Operating Manual BDC 1216 - Blastrac · BDC 1216 Operating Manual Technical Data Contents Chapter 1...

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Operating Manual BDC 1216 MAN-BDC-1216-EN

Transcript of Operating Manual BDC 1216 - Blastrac · BDC 1216 Operating Manual Technical Data Contents Chapter 1...

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Operating ManualBDC 1216

MAN-BDC-1216-EN

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Technical data

Safety instructions

General

Transport

Initial operation

Operation

Maintenance

Electrical systems

Fault diagnosis

Spare parts

Design and specifications are subject tochange without notice - September 2007

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BDC 1216 Operating Manual

Technical Data

Contents Chapter 1

1.1 Rating

1.2 Unit speci�cations

1.3 Operative range and correct usage

1.4 Stand-by power supply

1.5 Machine type designation

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Operating Manual BDC 1216

Technical Data

1.1 Rating

Unit / designation: Blastrac Dust collector Machine type: BDC 1216 Manufacturer: Blastrac BV

nevahthcertU 12 NP3343-LN Nieuwegein

EHT NETHERLANDS

1.2 Unit speci�cations

Technical data

Dust collector BDC 1216

Power consumption Motor power (with 2 turbines) 1600 W

Input current Motor power (with 2 turbines) max. 10 A

Connected loads 230 V, 50Hz, 16A fuse

Dust hose connection 50 mm Ø

Dust hose length 10 m

Filter surface 1,50 m²

Dedusting interval Manual

Air�ow 312 m³/h

Connected loads (electrical system): The indicated input current values correspond to the nominal current values of the motors working under full load. These values are not achieved under normal operating conditions.

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BDC 1216 Operating Manual

Technical Data Dimensions: Dust collector BDC 1216

Length 570 mm Width 640 mm Height 1000 mm Weight 34 kg

1.3 Operative range and correct usage

The dust collector BDC 1216 is exclusively designed to be used with Blastrac m achines. It is only allowed to vacuum dry dust. The manufacturer will not be liable for damage resulting from such incorrect usage. In these cases the user assumes all risks .

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Operating Manual BDC 1216

Technical Data

1.4 Stand-by pow er supply (Generator)

If the dust collector BDC 1216 is operated using a generator, this generator must be operated in accordance with the curre nt VDE directives (this applies to the protective earth conductor in particular) in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components.

1.5 Machine ty pe designation

Blastrac Dust Collector

(1) s ingle phas e (2) motors (16) 1. 6 kW

B DC 1216

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BDC 1216 Operating Manual

Safety advice

Contents Chapter 2

2.1 Warnings and symbols

2.2 Organisational measures

2.3 Personnel selection and quali�cation

2.4 Safety precautions applicable to normal operation

2.5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation

2.6 Safety o� position

2.7 Particular dangerous aspects of the equipment

2.8 Safety regulations Electric

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Operating Manual BDC 1216

Safety advice

2.1 Warnings and sy mbols

The following denominations and symbol s are used in the Operating Instructions to highlight areas of particular importance:

Sy mbol of operational safety . In these Operating Instructions this sy mbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury . Follow these instructions and take special care in these circumstances. In addition to these instructions, the general safety precautions and accident prevention guidelines are also to be followed.

Particular details regarding the economical use of the dust collector.

Information, instructions and restrictions with regard to possible risks to persons or to extensive material damages.

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BDC 1216 Operating Manual

Safety advice

Warning against dangerous voltages.

Indications relating to protective devices in electrical appliances.

Indications where consultation with the manufacturer of the dust collector is required.

Instructions relating to periodical checks.

Reference to important instru ctions contained in the Operating Instructions.

2.2 Organisational measures

The Operating Instructions are to be kept near the location where the dust collector is located and must be within reach at all times ! In addition to the Operating Instru ctions general and legal regulations regarding accident prevention and env ironmental protection must be complied with and indicated! Such duties may for example rela te to the handling of hazardous substances or to the provision and wearing of personal protection equipment as well as compliance with tra�c regulations.

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Operating Manual BDC 1216

Safety advice The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular working practices , for example work organisation, work procedures and personnel allocation. Personnel entrusted w ith w orking w ith the dust collector must have read the Operating Instructions before starting work, in particular the Safety Instructions chapter. To read these instructions during work is too late. This particula rly applies to incidental activities such as setting up the equipment, ca rrying out maintenance work or training sta� to work with the dust collector . From time to time the working pr actices of the sta� are to be checked regarding awareness of safety and hazards . Personnel must tie back long hair and not wear loose clothing or jewellery including rings. There is a risk of injury through getting stuck or being drawn into moving machinery.

Use personnel protection equipment if necessary or required by regulations! Take notice of all safety and hazard notices on the dust collector!

All safety and hazard notices at or on the dust collector must be kept complete and legible ! If safety -critical changes occur to the dust collector or its working method, the dust collector must be shut dow n immediately ! The cause of the fault must be established immediately! Changes, add-ons or conversions to the dust collector which might impair safety must not be undertaken without the manufacturer's permission! This applies in particular to t he �tting and adjustment of safety devices as well as to welding on load-bearing parts. Spare parts must comply with the te chnical requirements speci�ed by the manufacturer. This is always guaranteed if original spare parts are used. Intervals for recurring checks and inspections speci�ed in these Operating Instructions must be complied with!

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BDC 1216 Operating Manual

Safety advice To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. The location and the operation of �re extinguishers must be made known on each building site! Take note of the facilities for reporting and �ghting �res!

2.3 Personnel selection and quali�cation

Fundamental duties : Work on the dust collector may only be undertaken by reliable personnel . Only trained personnel may be deployed. Note the statutory minimum age! Specify clearly the respons ibilities of personnel for operation, setting up, servicing and maintenance work! Make sure that only authorised personnel operate or work on the dust collector ! De�ne responsibilities of the equipm ent operator also regarding to tra�c safety regulations and empower him to decline instructions from third parties which are not complying with the safety requirements! Personnel being trained or made ac quainted with the equipment may only be deployed on the dust collector under constant supervision of an experienced person !

2.4 Safety precautions applicable to normal operation

Ban any method of working that impairs safety !

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Operating Manual BDC 1216

Safety advice

Only operate the dust collector when all safety devices and related safety equipment, e.g. detachable safety devices, emergency stops, sound insulati ons and suction devices are present and operational !

Check the dust collector visually for any damage and defects at least once a day! In the event of operational malfunctions the dust collector must be shut dow n immediately and secured! The faults must be immediately recti�ed!

Secure the work area around the dust collector in public areas providing a safety distance of at least 2 m from the dust collector.

Before switching on the dust collector make sure that no-one can be endangered when the dust collector starts up! Do not switch o� or remove t he exhaust and ventilation devices when the dust collector is running!

All persons in the proxim ity of the dust collector , when it is working, must wear safety glasses with lateral protection and safety shoes. The operator is obliged to wear cl ose-�tting protective clothing.

Use only extension cable for extending the main cable that are sized and marked in accordanc e with the overall power consumption of the machine and the valid VDE guidelines.

2.5 Special w ork w ithin the sc ope of use of the dust collecto rand maintenance activities as w ell as repairs duringoperation

Mechanical servicing w ork: Put the machine in the Safety o� position as described in chapter 2.6 for any servicing work on the machine in order to prevent the machine from being sw itched on accidentally.

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BDC 1216 Operating Manual

Safety advice Please follow any special safety instructions in the various chapters on servicing the machine. See chapter 7. Adjustment, servicing and insp ection w ork and time limits speci�ed in these Operating Instru ctions as well as any information on the replacement of par ts and equipment must be undertaken and/or complied w ith! These activities may only be undertaken by quali�ed personnel . Do not use any aggressive cleaning materials! Use lint-free cleaning cloths ! Always tighten any screw connec tions that are undone during servicing and maintenance work! If safety devices need to be taken o� or dismantled during service and repair, these safety devices must be reinstalled and inspected immediately after completion of the servicing and repair work. Make sure that process materi als and replaced parts are disposed of safety and in an environmentally -friendly manner! Electrical servicing w ork: Make sure that electrical com ponents used for replacement purposes comply with the original parts and ar e correctly adjusted if necessary. Regarding the safety advice see also chapter 2.8 "Safety regulations electric".

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Operating Manual BDC 1216

Safety advice

2.6 Safety o� position

De�nition: The dust collector is in a safe condition when it cannot generate any hazard. Putting the equipment in the Safety o� position means: Switch o� the dust collector. Wait for standstill of all drives. Pull out mains plug.

2.7 Particular dangerous aspects of the equipment

Any dust collector, if it is not used according the regulations , may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with the safety regulations during operation and maintenance of safety devices supplied with the dust co llector as well as the provision of appropriate additional safety devices!

2.8 Safety regulations Electric

Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.

Use only extension cable for extending the main cable that are sized and marked in accordanc e with the overall power consumption of the machine and the valid VDE guidelines.

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BDC 1216 Operating Manual

Safety advice The electrical equipment for the plant must be inspected regularly . Please note in particular the speci�ed recurring inspections according VBG 4 . Defects such as loose connections or scorched cables must be recti�ed immediately . Call a skilled electrician or our Customer Services. A second person must be at side in order to unplug or to control the emergency stops if maintenance or repair requires working on live parts. The work area must be block ed o� using a red and white safety chain and a danger sign. Use a tool that is insulated against voltages . Only start work once you are familiar with the electrical engineering regulations that apply to your area. Only use voltage seekers that comply w ith the regulations when troubleshooting. From time to time check voltage seekers to ensure that they are operationally e�cient.

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BDC 1216 Operating Manual

General

Contents Chapter 3

3.1 Operating Manual

3.2 Care and maintenance

3.3 Scope of supply

3.4 Description

3.5 Control box

3.6 The suction air system

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Operating Manual BDC 1216

General

3.1 Operating Manual

This manual has been written to support the operating personnel on learning the functioning of t he dust collector and to guarantee optimum operation and maintenance. Therefore it is important th at all persons operating and maintaining the dust collector read this manual carefully and understand it fully . The supplied dust collector has been manufactured for being employed in the user’s country. All descriptions and notes have been formulated in the language of the user ’s country or in English in accordance with the statut ory regulations, or shown as pictograms. If the customer deploys personnel wit h little knowledge of the language of the user’s country, appropriate instruction and training must be provided. Before using the dust collector personnel must be familiar w ith how to operate the machine, w ith all important components, w ith the method of w orking and w ith its dimensions. Blastrac o�ers a course on the use of the dust collector in order to make the operating and maintenanc e personnel familiar with all elements of the dust collector. Initial commissioning of the dust co llector must be carried out very carefully. The dust collector oper ator must fully understand the sequence of commissioning of the individual parts and their functioning.

3.2 Care and maintenance

Special attendance and regular maint enance of the dust collector are imperative for functioning and safety.

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BDC 1216 Operating Manual

General

3.3 Scope of supply

Scope of supply of the dust collector: Dust collector (BDC 1216) Operating Manual 1 x

3.4 Description

6

5

4

2/3

1 Fig. 3.1

1 Manual �lter dedusting 4 Filter house

2 On - O� Switch (2x.) 5 Aspiration port

3 Control lamps 6 Dust bin

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Operating Manual BDC 1216

General

3.5 Control

ON – OFF Switch

There are installed 2 aspirating engi nes in the dust collector BDC 1216. Each motor can be individually s witched on or o�. The selector switches has two positions: ON = Motor ON OFF = Motor OFF

Power supply

The control lamp lights up, when there is power supply.

3.6 The suction air sy stem

The air streaming through the comp lete system during the application of the blast cleaning machine or ra ther the scari�er and the dust collector, has the following functions: Cooling of the blast wheels

Cooling of the abrasive

Transport of the abrasive

Transport of dust through the system

Separation of dust from the re-useable abrasive

Transport of dust to the dust collector

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BDC 1216 Operating Manual

General All connection points must be seal ed carefully and the dust hose must be �xed w ith hose clamps!

The �lter housing must be sealed properly and all sealings must be in good condition!

If dust leaves the dust collector instead of clean air, this is a sign that the Filter bag is either dama ged or not �xed correctly inside the �lter housing.

The air streams through the dust collector as follows:

The air stream then �ows thr ough the approx. 10 m long �exible dust hose taking dust and �ne particles with it.

The air stream now enters the f ilter housing of the dust collector

where the dust and the �ne particles are separated fr om the air. The cleaned air is then fed into the environment again.

Fig. 3.2

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Operating Manual BDC 1216

General

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BDC 1216 Operating Manual

Transport

Contents Chapter 4

4.1 General information

4.2 Transport

4.3 Operation

4.4 Unit speci�cations

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Operating Manual BDC 1216

Transport

4.1 General information

Before the dust collector is used for the �rst time, Blastrac authorised dealers o�er a course to fam iliarise maintenance and operating personnel with all elements of the dust collector. We are not liable for damage caused by incorrect use of the dust collector by personnel not trained by Blastrac.

4.2 Transport

When transporting the dust collector proceed in such a manner that damage due to the e�ects of the use of force or incorrect loading and unloading is avoided. Remove the dust from the dust colle ctor before it is transported. The dust collector may only be lifted and tightened by the housing frames. The weight and dimensions of the dust collector are shown in Chapter 1 "Technical data“.

4.3 Operation

The machine is operated in accordanc e with the instructions given in Chapter 5 ”Initial operation“.

4.4 Unit speci�cations

Dimensions The main dimensions and unit speci�cations of the dust collector when assembled are shown in Chapter 1 "Technical data“.

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BDC 1216 Operating Manual

Initial operation

1

Contents Chapter 5

5.1 Preparations for initial operation

5.2 Initial operation

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Operating Manual BDC 1216

Initial operation

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5.1 Preparations for initial operation

Before switching on make sure that all existing protective housings are mounted and that the dust collector is connected correctly.

Handle all plugs, cables, hoses and operating devices with care.Avoid any contact with live wires.

Works on the electrical system must only be carried out by qualified specialists.

Regular inspection is important in order to avoid downtimes of your dust collector. Carry out the following checks before any start-up:

� Check whether all dust collector parts are assembled safely and correctly.

� Check all screws and other fasteners for tight seat.

� Check the tightness of the hose connections and the condition of the hose to the filter.

� Check the electrical connections for dirt and foreign bodydeposits.

� Check the electrical motors for dirt and other contaminants.

Before start-up the operating personnel must be familiar with the safety regulations given in this manual.

� Check the main power cable and the dust hose for damage. Replace or repair all damaged parts before starting themachine.

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BDC 1216 Operating Manual

Initial operation

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� Connect the Blastrac dust collector and the Blastrac machine with the dust hose. Use hose clamps at the connections.

� Check that the dust bin of the dust collector is empty.

� Put the dust collector near the working place and press down the lever in order to lock up the front wheels.

5.2 Initial operation

The start of the dust collector is effected in the following sequence:

Switching on of the dust collector

� Connect the dust collector to the power supply, and check if the voltage and the frequency coincide with the specificationsindicated on the type plate.

� Put the switch in the "ON" position in order to start the aspirating engines.

The dust bin of the dust collector must be emptied regularly.Observe the waste disposal regulations, in uncertain situation ask your next policy level.

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BDC 1216 Operating Manual

Operation

Contents Chapter 6

6.1 Operation

6.2 Switching-o� the dust collector

6.3 Emptying the dust bin

6.4 Trouble shooting

6.5 Safety shutdown

6.6 Restarting after a fault

6.7 Proceedings-prior and after a stationary period

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Operating Manual BDC 1216

Operation

6.1 Operation

Normal start-up and operation of the dust collector BDC 1216 is no di�erent from the procedure described in Chapter 5 “Initial operation”. Make sure that no vehicles, su ch as forklift trucks and other equipment run over the electr ic cable and the dust hose.

6.2 Sw itching-o� the dust collector

Put the switch in the "OFF" posit ion in order to switch o� the aspirating engines.

Pull out the mains plug from the socket.

When the Blastrac dust collector is put out of operation for a longer period of time, pull out the mains plug , clean the dust collector and cover it with a plastic foil.

6.3 Empty ing the dust bin

The level of the hopper must be regul arly checked. The periods are dependent on the surface to be cleaned.

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BDC 1216 Operating Manual

Operation

3

21

3Fig. 6.1

Put the switch in the "OFF" posit ion in order to switch o� the aspirating engines.

Pull up and press down forceful the star grip (Item 1) several times, in order to liberat e the �lter bag from dust.

Wait a few minutes so that the dust falls on the bottom of the dust bin.

Pull up the lifting handle (Item 2), so that the dust bin (Item 3) goes down until the wheels touch the surface.

6.4 Trouble shooting

Irrespective of the following informa tion, the local safety regulations are valid in any case for the operation of the dust collector. First put the dust collector to its Safety o� position . Afterwards start searching for the fault.

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Operating Manual BDC 1216

Operation

6.5 Safety shutdow n

The dust collector has to be into its “Safety o� position” before starting repair works. See Chapter 2 “Safety advice”.

6.6 Restarting after a fault

See Chapter 5 “Initial operation“.

6.7 Proceedings-prior and after a stationary period

Before a long standstill period

Clean the machine and cover it with a plastic foil.

Preserve bright parts of the dust collector with Tectyl 506, for example, or a similar preservative.

After a long standstill period See Chapter 5 “Initial operation

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BDC 1216 Operating Manual

Maintenance

Contents Chapter 7

7.1 Recommendations

7.2 Maintenance and inspection liste

7.3 Repairing

7.4 Replacing the Filter bag

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Operating Manual BDC 1216

Maintenance

7.1 Recommendations

Pay attention to Chapter 2 "Safety information" during maintenance and repair works. Failures due to inadequate or inco rrect maintenance may generate very high repair costs and long standstill peri ods of the dust collector. Regular maintenance therefor e is imperative. Operational safety and service life of the dust collector depend, among other things, on proper maintenance. The following table shows recomm endations about time, inspection and maintenance for the normal use of the dust collector. The time indications are based on uninterrupted operat ion. When the indicated number of working hour s is not achieved during the corresponding period, the period can be extended. However a full overhaul must be carried out at least once a year. Due to di�erent working conditions it can’t be foreseen how frequently inspections for wear checks, inspection, maintenance and repair works ought to be carried out. Prepare a suitable inspection schedule considering your own working conditions and experience. Our specialists will be happy to assist you with more advice.

Prior to any repair w orks on th e dust collector and its drives, secure the dust collector agains t unintentional sw itching-on. Put the dust collector to its safety o� position.

Follow additional operating a nd maintenance of OEM if included during y our service and maintenance w ork.

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BDC 1216 Operating Manual

Maintenance

7.2 Maintenance and inspection liste

Operating hours/ time period

Inspection points, maintenance instructions

12 h after repairing

Check all safety devices working adequate. Check all accessible screw connections for tight seat.

Daily and prior to starting work

Check the hose connections for tightness and �xed seat. Check the hose to the �lter for damages. Make sure that the dust bin of the �lter is emptied. Check the electric connections for sediments of dirt or foreign bodies. Check the electric motors for dirt and other contaminants.

Annually

Full overhaul and cleaning of the complete dust collector.

7.3 Repairing

As already mentioned in Chapter 5 “Initial operation” we recommend to execute the �rst repair works on the dust collector having support of Blastrac personnel. Doing this t ogether, your maintenance personnel gets the opportunity to be trained intensely. We will describe only regular main tenance works that could occur within the bounds of regular maintenanc e or work that is required to replace wear parts. If you replace parts yourself fo r speci�c reason, the following instructions and work sequence have to be observed.

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Operating Manual BDC 1216

Maintenance You should also stock all spare or wear parts that cannot be supplied quickly. As a rule, production stands till periods are more expensive than the cost for the corresponding spare part. Screws that have been removed must be replaced with those of the same quality (strength, material) and design. Prior to any repair works on the dust collector and its drives, secure the dust collector against unintenti onal switching-on. Pull out the mains plug in order to do this.

7.4 Replacing the Filter bag

Switch o� the dust collector and then unplug the mains plug. Safety o� position

Release stop ’A’ , unscrew �lter shaker knob ’B’ and remove head ’D’

Release the both locking hooks (C), lift the �lter ’E’ and unscrew the clamp ’F’ that holds the �lter on the bearing ring ’G’

Unscrew cage “H” and overturn the �lter, exposing coupling clamp “I”

Release the clamps and detach the cage from the �lter.

Dispose of the �lter according to the law s in force.

Fit the new �lter and secure it in the cage with special clamps

Assemble the components in the reverse order of disassembly.

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BDC 1216 Operating Manual

Maintenance Notice to Blastrac - Dust collector BDC 1216. Replace the damaged �lter bags only by genuine parts. Warranty can only be assigned w hen genuine Blastrac parts are used.

5

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BDC 1216 Operating Manual

Electrical sy stem

Contents Chapter 8

8.1 Electric circuit diagrams BDC 1216

1

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Operating Manual BDC 1216

Electrical sy stem

8.1 Electric circuit diagrams BDC 1216

2

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BDC 1216 Operating Manual

Fault diagnosis

Contents Chapter 9

9.1 Fault diagnosis - Dust collector

1

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Operating Manual BDC 1216

Fault diagnosis

9.1 Fault diagnosis - Dust collector

Prior to any repair w orks on th e equipment or its drives the equipment must be secured ag ainst unintentional sw itching-on. Put the machine to its Safety o� position .

F ault P os s ible c aus e Remedy

The dust collector does not start.

Any power supply Check if by the outlet box carries current.

Check the socket and the cable of the dust collector for damages.

Have the unit checked by an electrician.

The r.p.m. of the dust collector increase.

Filter bag blocked up. Suction hose is clogged.

Vibrate �lter bag, if it is not enough, change it. Check and clean the hose assembly.

The dust collector lose dust.

Filter bag is damaged. Filter bag does not �t correctly.

Replace the �lter bag. Replace the �lter bag by a suitable and check it.

Electrostatic current on the Vacuum cleaner

Non existent or ine�cient grounding

Check all grounding, particularly the union to the inlet; moreover, the hose must be strictly antistatic

The motor of the dust collector are to loud.

The Carbon brush is worn or damaged.

Replace the Carbon brush of the motors.

2

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BDC 1216 Operating Manual

Spare Parts

Contents Chapter 10

10.1 Spare parts

1

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Operating Manual BDC 1216

Spare Parts Frame

Fig. 1

Item P art-No. Qty . Des c ription

1 C F 836362 1 C ar 2 C F 840395 2 Wheel 3 C F B R OB 20ZB 2 Washer 4 C F B DAB 08ZB 2 Nut 5 C F 838008 2 C irclip 6 C F 840889 2 Wheel

1 - 4 CF836513 1 Compl. car

2

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BDC 1216 Operating Manual

Spare Parts

3

Container unit

Fig. 2

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Operating Manual BDC 1216

Spare Parts

Item P art-No. Qty . Des c ription

1 C F 831690 1 C hamber 2 C F 836028 2 Lock 3 C F 818010 2 P laque 4 C F B V T B C E 0825ZB 4 S crew 5 C F B R O0832ZB 4 Washer 6 C F B DC 08ZB 4 Nut 7 C F B R O0824ZB 6 Washer 8 C F 830332 1 C ontainer 9 C F B V T B C E 1035ZB 2 S crew

10 C F B OR 1030ZB 4 Washer 11 C F 814619 2 B ushing 12 C F 814618 2 P in 13 C F N1407204510 1 F iller 14 C F B V T E Z0612ZB 4 S crew 15 C F 817007 1 S eal 16 C F 818967 1 Handle 17 C F B V R F T B C 0423ZB 4 S crew 18 CFN1470745010 1 Paper bag (pack) 19 C F N1403304000 1 Hose inlet

C F 831693 Filterchamber compl. C F 830338 Compl. container

4

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BDC 1216 Operating Manual

Spare Parts Filter unit

Fig.3

5

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Operating Manual BDC 1216

Spare Parts

Item P art-No. Qty . Des c ription

1 C F A8170069 1 S eal 2 C F 833093 1 C age 3 C F 840027 1 K nob 4 C F 817767 1 F ilter 5 C F 815003 1 R ing 6 C F 817026 1 S eal 7 C F 818079 1 T ie

1-7 C F 833331 Complete filter

6

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BDC 1216 Operating Manual

Spare Parts Suction unit

Fig.4

7

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Operating Manual BDC 1216

Spare Parts

Item P art-No. Qty . Des c ription

1 C F B V T E 0616ZB 7 S crew 2 C F B R O06ZB 6 Washer 3 C F B R O05ZB 37 Washer 4 C F B DN05ZB 16 Nut 5 C F 816382 1 C ap 6 C F 816386 1 Engine cover 7 C F 814052 2 Nut 8 C F 816384 1 Engine holder 9 C F 814032 3 S pacer

10 C F 814051 1 B ushing 11 CF816385 1 Motor �xing device 12 C F B V T E 0516ZB 16 S crew 13 C F B DN05ZB 17 Nut 14 C F 818968 1 Hook 15 C F 814620 2 P in 16 C F 814079 1 S pring 17 C F B AAP AS G 18 1 R ing 18 C F 814071 1 F lange 19 C F S 08B L17031 1 P late 20 C F 838065 2 R ivet 21 C F 813074 2 Mesh 22 C F 817002 2 S eal 23 C F 854007 2 E ngine 24 C F 817326 2 S eal 25 C F 817003 2 S eal 26 C F 815192 1 F lange 27 28 1 S oundproofing kit 29

CF817229

30 C F 839000 2 S witch 31 C F 839533 1 F ilter 32 C F 818501 1 B racket 33 C F B DN08ZB 1 Nut 34 C F 839528 1 Connection block 35 C F 839051 1 Warning light 36 C F 839097 1 Cable press 37 C F 839016 1 Electr. C able 38 C F 839576 1 Cable kit 39 C F 839005 2 P late 40 C F 839567 1 Ring nut 41 C F 838041 2 Washer

1-41 C F 853125 Complete head

8

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BDC 1216 Operating Manual

Spare Parts Kit absolute �lter

Fig.5

Item P art-No. Qty . Des c ription

1 C F B R O18ZB 1 Washer 2 C F 814621 1 S pacer 3 C F 817455 1 Hepa filter 4 C F 838054 1 Washer 5 C F 815168 1 Disc 6 C F 814052 1 Nut

1-6 CF560357 Kit absolute �lter

9

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13201 North Santa Fe Avenue � Oklahoma City, OK 73114 � Ph: 800-256-3440 � F: 405-478-8608 blastrac.com

Product Warranty

Standard Equipment Products: Blastrac warrants its Blastrac Standard Equipment Products against defects in quality of

material and workmanship, under normal and proper use for a period of 1 Year from the date of delivery, as noted on the returned warranty registration card, or, in the case of Rental Fleet Machines, 180 Days from the date of assignment to Rental Fleet. This warranty is non-transferable and is extended to machines purchased and entered into the normal service of surface preparation by a recognized professional or quali�ed contractor. Blastrac makes this warranty only to the buyer who purchases the products directly from Blastrac or its Authorized Distributor. This warranty does not include expendable parts such as, but not limited to, blades, blast wheels, wear plates, liners, seals, and electrical components. All purchased parts utilized in the manufacture will be honored to the original manufa cturer’s speci�ed warranty.

If the buyer does not return the warranty card or register the product online at www.blastrac.com within 30 days after taking delivery of Blastrac Standard Equipment Products, the warranty period is limited to 6 months from the date of delivery noted on shipping receipt.

Hand Tool Products: Blastrac warrants its BLASTRAC Hand Tool Products, including hand grinders and

accessories, against defects in material and workmanship under normal and proper use for a period of 90 days from the date of delivery or, in the case of Rental Fleet Machines, from the date of assignment to a Rental Fleet. Blastrac makes this warranty only to the buyer who purchases the products directly from Blastrac or its authorized distributor. This warranty does not include expendable parts such as blades.

If the buyer does not return the warranty card, or register online at www.blastrac.com within 15 days after taking delivery of Blastrac Hand Tool Products, the warranty period is limited to 30 days from the date of delivery noted on shipping receipt.

WARRANTY TERMS AND CONDITIONS:

1. Blastrac’s obligation under this warranty is limited to the replacement or repair, atBlastrac’s option, of products and does not include , labor, the cost of transportation, loss of operating time, or normal maintenance services.

2. This warranty does not apply to failure occurring as a result of abuse, misuse,negligence, corrosion, erosion, normal wear and tear, alterations or modi�cations made to products without the express written consent of Blastrac.

3. The buyer must submit all warranty claims no later than thirty (30) days after buyerbecomes aware of the basis for any such claim, or should have become aware of the basis for any such claim in the exercise of reasonable diligence.

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To return parts for warranty consideration, please call Blastrac Customer Service at 800-256-3440. Your customer service representative will obtain the necessary information to complete the Blastrac Returned Merchandise Authorization (RMA) Form. Blastrac will then send the RMA form to the customer authorizing the return of the parts for warranty evaluation. The parts must be received within sixty (60) days following the RMA origination date or the warranty claim will be denied. Once the parts are received they will be evaluated for warranty.

If the customer cannot wait for the evaluation/replacement of the parts during this process, the customer must issue a new purchase order to Blastrac for the replacement parts before they can be shipped. Once the evaluation process is complete and parts are deemed a valid warranty claim, a credit will be issued against this invoice.

4. The buyer may not return Blastrac products without written authorization to do sothrough a Blastrac RMA.

5. Blastrac reserves the right to inspect and determine the scope of its warrantyresponsibilities for any returned Blastrac products.

6. Blastrac makes no warranty with respect to accessories it does not manufacture,including but not limited to, engines, motors, batteries, tires and all other parts. See component manufacture warranty.

7. Blastrac reserves the right to make product changes or improvements withoutprior notice and without undertaking any obligation for such changes or improvements on previously sold products.

8. The above warranty conditions can only be altered by Blastrac. Blastrac mustcon�rm alterations in writing for each speci�c transaction.

9. Blastrac reserves the right to modify this warranty for used or demo products on anindividual transaction basis. Blastrac will include warranty modi�cations on its invoices for used or demo products.

10. BLASTRAC DOES NOT AUTHORIZE ANY PERSON, REPRESENTATIVE, SERVICE ORSALES OUTLET TO MAKE ANY WARRANTY DIFFERENT FROM THIS PRODUCT WARRANTY.

11. EXCEPT FOR ITS PRODUCT REPAIR OR REPLACEMENT OBLGATIONS DESCRIBEDIN THIS PRODUCT WARRANTY, UNDER NO CIRCUMSTANCES SHALL BLASTRAC BE LIABLE TO THE BUYER, OR ANY OTHER PERSON, FOR ANY DIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THE BLASTRAC PRODUCT, OR FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER, INCLUDING WITHOUT LIMITATIONS, DAMAGES FOR ANY LOSS OF GOODWILL, WORK STOPPAGE, OR ANY AND ALL OTHER COMMERCIAL DAMAGES OR LOSSES.

12. BLASTRAC MAKES NO OTHER PRODUCT WARRANTIES, EXPRESS OR IMPLIED,INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

This Product Warranty E�ective January 1, 2010.

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Warranty Registration Notification

IMPORTANT!TO THE DELIVERING DISTRIBUTOR OR END USER

To ensure the proper warranty coverage is extended to the owner of this machine, fill in the necessary information below COMPLETELY and ACCURATELY and retain for your records. Go to www.blastrac.com and register online. Click on the Register icon in the left column of the homepage, and fill out the product registration form with the same information that will be recorded here.

The warranty period will start upon the delivery date of the machine.

The distributor or the end user must provide the machine warranty information when the machine is delivered. Registration of the machine will extend the warranty period from the recorded delivery date entered with product registration. Failure to comply will make any and all warranties on the equipment void after 6 months.

OWNER/END USER’S REFERENCE INFORMATION

Delivery Date _________________________ Delivering Distributor’s Name and Address_________________________________________________________________________________________________________________________________________________________________________________________Signature of Delivering Distributor’s Representative

Warranty Registration

IMPORTANT! To ensure that your Blastrac® machine is covered under warranty, please provide the information recorded here by registering online at blastrac.com, or complete this page and fax to 866-485-1046, or if you prefer, detach and mail to:

Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901 (Please print legibly)

Company _____________________________________________________________________ Address ______________________________________________________________________City, State, & Zip _______________________________________________________________Telephone No._____________________ Contact Person ______________________________Date of Purchase___________________ Date Received ______________________________ Machine Model No. __________________________ Serial No. _________________________Distributor Name _______________________________________________________________End User Name _______________________________________________________________End User E-mail _______________________________________________________________

Machine Model No._____________________Machine Serial No. _____________________Modifications______________________________________________________________________________________________________________________________________________________________________________

Blastrac is a registered trademark of Blastrac,NA

Fold and Detach Here if Mailing

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Contact Blastrac Canada

5125 Timberlea Blvd. Mississauga, Ontario, Canada L4W 2S3

Tel: 1-866-669-6643 Fax: 866-669-6644

www.blastrac.ca