8/13/2019 Operation Bulletin Basic Shorts and Cargo

1/3

OPERATION BULLETIN STYLE 80% Target 234

CODE OPERATION BY SECTION Sum Code S.M.V.HOURLY

TARGET80% Efficiency MACHINE & Folders

STD DIRECT

MPHelper

FRONT

F1 Fuse Welt 1 0.2 300 240 Fuse Mac 1

F2 Mark Pkt Placement 1 0.2 300 240 Manual 1F3 Set Welt to Body 1 0.6 100 80 SN 3

F4 Trim and Turn Welt 1 0.4 150 120 Manual 2

F5 Top Stitch Welt (Bottom Edge) and stitch facing 1 0.8 75 60 SN 4

F6 Top Stitch Welt (Top Edge) 1 0.5 120 96 SN 3

F7 Attach Facing to Lining (Welt) 1 0.5 120 96 SN 3

F8 Close Welt Pocket bag 1 0.4 150 120 SNTS 2

F9 Set facing to lining 1 0.4 150 120 Coverseam M/C 2 1

F10 lining attach to body 1 0.4 150 120 SNTS 2

F11 T/S Front pkt 1 0.3 200 160 DNTS 2

F12 Mark to mark 1 0.4 150 120 SNTS 2

F13 O/L close pkt bag 1 0.24 250 200 5T OL 1

F14 O/L Zipper Fly 1 0.1 600 480 OL 3T 1

F15 Set zipper to fly 1 0.2 300 240 DN 1

F16 Set & t/s zipper 1 0.4 150 120 SN 2

F17 Mark j stitch & bar tack placement 1 0.2 300 240 MANUAL 1

F18 Topstitch form fly 1 0.24 250 200 SNTS 1

F19 O/L left & right 1 0.4 150 120 OL 3T 2

F20 Join crotch 1 0.2 300 240 DNTS 1

F21 Front Check 1 0.2 300 240 MANUAL 0 1

7.28 37 2

BACK

B1 Fuse Welt 2 0.2 300 240 Manual 2 1

B2 Mark Pkt Placement 2 0.2 300 240 Manual 2

B3 Set Welt to Body 2 0.4 150 120 SNTS 4

B4 Trim and Turn Welt 2 0.4 150 120 Manual 4

B5 Top Stitch Welt (Bottom Edge) and stitch facing 2 0.3 200 160 SNTS 3

B6 Top Stitch Welt (Top Edge) 2 0.2 300 240 SNTS 2

B7 Attach Facing to Lining (Welt) 2 0.4 150 120 SNTS 2

B8 Close Welt Pocket bag 1 0.4 150 120 SNTS 4

B9 Sew back Rise 1 0.4 150 120 DNTS 2 1

B10 Mark and Sew Welt Pocket Button 1 0.4 150 120 SNTS 2

B11 Check Back 1 0.2 300 240 MANUAL 0 1

5.6 27 3

ASSEMBLY

A1 Pairing front & backs 1 0.20 300 240 Manual 0 1

A2 Fell Inseam 1 0.50 120 96 O/L 3

A3 O/L out seam 1 0.50 120 96 5 O/L 2

A4 Topstitch outseam 1 0.40 150 120 DNTS 2

A5 Set Waistband 1 0.50 120 96 W/B, Folder 3

A6 Cut & Unpick waistband end 1 0.30 200 160 Manual 2

A7 Box end 1 0.24 250 200 SNTS 1

A8 Hem bottom 1 0.3 200 160 SNTS 2A9 Button hole 1 0.2 300 240 B/H key 1

A10 Mark loop placement 1 0.2 300 240 Manual 1

A11 Sew & cut loops 1 0.2 300 240 Cut Loops M/C 1

A12 fuse loops 1 0.2 300 240 FUSING M/C 1

A13 Bartack loops (6) 1 0.4 150 120 BTK 2

A14 Final Trim 1 0.2 300 240 Manual 0 1

A15 Final Check 1 0.2 300 240 Manual 0 1

4.54 21 2

Total SMV 17.42 Total Manpower 85 7

Manpower (Excluding QCs & Indirect MP) 85

Target 100% 293

85% 249 **

80% 234

75% 220

70% 205

65% 190 Prepared By Vishnu Jayakumar

Basic Shorts with Welt

Auto Welt machine also used if

available

GARMENTS

8/13/2019 Operation Bulletin Basic Shorts and Cargo

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OPERATION BULLETIN STYLE 80% Target 163

CODE OPERATION BY SECTION Sum Code S.M.V.HOURLY

TARGET

80%

efficiency

MACHINE &

FOLDERS

STD

DIRECT MPHelper

FRONT

F1 Mark front pkt facing 1 0.20 300 240 Manual 1

F2 Set facing and inner facing to lining 1 0.60 100 80 Cover Seam M/C 3 1F3 Set Lining to Body 1 0.40 150 120 SN 2

F4 T/S Front pkt 1 0.55 110 88 DN 3

F5 Mark to mark 1 0.55 110 88 SN 3

F6 Ol close pkt bag 1 0.24 250 200 5T OL 1

F7 Sew Design in left Pocket 1 0.23 261 209 SNTS 1

F8 Mark Decorate Stitch and Vertical Decorate Stitch 1 0.3 200 160 Manual 2

F9 Sew Decorate Stitch 1 0.4 150 120 DNTS 2

F10 Sew Vertical Decorate Stitch 1 0.45 133 107 DNTS 2

F11 O/L Zipper Fly 1 0.1 600 480 O/L 3T 1 1

F12 Set zipper to fly 1 0.2 300 240 DN 1

F13 Set & t/s zipper 1 0.4 150 120 SN 2

F14 Mark j stitch & bar tack placement 1 0.2 300 240 MANUAL 1

F15 Topstitch form fly 1 0.3 200 160 DN 2

F16 O/L left & right 1 0.4 150 120 OL 3T 2F17 Topstitch left & right 1 0.4 150 120 DNTS 2

F18 Join crotch 1 0.4 150 120 DNTS 2

F19 Bartack Crotch 1 0.24 250 200 BTK 1

F20 Trim and Check Front panel 1 0.2 300 240 Manual 0 1

6.75 34 3

BACK

B1 Press Flap 2 0.20 300 240 Manual 1 1

B2 Mark Snap placement 2 0.20 300 240 Manual 1

B3 Attach Snap 2 0.20 300 240 Snap Machine 1

B4 Top Stitch Flap 2 0.50 120 96 DN Lifter 3

B5 Mark Flap Dcor Stitch Placement 2 0.40 150 120 Manual 2

B6 Sew Flap Dcor Stitch 2 0.40 150 120 SN 2

B7 Overlock Flap Edge 2 0.24 250 200 3t o/l 1

B8 Mark Cargo Pocket 2 0.4 150 120 Manual 2

B9 Top Stitch Cargo Pkt center-fold 2 0.2 300 240 DN 1

B10 Stay Stitch Center fold 2 0.2 300 240 SN 1

B11 Set and top stitch cargo pkt top facing 2 0.4 150 120 SN 2

B12 Mark Top Facing Width 2 0.4 150 120 Manual 2

B13 Set Side Facing 2 0.4 150 120 SN 2

B14 Top Stitch Side Facing 2 0.40 150 120 SN 2

B15 Mark Cargo Pkt Width and Length 2 0.40 150 120 Manual 2

B16 Check and Match Cargo pkt and flap 2 0.30 200 160 Manual 2

B17 Overlock Reinforcement facing 2 0.40 150 120 O/L 3T 2

B18 Sew Backrise 1 0.4 150 120 FOA-2 2

B19 Mark back pkt placement 1 0.3 200 160 Manual 2

B20 attach back pocket 1 1 60 48 DN Lifter 5

B21 Set and top stitch Flap 1 0.67 90 72 SN 3

B22 Trim And check back panel 2 0.2 300 240 QC 0 1

14.05 41 2

ASSEMBLY

A1 Mark Waist Band & Belt String Position 1 0.25 240 192 Manual 1

A2 Set Belt String 1 0.40 150 120 SNTS 2

A3 Set Main Label 1 0.24 250 200 SNTS 1

FLAP X 2

A4 Press Flap 2 0.40 150 120 Manual 2

A5 Mark Snap placement 2 0.20 300 240 Manual 1

A6 Attach Snap 2 0.20 300 240 Snap Machine 1

A7 Top Stitch Flap 2 0.50 120 96 DN Lifter 3

A8 Mark Flap Dcor Stitch Placement 2 0.40 150 120 Manual 2

A9 Sew Flap Dcor Stitch 2 0.40 150 120 SNTS 2A10 Overlock Flap Edge 2 0.24 250 200 3t o/l 1

CARGO POCKET X 2

A11 Mark Cargo Pocket 2 0.4 150 120 Manual 2

A12 Top Stitch Cargo Pkt center-fold 2 0.2 300 240 DN 1

Cargo Capri

GARMENTS

8/13/2019 Operation Bulletin Basic Shorts and Cargo

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A13 Stay Stitch Center fold 2 0.2 300 240 SN 1

A14 Set and top stitch cargo pkt top facing 2 0.4 150 120 SN 2

A15 Mark Top Facing Width 2 0.4 150 120 Manual 2

A16 Set Side Facing 2 0.4 150 120 SN 2

A17 Top Stitch Side Facing 2 0.40 150 120 SN 2

A18 Mark Cargo Pkt Width and Length 2 0.40 150 120 Manual 2

A19 Check and Match Cargo pkt and flap 2 0.30 200 160 Manual 2

A20 Overlock Reinforcement facing 2 0.40 150 120 3T o/l 2

ASSEMBLY

A21 Pairing front & backs 1 0.20 300 240 Manual 1

A22 O/L out seam 1 0.40 150 120 5 O/L 2

A23 Topstitch outseam 1 0.4 150 120 FOA-2 2

A24 Mark Cargo Pkt Placement 1 0.4 150 120 Manual 2

A25 Attach Reinforcement 1 0.4 150 120 SN 2

A26 Attach Cargo Pocket 2 1.5 40 32 DN Lifter 8

A27 Set and top stitch Flap 2 0.55 90 72 SN 3

A28 Check Flap and Cargo Pkt Setting 2 0.4 150 120 QC 2

A29 Bartack Cargo Pkt and Flap 1 0.48 125 100 SN 2

A30 Mark draw string position 2 0.3 200 160 manual 2

A31 Sew Draw string Loop 2 0.75 80 64 SNTS 3

A32 Fell Inseam 1 0.5 120 96 FOA-2 3

A33 Set Waistband 1 0.50 120 96 W/B FOLDER 3A34 Check wst bnd 1 0.24 250 200 Manual 1

A35 Cut & Unpick waistband 1 0.40 150 120 Manual 2

A36 Box-end 1 0.40 150 120 SN 2

A37 Hemming bottom 2 0.30 200 160 SN 2

A38 Button hole 1 0.20 300 240 B/H 1

A39 mrk loop placement 1 0.24 250 200 SN 1

A40 Sew loops 1 0.15 400 320 Cut Loops M/C 1

A41 fuse loops and cut loops 1 0.15 400 320 FUSING M/C 1

A42 Bartack loops ( 12 BTACKS) 1 0.82 66 52 BARTACK 5

A43 Insert Drawstring & belt String 1 0.75 80 64 Manual 4

A44 Final Trim & checking 1 0.3 200 160 QC 0 2

27.40 89 2

48.20 Manpower 164 7

Manpower (Excluding QCs & Indirect MP) 164 **

Target 100% 204

85% 174

80% 163

75% 153

70% 143 Prepared By Vishnu Jayakumar

65% 133

Total SMV

Coding Useful for Line Setp