Operational Data Enables Industry Transformation · Operational Data Enables Industry...
Transcript of Operational Data Enables Industry Transformation · Operational Data Enables Industry...
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Operational Data Enables Industry Transformation
Ing. Miroslav Škrabánek
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Mondi group - Broad portfolio
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Packaging Paper
Containerboard
Sack kraft
paper
Speciality kraft
paper
10 operating sites
10 countries
Fibre Packaging
Corrugated
packaging Industrial
bags Extrusion
coatings
60 operating sites
24 countries
Consumer Packaging
Consumer
goods
packaging Personal care
components Release liner Technical films
30 operating sites
12 countries
Uncoated Fine Paper
Office paper
Professional
printing paper
6 operating sites
4 countries
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Our global footprint
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We operate locally with more than 100 operations in over 30 countries.
Group offices
Johannesburg
London
Vienna
Key
Consumer Packaging
Uncoated Fine Paper
Packaging Paper
Fibre Packaging
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Mondi Štětí
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PM7
Pulp
Recovery Energy Dept.
Water-treatment Plant
Mondi Bags
Mondi Coating
Woodyard
SPM s.r.o.
PM5
PM1
Dryer
PM3,6
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Mondi Štětí in 2018
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Production 550.000 t
Export > 75% of production
Export to >70 countries
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High strength of fibre and high tear strength.
Excellent for reinforcing purposes.
Magazine papers (LWC, SC).
Sack kraft papers.
Speciality kraft papers.
Bleached Pulp
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PM5
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Manufacturing sack kraft paper (standard,
semi-extensible).
End-use: paper sacks for powder material
wrapping
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PM7
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Manufacturing
• White sack kraft paper (standard, semi-
extensible).
• Speciality kraft paper: smooth finished white
papers (calandered papers with perfect printability
and gloss)
• Containerboard
End-use: paper industrial bags for powder
material wrapping, shoping bags,lamination, FFS
bags (for sugar, flour, rice, …), ...
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PM 3 & 6
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Machine glazed paper (MG):
light / medium-weight paper where one side is
polished and has high gloss and back-side
remains matt with rough surface.
End-uses are various packaging, protecting
and lamination applications.
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PM1
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Containerboard is used in corrugated boxes.
ProVantage portfolio:
The Containerboard is two-ply and fibers range from
100% kraft pulp to selected secondary fibers.
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– Mondi Steti’s transformation
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New recovery boiler (RB12) - max. output 480 t/h of HP steam
2 new pulp digesters, increasing production of bleach plant
Changing of DCS for Caustisizing & Evaporation
New steam turbogenerator TG7 – max. output 70 MW
Our vision
We build a mill that produces over one million tons
annualy of top quality speciality and packaging papers.
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TIS – Technological Information System
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1999 – team found solving for technological data platform
• OPC – unified protocol
• Historical data – PI Data Archive
• Online visualization – Iconics
• Excel – unified form
Start of TIS (2000)
• 3 OPC servers
• PI Data Archive (10.000 tags) - 1.set of tags created in June 2000
• PI DataLink (100 licenses)
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TIS – milestones
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2009 PI Data Archive upgrade, 64bit Windows server 2008
+5.000 licensed tags
2011 PI Data Archive migration to VMware
2012 Break-point decision – change of visualization to OSIsoft platform
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TIS – “new age”
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2013 - Upgrade of PI Data Archive
- Starting with PI ProcessBook
- Buying 5.000 additional tags
2014 - Buying PVS (PI Visualization Suite)
- Creating displays in PI ProcessBook
- Starting with AF – making structure for production and SPCC (Single
Process Control Chart)
2015 - Creating remainder of displays in PI ProcessBook (in total 300+ displays)
- Start using PI Coresight
- PI Coresight in tablets and smartphones
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TIS vs.
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• +10k licensed tags
• >5000 new tags
• >1000 new AF attributes & analyses
• 55 new PI ProcessBook & PI Vision screens
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TIS helps
• Operators, technologist and managers
• Tune and stabilize integrated processes
• Better balancing
• Quicker problem solving
• Overview of whole factory
TIS vs.
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TIS – Use Cases & Benefits
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• Energy department
• Paper breaks, machine stops, etc.
• Faster reaction from operators with PI ProcessBook saving energy and money
• Approx. savings of 38 000 EUR/y
• Dispatcher
• Purchasing diagram of gas –based on AF and calculated tags for better control of gas consumption – save money
• Exceeding of diagram – 14 000 EUR/y
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TIS – Use Cases & Benefits cont.
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• SPCC – Single process control chart
• Calculations & limits in PI AF
• Visualization in PI Vision
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Improved Environmental Conditions
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We care about protecting the environment.
By 2030, reduce specific CO2 emissions by 15%
against 2014
• Lower Specific Values of:
• Water consumption by 5%*
• Waste to landfill by 7.5%*
• NOx emissions by 7.5%*
• Effluent load (chemical oxygen
demand, COD) by 5%* * against 2015
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New Central Control Room
We create a place where people want to work.
We are patriots of our region.
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DEMO
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Live data from Mondi Štětí
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RESULTS CHALLENGE SOLUTION
Mondi Štětí
Starting of new production
lines
Creation of new tags and dashboards
TIS helps to EcoFlex
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All users can use TIS for their jobs (technologist, labs, managers, etc.) Better tuning and analyzing of new processes 62,000 EUR/y in aggregated energy savings Environmental KPIs improvement 5% - 7.5% (specific consumptions and emissions)
New AF attributes,
calculations and analyses
Tuning and stabilizing
new processes
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Contact information
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• ing. Miroslav Škrabánek
• TIS & PI System Manager
• Mondi Štětí a.s.
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name & company
Please remember
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