Operating manual Wireless hand wheel unit HBG 800-DP Funkhandrad HBG 800-DP_R04_E.pdf · 5 Status 1...

Operating manual HBG 800-DP Rev. 04 - 11/14 Hubitron Steuerungstechnik

Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. +49(0)7375/922066, FAX +49(0)7375/922077 page 1 of 16

Operating manualWireless hand wheel unit HBG 800-DP

Content

1. Description ................................................... 2

2. Technical Data.............................................. 22.1 Hand terminal HBG 800-DP .......................... 22.2 Access point HBG 800-DP............................. 22.3 Charging station ............................................ 22.4 Connecting Adaptor HBG 800-DP ................. 22.5 System timing................................................ 2

2.5.1 Emergency stop + safety buttons ............ 22.5.2 All other buttons .................................... 2

3. Scope of delivery.......................................... 2

4. Machine demands ........................................ 2

5. Environmental conditions............................ 25.1 Kind of conditions ......................................... 25.2 Tolerance range ............................................. 2

6. Operating elements...................................... 36.1 Hand terminal HBG 800-DP .......................... 36.2 Accesspoint HBG 800-DP ............................. 36.3 Charging station ............................................ 46.4 Connecting adaptor HBG 800-DP .................. 4

6.4.1 Adress of Profibus.................................. 46.4.2 Pin assignment ....................................... 5

7. Installation .................................................... 57.1 Profibus installation ....................................... 57.2 Out of operation............................................. 6

8. Operation ...................................................... 68.1 Switching on and off of the hand terminal ...... 68.2 LCD display .................................................. 6

9. Set up............................................................ 69.1 Used buttons .................................................. 69.2 Enter Set up ................................................... 69.3 Change Set up................................................ 69.4 Description of the menue points ..................... 79.5 Test routines .................................................. 79.6 Set up overview ............................................. 7

10. Start of operation ......................................... 810.1 Channel selection........................................... 8

10.1.1 Field strength measurement .................... 810.2 Set transmitting power ................................... 810.3 Set minimum level ......................................... 8

11. Actions to avoid interruptions..................... 8

12. Error solutions ............................................. 912.1 Possible errors ............................................... 912.2 Cause of errors............................................... 912.3 LOW - BATT display .................................... 912.4 No function.................................................... 9

13. Maintenance and care................................ 1013.1 Change of rechargeable batteries .................. 10

13.1.1 Exchange of rechargeable batteries ....... 10

14. Frequency table.......................................... 11

15. Safety instructions..................................... 11

16. LED's in the access point .......................... 1216.1 LED's in the connecting adaptor ................... 12

17. Spare parts ................................................. 13

18. EG Declaration of Conformity.................... 14

Appendix............................................................ 15Profibus – Module description ................................. 15Connecting example Siemens 810D/840D ............... 16



1. DescriptionThe radio controlled hand wheel HBG 800-DP is forwireless control of CNC machines which controlunits has a Profibus interface implemented, e. g.Siemens Sinumerik 810D, 840D. It replaces most ofthe functions of the original Siemens BHG.The safety functions (emergency stop + approvalbutton) fulfil the safety category 3, EN954-1. Theconcept is approved by the German Institute forHealth and Safety - BGIA.The system is exclusively designed foroperation within the European market! Othermarkets require a written approval of themanufacturer!

2. Technical Data

2.1 Hand terminal HBG 800-DPDimensions (l x w x h)...............approx. 220x116x80Weight.................................................approx. 600gPower supply.......... 3 x NiMh rechargeable batteriesDisplay .........................................LCD, 2 x 12 digits.................................................................. 11 LED‘sOperating elements ................................. 16 buttons....................................................... 2 safety buttons..........................................1 emergency stop button.......................................................1 rotary encoder...................................................... 2 potentiometersOperating time.........................................> 24 hoursFrequency band........... 433 + 869 MHz (SRD 1e/1k)Channels ............................................................. 21RF power............................max. 10mW at 433 MHz.............................................max. 5mW at 869 MHzRange...............................approx. 25 m (adjustable)Vibration alarm ...................................................yes

2.2 Access point HBG 800-DPDimensions (l x w x h)...........approx. 220 x 130 x 70Weight................................................ approx. 1,4kgPower supply........................ via connecting adaptorOutputs........... 2 x emergency stop, each 3A, AC-15............................ 2 x safety button, each 2A, AC-15......... 1 charging output for hand terminal 20/240mAInputs ........2 x emergency stops for charging stationFrequency band............................... 433 + 869 MHzChannels ............................................................. 21RF power............................max. 10mW at 433 MHz.............................................max. 5mW at 869 MHzRange...............................approx. 25 m (adjustable)

2.3 Charging stationDimensions (l x w x h).............approx. 190 x 95 x 55Weight.................................................approx. 100gContacts ................................................................ 4

2.4 Connecting Adaptor HBG 800-DPDimensions (l x w x h) ............ approx. 122 x 90 x 60Weight....................................................... ca. 130 gPower supply............................ 24V DC ±15%, 0,5AConnections ......................................Profibus DPV1.....................................emergency stop, (2 circuits).......................................................2 safety buttons............................................................ access pointMounting .................................................on DIN rail

2.5 System timing

2.5.1 Emergency stop + safety buttonsmin. 23,2 msmax. 155 msaverage reaction: approx. 31 ms

2.5.2 All other buttonsmin. 21 msmax. 142 msaverage reaction: approx. 27 ms

3. Scope of delivery1 hand terminal HBG 800-DP1 access point HBG 800-DP1 connecting adaptor HBG 800-DP1 charging station2 antennas1 connecting cable 16 pol. 3m1 mounting set + adhesive symbols for front foil

4. Machine demandso The control unit of the machine must have a

working Profibus interface.o An emergency stop must be stored at the

machine if the emergency stop relay showsdifferent levels.

o An emergency stop must be confirmed at themachine control.

o The power supply has to comply with EN 50178and IEC 742 (safe interruption from the poweroutlet, protection of over voltage, PELV).

o A machine movement directed by the handwheel is only allowed, if both safety buttons arepushed and have been opened before!

o A hard wired emergency off on the machine isimperative!

5. Environmental conditions

5.1 Kind of conditionsThe wireless hand wheel is exclusively constructedfor the operation in closed plants. Direct sun lightrays are harmful and can cause damage.The protection classification rating is IP 64.

5.2 Tolerance rangeOperating temperature: +5° to +45°CStorage temperature: -20° to +70°Cmax. humidity: 90%, no condensationVibration resistance: 5gShock resistance: 10g



6. Operating elements

6.1 Hand terminal HBG 800-DP1 emergency stop button2 potentiometer 1 (spindle)3 potentiometer 2 (feed)4 5 free programmable buttons with LED‘s (free

symbol definition)5 button for hand wheel + inching function with

LED's6 axis movement buttons7 LCD display8 encoder9 axis selection buttons with LED‘s10 feed + spindle start/stop (the stop buttons are

working as break contacts, this can be changedin the setup)

11 safety button 112 safety button 2

On the backside is a magnet with hook, chargingcontacts and the label.

6.2 Access point HBG 800-DP14 antenna socket X315 covers16 type label17 connection X1 to connecting adaptor18 socket for charging station X2

Remark: The mounting holes are underneath thecovers!



6.3 Charging station

19 connecting cable with plug20 mounting holes Ø 5,5 mm21 charging contacts22 contacts for emergency stop

6.4 Connecting adaptor HBG 800-DP

23 X4 – connection to access point24 X3 – connection to access point25 X2 – connection to machine control26 X1 – Profibus Interface27 dip switch for Profibus address setting

The connecting adaptor HBG 800-DP is formounting on a DIN rail.The scope of supply includes a connecting cablewith only one plug. It has to be connected to X3 andX4 of the connecting adaptor. This cable is availablein 3 lengths: 3 m, 5 m, 10 m.

6.4.1 Adress of Profibus

The address of the Profibus will be set by the dipswitch S1 (27). Changes will act after disconnectingthe adaptor from the power supply!

setting of S1 address1 2 3 4

OFF OFF OFF OFF 2ON OFF OFF OFF 3OFF ON OFF OFF 4ON ON OFF OFF 5OFF OFF ON OFF 6ON OFF ON OFF 7OFF ON ON OFF 8ON ON ON OFF 9OFF OFF OFF ON 10ON OFF OFF ON 11OFF ON OFF ON 12ON ON OFF ON 13OFF OFF ON ON 14ON OFF ON ON 15OFF ON ON ON 16ON ON ON ON 17



6.4.2 Pin assignment

Cable to access pointPIN color of wire functionX3.1 grey GNDX3.2 white/green +24 VX3.3 blue +12 VX3.4 green serial 1 outX3.5 brown serial 1 ctrlX3.6 white serial 1 inX3.7 pink serial 2 inX3.8 red serial 2 outX3.9 yellow output 1X3.10 shield grounding

X4.1 lilac emergency stop 1.1X4.2 grey/pink emergency stop 1.2X4.3 red/blue emergency stop 2.1X4.4 black emergency stop 2.2X4.5 white/yellow safety button 1X4.6 brown/green safety button 2

Machine sidePIN description direction powerX2.1 Encoder A out 5V/20mAX2.2 Encoder /A out 5V/20mAX2.3 Encoder B out 5V/20mAX2.4 Encoder /B out 5V/20mAX2.5 GND -X2.6 +24V supply in 0,5 AX2.7 safety button 2 out 24V/2 AX2.8 safety button 1 out 24V/2 AX2.9 emergency stop 2.2 - 3 AX2.10 emergency stop 2.1 - 3 AX2.11 emergency stop 1.2 - 3 AX2.12 emergency stop 1.1 - 3 A

X1 Profibus interface 9 pole D-SUB

7. InstallationMachine must be turned off before installation!

o Mount the charging station onto the 3 mountingholes (20) on a suitable location with easyaccess. The cable must be on top. Do not bendthe loading station!

o Install the access point on the machine controlpanel near to the hand wheel interface,preferably above the control panel. Underneaththe 2 covers (15) are 2 mounting holes each forM5 screws (hole distance: 102 x 202 mm). Theconnector for the anenna (14) must be on top.

o Install the charging station onto the access point(X2, 18).

o Screw the short antenna into the antenna socket(X3, 14).

o Connect the cable supplied with the access point(X1, 17) and the connecting adaptor

o remove Sticker ("remove before use") withmagnet from the hand terminal.

Mounting positions:

��

��

Attention!If machines have only one emergency stop channel,both emergency stop contacts of the HBG 800-DPmust be connected in series!

7.1 Profibus installation1. read the GSE file into the control unit.

Afterwords a new Profibus device with the nameHBG800-DP should be available. It includes thefollowing modules:

No Name length values1 Poti Spindle 1 Byte 0 - 312 Poti Feed 1 Byte 0 – 313 Buttons 1-16 2 Byte (DW) 0 - 655354 Encoder 2 Byte (DW) ± 327685 Status 1 Byte 0 - 2556 LED’s 1-12 2 Byte (DW) 0 – 655357 Text line 1 12 Byte Array ASCII8 Text line 2 12 Byte Array ASCII

If the modules are not available you have to add itmanually.

Attention should be paid to:

1. all modules must be added2. keep the order of the modules like in the table

above

A detailed description of the modules isavailable in the appendix of this manual!



7.2 Out of operationIs the hand wheel cut off from the supply voltage fora longer time period, it is very important to attach themagnet with an adhesive tape to the hand terminal.The magnet causes an internal reed contact todisconnect the supply voltage. This way damage tothe accus is avoided.For correct placement:- push and hold safety buttons – LED's are on.- run with the magnet over the right side of the

hand terminal in height of the housing slits untilthe LED's turn off.

- fix the magnet in this position with adhesivetape.

- push the safety buttons again, if LED's are off,the magnet is installed correctly.

8. Operation

8.1 Switching on and off of the handterminal

The hand terminal is switched on with one of thesafety buttons (12 or 13).The connection builds up after both safetybuttons are released again!The switching off is possible in two ways:1. push the emergency stop2. return the hand terminal to the charging

station

Remark:To avoid an accidental emergency stop the handterminal has to be turned on with the safety buttonsbefore you take it out of the charging station! To dothis, simply push one of the safety buttons andrelease again.

After enabling the hand wheel on the machinecontrol it can be used.The assignment of the buttons and LED's has to beprogrammed on the PLC of the machine. Anexample programm is available on the support CD.

8.2 LCD displayOn the 2 line LCD display error codes and warningsare displayed.It is also possible to display user information likeaxis information and potentiometer positions....

9. Set up

9.1 Used buttonsFor the Set up the following buttons are used:

1 safety buttons toswitch on

2 enable set up3 enter4 change values5 exit set up

9.2 Enter Set upIf you enter the set up, the communication with themachine is interrupted. This causes an emergencystop!

1 Turn off hand terminal with the emergency stopbutton. Pull emergency stop button!

2 Push and hold both buttons (2)3 Turn on the hand terminal with a quick push on

the safetyl buttons (1)

The display must show: SETUPPower

9.3 Change Set upIn the Set up the following menue points can beselected:

menue description setting rangePower transmitting power 0 – 7Kanal channel setting 0 – 20Range range setting 20 – 60Test-Nr test functions 0 – 8

o start Set up menue as described in 9.2o select menue point with buttons +/- (4)o enter menue point with button X (3)o change value with buttons +/- (4)o confirm selection with button X (3)o exit Set up with button 5

When changing the channel be sure that the accesspoint is turned on and within range!



9.4 Description of the menue pointsPower RF transmitting power

Kanal channel

Range level to activate vibration alarm

Test-Nr: test routine and enabling additionaloptions

Additional options (if Test-Nr = 6)

Out 1 invert output 1 (1 = inverted)

Out 2 invert output 2 (1 = inverted)

Taster service functions

Option service functions

Stay On time until shutdown in charging station:0: 30s 1: no shutdown2: 2s 3: 5s4: 10s 5: 20s

Safety if 1 the safety outputs switch only togetherif both buttons are pressed

9.5 Test routinesThe following test routines are integrated:

0 no test, standard operation

1 measurement of the receiving field strength inoperation, access point must be running

2 autom. search of the selected channel inaccess point. The hand terminal is searchingall channels and reports the programmedchannel on the display.Remark: The operation of other wirelesshand wheels may be disrupted temporarily!

3 display of the battery power level, access pointmust be running

4 display of the software version, access pointmust be running

5 autom. field strength measurement to searchfor an available channel. All channels will bescanned continuously. To stop function pushbutton X (3). The display shows 8 favouritechannels, the best in the upper left the worst inthe lower right.

6 enabling additional options

7 manual field strength measurement to searchfor an available channel. The channel can bechanged with buttons +/-.

8 transmitting test for service

9 frequency drift test

9.6 Set up overview



10. Start of operation

10.1 Channel selectionThe wireless hand wheel HBG 800-DP offers achoice of 21 channels. These channels areseparated into 2 frequency bands:Channel 0 – 3: 869 MHz (for short antenna)Channel 4 – 20: 433 MHz (for long antenna)

Upon delivery channel 0 is set.

To select a suitable channel please acknowledgethe following:

1 Are there further hand wheels or other unitsworking in the ISM band 433 MHz or 869 MHznearby?

2 If yes, with what frequencies do they workexactly?

3 When using several wireless hand wheels theused channels must be seperated. If possibleuse different frequency bands, otherwise thechannel separation should be at least 3channels (i.e. channel 4 + channel 7).

4 If machines are located side by side the channelseparation should be at least 6 channels (themore the better) or use a different frequencyband! (i.e. channel 0 + 4)

Compare the frequencies of other units with thefrequency listing attached and choose only onesetting which is at least 300 kHz away from thetransmitting frequency of the adjoining units!

10.1.1 Field strength measurementTo search for a free channel a measuring routine isintegrated in the hand terminal:

o switch on all existing wireless units (measuringsensor, crane controll systems, etc..)

o enter hand terminal set up (see 9.2)o set menue point „Test-Nr“ to 5 (see 9.4)o exit set up to run routine

Now the hand terminal scanns continuously allchannels until the routine is stopped with button X.The eight best available channels show on thedisplay, the best on the upper left, the worst on thelower right.

Alternatively the channels can be scanned manuallywith test routine 7. The channels can be changedwith the buttons +/-.The maximum value can be reset with button X.

With the hand terminal walk up the operation range,the maximum value should remain < 23! If this is notthe case, repeat the measurement using a differentchannel. To do this, first switch off the hand terminalwith an emergency stop. After that start the setupagain and change the channel.

When selecting a channel please note the additionalpoints described under 10.1!

If you have found a suitable channel, inform theaccess point of this channel accordingly:

o change to the new channel on the hand terminal(9.3). While exiting the set up in the handterminal the new parameters will be transmittedto the access point. The connection is interruptedand must be started again afterwards.

10.2 Set transmitting powerActivate the test function 1 in the hand terminal.Now the display shows the actual receiving fieldstrength and the minimum field strength.With the hand terminal walk up the operating range,is the minimum value < 30 then the transmittingpower must be increased. With a value of > 45 thepower should be decreased.

10.3 Set minimum levelThe BG Institute demands a limitation in workingrange. Therefore, a range value must be defined. Ifthe range value is violated, the vibration alarm setsoff and delays the forced shut off of the machine(emergency stop).

Activate test routine 1 in the hand terminal anddetermine the minimum value outside the operatingrange.The range value should be set to:

70 – measured value

Suggested range value: 35 - 45

11. Actions to avoid interruptions1. The hand terminal must be turned on before

taking it out of the charging station2. During the loading of work pieces and during

tasks where a hand wheel is not required,always return the hand terminal to the chargingstation

3. Do not put larger objects into your way thatblock your direct visible contact between thehand terminal and the access point

4. When the vibration alarm sets off, change yourposition quickly. Most of the time a slight turn issufficient

5. Avoid the use of mobile phones nearby.Especially the D net can cause interruptions onchannel 0 through 3

6. Clean the loading contacts on the chargingstation and the hand terminal from time to time



12. Error solutions

12.1 Possible errorsIf an error in the access point occurs, the error codeis displayed on the hand terminal:

Error 001 wrong positioning of the emergencystop relay

Error 002 wrong positioning of the safety relayError 004 emergency stop due to disconnec-

tionError 008 discrepancy between the two

controllersError 016 24V supply is missing or defect in

charging electronicKeyboard Err failing button or a button was

pressed during turn on of the handterminal.

If several errors occure at the same time, the sum oferror codes is displayed, i.e. error 002 and error004, the display will read error 006!

12.2 Cause of errorsError 1 and 2 indicate problems with the hardware inthe access point. Should this occur frequently - callfor service.

Error 4 indicates a radio wave interruption.The following steps can assist:

- increase transmitting power- increase range setting- change channel

Error 8 is a discrepancy in the transmitting protocolcaused either by the access point or the handterminal - call for service.

Error 16 points out a missing supply of the chargingcontrol. Check the connections.This error is also possible if the internal watchdogfunctions of the access point detect an error– call for service!

Is there a frequent emergency stop without errorduring the operation (hand terminal is on), the causecan be an integrated exit control in the access point– call for service!

An emergency stop while the hand terminal is in thecharging station can be caused by dirty loadingcontacts or a defect of the emergency stop button.

If there is no more connection possible, there mightbe a defective internal fuse on the access point(micro fuse 5 x 20, 0,5AT).

12.3 LOW - BATT displayIf during operation the LOW - BATT is displayed, thehand terminal should be returned to the chargingstation!Further operation for approx. 3 hours is still possiblebefore the hand terminal shuts down and causes anemergency stop.

12.4 No functionThe following possibilities have to be evaluated:

1. The hand terminal cannot build up aconnection to the access point

- check the cable- check internal fuse in the access point (fine

fuse 5 x 20, 0,5AT)- check channel setting- Compare the serial number of access point and

hand terminal (they need to be the same!)- check rechargeable batteries in the hand

terminal

2. Machine does not react

- confirm error codes on the machine control- turn on control voltage- check the Profibus connection- check the LED's of the connecting adaptor

(see 16.1)


Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. +49(0)7375/922066, FAX +49(0)7375/922077page 10 of 16

13. Maintenance and careFor a continuous and safe operation the followingpoints need to be attended regularly:

- Clean the hand terminal monthly from any dirt,wipe off coolant residues and other fluidsimmediately.

- Clean the charging contacts on the chargingstation and the hand terminal monthly, i.e. withspirit (Danger: be careful – with flammablefluids).

- Always clean the magnet on the hand terminalfrom swarf or splinters before returning it to thecharging station!

- Once a month run the batteries from the handterminal down without charging to LOW-BATT -this increases the strength of the batterycharge.

- Change rechargeable batteries every 2 years.- Check the emergency stop monthly!

13.1 Change of rechargeable batteriesThe batteries should be preventatively changedevery 2 years. Only use NiMh-rechargeablebatteries (Size AA) with a capacity of min. 2100mAh.

Suggested types:

manufacturer capacityGP 2100 mAhPanasonic 2100 mAhSanyo 2100 mAh

13.1.1 Exchange of rechargeable batteries

- push the emergency stop on the hand terminal- take out the 6 screws S from the housing

S

S

SS

S

S

- Carefully lift the housing lid and pull offconnection X

- Put housing cover aside

X- pull off plug A, B, C + D- remove the 4 screws E- take out and turn conductor board P

A B C D

E

EE

EP



- exchange the 3 batteries, ensure correctpolarisation!

- assemble unit vice versa- return the hand terminal to the charging station

to load the batteries

Remark:In accordance with the battery regulations dated.01.10.98 old batteries & rechargeable batteries musteither be returned to the store or given to acommunal collecting place. They are not allowed tobe discarded in regular garbage!

14. Frequency table

channel-no. frequency (MHz) antenna0 869,75 short1 869,85 short2 869,94 short3 869,35 short4 433,10 long5 433,20 long6 433,30 long7 433,40 long8 433,50 long9 433,60 long

10 433,70 long11 433,80 long12 433,90 long13 434,00 long14 434,10 long15 434,20 long16 434,30 long17 434,40 long18 434,50 long19 434,60 long20 434,70 long

15. Safety instructions- Before making changes on the machine or the

hand terminal make sure there is no voltage! Onthe hand terminal the emergency stop must bepressed.

- self made reconstructions or other changes on theunit cause an immediate expiration of themanufacturers declaration and warranty. There isno liability for any damage caused!

- The end user of the superior working unit isresponsible to comply in each individualapplication with the national and internationalsafety and accident regulations.

- During the machine planning and the use of amanual unit the valid specific national andinternational safety and accident regulations haveto be followed, i.e.

EN 60204, Electronic equipment of machines

EN 292, Safety of machines

EN 954, Safety relevant parts of controls

- A machine movement through the hand wheel isonly allowed if both safety buttons are pressed!

- It is not allowed to give orders causing dangeroussituations with the safety buttons only. A seconddeliberate start up command is required.

- When handling the hand wheel injuries can becaused through the strong pull of the magnet.Keep a safe distance with a pace maker, magneticdata supports (loss of data), electrical andelectronic units.

- The operator of the hand wheel must always havea clear view to the tool and the work piece.

- „Remote controls“ from a large distance are notpermitted. There is no liability for any damagecaused.

- Always return the hand terminal to the chargingstation when the machine is working in automaticoperation!

- On machines with only one emergency stopcircuit both emergency stop contacts HBG800-DP have to be connected in series



16. LED's in the access pointIn the access point are 10 LED's. They show thestatus and function of the unit:

LED1: ready status / operation

LED2: transmitting

LED3: hand terminal in charging stationblinking: fast charge

LED4: hand terminal in charging stationblinking: error in supply voltageor defekt in the unit

In addition each relay has a LED which displays thestatus of the output relay.

The jumper must be set to 1 + 2!

16.1 LED's in the connecting adaptor

LED1 LED2 descriptionon on ready for use, Profibus activeblinking on error in the connetion to the

access point or access pointdefect

blinking off Profibus connection inactiveoff off no power supply



17. Spare parts

1 emergency stop button2 potentiometer HBG 800-DP2b potentiometer label3 front foil HBG 800-DP3b adhesive stickers for front foil4 magnet for disconnecting

accus5a rotary encoder5b rotary knob6 safety button7 magnetic clamp with hook

8 cover9 antenna long 433 MHz10 antenna short 868 MHz11 charging station

connecting adaptor HBG 800-DPfor DIN rail mounting

Available connecting cables: cable 16pol. 3 mcable 16pol. 8 mcable 16pol. 10 m

additional holder set for chargingstationsupports a tide grip in the chargingstation during strong vibrationescaused by the machine



18. EG Declaration of Conformity(Article 4 § 2 EC Regulation 2006/42/EC)

02.01.2012Manufacturer: Hubitron Steuerungstechnik

Hauptstr. 4/189611 ObermarchtalGermany

Product: Wireless hand wheel HBG 800-DPContaining: Hand terminal HBG 800-DP

Access point HBG 800-DPConneting adaptor HBG 800-DPCharging station HBG

The described product is exclusively an attachment to a superior control. The operation is prohibited as long asthe conformity of the end product with regulation 2006/42/EC is not ascertained.

We confirm the conformity of the above described product with

Low voltage regulation 73/23/EWGAs well as: EMV regulations 89/336/EWG.

Especially: EN 50081-2, EN 50082-2 and EN 61326-3 if applicable.IEC 61326-3EN 13849-1, PL d (safety buttons + emergency stop)EN 300 220, EN 301 489-1, -3, EN 60950EN 61508-2 and EN 61508-3 (if applicable).

Issuer: Hubitron Steuerungstechnik

Place, Date: Obermarchtal, 02.01.2012

Signature: ( Werner Huber )

This declaration does not include any guarantee of property rights.

Hubitron SteuerungstechnikHauptstr. 4/189611 ObermarchtalTel. 07375/92 20 66Fax 07375/92 20 77Mobil: 0178/2310073Werner HubereMail: [email protected]



Appendix

Profibus – Module description1. Poti SplindleIt displays the actual position of the spindelpotentiometer

length of data: 1 bytepossible values: 0 – 31

2. Poti FeedIt displays the actual position of the feedpotentiometer


3. Buttons 1-16Displays the actual setting of the buttons, every bitbelongs to one button.

length of data: 2 byte (dataword)possible values: 0 – 65535

Bit positions:

4. EncoderDisplays the position of the encoder in the handterminal as a 16 bit counter.Alternative you can use the A/B signals on theconnector X2. This signals can be connecteddirectly to the control unit (Siemens 810D + 840DX121 pin 15, 18, 34, 37).

length of data: 2 byte (dataword)possible values: ± 32768

5. StatusDisplays the status of the HBG 800-DP


Meaning of the bits:Bit 0: 1 – wireless connection activeBit 1: 1 – error during initialization of theHBG 800Bit 2: 1 – no serial communication between the

connecting adaptor and the acess pointBit 3: 1 – handterminal is in the charging station

6. LED's 1-12To control the LED's in the hand terminal. Every bitbelongs to one LED.

length of data: 2 byte (dataword)possible values: 0-65535

Bit positions:

7. Text line 112 bytes to control the first line of the LCD display.The characters must be written in ASCII format.

8. Text line 212 bytes to control the second line of the LCDdisplay. The characters must be written in ASCIIformat.



Connecting example Siemens 810D/840D

Operating manual Wireless hand wheel unit HBG 800-DP Funkhandrad HBG 800-DP_R04_E.pdf · 5 Status 1...

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