Operation Manual Unistat Standard PilotOne En

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    Unistat

    V1.1.0

    OperationManual

    Thisdocumentaondoesnotcontaina

    device-specifictechnicalappendix.

    Youcanrequestthefulloperanginstruconsfrom

    [email protected]

    odeldesignaon

    andserialnumberofyourtemperatureco

    ntrolunit

    inyoure-mail.

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    OPERATIONMANUAL

    Unistat

    V1.1.0

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    OPERATION MANUAL

    V1.1.0en/03.06.14//13.08 Liability fo eo! an" #i!$int! e%&l'"e". Uni!tat( 5

    Unistat

    T)i! o$eation #an'al i! a tan!lation of t)e oi*inal o$eation #an'al.

    VALID FOR:

    TABLE-TOP MODELS

    Unistat tango (w/wl

    Unistat !"5(w

    Unistat #"5(w

    FREE-STA$DI$% MODELSUnistat !&&(w

    Unistat 5&&w

    Unistat '&&w

    Unistat &5(w

    Unistat )&&(w

    Unistat *"&5w

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    OPERATION MANUAL

    Uni!tat( Liability fo eo! an" #i!$int! e%&l'"e". V1.1.0en/03.06.14//13.08'

    [92]

    [91]

    [90]

    [89]

    [88] Touchscreen

    Fixing screw for Pilot ONE

    LED-Indicator Temperature

    LED-Indicator Flow Chart

    LED-Indicator Status

    [90]

    [91]

    [92]

    [88]

    [89]

    8.8.8. 8.8.8.8.

    [LED 1]

    [LED 2]

    [LED 3][LED 4]

    [LED 5]

    [LED 6]

    [LED 7]

    [LED 8]

    [LED 9]

    [LED 10]

    Red, externaltemperature sensor

    Red, internaltemperature sensor

    Green, pump circuitGreen, pump circuit

    Green, pump circuit

    Green, pump circuit

    Orange, heang

    Green, pump circuit

    Blue, HT cooler

    Blue, chiller

    [LED 5]

    [LED 10]

    [LED 9]

    [LED 7]

    [LED 2]

    [LED 6]

    [LED 1]

    [LED 3]

    [LED 4]

    [LED 8]

    [Compressor]

    [Condenser]

    [Stepper motor valve]

    [Expansion tank]

    [Pump]

    [Evaporator]

    [HT cooler]

    [Heang]

    +Uni!tat ,ontol

    ONE+ an" -Pilot ONE+

    e!&i$tion of t)e

    LE! in t)e flo "ia

    *a#

    ,o#$onent! ill'!

    tate" in t)e

    LE flo "ia*a#

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    OPERATION MANUAL

    V1.1.0en/03.06.14//13.08 Liability fo eo! an" #i!$int! e%&l'"e". Uni!tat( #

    [Field 4]

    [Field 3]

    [Field 2]

    [Field 1]

    [Field 5]

    [Field 6]

    [Field 7]

    [Field 8]

    [Field 9]

    [Field 10]

    [Field 11]

    Minimum setpoint

    Maximum setpoint

    Set over-temperature protecon

    Status pictogram

    Date and me

    Process, internal and setpoint value

    Buon for virtual keyboard

    Level and pump status

    Process graphic

    Status cell

    Touchbuons

    [Field 6]

    [Field 9]

    [Field 10]

    [Field 11]

    [Field 8]

    [Field 1] [Field 2] [Field 3] [Field 4]

    [Field 7]

    [Field 5]

    [1]

    [2]

    [1]

    [2][3]

    [4]

    [5]

    [8]

    [9]

    [17]

    [18]

    [21]

    [22]

    [23]

    [24]

    [27]

    Circulaon flow

    Circulaon returnDrain valvethermalfluid

    Drain valve

    Expansion vesseldrain valve

    Drain

    Expansion vesseldrain

    Filling port

    Expansion vessel

    Venng valveexpansion vessel

    Expansion vesselcap

    Sight glass

    Sight glass cover

    Isolang sleeve

    [3]

    [5]

    [8]

    [2]

    [1]

    [21]

    [22]

    [17]

    [27]

    [22] [17] [27]

    [21]

    [23]

    [18]

    [1]

    [2]

    [8]

    [3]

    [5]

    [22] [17] [27]

    [24]

    [23]

    [18]

    [9][1]

    [2]

    [4]

    [8]

    [22] [17] [27]

    [18]

    [23]

    [21]

    [1]

    [2]

    [3] [5]

    [8]

    Layo't of t)e +o#e2

    !&een

    ,onne&tin*/fillin*

    e%tenally &lo!e"/o$en

    a$$li&ation!

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    [1]

    [2]

    [8]

    [A]

    Circulaon flow

    Circulaon return

    Drain

    Temperature control hose

    [1]

    [2]

    [8]

    [1]

    [2]

    [8]

    [1]

    [2]

    [8]

    [8]

    [1]

    [2]

    [A]

    [A]

    [A]

    [A]

    T)e#al fl'i" &)an*e/

    &)e& an" &lean inte

    nally

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    OPERATION MANUAL

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    Ta+l, o .ont,ntsV1.1.0en/03.06.14//13.08

    * Into01.tion *!

    *2* Sa,t32222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 *!

    1.1.1 y#bol! '!e" fo afety In!t'&tion!..............................................................14

    1.1.5 Po$e o$eation.............................................................................................14

    1.1.3 Rea!onably foe!eeable #i!'!e......................................................................1

    *24 Us, an0 o,atos 6 O+ligations an0 ,71i,8,nts22222222222222222222222222222222222222 *'

    1.5.1 Obli*ation! of t)e '!e....................................................................................16

    1.5.1.1 Te#$eat'e &ontol 'nit it) nat'al efi*eant! 7NR ..........................16

    1.5.1.5 Te#$eat'e &ontol 'nit! it) 3 to 30 * fl'oinate" *een)o'!e*a!e!/nat'al efi*eant............................................................................19

    1.5.5 Re:'ie#ent! fo o$eato! ...........................................................................19

    1.5.3

    Obli*ation! of t)e o$eato!...........................................................................18

    *29 %,n,al ino8ation 22222222222222222222222222222222222222222222222222222222222222222222222222222222222222 *

    1.3.1 e!&i$tion of o!tation .............................................................................18

    1.3.5 afety "e;i&e! to IN 15896...........................................................................18

    1.3.3 ,n. si?,s an0 to71,s 222222222222222222222222222222222222222222222222222222222222222222222222222222 4#

    42) T,8,at1, .ontol 1nits wit wat, .ooling22222222222222222222222222222222222222222222222 4#

    42*" P,aations o o,ation 2222222222222222222222222222222222222222222222222222222222222222222222222222 4

    5.10.1 O$enin*/&lo!in* ;al;e! ...................................................................................58

    5.10.5 Mo'ntin*/e#o;in* t)e I!olatin* !lee;e........................................................5=

    5.10.5.1 Mo'ntin* t)e I!olatin* !lee;e 7only fo e%tenally o$en a$$li&ation!......5=

    5.10.5.5 Re#o;in* t)e I!olatin* !lee;e 7only fo e%tenally &lo!e" a$$li&ation!....5=

    42**

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    5.15.3 ,on;etin* t)e $oe !'$$ly &onne&tion.......................................................35

    9 F1n.tion 0,s.ition 99

    92* F1n.tion 0,s.ition o t, t,8,at1, .ontol 1nit222222222222222222222222222222222222 99

    3.1.1 ?eneal f'n&tion!............................................................................................33

    3.1.5

    Ot)e f'n&tion!...............................................................................................33

    924 Ino8ation on t, t,8al l1i0s222222222222222222222222222222222222222222222222222222222222222222 9!

    929 To +, not,0 w,n lanning t, t,st 22222222222222222222222222222222222222222222222222222222222222 95

    92! @Pilot O$E .ontoll,2222222222222222222222222222222222222222222222222222222222222222222222222222222222 9'

    3.4.1

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    4.5.9 'b&ate*oy +ele&t a'to/e%$et2.................................................................4

    4.5.8 'b&ate*oyC +,onfi*'ation a'to2 ...............................................................

    4.5.8.1 'b&ate*oyC +

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    Uni!tat( Liability fo eo! an" #i!$int! e%&l'"e". V1.1.0en/03.06.14//13.08*4

    '2! Fi8wa, 10at, 2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 #

    # S,;i.,/8aint,nan., #)

    #2* M,ssag,s o8 t, t,8,at1, .ontol 1nit 222222222222222222222222222222222222222222222222 #)

    #24 R,la.ing t, @Pilot O$E o @Unistat

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    OPERATION MANUAL

    V1.1.0en/03.06.14//13.08 Liability fo eo! an" #i!$int! e%&l'"e". Uni!tat( *9

    Fo,wo0ea &'!to#eG

    Jo' )a;e o$te" fo a te#$eat'e &ontol 'nit fo# Pete 'be HKlte#a!&)inenba' ?#b. Jo')a;e #a"e a *oo" &)oi&e. T)an yo' fo yo' &onfi"en&e in o' $o"'&t!.

    Rea" t)o'*) t)i! o$eation #an'al &aef'lly $io to !tat'$. ti&tly follo all note! an" !afety in!t'&tion!.

    Po&ee" it) tan!$otG !tat'$G o$eationG #aintenan&eG e$ai!G !toa*e an" "i!$o!al in a&&o"an&e it) t)i! o$eation #an'al.

    'bDe&t to $o$e o$eationG e offe a f'll aanty fo yo' te#$eat'e &ontol 'nit.

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    OPERATION MANUAL ,)a$te 1

    Uni!tat( Liability fo eo! an" #i!$int! e%&l'"e". V1.1.0en/03.06.14//13.08*!

    * Into01.tion

    *2* Sa,t3

    1.1.1

    y#bol! '!e" fo afety In!t'&tion!

    afety in!t'&tion! ae #ae" by t)e belo &o#bination! of $i&to*a#! an" !i*nal o"!. T)e!i*nal o" "e!&ibe! t)e &la!!ifi&ation of t)e e!i"'al i! )en "i!e*a"in* t)e o$eation #an'al.

    HAZARD D,not,s an i88,0iat, a?a0o1s sit1ation tat will ,s1lt in 0,at o s,io1s in1i,s2

    WARNING

    D,not,s a g,n,al a?a0o1s sit1ation tat 8a3 ,s1lt in 0,at o s,io1s in1i,s2

    CAUTION D,not,s a a?a0o1s sit1ation tat .an ,s1lt in in132

    NOTE D,not,s a sit1ation tat .an ,s1lt in o,t3 8at,ial 0a8ag,2

    INFORMATION

    enote! i#$otant note! an" '!able )int!.

    EX Note! in &onD'n&tion it) E% $ &abinet!.

    Errac behaviour

    EFFECT

    Prevenon

    Resolve

    KnowledgeSeverity of the

    residual risk

    Possible hazard source

    Possible effects

    Prevenon of errorsResolving problemsKnowledge transfer

    Step 1

    Step 2

    Step 3

    Step 4

    PROCEDURE

    The procedure is explainedhere step by step.

    T)e !afety info#ation in t)i! o$eation #an'al i! "e!i*ne" to $ote&t t)e o$eatoG '!e an" t)ee:'i$#ent fo# "a#a*e. afety info#ation #'!t alay! a$$ea FE

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    WARNING

    I8o, 1s,

    SERIOUS I$GURH A$D PROPERTH DAMA%E

    toe t)e o$eation #an'al )ee it i! ea!y to a&&e!! in &lo!e $o%i#ity to t)e te#$eat'e&ontol 'nit.

    Only a"e:'ately :'alifie" o$eato! #ay o it) t)e te#$eat'e &ontol 'nit.

    O$eato! #'!t be taine" befoe )an"lin* t)e te#$eat'e &ontol 'nit. ,)e& t)at t)e o$eato! )a;e ea" an" 'n"e!too" t)e o$eation #an'al. efine $e&i!e e!$on!ibilitie! of t)e o$eato!. Pe!onal $ote&ti;e e:'i$#ent #'!t be $o;i"e" to t)e o$eato!. Fe !'e to follo t)e o$eato! !afety 'le! to $ote&t life an" li#b an" to li#it "a#a*e!

    NOTE Mo0ii.ations to t, t,8,at1, .ontol 1nit +3 ti0-ati,s

    DAMA%E TO TE TEMPERATURE it)o't E% $ &abinetG t)e te#$eat'e &ontol 'nit i! $OT$ote&te" a*ain!t e%$lo!ion an" #ay$OTin!talle" o $'t into o$eation it)in an ATE one. >)en o$eatin* t)e te#$eat'e &ontol'nit in &onD'n&tion it) an E% $ &abinetG t)e info#ation in t)e anne% 7!e&tion ATE o$eation#'!t be ob!e;e" an" folloe". T)i! anne% i! only $o;i"e" fo te#$eat'e &ontol 'nit! "eli;ee" it) an E% $ &abinet. If t)i! anne% i! #i!!in*G $lea!e &onta&t i##e"iately t)e ,'!to#e '$$ot of Pete 'be ?#b HKlte#a!&)inenba' ?#b 7t)e tele$)one n'#be i! on $a*e )"G !e&

    tion Pon, n18+, an0 .o8an3 a00,ssJ.

    U!e it) #e"i&al "e;i&e! 7e.*. in Vito "ia*no!ti& $o&e"'e o fo "ie&t foo"!t'ff te#$eat'e&ontol i! $OT$e#i!!ible.

    T)e te#$eat'e &ontol 'nit #'!t $OTbe '!e" fo any $'$o!e! ot)e t)an te#$eat'e &ontol ina&&o"an&e it) t)e o$eation #an'al.

    T)e #an'fa&t'e a&&e$t! $Oliability fo "a#a*e &a'!e" by t,.ni.al 8o0ii.ationsto t)e te#$eat'e &ontol 'nitG i8o, an0lingo '!e of t)e te#$eat'e &ontol 'nit if t)e o$eation#an'al i! not o+s,;,0.

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    *24 Us, an0 o,atos 6 O+ligations an0 ,71i,8,nts

    1.5.1 Obli*ation! of t)e '!e

    T)e o$eation #an'al i! to be !toe" )ee it i! ea!y to a&&e!! in &lo!e $o%i#ity to t)e te#$eat'e

    &ontol 'nit. Only a"e:'ately :'alifie" o$eato! 7e.*. &)e#i!t!G ,TAG $)y!i&i!t! et&. ae $e#itte"to o it) t)e te#$eat'e &ontol 'nit. O$eato! #'!t be taine" befoe )an"lin* t)e te#$eat'e &ontol 'nit. ,)e& t)at t)e o$eato! )a;e ea" an" 'n"e!too" t)e o$eation #an'al. efine$e&i!e e!$on!ibilitie! of t)e o$eato!. Pe!onal $ote&ti;e e:'i$#ent #'!t be $o;i"e" to t)eo$eato!.

    *242*2* T,8,at1, .ontol 1nit wit nat1al ,ig,ants ($R

    WARNING

    O;, g ,ig,ant , 8K oo8 ai

    DEAT OR SERIOUS I$GURH DUE TO EPLOSIO$

    Ob!e;e t)e atin* $late 7a#o'nt of nat'al efi*eant &ontaine" an" t)e oo# !ie 7#a%i#'# oo# &on&entation of nat'al efi*eant in &a!e of leaa*e )en in!tallin* t)e te#$eat'e &ontol 'nit.

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    T,8,at1, .ontol 1nits wit 8o, tan *5" g nat1al ,ig,ant

    T)e te#$eat'e &ontol 'nit )a! been &on!t'&te" to t)e e:'ie#ent! of EU an" E

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    1.5.3 Obli*ation! of t)e o$eato!

    ,aef'lly ea" t)e o$eation #an'al befoe o$eatin* t)e te#$eat'e &ontol 'nit. Plea!e ob!e;et)e !afety in!t'&tion!. >)en o$eatin* t)e te#$eat'e &ontol 'nitG ea a$$o$iate $e!onal$ote&ti;e e:'i$#ent 7e.*. !afety *o**le!G $ote&ti;e *lo;e!G non!li$ !)oe!.

    *29 %,n,al ino8ation

    1.3.1 e!&i$tion of o!tation

    T)e o!tation i! lo&ate" at t)e &ontol $anel in font of t)e te#$eat'e &ontol 'nit. T)e o!tation i! "ete#ine" by t)e &'!to#e! &onne&te" $ei$)eie!. A&&o"in*lyG it #'!t be "e!i*ne"!afe by t)e '!e. T)e o!tation "e!i*n al!o "e$en"! on t)e a$$li&able e:'ie#ent! of t)e ?e#an o&&'$ational )ealt) an" !afety e*'lation! @Feti&)V an" t)e i! analy!i! fo t)e o!tation.

    1.3.5 afety "e;i&e! to IN 15896

    T)e atin* of yo' te#$eat'e &ontol 'nit i! !tate" on t)e "ata !)eet in t)e a$$en"i%.

    RatingT,8,at1,

    .ontol l1i0T,.ni.al ,71i,8,nts I0,ntii.ation

    0

    I Non&o#b'!tiblea

    O;e)eat $ote&tion&

    N

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    !et only if a &o"e an"o#ly *eneate" by +Pilot ONE2 befoe)an" i! entee" &oe&tly. A! it) t)e#e&)ani&al toolG a&&i"ental !ettin*! ae t)'! $e;ente".T)e ty$e of o;ete#$eat'e $ote&tionf'n&tion an" of lo le;el $ote&tion "e$en"! on t)e te#$eat'e &ontol 'nit.

    Low l,;,l ot,.tion

    Lo le;el $ote&tion i! a&)ie;e" ;ia a $e!!'e !en!o in t)e fl'i" &i&'it. T)e $'#$ en!'e!G to*et)e it) t)e t)e#al fl'i"G t)e e:'i!ite $e!!'e at t)e $e!!'e !en!o. Ai in t)e !y!te# 7fillle;el too loG ina"e:'ately ;ente" $e;ent! t)e $e!!'e fo# ea&)in* ;al'e !$e&ifie" at t)e $e!!'e !en!o. Te#$eat'e &ontol an" &i&'lation ae inte'$te".

    O;,t,8,at1, ot,.tion7fo te#$eat'e &ontol 'nit! it) )eatin*

    Me&)ani&al tool! ae no lon*e e:'ie" fo !ettin* t)e ti$ ;al'e! fo t)e o;ete#$eat'e $ote&tion. A !oftae tool i! '!e" in!tea". T)e t)e!)ol" ;al'e fo t)e o;ete#$eat'e $ote&tion &an be!et only if a &o"e an"o#ly *eneate" by +Pilot ONE2 befoe)an" i! entee" &oe&tly. A! it) t)e#e&)ani&al toolG a&&i"ental !ettin*! ae t)'! $e;ente".T)e ty$e of o;ete#$eat'e $ote&tionf'n&tion an" of lo le;el $ote&tion "e$en"! on t)e te#$eat'e &ontol 'nit.

    Po.,ss sa,t3

    T)e ba&*o'n" to t)i! o;ete#$eat'e #o"e i! t)e "e!ie fo in&ea!e" !afety o$eato an" !y!te# !afety. >)en t)e o;e te#$eat'e !et $oint i! ea&)e"G t)e ty$i&al !y!te# e!$on!e i! to!it&) off. Fe&a'!e t)e o;ete#$eat'e ti$ ;al'e i! '!'ally !et abo;e t)e !et$ointG t)i! #ean! t)at#oe )eat i! !o#eti#e! a"#itte" into t)e $o&e!! 7e.*. e%ot)e#i& t)an an e%i!tin* &)ille i! &a$able of &oolin*. )'ttin* "on t)e te#$eat'e &ontol 'nit eli#inate! t)e one $o!!ibility of it)"ain* $o&e!! )eat. en&eG t)e te#$eat'e &o'l" &ontin'e to i!e an" $o!!ibly )eat !y!te# $at!to 'na&&e$tably )i*) te#$eat'e!G &eatin* a $otential )aa" fo life an" li#b if t)e #ateialb'!t! o t)e fl'i" $)a!e $a!!e! to t)e *a!eo'! $)a!e. In Po.,ss Sa,t3#o"eG t)e &ontolle "ete&t!t)at t)e ti$ ;al'e on t)e o;ete#$eat'e $ote&tion )a! been ea&)e"G an" t)en enable! &oolin*.T)e $ee:'i!ite fo t)i! #o"e i! t)at t)e a'to#ati& &o#$e!!o i! !et to P,8an,ntl3 on. E;en ift)e te#$eat'e &ontin'e! to i!eG t)e &)ille ill '!e it! #a%i#'# &oolin* &a$a&ity to #ini#ief't)e )eatin*. ti&tly ob!e;e fo# $a*e 48G!e&tion S,tting t, o;,t,8,at1, ot,.tionJ.

    1.3.3

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    *292929

    >aning 8,ssag,s

    >anin* #e!!a*e! &ontain a #e!!a*e abo't t)e ie*'laity of t)e te#$eat'e &ontol 'nit. T)e!e#e!!a*e! )a;e no f't)e &on!e:'en&e!. T)e $lant o$eato e;al'ate! t)e ele;an&e of t)e #e!!a*ean" tae! a&tion )ee ne&e!!ay.

    *2! S.,8ati. ill1station o t, .ooling ;aiants

    1.4.1 Ai &oolin*

    Fresh air supplyfrom the front

    Fresh air supplyfrom below

    Fresh air supplyfrom below

    or or

    ia*a#C Ai &oolin*

    Ai inlet

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    1.4.5 >ate &oolin*

    1.4.3 ,on!e:'en&e of ina"e:'ate ene*y "i!!i$ation

    Roo8 ai/.ooling wat,,on!e:'en&e! ofG fo in!tan&eG &onta#ination of t)e li:'efie fin!G ina"e:'ate &leaan&e beteente#$eat'e &ontol 'nit to all/bat) allG oo# ai/&oolin* ate too a#G &oolin* ate "iffeential $e!!'e too loG !'&tion !taine &onta#inationC T)e efi*eant in t)e &oolant &i&'it &an nolon*e f'lly "i!&)a*e t)e a"#itte" ene*y to t)e oo# ai/&oolin* ate. T)'! t)ee i! not !'ffi&ientli:'efie" efi*eant a;ailableG t)e &on"en!ation te#$eat'e an" t)e ene*y &on!'#$tion to i!e.

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    T,8,at1, .ontol 1nitAn ele&toni&ally&ontolle" e%$an!ion ;al;e i! '!e" in t)e te#$eat'e &ontol 'nit to o$ti#ie t)e$oe a"D'!t#ent. T)e e%$an!ion ;al;e alay! $o;i!ion! t)e #a%i#'# $o!!ible &oolin* &a$a&ityit)in t)e $e#i!!ible a#bient te#$eat'e an*e. T)e te#$eat'e &ontol 'nit !it&)e! off )en

    t)e '$$e an*e i! ea&)e" 7#a%i#'# $e#i!!ible a#bient te#$eat'e.

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    19 an" t'n it '$a" 7&o'nte&lo&i!e an" ti*)ten it a*ain!t t)e >,l0 n1tN @, 7)an"ti*)t.

    5.5.5 Ti*)tenin* t)e tan!$otation lo& 7tan!$ot $o!ition

    ,&agonal ,a0 +oltsN @E at t)e botto# of t)e te#$eat'e &ontol 'nitG '!e a !o&et en&)>19 an" t'n it "ona"! 7&lo&i!e an" ti*)ten it a*ain!t bot) &)e& n't! 7)an"ti*)t.

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    ea yo' $e!onnel $ote&ti;e e:'i$#ent 7e.*. te#$eat'ee!i!tant !afety *lo;e!G !afety

    *o**le!G !afety footea.

    To &onne&t a$$li&ation!G '!e only te#$eat'e &ontol )o!e! t)at ae &o#$atible it) t)e t)e#alfl'i" '!e". >)en !ele&tin* te#$eat'e )o!e!G al!o $ay attention to t)e te#$eat'e an*e in )i&)t)e )o!e! ae to be '!e".

    >e e&o##en" yo' '!e only in!'late" te#$eat'e &ontol )o!e! it) yo' te#$eat'e &ontol'nit. T)e '!e i! e!$on!ible fo t)e in!'lation of &onne&tion ;al;e!.

    >e ,.o88,n0 ,&.l1si;,l3 ,ino.,0 os,sfo &onne&tin* to t)e &oolin* ate !'$$ly. ,oolin*ate an" in!'late" te#$eat'e &ontol )o!e! &an be fo'n" in t)e 'be &atalo*'e 'n"e A&&e!!oie!.

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    ,n. si?,san0 to71,sJ.

    ,)e& t)e &onne&tion! fo lea!.

    42*4

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    9 F1n.tion 0,s.ition

    92* F1n.tion 0,s.ition o t, t,8,at1, .ontol 1nit

    3.1.1

    ?eneal f'n&tion!

    Unistatsae ,&t,8,l3 03na8i. t,8,at1, .ontol 1nits"e!i*ne" fo bot) ,&t,nall3 .los,07!ee$a*e 30 in !e&tion

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    924 Ino8ation on t, t,8al l1i0s

    CAUTION

    $on-.o8lian., wit t, sa,t3 0ata s,,t o t, t,8al l1i0 to +, 1s,0

    I$GURIES

    Ri! of inD'y to t)e eye!G !inG e!$iatoy ta&t. T)e !afety "ata !)eet fo t)e t)e#al fl'i" to be '!e" #'!t be ea" $io to '!e an" it! &ontent! e!$e&te".

    Ob!e;e t)e lo&al e*'lation!/o in!t'&tion!. >ea yo' $e!onnel $ote&ti;e e:'i$#ent 7e.*. te#$eat'ee!i!tant !afety *lo;e!G !afety

    *o**le!G !afety footea. an*e of !li$$in* t)o'*) &onta#ination of floo an" o aea.

    NOTE $on-.o8lian., wit t, .o8ati+ilit3 +,tw,,n t, t,8al l1i0 an0 3o1 t,8,at1, .ontol1nit

    PROPERTH DAMA%E

    >ate #'!t not be '!e" a! a t)e#al fl'i" 7i! of feein* an" $otential "e!t'&tion of t)ee;a$oato.

    Ob!e;e t)e atin* of yo' te#$eat'e &ontol 'nit in a&&o"an&e it) IN 15896.

    T)e &)o!en t)e#al fl'i" #'!t be e!i!tant to t)e folloin* #ateial!C!tainle!! !teel 1.4301/1.4401 7V5AG &o$$eG ni&elG Viton 7)en '!in* Uni!tat!G t)e t)e#al fl'i" i! $ote&te" fo# en;ion#ental infl'en&e!. T)'! an in&ea!e" a&&'#'lation of #oi!t'e o an o%i"ati;e "e*a"ation of t)e t)e#al fl'i" i! $e;ente".U!in* a !tati& o;elay it) an inet *a!G a f't)e !i*nifi&ant e%ten!ion of t)e '!ef'l life of t)et)e#al fl'i"! &an be a&)ie;e". T)i! i! e!$e&ially t'e if yo' ant to o lon*te# nea t)e o$eatin* te#$eat'e li#it! of t)e t)e#al fl'i"!. 7)y*o!&o$yG o%i"ation.

    Thermal fluid product designaon/key:

    P = plus/M = minus

    Lowest temperature threshold of the working rangeUppermost temperature threshold of the working range

    Viscosity at 25 C

    = temperature range: +20 ... +340 C, viscosity at 25 C: 32 mm2/sP20.340.32= temperature range: -40 ... +165 C, viscosity at 25 C: 10 mm2/sM40.165.10

    T)e#al fl'i" $o"'&t

    na#e/$o"'&t ey

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    +300+200-120 -100 -80 -60 -40 -20 0 +20 +40 +60 +80 +100

    +300+200-120 -100 -80 -60 -40 -20 0 +20 +40 +60 +80 +100

    M90.055.03

    M80.055.03

    M60.115.05

    M40.165.10

    M20.195/235.20

    P20.275.50

    M10.120.08

    P20.190.40

    M80.100.03

    +300+200-120 -100 -80 -60 -40 -20 0 +20 +40 +60 +80 +100

    +300+200-120 -100 -80 -60 -40 -20 0 +20 +40 +60 +80 +100

    *Exklusiv for Unistate (closed systems)

    **Exclusiv for high temperature Unistate

    M90.055.03

    M80.055.03

    M60.115.05

    M40.165.10

    M20.195/235.20

    P20.275.50

    M10.120.08

    P20.190.40

    DW-Therm M90.200.02*

    DW-Therm HT P20.340.32**

    M80.100.03

    929 To +, not,0 w,n lanning t, t,st

    INFORMATION

    Al!o ob!e;e $a*e 14 in !e&tion Po, o,ationJ.

    T)e fo&'! i! on yo' a$$li&ation. Fea in #in" t)at !y!te# $efo#an&e i! infl'en&e" by )eat tan!feG te#$eat'eG t)e#al fl'i" ;i!&o!ityG ;ol'#e flo an" t)e flo !$ee".

    Mae !'e t)at t)e ele&ti&al &onne&tion i! a"e:'ately "i#en!ione".

    T)e in!tallation lo&ation of t)e te#$eat'e &ontol 'nit !)o'l" be !ele&te" !o a! to en!'e a"e:'ate fe!) aiG e;en it) ate&oole" &)ille!.

    >it) $e!!'e!en!iti;e a$$li&ation!G !'&) a! *la!! ea&to!G t)e #a%i#'# foa" flo $e!!'eof t)e te#$eat'e &ontol 'nit #'!t be taen into a&&o'nt.

    A &o!!!e&tion e"'&tion o !)'toff in t)e t)e#al fl'i" &i&'lation #'!t be a;oi"e". Tae &oe!$on"in* #ea!'e! to li#it t)e $e!!'e in t)e !y!te#Q !ee "ata !)eet fo# $a*e =1 in t)e e&tionAnn,&Jan" t)e "ata !)eet fo yo' *la!! a$$aat'!.

    >it) te#$eat'e &ontol 'nit! it)o't $e!!'e li#itationG &)e& )et)e it i! ne&e!!ay to '!ean e%tenal by$a!!.

    To $e;ent t)e "an*e of o;e$e!!'e in t)e !y!te#G t)e t)e#al fl'i" #'!t alay! be bo'*)tto oo# te#$eat'e befoe !it&)in* off. T)i! ill $e;ent "a#a*e to t)e te#$eat'e&ontol"e;i&e o t)e a$$li&ation. Any !)'toff ;al;e! #'!t e#ain o$en 7$e!!'e e:'aliation.

    Te#$eat'e an" t)e "yna#i&! of t)e $o&e!! ae "ete#ine" by t)e flo te#$eat'e. A te#$eat'e "iffeen&e 7"elta T fo#! beteen flo te#$eat'e an" $o&e!! te#$eat'e. T)i!

    te#$eat'e "iffeen&e #ay )a;e to be li#ite"G be&a'!e "elta T #i*)t e%&ee" li#it! of t)e a$$li&ation 7*la!! a$$aat'! an" &a'!e b'!tin*. A"D'!t t)e "elta T ;al'e to yo' a$$li&ation.

    O;e;ie t)e#al

    fl'i"! fo o,n

    !y!te#!

    O;e;ie t)e#al

    fl'i"! fo .los,0

    !y!te#!

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    T)e t)e#al fl'i" '!e" by yo' #'!t be &)o!en in !'&) a ay t)at it not only allo! t)e #ini#'#an" #a%i#'# oin* te#$eat'e b't i! al!o !'itable a! e*a"! t)e &o#b'!tion $ointG boilin*$oint an" ;i!&o!ity. In a""itionG t)e t)e#al fl'i" #'!t be &o#$atible it) all t)e #ateial! in yo'!y!te#.

    A;oi" ben"in* t)e te#$eat'e &ontol an" &oolin* ate )o!e! 7if e:'ie". U!e !'itable an*le

    $ie&e! an" lay t)e )o!e &onne&tion! it) a la*e a"i'!. Tae t)e #ini#'# ben"in* a"i'! fo#t)e "ata !)eet of t)e te#$eat'e &ontol )o!e! '!e".

    T)e !ele&te" )o!e &onne&tion! #'!t be e!i!tant to t)e t)e#al fl'i"G t)e oin* te#$eat'e!an" t)e $e#itte" #a%i#'# $e!!'e.

    ,)e& t)e )o!e! at e*'la inte;al! fo any #ateial fati*'e 7e.*. &a&!G lea!.

    Hee$ t)e len*t) of te#$eat'e &ontol )o!e! a! !)ot a! $o!!ible.

    - Alay! a"D'!t t)e in!i"e "ia#ete of te#$eat'e &ontol )o!e! to t)e $'#$ &onne&tion!.

    - T)e ;i!&o!ity of t)e t)e#al fl'i" "ete#ine! t)e $e!!'e "o$ an" affe&t! t)e te#$eat'&ontol e!'lt!G $ati&'laly at lo o$eatin* te#$eat'e!.

    - Too !#all &onne&to! an" &o'$le! an" ;al;e! &an *eneate !i*nifi&ant flo e!i!tan&e.Jo' a$$li&ation ill t)eefoe be !loe to ea&) it! "e!i*n te#$eat'e.

    >ate a! ell a! ate an" antifeee #i%e! #'!t not be '!e" a! t)e#al fl'i"!

    Fa!i&allyG yo' !)o'l" only '!e t)e t)e#al fl'i"! e&o##en"e" by t)e #an'fa&t'e an" only

    it)in t)e '!able te#$eat'e an" $e!!'e an*e.

    >it) te#$eat'e &ontol &lo!e to t)e boilin* te#$eat'e of t)e t)e#al fl'i"G t)e a$$li&ation!)o'l" be o'*)ly at t)e !a#e )ei*)t o belo t)e te#$eat'e &ontol 'nit.

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    F1n.tion Basi. E&=l1si; Po,ssional

    ,ontolle $aa#eteiation $e"efine"1

    TA, 7T'e

    A"a$ti;e

    ,ontol

    TA, 7T'e

    A"a$ti;e

    ,ontol

    en!o &alibation fo &ontol !en!o 7intenal Pt100G

    e%tenal Pt100 an" et'n flo !en!o5$oint $oint $oint

    Monitoin* 7lo le;elG o;ete#$eat'e5

    A"D'!table ala# t)e!)ol"!

    VP, 7Vaiable Pe!!'e ,ontol3

    Ventilation $o*a#

    A'to#ate" &o#$e!!o

    et$oint li#itin*

    Po*a##e

    3 $o*a#! [

    !te$! 7'$to 1 !te$!

    10 $o*a#!

    [ 10 !te$!7'$ to 100

    !te$!

    Ra#$ f'n&tion linealineaG

    nonlinea

    Te#$eat'e &ontol #o"e 7intenalG $o&e!!

    T,85,/at1/,.ont/o

    l

    Ma%i#'# )eatin*/&oolin* &a$a&ity a"D'!table

    Te#$eat'e "i!$lay.92

    To'&)!&een

    .92

    To'&)!&een

    .92

    To'&)!&een

    i!$lay #o"e*a$)i&alG

    n'#ei&al

    *a$)i&alG

    n'#ei&al

    *a$)i&alG

    n'#ei&al

    i!$lay e!ol'tion 0.1 S, 0.1 S, /0.01 S, 0.1 S, /0.01 S,

    ?a$)i& "i!$lay fo te#$eat'e &';e!

    >in"oG

    f'll !&eenG

    !&alable

    >in"oG

    f'll !&eenG

    !&alable

    >in"oG

    f'll !&eenG

    !&alable

    ,alen"aG "ateG ti#e

    Lan*'a*eC "eG enG fG itG e!G $tG &!G $lG 'G )G Da

    Te#$eat'e fo#at !it&)able 7S,/ S

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    F1n.tion Basi. E&=l1si; Po,ssional

    Po*a##able $otentialfee &onta&t / ALARM

    AI< 7Analo* Intefa&e 0/450 #A o 010 V6

    i*ital intefa&e R48

    9

    Vi!'al / a'"ible ala# !i*nal

    A'to!tat 7Poe

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    V1.1.0en/03.06.14//13.08 Liability fo eo! an" #i!$int! e%&l'"e". Uni!tat( 9)

    ,ating a.ti;,: @LE 9 ill'#inate!. Only in &onne&tion it) t)e o$eatin* !tate +,i&'lation a&ti;e2.

    92' )en &an&elin* a "ialo* o "ialo* !e:'en&eG it #ay be ne&e!!ay to &onfi# t)e &an&ellation a*ain. >)en &an&elin* a "ialo* !e:'en&eG !ettin*! #a"e ealie in t)e "ialo* !e:'en&e ae

    "i!&a"e". ,)e& yo' alea"y &aie" o't !ettin*! an" eente a! nee"e".

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    92 Disla3 inst18,nts

    [92]

    [91][90]

    [89]

    [88] Touchscreen

    Fixing screw for Pilot ONE

    LED-Indicator TemperatureLED-Indicator Flow Chart

    LED-Indicator Status

    [90]

    [91]

    [92]

    [88]

    [89]

    8.8.8. 8.8.8.8.

    T)e folloin* #ete! ae a;ailableC

    To1.s.,,nN @88

    LED-In0i.ato T,8,at1,N @=0

    LED-In0i.ato Flow

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    92) it)in a "ialo*G !ele&tion #'!t alay! be &onfi#e" it) t)e+OH2 to'&) b'tton. >)en &an&ellin* a "ialo* it) t)e +E,2 to'&) b'tton it #ay be ne&e!!ay to&onfi# t)e &an&ellation a*ain.

    E%a#$le +,ontol

    in!t'#ent!2

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    92*" F1n.tion ,&a8l,s

    3.10.1 i!$lay of !oftae ;e!ion

    PROait 'ntil t)e $'#$ !to$!. If ta$$in* on +OH2 i!not &oe&tG t)i! i! "i!$laye" *a$)i&ally fo 5 !e&on"!. Afte t)i!G t)e "i!$lay ill et'n to t)e+o#e2 !&een a*ain. Ty to !to$ t)e te#$eat'e &ontol 'nit a*ain.

    INFORMATION

    >it) t)e +to$2 to'&)b'ttonG yo' &an al!o !to$ e*a!!in*G Ventin* an" ,i&'lation. T)e e:'ie

    #ent fo t)i! i! t)at t)e &oe!$on"in* ta! i! a&ti;e.

    i!$lay of

    !oftae ;e!ion!

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    3.10.3 Re!toe fa&toy !ettin*!

    U!e t)i! f'n&tion to e!et t)e te#$eat'e &ontol 'nit to ;aio'! ba!i& !tate!. T)i! i! '!ef'l if yo'ant to e;e!e ;aio'! !ettin*! elati;ely :'i&ly.

    INFORMATION Re!toin* t)e fa&toy !ettin*! i! onl3$o!!ible if t)e te#$eat'e &ontol 'nit i! not&ayin* o't ata!. If a ta! i! a&ti;eG "o not !it&) off t)e te#$eat'e &ontol 'nit 'ntil t)e a$$li&ation allo!t)i!. Re!toin* t)e fa&toy !ettin*! &annot be e;oe". e$en"in* on t)e ty$e of e!ettin* to fa&toy !ettin*! $efo#e" yo' #ay )a;e to ente $aa#ete! 7$o&e!! !afetyG t)e#al fl'i" '!e"G &'to't ;al'e et&. a*ain.

    Z ;al'e i! e!et Z ;al'e i! not e!et

    D,s.ition Stan0a0 ;al1,

    A

    lltog,t:,/

    U

    nitanin* ti#e li#it 7,,E

    only30 #in

    Min. le;el 7fo "e;i&e! it)

    analo*'e le;el !en!o0

    Ma%. le;el 7fo "e;i&e! it)

    analo*'e le;el !en!o100

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    92*"292* R,sto, to a.to3 s,ttings wito1t o;,t,8,at1, ot,.tion

    PRO

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    ,onfi# yo' enty by ta$$in* on +OH2. ,onfi# t)e $e!et IP a""e!! by ta$$in* on +OH2. In t)i! ayG yo' &an !i$ t)e neto !ettin*!. ?o to t)e +,ate*oie! Men'2. Ta$ on t)e &ate*oy +afety2. Ta$ on t)e &ate*oy +Po&e!! afety2. Rea" t)e !afety anin* an" &onfi# by ta$$in* on +OH2.

    Ta$ on t)e "ialo* enty +to$2. ,onfi# yo' &)oi&e by ta$$in* on +OH2. ?o to t)e +,ate*oie! Men'2. Ta$ on t)e &ate*oy +y!te# ettin*!2. Ta$ on t)e &ate*oy +

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    ! S,t1 8o0,

    !2* S,t1 8o0,

    CAUTION

    Mo;ing t, t,8,at1, .ontol 1nit 01ing o,ation

    SERIOUS BUR$S/FREEI$% OF TE OUSI$% PARTS/ES

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    INFORMATION

    T)e #a%i#'# !ettable &'to't ;al'e of t)e OT &oe!$on"!G fo UFER t)e#al fl'i"!G to t)e!$e&ifie" '$$e oin* te#$eat'e of t)e t)e#al fl'i". T)e '!able oin* te#$eat'e an*e#ay be le!!G if t)e o;ete#$eat'e $ote&tion i! &oe&tly !et. >)en &ontollin* t)e te#$eat'eat t)e '$$e oin* te#$eat'e li#itG t)e OT #ay be ti**ee" "'e to tolean&e!.

    !2*242* %,n,al ino8ation on t, o;,t,8,at1, ot,.tion

    T)e o;ete#$eat'e $ote&tion i! a "e;i&e in t)e te#$eat'e &ontol 'nit t)at o! in"e$en"ently of t)e &ontolle. T)e !oftae an" )a"ae i! "e!i*ne" to te!t ey f'n&tion! an" o$eatin*!tate! "'in* a !elfte!t afte t)e $oe !'$$ly )a! been !it&)e" on. If fa'lt! ae "ete&te"G t)eenablin* of t)e ele&ti&al a!!e#blie! in t)e te#$eat'e &ontol 'nit i! blo&e". 'in* o$eationGt)e !en!o! ae te!te" fo !)ot&i&'it an" inte'$tion.

    T)e flo te#$eat'e i! #onitoe" to en!'e t)e !afety of yo' !y!te#. It i! !et i##e"iately afteyo' fill t)e !y!te# it) t)e#al fl'i".

    O' te#$eat'e &ontol 'nit! offe not only t)e $o!!ibility to !et t)e &'to't ;al'e of t)e o;ete#$eat'e $ote&tion b't t)ey al!o offe t)e $o!!ibility to "efine t)e !)'t"on #o"e of t)e te#$ea

    t'e &ontol 'nit. In a &la!!i& !ettin* an" afte ea&)in* t)e &'to't ;al'eG t)e te#$eat'e &ontol'nit !it&)e! off bot) t)e te#$eat'e &ontol a! ell a! t)e &i&'lation (Sto a..o0ing toDI$ E$ '*"*". T)'!G a $o!!ible "efe&t in t)e a&ti;ation of t)e )eatin* i! #onitoe". Un"e &etain&i&'#!tan&e!G a !ton* e%ot)e#i& ea&tion nea t)e &'to't ;al'e #ay lea" to a !)'t"on of t)ete#$eat'e &ontol 'nit. In t)i! &a!eG )oe;eG a !)'t"on o'l" be fatal.O' te#$eat'e &ontol 'nit! offe yo' t)e $o!!ibility to o it) t)e !)'t"on #o"e Po.,ss

    Sa,t3. In t)i! #o"eG te#$eat'e &ontol 7&oolin* an" &i&'lation &ontin'e to o. T)'! t)ee i! a$o!!ibility to ea&t to t)e e%ot)e#i& ea&tion.

    INFORMATION

    T)e "efa'lt !)'t"on #o"e of t)e o;ete#$eat'e $ote&tion i! @Sto a..o0ing toDI$ E$ '*"*". >)en e!ettin* to fa&toy !ettin*!G t)e o;ete#$eat'e $ote&tion i! not ,s,ttot)e "efa'lt !)'t"on #o"e +to$ a&&o"in* to IN EN 610102

    U$on "eli;eyG t)e &'to't ;al'e of t)e o;ete#$eat'e $ote&tion i! !et to 3 S,. If t)e te#$ea

    t'e of t)e D'!t fille" t)e#al fl'i" i! )i*)e t)an t)e !et &'to't ;al'e of t)e o;ete#$eat'e $ote&tionG an ala# i! ti**ee" by t)e te#$eat'e &ontol 'nit !)otly afte t'nin* on t)e $oe. ett)e o;ete#$eat'e $ote&tion to t)e t)e#al fl'i" yo' ae '!in*.

    >)en !ettin* a ne &'to't ;al'e fo t)e o;ete#$eat'e $ote&tionG yo' ill be $o#$te" toente a an"o#ly *eneate" an" "i!$laye" &o"e ;ia t)e n'#be fiel" "i!$laye". Only afte !'&&e!!f'lenty ill yo' be able to &)an*e t)e &'to't ;al'e.

    !2*2424 S,tting @OT li8it: ,ating

    PRO

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    !2*2429

    S,tting @OT ,&ansion ;,ss,l

    PRO

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    INFORMATION

    R'n t)e te!t only if t)e te#$eat'e of t)e t)e#al fl'i" '!e" i! abo't 50 S,. Jo' #'!t $OT l,a;,t, t,8,at1, .ontol 1nit 1natt,n0,0"'in* t)e entie te!t of t)e o;ete#$eat'e $ote&tion.

    St,s to t,st t, .o,.t 1n.tioning o t, o;,t,8,at1, ot,.tion:

    PRO

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    4.1.4 A"D'!tin* t)e elta T li#ite

    NOTE T, D,lta T li8it, as not +,,n a01st,0 to t, 1s,0 glass aaat1s

    DAMA%E

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    4.5.1 ele&t te#$eat'e &ontolC Intenal o $o&e!!

    PRO

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    C

    t

    [B]

    [C]

    [A]

    0 1 2 3

    Internal temperature

    Process temperature

    Setpoint[C]

    [B]

    [A]

    4.5.4

    elta T li#ite

    T)e elta T li#ite i! a $at of t)e te#$eat'e &ontol )i&) $ote&t! t)e !y!te# o t)e $o&e!!.T)e elta T li#ite i! *i;en a li#it ;al'e. T)e elta T li#ite t)en ea&t! )en t)e li#it ;al'e i!ea&)e" "'in* )eatin* o &oolin*.

    In t)e +Po&e!! 7,a!&a"e2 te#$eat'e &ontol #o"eG t)e te#$eat'e "iffeen&e beteen t)efoa" flo an" t)e $o&e!! te#$eat'e i! e;al'ate". T)e "efa'lt !ettin* of t)e li#it ;al'e i! *i;enat 100 H. If t)e li#it ;al'e an" t)e te#$eat'e !en!o ae !et $o$elyG t)e loa" li#it!G e.*. fo#*la!! a$$aat'!G ae not e%&ee"e". A! t)e li#it ;al'e i! a$$oa&)e"G t)e &oolin* o )eatin* &a$a&ityi! a"D'!te". T)e elta T li#ite i! nota !afety "e;i&e.

    4.5. Monitoin* t)e Pt100 te#$eat'e !en!o!

    T)e Pt100 te#$eat'e !en!o! ae &on!tantly #onitoe" fo t)ei ele&ti&al !tat'!. If t)e !tat'!+en!o fa'lty2 o&&'! "'in* te#$eat'e &ontolG t)e te#$eat'e &ontol $o&e!! i! !to$$e"i##e"iately an" a "e;i&e #e!!a*e i! "i!$laye". T)i! a$$lie! fo all te#$eat'e !en!o! &onne&te"it)in t)e te#$eat'e &ontol 'nit.

    4.5.6 O$ti#'# &ontol $aa#ete! fo o$ti#'# te#$eat'e &ontol

    If t)e a"D'!t#ent of t)e te#$eat'e "oe! not &oe!$on" to t)e :'ality of t)e ill'!tation! !)onabo;eG yo' &an a"D'!t t)e &ontol $aa#ete!. >it) 'be te#$eat'e &ontol 'nit!G t)ee ae;aio'! ay! of fin"in* t)e o$ti#'# &ontol $aa#ete!. e$en"in* on t)e fa&ilitie! of t)e te#$eat'e &ontol 'nitG yo' &an &)oo!e t)e folloin* $o&e!!e!C

    U!e e%fa&toy $aa#ete! 7!tan"a"

    E!ti#ate ,ontol Paa#ete! 7only '!ef'l fo bat) t)e#o!tat! it) E*a"e Fa!i& an"intenal &ontol

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    in* an" &ontol te&)nolo*y. In&oe&t o in!'ffi&ient !ettin*! &an !e;eely i#$ai t)e f'n&tion of t)ete#$eat'e &ontol 'nit.

    INFORMATION

    In +E%$et #o"e2G +,onfi*'ation a'to2 i! "ea&ti;ate" an" only +,onfi*'ation #an'al2 i! $o!!ible.

    T)i! i! )o to &)an*e #o"eC

    PRO

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    4.5.8.1.5

    ialo* entyC +it) Peli#inay Te!tY.

    INFORMATION

    o not #ae any &)an*e! to t)e te#$eat'e &ontol 'nit an" to t)e a$$li&ation 7te#$eat'e&ontol 'nit / e%tenal a$$li&ation afte yo' !y!te# )a! been !tate". ,)an*e! in&l'"e e.*. fillin* /"ainin* $o&e!! &)a#beG &)an*in* t)e #i%e !$ee"G &)an*e of $o!ition of Pt100 $o&e!! !en!oet&.

    PRO

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    C

    t0 1 2 3

    Internal temperature

    Setpoint[C]

    [A]

    [C]

    [A]

    PRO

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    4.5.8.3.3

    'b&ate*oyC +VP,/Fy$a!!2

    Un"e t)i! entyG yo' &an !$e&ify )et)e yo' '!e a by$a!! o not.

    PRO

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    4.5.=.1.1 'b&ate*oyC +Intenal2

    Ente t)e ne ;al'e! fo +HP2G +Tn2 an" +T;2 )ee one afte t)e ot)e.

    PRO

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    Ta$ on t)e &ate*oy +TA,/Man'al2. Ta$ on t)e !'b&ate*oy +,onfi*'ation #an'al2. Ta$ on t)e !'b&ate*oy +i!$lay $aa#ete!2. Ta$ on +OH2 afte yo' )a;e ea"/&)e&e" t)e $aa#ete!.

    4.5.10

    'b&ate*oyC +Re!et $aa#ete!2>it) t)i! f'n&tionG yo' &an e!et t)e &ontol $aa#ete! to t)e fa&toy !ettin*.

    PRO

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    PRO

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    !292*2*

    Filling an0 ;,nting ,&t,nall3 .los,0 ali.ation

    CAUTION

    $on-.o8lian., wit t, sa,t3 0ata s,,t o t, t,8al l1i0 to +, 1s,0

    I$GURIES

    Ri! of inD'y to t)e eye!G !inG e!$iatoy ta&t.

    T)e !afety "ata !)eet fo t)e t)e#al fl'i" to be '!e" #'!t be ea" $io to '!e an" it! &ontent! e!$e&te". Ob!e;e t)e lo&al e*'lation!/o in!t'&tion!. >ea yo' $e!onnel $ote&ti;e e:'i$#ent 7e.*. te#$eat'ee!i!tant !afety *lo;e!G !afety

    *o**le!G !afety footea. an*e of !li$$in* t)o'*) &onta#ination of floo an" o aea.

    NOTE S,8i-a1to8ati. ;,nting

    DAMA%E TO TE TEMPERATURE 20 C) /Fill level at first fillThermostat at upper working temperature

    Thermal fluid level at room temperature (20 C)

    Cooled thermal fluid (< 20 C)Thermostat at lower working temperature

    Too lile thermal fluid

    [C1]

    [C2]

    [B1]

    [B2]

    [A]

    %

    T)e fi*'e !)oin*

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    ?o to t)e +,ate*oie! Men'2. Ta$ on t)e &ate*oy +Te#$eat'e ,ontol2. Ta$ on t)e &ate*oy +tat/to$2. Ta$ on t)e ialo* enty +tat ai$'*e2. ,onfi# yo' &)oi&e by ta$$in* on +OH2. U!in* t)e n'#be ey$a" t)at a$$ea!G ente t)e ti#e inte;al fo t)e ;entilation. T)e "efa'lt i!

    0. #in'te!. ,onfi# yo' enty by ta$$in* on +OH2. Ventin* ill !tat.

    INFORMATION

    IfG it) e%tenally &lo!e" a$$li&ation! 7ea&to!G t)e fl'i" le;el in t)e fill le;el "i!$lay e#ain! t)e!a#e )en t)e $'#$ i! 'nnin* an" )en t)e $'#$ )a! !to$$e"G t)e a$$li&ation )a! been;ente".

    to$ ;entin*. To "o t)i!G *o to t)e &ate*oy +Te#$eat'e ,ontol2. Ta$ on t)e &ate*oy +tat/to$2. Ta$ on t)e "ialo* enty +to$ ai$'*e2. ,onfi# yo' &)oi&e by ta$$in* on +OH2. Ventin* i! !to$$e" an" t)e $'#$ &ontin'e! to 'n fo

    a$$o%. 30 !e&on"!. >ait 'ntil t)e $'#$ !to$!. ,lo!e t)e E&ansion ;,ss,l .aN @55 by )an".

    INFORMATION

    V,ntingan" 0,gassing#'!t be $efo#e" e!$e&ially "'in* &o##i!!ionin* an" afte &)an*in* t)et)e#al fl'i". Only t)i! en!'e! a to'blefee o$eation. Afte ;entin*G follo t)e !te$! on $a*e64G!e&tion D,gassing ,&t,nall3 .los,0 ali.ationsJ.

    Note t)e ;ol'#e e%$an!ion of t)e t)e#al fl'i" a&&o"in* to t)e oin* te#$eat'e an*e in)i&) yo' i!) to o. At t)e +loe!t2 oin* te#$eat'eG "o not *o beyon" t)e 8ini818#a of t)e Sigt glassN @53 an" at t)e +)i*)e!t2 oin* te#$eat'e t)ee !)o'l" be no o;eflo fo# t)e E&ansion ;,ss,lN @18. In &a!e of o;efillin*G "ain t)e e%&e!! a#o'nt of t)e#alfl'i" 7!ee $a*e 66G!e&tion Daining ,&t,nall3 .los,0 ali.ationsJ.

    !292*24 D,gassing ,&t,nall3 .los,0 ali.ations

    CAUTION

    >it a l1i0 8i& ai0 ,ating .an .a1s, t,8al l1i0 to s100,nl3 ,s.a, o8 t, E&ansion

    ;,ss,lN *

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    INFORMATION

    >)en &)an*in* fo# a loboilin* t)e#al fl'i" 7loboilin* &o#$onent! to a )i*)e boilin*t)e#al fl'i"G e#ain! of t)e loboilin* &o#$onent #ay e#ain in t)e te#$eat'e &ontol 'nit.e$en"in* on t)e oin* te#$eat'eG t)e loboilin* &o#$onent be*in! to boilG *a! b'bble!fo# an" &a'!e t)e $'#$ $e!!'e to #o#entaily &olla$!e. T)i! #ay &a'!e a !afety !)'t"on.T)e *a! b'bble! ea&) t)e E&ansion ;,ss,lN @18 an" &an e!&a$e ;ia t)e E&ansion ;,ss,l .aN

    @55 an" t)e Filling otN @19. e*a!!in* e#o;e! t)e e#ain! of t)e loboilin* &o#$onentfo# t)e t)e#al fl'i".

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    Monitoing t, t,8,at1, in t, E&ansion ;,ss,lN *2

    ?o to t)e +,ate*oie! Men'2. Ta$ on t)e &ate*oy +afety2. Ta$ on t)e &ate*oy +i!$lay OT ;al'e!2. All t)e #ea!'e" te#$eat'e! ill be "i!$laye".

    ,)e& t)e te#$eat'e in t)e E&ansion ;,ss,lN @18. If t)e te#$eat'e i!e!G t)e off*a!!in*$o&e!! i! a&ti;e. >ait 'ntil t)e te#$eat'e in t)e E&ansion ;,ss,lN @18 neit)e i!e! no fall!.

    ?o to t)e +o#e2 !&een. Ta$ on t)e ey$a" !y#bol ne%t to +Tet$oint2. In&ea!e t)e !et$oint by 10 H. ,onfi# yo' enty by ta$$in* on +OH2. In t)e "i!$lay t)at follo!G &onfi# yo' enty a*ain by ta$$in* on +OH2.

    T)e &oe&t !ele&tion ill be "i!$laye" *a$)i&ally an" t)e +et$oint2 ill be &)an*e" i##e"iately. If ta$$in* on +OH2 i! not &oe&tG t)i! i! "i!$laye" *a$)i&ally fo 5 !e&on"!. T)en t)e "i!$lay et'n! to t)e &ate*oy +et$oint Li#it!2. Ty to &)an*e t)e +et$oint2 a*ain.

    ,ay o't te#$eat'e &ontol 'ntil t)e te#$eat'e in t)e E&ansion ;,ss,lN @18 no lon*ei!e! o e;en fall!.

    ,)e& t)e te#$eat'e in t)e E&ansion ;,ss,lN @18 a*ain. ,ontin'e to in&ea!e t)e !et$oint by 10 H in&e#ent! 'ntil t)e te#$eat'e in t)e E&ansion

    ;,ss,lN @18 no lon*e i!e! "'in* an in&ea!e.

    No #aintain t)e t)e#al fl'i" at t)e la!t te#$eat'e !et 'ntil t)e E&ansion ;,ss,lN @18 )a!ea&)e" a#bient te#$eat'e.

    INFORMATION

    T)e entie $o&e!! &an tae !e;eal )o'!G "e$en"in* on t)e "e*ee of &onta#ination an" t)ea$$li&ation !ie. ,ontin'e t)e &ontol $o&e!! 'ntil t)e te#$eat'e in t)e E&ansion ;,ss,lN @18)a! et'ne" to a#bient te#$eat'e.

    ?o to t)e +,ate*oie! Men'2. Ta$ on t)e &ate*oy +Te#$eat'e ,ontol2. Ta$ on t)e &ate*oy +tat/to$2. Ta$ on t)e "ialo* enty +to$ "e*a!!in*2. ,onfi# yo' &)oi&e by ta$$in* on +OH2. Rea" t)e note an" &onfi# by ta$$in* on +OH2. e*a!!in* !to$! i##e"iately an" t)e $'#$

    &ontin'e! to 'n fo a$$o%. 30 !e&on"!. >ait 'ntil t)e $'#$ !to$!.

    ,onne&t a !'itable "ain )o!e 7#'!t be &o#$atible it) t)e t)e#al fl'i" to t)e E&ansion;,ss,l 0ainN @= 7if fitte" o DainN @8 an.

    Pla&e t)e ot)e en" of t)e )o!e in a !'itable &ontaineG )i&) i! &o#$atible it) t)e t)e#alfl'i" an" t)e t)e#al fl'i" te#$eat'e.

    ain t)e E&ansion ;,ss,lN @18. To "o !oG o$en t)e E&ansion ;,ss,l 0ain ;al;,N @ byt'nin* it &o'nte&lo&i!e 7t'n =0S left a! fa a! it ill *o. Pay attention to t)e )i*) te#$eat'e of t)e t)e#al fl'i".

    ,lo!e t)e E&ansion ;,ss,l 0ain ;al;,N @ by t'nin* it &lo&i!e 7t'n =0S i*)t a! fa a! it ill*o.

    Re#o;e t)e "ain )o!e an" t)e &ontaine. O$en t)e E&ansion ;,ss,l .aN @55 by )an". ,aef'lly $o' neG oi*inal t)e#al fl'i"G '!in* t)e fillin* a&&e!!oie! 7f'nnel an"/o beae into

    t)e Filling otN @19. Jo' &an !ee t)e fill le;el in t)e Sigt glassN @53 o L,;,l in0i.atoN @5.o not #i% "i!!i#ila t)e#al fl'i"!.

    ,lo!e t)e E&ansion ;,ss,l .aN @55 by )an". T)e off*a!!in* $o&e!! i! &o#$lete.

    !292*29 Daining ,&t,nall3 .los,0 ali.ations

    CAUTION

    ot o ;,3 .ol0 t,8al l1i0

    SERIOUS BUR$S/FREEI$% OF LIMBS

    Fefoe "ainin*G en!'e t)at t)e t)e#al fl'i" )a! oo# te#$eat'e 750 S,. IfG at t)i! te#$eat'eG t)e t)e#al fl'i" i! too ;i!&o'! to be "aine"C ,ontol t)e te#$eat'e

    of t)e t)e#al fl'i" fo a fe #in'te! 'ntil t)e ;i!&o!ity ill allo "aina*e. Ne;e &ontol t)ete#$eat'e of t)e t)e#al fl'i" )en t)e Dain ;al;,N @4 i! o$en.

    Dain ;al;,N @4 i! &lo!e" by t'nin* it &lo&i!e 7t'n =0S i*)t a! fa a! it ill *o. an*e of b'n! )en "ainin* t)e#al fl'i"! at te#$eat'e! abo;e 50 S,. >ea yo' $e!onal $ote&ti;e e:'i$#ent )en &ayin* o't t)e "aina*e o$eation.

    Only "ain it) a !'itable "ainin* )o!e an" &ontaine 7t)e!e #'!t be e!i!tant to t)e t)e#alfl'i" an" te#$eat'e.

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    PRO

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    INFORMATION

    O;efloin* t)e#al fl'i" ill &eate a fil# on !'fa&e!G an" t)eefoe #'!t be &olle&te" an" "i!$o!e" of i##e"iately afte t)e e;ent in a&&o"an&e it) t)e !afety "ata !)eet.

    If t)i! i! not &o#$lie" it) i! a!!'#e" t)at t)e te#$eat'e &ontol 'nit "oe! not &o#$ly it) alle:'ie#ent! of IN EN 610105010.

    T)e fi*'e !)oin*

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    INFORMATION

    >)en &)an*in* fo# loboilin* t)e#al fl'i" 7loboilin* &o#$onent to )i*)e boilin* t)e#alfl'i"G e#ain! of t)e loboilin* &o#$onent #ay e#ain in t)e te#$eat'e &ontol 'nit. e$en"in* on t)e oin* te#$eat'eG t)e loboilin* &o#$onent be*in! to boilG *a! b'bble! fo# an"&a'!e t)e $'#$ $e!!'e to #o#entaily &olla$!e. T)i! #ay &a'!e a !afety !)'t"on. T)e *a!b'bble! ea&) t)e bat) o$enin* an" &an e!&a$e.

    If i&e &y!tal! fo# on t)e e;a$oato &oilG ate )a! a&&'#'late" in t)e t)e#al fl'i". If t)i! i! t)e&a!eG "e*a! to a;oi" "a#a*e to t)e te#$eat'e &ontol 'nit.

    T)e#al fl'i"! ae )y*o!&o$i& 7ateatta&tin* to a *eate o le!!e "e*ee. T)i! effe&t in&ea!e!a! t)e oin* te#$eat'e "e&ea!e!. T)e off*a!!in* #o"e beloG )i&) #'!t be ,8an,ntl38onito,0G al!o )el$! yo' e#o;e any ate e!i"'e! fo# t)e te#$eat'e &ontol &i&'it.

    PRO

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    PROit)o't !&e &a$! it) Dain ;al;,N @4 o$en. ,lo!e t)e Dain ;al;,N @4 by t'nin* it &lo&i!e 7t'n =0S i*)t a! fa a! it ill *o. ,lo!e t)e &onne&tion

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    5 $o8al o,ation

    52* A1to8ati. o,ation

    CAUTION

    ot o .ol0 t,8al l1i0 an0 s1a.,s

    BUR$S TO LIMBS

    A;oi" "ie&t &onta&t it) t)e t)e#al fl'i"! o t)e !'fa&e!. >ea yo' $e!onnel $ote&ti;e e:'i$#ent 7e.*. te#$eat'ee!i!tant !afety *lo;e!G !afety

    *o**le!G !afety footea.

    .1.1 Te#$eat'e &ontol

    52*2*2* Stating t, t,8,at1, .ontol o.,ss

    T)e te#$eat'e &ontol $o&e!! &an be !tate" afte fillin* an" &o#$lete ;entin*.

    PRO

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    .1.5 Te#$eat'e &ontol ;ia a &eate" te#$eat'e &ontol $o*a#

    52*242* Stating t, t,8,at1, .ontol oga8

    A te#$eat'e &ontol $o*a# &an be !tate" afte fillin* an" &o#$lete ;entin*.

    PRO

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    ' Int,a.,s an0 sotwa, 10at,

    '2* Int,a.,s at t, @Pilot O$E .ontoll,

    NOTE T, Pilot O$E .ontoll, is not o,at,0 +,in0 a i,wall

    PROPERTH DAMA%E

    O$eate t)e &ontolle Pilot ONE e%&l'!i;ely be)in" a fieallG if t)e lo&al !'bnet i! &onne&te"to t)e Intenet o anot)e i!$one neto.

    T)e be!t a;ailable te&)nolo*y i! to be a$$lie" in o"e to $o;i"e !'ffi&ient !e&'ity fo t)eLAN

    6.1.1 10/100 Mb$! Et)enet fo R4 neto !o&et!

    T)i! i! a fa!t an" fle%ible intefa&e. tan"a" 10/100 Mb$! intefa&e 7

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    '24 Int,a.,s at t, @Unistat

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    '242*29

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    Pin Signal

    1 I]

    5 U]

    3 U

    4 I

    Pt100

    Pin 1: I+

    Pin 2: U+

    Pin 4: I

    Pin 3: U

    '29 Int,a.,s at t,

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    INFORMATION

    Note t)at yo' #ay only &)an*e

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    6.3.4 a& E, 7E%tenal ,ontol i*nal !tan"by

    Enable !i*nal E

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    # S,;i.,/8aint,nan.,

    #2* M,ssag,s o8 t, t,8,at1, .ontol 1nit

    Me!!a*e! o't$'t by t)e te#$eat'e &ontol 'nit &an be "i;i"e" into ;aio'! &la!!e!.

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    9.5.5 Re$la&in* t)e +Uni!tat( ,ontol ONE2

    Removing Unistat Control

    Installing Unistat Control

    PRO

    In!$e&tion in a&

    &o"an&e it) t)e

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    In!$e&t ate

    :'alityE;ey 15 #ont)!

    e!&ale t)e &oolin* ate &i&'it a!

    e:'ie". o&'#entation on ate

    :'ality a;ailable atC .)'be

    online.&o#

    U!e an"/o

    o$eato!

    A/>

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    I"entify t)e $o!ition of t)e ;entilation *illeG '!'ally lo&ate" on t)e font. >it) !o#e te#$eat'e&ontol 'nit!G t)e ;entilation *ille! on t)e !i"e allG ea o on t)e 'n"e!i"e 7table 'nit! of t)ete#$eat'e &ontol 'nit.

    PRO

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    Re#o;e t)e &olle&tin* &ontaine fo# belo t)e

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    #2! T,8al l1i0 ins,.tion ,la.,8,nt an0 .i.1it .l,aning

    T)e fi*'e T,8al l1i0 ,la.,8,nt/ins,.tion an0 int,nal .l,aningJ&an be fo'n" on $a*e 8.

    9.4.1 T)e#al fl'i" in!$e&tion

    CAUTION

    T,8al l1i0 is not ins,.t,0 on a ,g1la +asis

    BUR$S DUE TO REDU

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    #25

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    S1tting 0own

    2* Sa,t3 inst1.tions an0 +asi. in.il,s

    HAZARD ea yo' $e!onnel $ote&ti;e e:'i$#ent 7e.*. te#$eat'ee!i!tant !afety *lo;e!G !afety

    *o**le!G !afety footea. an*e of !li$$in* t)o'*) &onta#ination of floo an" o aea.

    CAUTION

    ot o ;,3 .ol0 t,8al l1i0

    SERIOUS BUR$S/FREEI$% OF LIMBS

    Fefoe "ainin*G en!'e t)at t)e t)e#al fl'i" )a! oo# te#$eat'e 750 S,. IfG at t)i! te#$eat'eG t)e t)e#al fl'i" i! too ;i!&o'! to be "aine"C ,ontol t)e te#$eat'e

    of t)e t)e#al fl'i" fo a fe #in'te! 'ntil t)e ;i!&o!ity ill allo "aina*e. Ne;e &ontol t)ete#$eat'e of t)e t)e#al fl'i" )en t)e Dain ;al;,N @4 i! o$en.

    Dain ;al;,N @4 i! &lo!e" by t'nin* it &lo&i!e 7t'n =0S i*)t a! fa a! it ill *o. an*e of b'n! )en "ainin* t)e#al fl'i"! at te#$eat'e! abo;e 50 S,. >ea yo' $e!onal $ote&ti;e e:'i$#ent )en &ayin* o't t)e "aina*e o$eation. Only "ain it) a !'itable "ainin* )o!e an" &ontaine 7t)e!e #'!t be e!i!tant to t)e t)e#al

    fl'i" an" te#$eat'e.

    INFORMATION

    All !afety in!t'&tion! ae i#$otant an" #'!t be folloe" a&&o"in*ly "'in* oin* o$eation!

    24 Swit.-o

    PRO

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    29 Daining-o t, .ooling wat,

    INFORMATION

    T)i! !e&tion #'!t be ob!e;e" )en '!in* ate&oole" te#$eat'e &ontol 'nit!.

    8.3.1

    ainin* $o&e!!

    CAUTION

    P,ss1i?,0 .ooling wat, .onn,.tions

    RIS OF I$GURH

    >ea yo' $e!onnel $ote&ti;e e:'i$#ent 7e.*. !afety *o**le!. ,aef'lly o$en t)e &oolin* ate &onne&tion. O$en !loly 715 !i*nal e"*e! an" "ain t)e

    &oolin* ate !loly.

    NOTE B1il0ing si0, s1t-o ;al;,s a, not .los,0

    DAMA%E BH ROOM FLOODI$%

    ,lo!e t)e b'il"in*! !)'toff ;al;e! in t)e &oolin* ate !'$$ly an" et'n line!.

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    [Secured against slipping]

    [Place for castors]

    [Supports]

    [Pallet]

    [Pallet feet]

    Tan!$ot '!in* t)e l'*!G if fitte"G on t)e to$ of t)e te#$eat'e &ontol 'nit. o not tan!$ot t)ete#$eat'e &ontol 'nit alone an" it)o't ai"!.

    Alay! '!e t)e oi*inal $a&a*in* fo tan!$ot.

    Alay! tan!$ot t)e te#$eat'e &ontol 'nit '$i*)t on a $allet

    Pote&t atta&)#ent! fo# "a#a*e "'in* tan!$ot

    'in* tan!$otG $la&e t)e te#$eat'e &ontol 'nit on !:'ae" ti#be to $ote&t t)e &a!to!/feet.

    e&'e it) ten!ionin* belt!/la!)in* !ta$! ate" fo t)e ei*)t &on&ene".

    A""itionally !e&'e 7"e$en"in* on #o"el it) $la!ti& fil#G &a"boa" an" !ta$!.

    o on t)e &oolant &i&'it an" "i!$o!al of t)e efi*eant #'!t be &aie" o't by a$$o;e"efi*eation/ai&on"itionin* !y!te# &onta&to!.

    Al!o !ee $a*e 19G!e&tion T,8,at1, .ontol 1nits wit 9 to 9" =g l1oinat,0 g,,no1s,gas,s/nat1al ,ig,antJ.

    NOTE I8o, 0isosal

    E$VIRO$ME$TAL DAMA%E

    $ille"/leae" t)e#al fl'i" #'!t be "i!&a"e" i##e"iately an" &oe&tly. To a;oi" en;ion#ental "a#a*eG )a;e +"i!'!e"2 te#$eat'e &ontol 'nit! "i!$o;e" of e%&l'

    !i;ely by a$$o;e" a!te #ana*e#ent &o#$anie! 7e.*. efi*eation an" ai &on"itionin* &o#$anie!.

    Al!o !ee $a*e 19G !e&tion T,8,at1, .ontol 1nits wit 9 to 9" =g l1oinat,0 g,,no1s,gas,s/nat1al ,ig,antJ.

    Pallet it) !:'ae"

    ti#be fo fee

    !tan"in* 'nit!

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    8.8.1 Tele$)one n'#beC ,'!to#e '$$ot

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    8.8.5 Tele$)one n'#beC ale!

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