Operations – A Glance

SOM 09

Components of SCM

Operations at Firm

• Basic Philosophy– Cut the cost– Improve quality– Improve productivity

FMEA

• Severity• Occurrence• Detection• RPN (Risk Priority Number)

Departments in Operations

ERP

• SAP• Oracle• People Soft• JD Edwards• BaaN

ERP-SAP

• Sales and Distribution• Production Planning• Plant Maintenance• Materials Management• Finance and Control• Quality• HR

PP - MM

• BOM• MRP• CBP• FRC• MPS

• Company• Company code• Plants• Purchasing

organizations• Purchasing groups• Storage locations

Production

• Batch production• Assembly line production

Engineering Services

• Mechanical Maintenance• Electrical Maintenance• Instrumentation• Jargons– MTTR– MTBF– Preventive Maintenance/Break down maintenance

Quality• Quality Assurance Vs Quality Control• Application of Statistics• Run at Chart (Control Chart)• Cp, CpK • PPM• Root Cause Analysis (Why – Why ??)• Pareto Diagram• Quality Certifications– ISO– OHSAS– TS

Engineering

• Product Design• Drawing Control• Product Development• Process Development

More Jargons• Lean Manufacturing- TPS• WIP (Work In Progress)• Kaizen• Yield • OEE• Poka Yoke• Six sigma• Inventory Level• Safety Stock• Re -order point

Outsourcing

• When to outsource?• Increasing Requirement of Outsourcing…

Supply Side

• How to Purchase?– Purchase Requisition– RFQ– Quotation and Negotiation– Purchase Order– Goods Receipt– Invoice Receipt– Payment

Supply Side

• JIT• Kanban• Vendor Evaluation

Demand Side

• OTD• Customer Satisfaction• Logistics• Warehouse Management

Project Planning

• Budgetting• CEP• Govt Approvals (EIA, EMP, MOEF, PCB)• Greenfield/Brownfield Projects• MS Projects/ PRIMAVERA

Outcome

Supplier EvaluationDrawings Transfer

PurchaseQuality Assurance

Manufacturing +Other Departments

OTDCustomer

Satisfaction

Questions ..