------------------------------------------------------------LOCATING BLOCK
29---------------GB10410-------------------------------------------------------------------------PIN 3x20
30---------------GB10411-----------------------------------------------------------CAP SCREW M6x16
31---------------GB10412-------------------------------------------------------------------HEX NUT M6
32---------------P10420---------------------------------------------------------------------------HANDLE
33---------------GB10413-------------------------------------------------------------------CAP NUT M6
34---------------GB40414-------------------------------------------------------------------SCREW M4x8
35---------------P10421-------------------------------------------------------------------------------PLATE
36---------------P10422--------------------------------------------------------HEADSTOCK CASTING
37---------------GB10417-----------------------------------------------------------CAP SCREW M6x12
38---------------P10425--------------------------------------------------------------------------GEAR 40T
39---------------P10426-----------------------------------------------------------LOCATING BUSHING
40---------------P10427----------------------------------------------------------------------------WASHERS
P105
1----------------GB10501------------------------------------------------------------HEX NUT M4
2----------- -----P10501---------------------------------------------------------------------BRACKET
3----------------GB10502---------------------------------------------------FLAT WASHER 4mm
4----------------GB10503------------------------------------------------------------SCREW M4x8
5----------------GB10504-----------------------------------------------------------CABLE 2x0.75
6----------------GB10505----------------------------------------------------------SWITCH COVER
7----------------GB10506----------------------------------------------------------SCREW M4x30
8----------------GB10507--------------------------------------------------SWITCH LXW5-11D1
9----------------P10502---------------------------------------------------------------------BRACKET
P106
1 ………………………GB10601 ….………………………………………….…PIN 5x12
2 ……………...............…P10601 ……………………………………..…………..…SHAFT
3 ……………………...…P10602 …………………………...………………………COVER
4 ………...………………P10603 ……………………………...……………………COVER
5 ………………………GB10602 ………………….……...…………….…SCREW M3x8
6 …………….……...…GB10603 ………………………………….………HEX NUT M3
7 …………….………...GB10604 …………………………………………..…... PIN 4x16
8 ……………...…………P10604 ……………………………...………………………CAM
9 ………………………GB10605 …………...……………………...…...…SCREW M4x6
10 ………………………GB10606 ……………....…………………SWITCH LXW5-11D1
11 ………………………GB10607 ……………………………...……………………COVER
12 ……………………... GB10608 …………………………………………CABLE 2x0.75
13 ………………………GB10609 ………….………………………FLAT WASHER 4mm
14 ………………………GB10610 ……………...…………………………SCREW M4x25
P10BV7
1----GB10BV701--------KEY C5x14-----------------------------------------------------------1
2---GB10BV702--------HEX NUT M8--------------------------------------------------------2
3-----P10BV701----------WASHER------------------------------------------ ----------------------3
4---P10BV702----------GEAR 34T---------------------------------------------- ---------------1
5---P10BV703----------BUSHING----------------------------------------------------------------1
6--------P10BV704----------SPECIAL WASHER----------------------------------------------------2
7----------P10BV705----------SHAFT--------------------------------------------------------------------1
8--------GB10BV703-------OIL PORT 6mm-------------------------------------------------------2
9--------P10BV706----------GEAR 75T-------------------------------------------------------------1
10------P10BV707----------GEAR 72T--------------------------------------------------------------1
11------P10BV708-----------BUSHING---------------------------------------------------------------1
12------P10BV709-----------SHAFT--------------------------------------------------- ---------------1
13------GB10BV704--------HEX BOLT M8x20---------六角头螺栓 M8X20-----------------1
14-----GB10BV705--------CAP SCREW M5x12-------内六角螺钉 M5X12-----------------1
15-----P10BV710-----------WASHER-----------------------------------------------------------------1
16-----P10BV711-----------GEAR 48T--------------------------------------------------------------1
17-----P10BV712-----------SPACING RING------------------------------------ --------------------1
18-----P10BV713-----------BRACKET---------------------------------------------------------------1
r2
14
3
l7
w ........ II
20
r21
I 6
38"""'
6
32
P10BV8
1----------------GB10BV801------BOLT M10x1------------------------------------------ ------------------1
2----------------P10BV801--------PLUG---------------------------------------------------------2
3----------------GB10BV802------BEARING 1000802---------------------------------------------------1
4----------------P10BV802--------GEAR----------------------------------------------------------------------1
5----------------P10BV803--------SHAFT------------------------------------------------------------ --------1
6----------------GB10BV803------KEY A4x55------------------------------------------------------------2
7----------------P10BV804--------GEAR------------------------------------------------------ ---------------1
8----------------P10BV805--------GEAR BOX--------------------------------------------------------------1
9----------------P10BV806---------COVER------------------------------------------------------------------1
10---------------GB10BV804------CAP SCREW M5x20------------------------------ -----------------4
11---------------GB10BV805------CAP SCREW M6x90------------------------------------------------2
12---------------GB10BV806------PIN 3x20---------------------------------------------------------------2
13---------------GB10BV807------CAP SCREW M8x90------------------------------------------------2
14---------------P10BV807---------PLATE------------------------------------------------------------------1
15---------------GB10BV808----- -SCREW M4X8--------------------------------------------------------4
16---------------GB10BV809-------SIGHT GLASS 20mm----------------------------------------------1
17---------------P10BV808----------SPACING RING-------------------------------------------------------1
18---------------GB10BV810-------BEARING 202-------------------------------------------------------3
19---------------P10BV809---------GEAR 25T-------------------------------------------------------------1
20---------------GB10BV811-------KEY A4x8------------------------------------------------------------2
21---------------P10BV810---------SHAFT-------------------------------------------------------------------1
22---------------GB10BV812-------BEARING 103------------------------------------------------------1
23---------------P10BV811----------PAPER WASHER----------------------------------------------------2
24---------------P10BV812----------FLANGE--------------------------------------------------------------1
25---------------GB10BV813-------OIL SEAL 17x30x10----------------------------------------------1
26---------------GB10BV814-------CAP SCREW M5x20---------------------------------------------6
27---------------GB10BV815-------OIL SEAL 15x30x10---------------------------------------------1
28---------------P10BV813----------FLANGE------------------------------------------ ------------------1
29---------------P10BV814----------GEAR SHAFT---------------------------------------------------------1
30---------------GB10BV816------- RING 12mm-----------------------------------------------------------2
31---------------P10BV815----------SHIFT LEVER---------------------------------------------------------2
32---------------GB10BV817--------O-RING 9x1.8------------------------------------------------------2
33---------------P10BV816-----------HANDLE--------------------------------------------------------------2
34--------------GB10BV818--------STEEL BALL 5--------------------------------------------------------2
35--------------P10BV817----------SPRING------------------------- ----------------------------------------2
36--------------GB10BV819--------SCREW M6x6-------------------------------------------------------2
37------------P10BV818-----------FORK---------------------------------------------------------------------2
38-------------GB10BV820--------- RING 10mm---------------------------------------------------------2
39-------------GB10BV821---------KEY B4x6------------------------------------------------------------2
40--------------P10BV819-----------INDICATOR DISK----------------------------------------------------2
41-------------GB10BV822--------SCREW M4x8--------------------------------------------------------2
42--------------P10BV820-----------BOLT M10X1----------------------------------------------------------1
33
43--------------GB10BV823------BEARING 6901--------------------------------------------------------1
44--------------P10BV821---------GEAR 36T--------------------------------------------------------------1
P109
1----------------GB10901-------------------------------------------------------------SCREW M4x10
2----------------P10901------------------------------------------------------------------------BRACKET
3----------------P10902-----------------------------------------------------------------SCREW COVER
4----------------P10903------------------------------------------------------------------------BRACKET
5----------------P10904------------------------------------------------------------------------BRACKET
6----------------P10905------------------------------------------------------------------------BRACKET
34
IP10A1d
35
P10A10
1..……….GB101001…………………………………………………………………KEY A4x14
2..……….GB101002……………………………………….…………………………RIVET 2x4
3..……….P101001……………………………………...…………………………………...PLATE
4..……….P101002………………………………………………………………………..FLANGE
5..……….GB101003……………………………………………………….CAP SCREW M4x10
6..……….P101003…………………………………………………………...GRADUATED DIAL
7..……….P101004……………………………………………………………………….CURSOR
8..……….P101005…………………………………………………………………HAND WHEEL
9………...GB101004……………………………………………………..FLAT WASHER 10mm
10……….GB101005……………………………………………………………..HEX NUT M10
11……….GB101006……………………………………………………………..HEX NUT M10
12……….P101006……………………………………………………………...HANDLE SCREW
13……….P101007………………………………………………………………………..HANDLE
14……….GB101007…………………………………………………………………….PIN 4x20
15……….P101008………………………………………………………………………...FLANGE
16……….P101009…………………………………………………………………….GEAR 70T
17……….P101010………………………………………………………………..SPACING RING
18……….GB101008……………………………………………………………..OIL PORT 8mm
19……….P101011…………………………………………………………………..GEAR SHAFT
20……….P101012…………………………………………………………………..GEAR SHAFT
21……….P101013……………………………………………………………………….BUSHING
22……….GB101009………………………………………………………………SCREW M4x6
23……….GB101010……………………………………………………….CAP SCREW M5x12
24……….GB101011…………………………………………………...BIG FLAT WASHER 5mm
25……….P101014………………………………………….…………………………GEAR 30T
26……….GB101012………………………………………….…………………………PIN 3x18
27……….P101015…………………………………………...……………………SPACING RING
28……….P101016…………………………………………….…………………………BUSHING
29……….P101017……………………………………………………………………………GEAR
30……….GB101013…………………………………………………………………KEY C4x10
31……….GB101014…………………………………………………………………KEY A5x30
32……….P101018………………………………………………..…………………………SHAFT
33……….GB101015……………………………………………..………………OIL PORT 6mm
34……….GB101016………………………………………………………………SCREW M6x6
35……….P101019…………………………………………………………………………SPRING
36……….GB101017…………………………………………………………STEEL BALL 5mm
37……….P101020………………………………………………..…………………………PLATE
38……….GB101018………………………………………….…………………………PIN 3x12
39……….P101021……………………………………………………………LOCATING BLOCK
40……….P101022…………………………………………..………………………………SHAFT
41……….P101023……………………………………………………………………………FORK
42……….GB101019……………………………………………….……………………PIN 3x26
36
43……….P101024…………………………………….…………………………………BUSHING
44……….GB101020………………………………….…………………………………PIN 3x35
45……….GB101021………………………………….……………………CAP SCREW M4x35
46……….P101025………………………………………………………………………BRACKET
47……….P101026…………………………………………..……………………………HANDLE
48……….P101027…………………………………………..………………………GEAR SHAFT
49……….GB101022…………………………………………...…………………………PIN 5x1
50……….P101028……………………………………..………………………………HALF NUT
51……….GB101023……………………..………………………………………SCREW M5x30
52……….GB101024………………………………………………………………HEX NUT M5
53……….P101029…….………………………….………………………………………WASHER
54……….P101030……..………………………….……………………………………………GIB
55……….P101031….…………………………….…………………………………………PLATE
56……….P101032……………………………….…….……………………………………SHAFT
57……….P101033……………………………….………………………………………BUSHING
58……….P101034……………………………………………………………LOCATING BLOCK
59……….P101035…..……………………………………………………………LOCKING CAM
60……….P101036………………………………………………………………LEVER HANDLE
61……….P101037…………………………….……………………………………………LEVER
62……….P101038………………….………………………………………………LEVER HAND
63……….GB101025………………………………………………………………HEX NUT M8
64……….GB101026………………………………………………………………FLAT WASHER
65……….P101039………………………………………….…………………………GEAR 45T
66……….P101040……………………………………..…………………………………WASHER
68……….GB101027…………………………..………………………………………KEY A3x8
69……….P101042…………………………..………………………………………………SHAFT
70……….P101043………………………………………………………………………BRACKET
71……….GB101028…………………………………………………………CAP SCREW M6x60
72……….P101044…………………………………………………………….………………PLAT
73……….P101045…………………………………………………………….………………DIAL
74……….GB101029………………………………………………………………SCREW M4x8
75……….GB101030……………………….………………………………CAP SCREW M6x25
76……….GB101031………..……………………………………………………WASHER 6mm
77……….GB101032…………………………………..……………………BIG WASHER 6mm
78……….P101046………………………………………………………………………BRACKET
79……….P101047……………………………..……………………………………………WORM
80……….GB101033………………………………………………………………SCREW M4x8
81……….GB101034…………………………………………………………………KEY A5x35
82……….P101048…………………………………………………………..…APRON CASTING
83……….GB101035……………………………………………………………………PIN 3X30
84……….GB101036……………………………………...…………………………KEY A4X12
37
j\[f
IP1011 I
47 46 18 2
42
38
P1011 1----------------P101101------------------------------------------------------------------------COVER
2----------------GB101101---------------------------------------------------------OIL PORT 6mm
3----------------GB101102---------------------------------------------------CAP SCREW M6x35
4----------------GB101103------------------------------------------------------------------PIN 6x35
5----------------P101102------------------------------------------------------------------------NIPPER
6----------------P101103----------------------------------------------------------------------------PIPE
7----------------P101104-----------------------------------------------------------------NIPPER NUT
8----------------P101105--------------------------------------------------------------PIPE BUSHING
9----------------P101106----------------------------------------------------------------------------PIPE
10---------------P101107-----------------------------------------------------------------------------GIB
11---------------P101108----------------------------------------------------APRON TENSION BAR
12---------------GB101104---------------------------------------------------CAP SCREW M5x20
13---------------GB101105------------------------------------------------------------HEX NUT M4
14---------------GB101106-----------------------------------------------------SET SCREW M4x16
15---------------GB101107-----------------------------------------------------SET SCREW M4x20
16---------------P101109-----------------------------------------------------------------HAND WHEEL
17---------------P101110-------------------------------------------------------------------------WASHER
18---------------GB101108------------------------------------------------------CAP SCREW M5x10
19---------------P101111------------------------------------------------------------------------HANDLE
20---------------P101112-------------------------------------------------------------------------SCREW
21---------------P101113-------------------------------------------------------------------GEAR 18T
22---------------GB101109------------------------------------------------------------------PIN 4x20
23---------------P101114-----------------------------------------------------------------------------NUT
24---------------GB101110----------------------------------------------------------------SET SCREW
25---------------P101115-------------------------------------------------------------------------SPRING
26---------------P101116----------------------------------------------------------GRADUATED DIAL
27---------------GB101111-------------------------------------------------------BEARING 12x26x9
28---------------P101117-----------------------------------------------------------------------BRACKET
29---------------P101118-----------------------------------------------------------------------BRACKET
30---------------GB101112------------------------------------------------------------------KEY A4x8
31---------------GB101113-------------------------------------------------------------------PIN 3x16
32---------------GB101114-----------------------------------------------------CAP SCREW M8x20
33---------------P101119----------------------------------------------------------------------BRACKET
34---------------P101120-----------------------------------------------------------------SLIDE BLOCK
35---------------P101121-------------------------------------------------------------------BRAKE CLIP
36---------------P101122--------------------------------------------------------------------WAY WIPER
37---------------P101123--------------------------------------------------------------------------COVER
38---------------GB101115-----------------------------------------------------CAP SCREW M3x10
39---------------P101124-----------------------------------------------------------------LEAD SCREW
40---------------P101125--------------------------------------------------------------------WAY WIPER
41---------------P101126--------------------------------------------------------------------------COVER
42---------------P101127-------------------------------------------------------------------------------GIB
43---------------GB101116-------------------------------------------------------------HEX NUT M5
44---------------GB101117------------------------------------------------------SET SCREW M5x25
45---------------P101128-----------------------------------------------------------------CROSS SLIDE
46---------------P101129------------------------------------------------------------------------WASHER
47---------------P101130------------------------------------------------------------------------SADDLE
48---------------GB101118------------------------------------------------------CAP SCREW M3x6
39
P1012
3
3
40
P1012
1----------------GB101201--------------------------------------------------------------HEX NUT M4
2----------------GB101202------------------------------------------------------CAP SCREW M4x12
3----------------P101201--------------------------------------------------------------------------------GIB
4----------------GB101203------------------------------------------------------CAP SCREW M4x20
5----------------P101202---------------------------------------------------------------------------SCREW
6----------------GB101204---------------------------------------------------------------------PIN 3x10
7----------------GB101205-----------------------------------------------------------OIL PORT 10mm
8----------------GB101206---------------------------------------------------------------HEX NUT M6
9----------------GB101207------------------------------------------------------FLAT WASHER 6mm
10---------------P101203----------------------------------------------------------------------------COVER
11---------------GB101208-------------------------------------------------------HEX SCREW M6x25
12---------------P101204-------------------------------------------------------------GRADUATED DIAL
13---------------GB101209----------------------------------------------------------------------PIN 4x16
14---------------GB101210--------------------------------------------------------CAP SCREW M6x16
15---------------GB101211--------------------------------------------------------CAP SCREW M5x16
16---------------P101205-------------------------------------------------------------GRADUATED DIAL
17---------------P101206----------------------------------------------------------------------------SPRING
18---------------P101207-------------------------------------------------------------------HAND WHEEL
19---------------GB101212------------------------------------------------------FLAT WASHER 8mm
20---------------GB101213---------------------------------------------------------------HEX NUT M8
21---------------P101208--------------------------------------------------------------------------HANDLE
22---------------P101209-------------------------------------------------------LEAD SCREW MOUNT
23---------------GB101214-------------------------------------------------------------OIL PORT 6mm
24---------------GB101215------------------------------------------------------------------KEY A3x10
25---------------P101210------------------------------------------------------------------LEAD SCREW
26---------------P101211------------------------------------------------------------------SWIVEL BASE
27---------------P101212-----------------------------------------------------------COMPOUND SLIDE
28---------------P101213---------------------------------------------------------------------TOOL REST
29---------------GB101216------------------------------------------------------SET SCREW M8x30
30---------------P101214-------------------------------------------------------------------------WASHER
31---------------P101215----------------------------------------------------------------------LOCK NUT
32---------------P101216-------------------------------------------------------------------------HANDLE
33---------------P101217-------------------------------------------------------------------------HANDLE
34---------------P101218-------------------------------------------------------------------------------KEY
35---------------P101219--------------------------------------------------------------------------------PIN
36---------------GB101217------------------------------------------------------ -SPRING 0.5x3.5x17
41
I P1 013 I
42
P1013
1----------------P101301----------------------------------------------------------------------HANDLE
2----------------P101302-----------------------------------------------------------HANDLE SCREW
3----------------GB101301------------------------------------------------------------HEX NUT M8
4----------------GB101302--------------------------------------------------FLAT WASHER 8mm
5----------------P101303-----------------------------------------------------------------------SPRING
6----------------P101304---------------------------------------------------------GRADUATED DIAL
7----------------GB101303----------------------------------------------------CAP SCREW M5x25
8----------------P101305------------------------------------------------------------------END COVER
9----------------P101306--------------------------------------------------------------------------PLATE
10---------------GB101304----------------------------------------------------------OIL PORT 6mm
11---------------GB101305---------------------------------------------------------------KEY C4x15
12---------------P101307----------------------------------------------------------------LEAD SCREW
13---------------P101308--------------------------------------------------------CLAMPING SCREW
14---------------P101309----------------------------------------------------------------------HANDLE
15---------------GB101306--------------------------------------------------FLAT WASHER 8mm
16---------------P101310------------------------------------------------------------------------CLAMP
17---------------P101311------------------------------------------------------------------------CLAMP
18---------------P101312----------------------------------------------------------------------------KEY
19---------------P101313---------------------------------------------------------TALL STOCK RAM
20---------------P101314-------------------------------------------------------TALL STOCK BODY
21---------------P101315-------------------------------------------------------------------------COVER
22---------------GB101307------------------------------------------------------CAP SCREW M4x5
23---------------GB101308-----------------------------------------------------------SCREW M6x16
24---------------P101316----------------------------------------------------------TALL STOCK BASE
25---------------GB101309-----------------------------------------------------CAP SCREW M8x30
26---------------P101317-----------------------------------------------------------------------HEX NUT
27---------------P101318--------------------------------------------------------------------------SCREW
28---------------P101319-----------------------------------------------------------CLAMPING PLATE
29---------------GB101310------------------------------------------------------------HEX NUT M12
30---------------P101320----------------------------------------------------------------------------PLATE
31---------------GB101311------------------------------------------------------------------RIVET 2x4
32---------------P101321----------------------------------------------------------------------------PLATE
33---------------GB101312--------------------------------------------------------------------PIN 4x30
34---------------P101322---------------------------------------------------------------------------SHAFT
35---------------P101323------------------------------------------------------------------------HANDLE
36---------------P101324-------------------------------------------------------------------------------PIN
37---------------P101325-----------------------------------------------------------------HAND WHEEL
43
1014
1----------------P101401------------------------------------------------------------REST CASTING
2----------------P101402---------------------------------------------------------------------------JAW
3----------------P101403----------------------------------------------------------SPECIAL SCREW
4----------------P101404------------------------------------------------------ADJUSTING SCREW
5----------------GB101401---------------------------------------------------------HEX NUT M10
6----------------GB101402------------------------------------------------FLAT WASHER 10mm
7----------------GB101403--------------------------------------------------CAP SCREW M8x30
8----------------GB101404-------------------------------------------------FLAT WASHER 8mm
44
P1015 1----------------P101501---------------------------------------------------------------REST CASTING
2----------------P101502------------------------------------------------------------------------------JAW
3----------------P101503-------------------------------------------------------------SPECIAL SCREW
4----------------GB101501--------------------------------------------------FLAT WASHER 10mm
5----------------GB101502-----------------------------------------------------------HEX NUT M10
6----------------GB101503-----------------------------------------------------------HEX NUT M12
7----------------P101504-----------------------------------------------------------CLAMPING PLATE
8----------------GB101504------------------------------------------------------HEX BOLT M12x70
9----------------GB101505---------------------------------------------------FLAT WASHER 12mm
10---------------P101505---------------------------------------------------------ADJUSTING SCREW
45
P1016
1----------------GB101601---------------------------------------------------------HEX NUT M10
2----------------P101601-----------------------------------------------------------------------SCREW
3----------------P101602--------------------------------------------BACK PLATE FOR 3-JAW125
4----------------GB101602---------------------------------------------------HEX SCREW M8x25
5----------------P101603---------------------------------------------BACK PLATE FOR 4-JAW125
6----------------GB101603----------------------------------------------------CAP SCREW M8x20
7----------------P101604------------------------------------------------------------------FACE PLATE
8----------------GB101604---------------------------------------------------------------------------JAW
9----------------GB101605------------------------------------------------------------------------PLATE
10---------------GB101606---------------------------------------------------CHUCK KEY-4JAW125
11---------------GB101607------------------------------------------------------------------------PLATE
12---------------GB101608-------------------------------------------------------------REVERSE JAW
13---------------GB101609---------------------------------------------------CHUCK KEY-3JAW125
14---------------GB101610---------------------------------------------------------------------------JAW
46
P1017
1-------------GB101701----------------------------------------------------Hex Screw GB/T5782-M12X30
2-------------GB101702---------------------------------------------------------------- Washer GB/T97.1-12
3--------------P101701---------------------------------------------------------------Oil Troy. JD10-15039A
4--------------GB101703---------------------------------------------------------- Hex Nut GB/T6175-M12
5--------------P101701------------------------------------------------------------------------------Right Stand
6--------------P101702-------------------------------------------------------------------------------Left Stand
7--------------GB101704----------------------------------------------------------------.Washer GB/T97.1-6
8--------------P101703----------------------------------------------------------Cap Screw GB/T70-M6X10
9--------------P101704----------------------------------------------------------------------------Baffle Board
47
P1018
1---------------GB101801--------------------------------------------------------------------------SWITCH
2---------------P101801--------------------------------------------------------------------------HOUSING
3---------------GB101802-------------------------------------------------------------CAP SCREW M5x8
4---------------GB101803----------------------------------------------------------------------------CABLE
5---------------GB101804---------------------------------------------------------STRAIN RELIEF NUT
6---------------GB101805---------------------------------------------------------------------WASHERS 5
7---------------GB101806-------------------------------------------------------------CAP SCREW M5x8
8---------------P101802-----------------------------------------------------------------------------COVER
9---------------GB101807---------------------------------------------------------------------WASHERS 5
Page 48
USE 220V POWER SOURCE
1. Now the lathe wiring way is for 110V60HZ power source. The wiring diagram as following:
2. If you want to use 220V60HZ power source, need to change the switch and the motor wiring way. The
wiring diagram as following: